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Instructions
Type C Boilers
E C
I
4
3
5
2
4
3
6
5
1
2
6
1
Country of destination: GB / IE
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TABLE OF CONTENTS
1. GENERAL INFORMATION PAGE. 3 6.2.3 REMOVING THE SIDE PANELS PAGE. 43
1.1 GENERAL INSTRUCTIONS PAGE. 3
1.2 OVERALL VIEW PAGE. 4 6.3 ACCESS TO THE COMBUSTION CHAMBER PAGE. 44
6.3.1 REMOVING THE COMBUSTION
CHAMBER PAGE. 44
2. INSTALLATION PAGE. 5 6.3.2 REMOVING THE BURNER AND JETS PAGE. 44
2.1 REFERENCE STANDARDS PAGE. 5 6.3.3 REMOVING THE ELECTRODES PAGE. 44
2.2 SITING THE APPLIANCE PAGE. 5 6.3.4 REMOVING THE MAIN HEAT EXCHANGER PAGE. 45
2.3 OVERALL DIMENSIONS PAGE. 6 6.3.5 REMOVING THE AIR PRESSURE SWITCH PAGE. 46
2.4 CLEARANCES PAGE. 6 6.3.6 REMOVING THE FAN PAGE. 47
2.5 MOUNTING THE APPLIANCE PAGE. 6 6.3.7 REMOVING THE FLUE / CONDENSATE
2.6 ELECTRICAL CONNECTION PAGE. 7 SENSOR PAGE. 47
2.7 GAS CONNECTION PAGE. 8 6.3.8 REMOVING THE RECUPERATOR PAGE. 48
2.8 WATER CONNECTION PAGE. 8 6.3.9 REMOVING THE RECUPERATOR HOUSING PAGE. 49
2.8.1 CONDENSATE REMOVAL PAGE. 10 6.3.10 REMOVING THE CONDENSATE TRAP PAGE. 49
2.9 FLUE CONNECTION PAGE. 12 6.4 ACCESS TO THE GAS VALVE PAGE. 50
2.9.1 FITTING THE COAXIAL FLUE 6.4.1 REMOVING THE SPARK GENERATOR PAGE. 50
( 60/100 HORIZONTAL) PAGE. 13 6.4.2 REMOVING THE GAS VALVE PAGE. 50
2.9.2 FITTING THE 5” FLUE 6.5 ACCESS TO THE WATER CIRCUIT PAGE. 51
( 80/125 HORIZONTAL/VERTICAL) PAGE. 14 6.5.1 REMOVING THE D.H.W. (SECONDARY)
2.9.3 FITTING THE COAXIAL FLUE EXCHANGER PAGE. 51
( 60/100 VERTICAL) PAGE. 15 6.5.2 REMOVING THE PUMP PRESSURE
SWITCH PAGE. 52
2.9.4 FITTING THE TWIN PIPE ( 80/80) PAGE. 16
6.5.3 REMOVING THE SAFETY VALVE PAGE. 52
2.10 CONTROL PANEL PAGE. 21
6.5.4 REMOVING THE AUTOMATIC AIR VENT PAGE. 53
2.11 DIGITAL DISPLAY AND FAULT CODES PAGE. 21
6.5.5 REMOVING THE PUMP PAGE. 53
2.12 REMOVING THE FRONT PANEL PAGE. 22
6.5.6 REMOVING THE PRESSURE GAUGE PAGE. 54
2.13 ROOM THERMOSTAT / REMOTE CLOCK
6.5.7 REMOVING THE EXPANSION VESSEL PAGE. 55
CONNECTION PAGE. 22
6.5.8 REMOVING THE OVERHEAT THERMOSTAT PAGE. 55
2.14 FITTING THE DIGITAL CLOCK PAGE. 23
6.5.9 REMOVING THE C.H. TEMPERATURE
2.15 SETTING THE MECHANICAL CLOCK PAGE. 24
SENSOR (N.T.C.) PAGE. 56
2.16 SETTING THE DIGITAL CLOCK PAGE. 24
6.5.10 REMOVING THE D.H.W. TEMPERATURE
2.17 ELECTRICAL/SYSTEM DIAGRAMS PAGE. 26
SENSOR (N.T.C.) PAGE. 56
2.18 WATER CIRCUIT DIAGRAM PAGE. 28
6.5.11 REMOVING THE DIVERTER VALVE
ACTUATOR PAGE. 56
3. COMMISSIONING PAGE. 29 6.5.12 REMOVING THE D.H.W. FLOW
3.1 INITIAL PREPARATION PAGE. 29 SWITCH PAGE. 57
3.2 INITIAL START-UP PAGE. 31 6.6 ACCESS TO THE CONTROL SYSTEM PAGE. 57
3.3 OPERATIONAL ADJUSTMENTS PAGE. 32 6.6.1 CHECKING THE FUSES PAGE. 57
3.4 COMBUSTION ANALYSIS PAGE. 32 6.6.2 REMOVING THE P.C.B. PAGE. 58
3.5 PRODUCT OF COMBUSTION 6.6.3 REMOVING THE TIME CLOCK PAGE. 59
DISCHARGE MONITORING PAGE. 32
3.6 COMFORT MODE PAGE. 32
7. FAULT FINDING PAGE. 60
3.7 BOILER SAFETY SYSTEMS PAGE. 33
7.1 FAULT FINDING GUIDE (FLOW-CHARTS) PAGE. 60
3.8 DRAINING THE SYSTEM PAGE. 34
3.9 COMPLETION PAGE. 35
3.10 OPERATIONAL CHECKS PAGE. 35 8. SHORT SPARE PARTS LIST PAGE. 63
3.11 INSTRUCTING THE END USER PAGE. 36
9. TECHNICAL INFORMATION PAGE. 66
4. GAS ADJUSTMENTS PAGE. 37
4.1 CHANGING THE TYPE OF GAS PAGE. 37 10. BENCHMARK COMMISSIONING
4.2 ADJUSTING THE GAS PRESSURES PAGE. 37 CHECKLIST PAGE. 68
2
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1. GENERAL INFORMATION
1.1 GENERAL INSTRUCTIONS
This manual is an integral and essential part of the
product. It should be kept with the appliance so that it can Read the instructions and recommendations in these
be consulted by the user and our authorised personnel. Installation and Servicing Instructions carefully to ensure
proper installation, use and maintenance of the
Please carefully read the instructions and notices about appliance.
the unit contained in this manual, as they provide
important information regarding the safe installation, use Keep this manual in a safe place. You may need it for your
and maintenance of the product. own reference while Servicing Technicians or your
installer may need to consult it in the future.
For operating instructions please consult the separate End This is a condensing combined appliance for the
User Manual. production of central heating (C.H.) and domestic hot
water (D.H.W.).
This appliance must be used only for domestic use.
The manufacturer declines all liability for damage caused
by improper or negligent use.
No asbestos or other hazardous materials have been
used in the fabrication of this product.
MTS recommends the use of protective clothing when
installing and working on this appliance i.e. gloves.
Before connecting the appliance, check that the
information shown on the data plate and the table in
Section 9 comply with the electric, water and gas mains
of the property. You will find the data plate on the inside of
the left hand casing panel.
The gas with which this appliance operates is also shown
on the label at the bottom of the boiler.
Do not install this appliance in a damp environment or
close to equipment which spray water or other liquids.
Do not place objects on the appliance.
Do not allow children or inexperienced persons to use
the appliance without supervision.
If you smell gas in the room, do not turn on or off light
switches, use the telephone or any other object which
might cause sparks.
Open doors and windows immediately to ventilate the
room.
Shut the gas mains tap (at or adjacent to the gas meter)
or the valve of the gas cylinder and call your Gas Supplier
immediately.
If you are going away for a long period of time, remember
to shut the mains gas tap or the gas cylinder valve.
Always disconnect the appliance either by unplugging it
from the mains or turning off the mains switch before
cleaning the appliance or carrying out maintenance.
In the case of faults or failure, switch off the appliance
and tur n off the gas tap. Do not tamper with the
appliance.
For repairs, call your local Authorised Servicing Agent
and request the use of original spare parts. For in-
guarantee repairs contact MTS (GB) Limited.
3
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1.2 OVERALL VIEW
LEGEND:
1 28 1. Flue Manifold
2. Air Intake for Twin Pipe Flue Systems
3. Fan
2 27 4. Combustion Chamber Hood
5. Main Heat Exchanger
3 26 6. Overheat Thermostat
7. Central Heating Flow Temperature Probe
8. Combustion Chamber Insulation Panel
4 25 9. Burner
5 10. Detection Electrode
11. Ignition Electrodes
6 12. Motorised Valve
7 13. Condensate trap
24 14. Domestic Hot Water Temperature Probe
8 15. Low Water Pressure Switch
16. Secondary Heat Exchanger
9 17. Gas Valve
18. Spark Generator
10 23 19. Cold Water Inlet Filter
11 20. Pump (w/auto air vent)
12 22 21. Safety Valve
13 21 22. D.H.W. Flow Switch
23. Condensate Trap Tube
14 20 24. Combustion Chamber
25. Condensate Sensor
26. Latent Heat Collector
15 16 17 18 19 27. Air Pressure Switch
FIG. 1.0 28. Combustion Analysis Test Point
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2. INSTALLATION
The technical information and instructions provided The appliance may be installed in any room or indoor
herein below are intended for the installer / Servicing area, although par ticular attention is drawn to the
Technician so that the unit may be installed and serviced requirements of the current I.E.E. Wiring Regulations, and
correctly and safely. in Scotland, the electrical provisions of the Building
Regulations applicable in Scotland, with respect to the
In the United Kingdom the installation and initial start up installation of the combined appliance in a room
of the boiler must be by a CORGI Registered Installer in containing a bath or shower, the location of the boiler in a
accordance with the installation standards currently in room containing a bath or shower should only be
effect, as well as with any and all local health and safety considered if there is no alternative.
standards i.e. CORGI.
Where a room-sealed appliance is installed in a room
In the Republic of Ireland the installation and initial start containing a bath or shower the appliance and any
up of the appliance must be carried out by a Competent electrical switch or appliance control, utilising mains
Person in accordance with the current edition of I.S.813 electricity should be situated so that it cannot be
“Domestic Gas Installations”, the current Building touched by a person using the bath or shower,
Regulations, reference should also be made to the specifically in accordance with current IEE Wiring
current ETCI rules for electrical installation. Regulations.
This appliance must be installed by a competent The location must permit adequate space for servicing
installer in accordance with current Gas Safety and air circulation around the appliance as indicated in
(installation & use) Regulations. Section 2.4.
The location must permit the provision of an adequate
flue and termination.
The installation of this appliance must be in accordance
For unusual locations special procedures may be
with the relevant requirements of the Local Building
necessary.
Regulations, the current I.E.E. Wiring Regulations, the
BS 6798-2000 gives detailed guidance on this aspect.
bylaws of the local water authority, in Scotland, in
A compartment used to enclose the appliance must be
accordance with the Building Standards (Scotland)
designed specifically for this purpose. No specific
Regulation and Health and Safety document No. 635
ventilation requirements are needed for the installation
“Electricity at work regulations 1989” and in the Republic
within a cupboard.
of Ireland with the current edition of I.S. 813, the Local
This appliance is not suitable for outdoor installation.
Building Regulations (IE).
The type C appliances (in which the combustion
C.O.S.H.H.
circuit, air vent intake and combustion chamber are
air-tight with respect to the room in which the
Materials used in the manufacture of this appliance are
appliance is installed) can be installed in any type of
non-hazardous and no special precautions are required
room. However, as the appliance has many
when servicing.
functioning components, pay particular attention
Installation should also comply with the following British
when siting the appliance in room such as bedrooms
Standard Codes of Practice
as operating noise may be a nuisance.
BS 7593:1992 Treatment of water in domestic hot water
central heating systems
Secondary ventilation is not required with this boiler. The
BS 5546:2000 Installation of hot water supplies for boiler must be installed on a solid, non-combustible,
domestic purposes permanent wall to prevent access from the rear.
BS 5440-1:2000 Flues
BS 5440-2:2000 Air supply
BS 5449:1990 Forced circulation hot water systems
BS 6798:2000 Installation of gas fired hot water boilers
of rated input not exceeding 70kW
BS 6891:1998 Installation of low pressure gas pipe up to
28mm
BS 7671:2001 IEE wiring regulations
BS 4814:1990 Specification for expansion vessels
BS 5482:1994 Installation of L.P.G.
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2.3 OVERALL DIMENSIONS
LEGEND:
120
FIG. 2.1
2.4 CLEARANCES
FIG. 2.2
2.5 MOUNTING THE APPLIANCE
IMPORTANT!
In the event that the power supply cord must be changed,
replace it with one with the same specifications.
Note: The diagrams for the electrical system are indicated
FIG. 2.3 in Section 2.17.
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2.7 GAS CONNECTION The local gas region contractor connects the gas meter to
the service pipe.
If the gas supply for the boiler serves other appliances
ensure that an adequate supply is available both to the
boiler and the other appliances when they are in use at
the same time.
Pipe work must be of an adequate size. Pipes of a
smaller size than the boiler inlet connection should not be
used.
BY-PASS:
The appliance includes an automatic by-pass valve,
which protects the main heat exchanger in case of
reduced or interrupted water circulation through the
heating system, due to the closing of thermostatic valves
or radiators.
SYSTEM DESIGN:
FIG. 2.6 KT007A
This boiler is suitable only for sealed systems.
DRAIN COCKS:
These must be located in accessible positions to permit
the draining of the whole system and should be fitted at
all low points. The taps must be at least 15mm nominal
size and manufactured in accordance with BS 2870:1980.
8
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SAFETY VALVE DISCHARGE: DOMESTIC WATER:
The discharge should terminate facing downward on the The domestic water must be in accordance with the
exterior of the building in a position where discharging relevant recommendation of BS 5546:1990. Copper
(possibly boiling water & steam) will not create danger or tubing to BS EN 1057:1996 is recommended for water
nuisance, but in an easily visible position, and not cause carrying pipe work and must be used for pipe work
damage to electrical components and wiring. carrying drinking water, a scale reducer should also be
The discharge must not be over an entrance or a window used to reduce the risk of scale forming in the domestic
or any other type of public access. side of the heat exchanger.
WATER TREATMENT
AIR RELEASE POINTS: The boiler is equipped with a secondary heat exchanger
These must be fitted at all high points where air naturally (recuperator) made from stainless steel as well as the
collects and must be sited to facilitate complete filling of copper main heat exchanger.
the system. The detailed recommendations for water treatment are
The appliance has an integral sealed expansion vessel to given in BS 7593:1992 (Treatment of water in domestic
accommodate the increase of water volume when the hot water central heating systems); the following notes
system is heated. are given for general guidance;
It can accept up to 6 litres (1.3 gal) of expansion water. If
the heating circuit has an unusually high water content, - If the boiler is installed on an existing system, any
calculate the total expansion and add an additional unsuitable additives must be removed;
sealed expansion vessel with adequate capacity. This - Under no circumstances should the boiler be fired
should be located on the return pipe work as close as before the system has been thoroughly flushed; the
possible to the pump inlet. flushing procedure must be in line with BS7593:1992.
We highly recommend the use of a flushing detergent
MAINS WATER FEED - CENTRAL HEATING: appropriate for the metals used in the circuit. These
A method for initially filling the heating system is supplied include cleansers produced by Fer nox and
with the connection kit. The filling loop is connected BetzDearborn, whose function is to dissolve any
between the cold water inlet and the central heating flow foreign matter that may be in the system;
connections, and incorporates a non-return valve. To In hard water areas or where large quantities of water
operate the filling loop, it is necessary to open both are in the system the treatment of the water to prevent
quarter turn handles, once the required pressure has premature scaling of the main heat exchanger is
been achieved, close both handles and disconnect the necessary.
hose in accordance with water byelaws. N OTE : The
installer should ensure that there are no leaks as frequent The formation of scale strongly compromises the
filling of the heating system can lead to premature scaling efficiency of the thermic exchange because small
of the main exchanger and failure of hydraulic areas of scale cause a high increase of the
components. temperature of the metallic walls and therefore add to
the thermal stress of the heat exchanger.
Demineralised water is more aggressive so in this
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situation it is necessary to treat the water with an
appropriate corrosion inhibitor.
- Any treatment of water by additives in the system for
frost protection or for corrosion inhibition has to be
absolutely suitable for all the metals used in the circuit.
The use of a corrosion inhibitor in the system such as
Fernox MB-1, BetzDeaborn Sentinel X100 or Fernox
System Inhibitor is recommended to prevent corrosion
(sludge) damaging the boiler and systems;
- If anti-freeze substances are to be used in the system,
check carefully that they are compatible with the metals
used in the circuit.
MTS suggests the use of suitable anti-freeze products
such as Fernox ALPHI 11, which will prevent rust and
incrustation taking place.
Periodically check the pH of the water/anti-freeze
mixture of the boiler circuit and replace it when the
amount measured is out of the range stipulated by the
manufacturer ( 7 < pH < 8).
DO NOT MIX DIFFERENT TYPES OF ANTI-FREEZE
- In under-floor systems, the use of plastic pipes without
protection against penetration of oxygen through the
walls can cause corrosion of the systems metal parts
(metal piping, boiler, etc), through the formation of
oxides and bacterial agents.
To prevent this problem, it is necessary to use pipes
with an “oxygen-proof barrier”, in accordance with
standards DIN 4726/4729. If pipes of this kind are
not used, keep the system separate by installing
heat exchangers of those with a specific system
water treatment.
IMPORTANT
Failure to carry out the water treatment procedure will
invalidate the appliance warranty.
CONDENSATE DISCHARGE:
A flexible hose connected to the bottom of the boiler
1. Internal termination of condensate drainage pipe to
internal stack
should be inserted into a tundish (not supplied).
I
diameter of 32mm e.g. plastic waste pipe or overflow
pipe. The condensate discharge pipe must have a
3 4
3 4
5
2
2
6
6
1
10
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2. External termination of condensate drainage pipe via ii) Connecting into the waste system of the building such
internal discharge branch (e.g. sink waste) and condensate as a washing machine or sink trap. The connection
siphon must be upstream of the washing machine/sink (If the
connection is down stream of the waste trap then an
additional trap giving a minimum water seal of 75 mm
and an air break must be incorporated in the pipe run,
as above.
iii) Terminating into a gully, below the grid level but above
the water level.
iv)Into a soakway.
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2.9. CONNECTING THE FLUE FLUE SYSTEM
The provision for satisfactory flue termination must be made
as described in BS 5440-1.
The appliance must be installed so that the flue terminal is
IMPORTANT!! exposed to outdoor air.
BEFORE CONNECTING THE FLUE, ENSURE THAT 1 LITRE OF
The terminal must not discharge into another room or space
WATER HAS BEEN POURED INTO THE EXHAUST CONNECTION TO such as an outhouse or lean-to.
FILL THE CONDENSATE TRAP (FIG.2.8). SHOULD THE TRAP BE It is important that the position of the terminal allows a free
EMPTY THERE IS A TEMPORARY RISK OF FLUE GASSES passage of air across it at all times.
ESCAPING INTO THE ROOM. The terminal should be located with due regard for the
damage or discolouration that might occur on buildings in the
vicinity, it must also be located in a place not likely to cause
nuisance.
In cold or humid weather water vapour may condense on
leaving the flue terminal.
The effect of such “steaming” must be considered.
If the terminal is 2.1 metres above a balcony, above ground
or above a flat roof to which people have access, then a
suitable stainless steel terminal guard must be fitted.
FIG. 2.8
TERMINAL POSITION mm
Ø 60/100 mm
Fig. 2.10
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Warning Important
The exhaust gas ducts must not be in contact with or close to Ensure that the flue is not blocked.
inflammable material and must not pass through building Ensure that the flue is supported and
structures or walls made of inflammable material. assembled in accordance with these
When replacing an old appliance, the flue system must be instructions.
changed.
Level
Installation without extension
118
Fig. 2.11
Installation with extension Level
Fig. 2.12
2.9.1 FITTING THE COAXIAL FLUE PART NO: 3318073
(Ø 60 / 100 HORIZONTAL)
CONTENTS:
SEE PAGE 19 FOR MAX AND MIN FLUE RUNS 1X SILICONE O-RING (60mm)
1X ELBOW (90 )O
Draw a circle around the outer flue and cut the flue to
the required length taking care not to cut the inner flue,
next cut the inner flue ensuring that the length between
the inner and outer flue is maintained. (Fig 2.13).
e.g.
X = 555mm
823-555 = 268mm (Length to be cut from the plain
end of the flue).
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Once cut to the required length, ensure that the flue is
free from burrs and reassemble the flue. If fitting the
flue from inside of the building attach the grey outer
wall seal to the flue terminal and push the flue through
the hole, once the wall seal has passed through the
hole, pull the flue back into the elbow (ensuring that the
flue seal is not dislodged) until the external wall seal is
flush with the wall, and that the flue is securely located
into the elbow, finally secure the flue to the elbow with
the clamp provided. Alternatively, the flue can be
installed from outside of the building, the grey outer
seal being fitted last.
Clamp
Screws
Seal Fig. 2.13
Fig. 2.14 Once the boiler has been positioned on the wall, it is
necessary to insert the Ø80/125 adaptor (F IG . 2.14)
raised horizontal and vertical flue runs into the boiler flue
socket (not supplied with flue kit - Part No 3318095).
14
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clamps are necessary to secure the flue components.
Before proceeding to fit the flue, ensure that the
maximum flue length has not been exceeded (See the
tables on Page 19) and that all elbows and bends have
been taken into consideration, the maximum flue length
is 10 metres, for each additional 90o elbow 1 metre
must be subtracted from the total flue length, and for
each 45o 0.5 metres must be subtracted from the total
flue length (the height of the vertical adaptor and a
45o bend can be seen in Fig. 2.15 and a 90o bend
(raised horziontal only) in Fig. 2.16).
CONTENTS:
1X SILICONE O-RING (60mm)
1X CONICAL ADAPTOR (60/100mm)
1X VERTICAL FLUE KIT (80/125mm)
15
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roof (see Fig. 2.16 for distance from the wall to the centre
of the flue).
2.9.4. FITTING THE TWIN PIPE (Ø80 / 80) NOTE: SEE PAGE 19 FOR MAXIMUM AND MINIMUM FLUE RUNS.
Fig. 2.18A Insert the elbow/flue pipe into the air intake until it stops.
16
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The twin flue pipes can be fitted with or without additional
elbows and need no clamps, simply ensure that the red o-
ring is inserted in the female end of the flue pipe and push
the extension piece fully into the previous section of flue pipe
or elbow, check that the o-ring is not dislodged when
assembling the flue.
When siting the twin flue pipe, the air intake and exhaust
terminals must terminate on the same wall, the centres of
the terminals must be a minimum of 280 mm apart and
the air intake must not be sited above the exhaust
terminal (refer to Fig. 2.22). The air intake pipe can be run
horizontally, however, the terminal and the final 1 metre of
flue must be installed either horizontally or with a slight fall
away from the boiler to avoid rain ingress.
17
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In the event that the air intake and exhaust are run to the
left, it will be necessary to reduce the height of the air
intake by cutting 20mm from the base of the air intake
elbow (see Fig. 2.19)
Fig. 2.19
60 mm
Fig. 2.20
The flue restrictor is factory fitted in the exhaust manifold
on the boiler. Please refer to the table on page 19 to
determine whether it will be necessary to remove it.
Fig. 2.20A
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Do not remove the Remove the Length Length
Maximum Flue
24 MFFI Exhaust Type ø 40 mm Restrictor
Length
Reduction 45o Reduction 90o
Restrictor (Fig.2.20A) elbow (m) elbow (m)
Type 1
Coaxial
Type 2 Between Between
Systems 4m 0.5 m 1.0 m
500 mm - 1 m 1m-4m
ø 60/100
Type 3
Type 1
Coaxial
Systems Type 2 TBC TBC 10 m TBC TBC
ø 80/125
Type 3
Between Between
Twin Pipe Type 4 10 m - 40 m 40 m 1.4 m 2.2 m
1m - 10 m
Systems
ø 80/80 Between Between
Type 5 10 m - 40 m 40 m 1.4 m 2.2 m
1m - 10 m
Type 1
Coaxial
Type 2 Between Between
Systems 4m 0.5 m 1.0 m
500 mm - 1 m 1m-4m
ø 60/100
Type 3
Type 1
Coaxial
Systems Type 2 TBC TBC 10 m TBC TBC
ø 80/125
Type 3
Between Between
Twin Pipe Type 4 10 m - 40 m 40 m 1.4 m 2.2 m
1m - 10 m
Systems
ø 80/80 Between Between
Type 5 10 m - 40 m 40 m 1.4 m 2.2 m
1m - 10 m
Type 1
Coaxial
Type 2 Between Between
Systems 4m 0.5 m 1.0 m
500 mm - 1 m 1m-4m
ø 60/100
Type 3
Type 1
Coaxial
Systems Type 2 TBC TBC 10 m TBC TBC
ø 80/125
Type 3
Between Between
Twin Pipe Type 4 10 m - 40 m 40 m 1.4 m 2.2 m
1m - 10 m
Systems
ø 80/80 Between Between
Type 5 10 m - 40 m 40 m 1.4 m 2.2 m
1m - 10 m
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TYPE 1 TYPE 2 TYPE 3
Fig. 2.22
20
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2.10 CONTROL PANEL
I J K
LEGEND:
A- On/Off Button
E C
B- Domestic Hot Water Temperature Adjustment
C- Central Heating Temperature Adjustment
I
D- Reset Button/Flue Test analysis mode*
3 4
3 4
E- Comfort Mode Selector
5
2
2
6
6
1
E 02 Insufficient water pressure During the operation of the flue analysis mode* the
Domestic hot water temperature probe in display will show ‘sc’.
E 04
open circuit
Domestic hot water temperature probe Should a fault occur the display will show the fault code
E 05
short circuited and one of two letters, for a non-volatile shutdown the
Heating flow temperature probe in open letter ‘A’ will be shown followed by the two digit code for
E 06
circuit the fault eg. ‘A02’ and the red LED (G - FIG. 2.23) will
Heating flow temperature probe short light, a non-volatile shutdown will require the reset button
E 07
circuited (D - FIG. 2.23) to be pressed once before the boiler will
Heating return temperature probe in open attempt to relight, should the boiler lockout again, the
E 08
circuit assistance of an Authorised Service Engineer should be
Heating return temperature probe short sought.
E 09
circuited
E 20 Flame detected with gas valve closed Should the boiler develop a fault that cannot be corrected
Error in the electrical connection (live and by resetting the boiler, the letter ‘E’ will be displayed
E 21 followed by a two digit code (e.g. E33) indicating a
neutral crossed)
The air pressure switch is closed before the volatile shutdown code, in the event of such a shutdown,
E 33 the boiler will automatically resume operation once the
ignition sequence has begun
The air pressure switch does not close cause behind it is resolved. Should it not, the assistance
E 34 of an Authorised Service Engineer would be required.
when the fan runs
More than 5 RESETS of the boiler
E 99 A list of the fault codes can be found opposite.
in 15 minutes.
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1 2.12 REMOVING THE FRONT PANEL
In order to access the inside of the boiler, it is necessary
to unscrew the fastening screws “A” of the control panel
located on the lower part of the panel itself.
The control panel moves downward and when pulled
forward rotates on two lateral hinges.
The panel stays in a horizontal position, which allows
access to the inner parts of the boiler.
To dismantle the front casing panel it is necessary to:
A 1 - Remove the two screws “B”;
2 - Move the front casing panel up and lift forward.
FIG. 2.24
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2.14. FITTING THE DIGITAL CLOCK
The microGENUS HE boiler is supplied with a factory
fitted mechanical time clock. There is a digital clock
available as an optional extra (code: 706348).
FIG. 2.26
NOTE: THE MECHANICAL CLOCK HAS FOUR WIRES, THEREFORE
THE HARNESS WILL REQUIRE CHANGING ALSO.
D1
D1
D6
D1
D1
D7
DIGITAL MECHANICAL
3 2 1 5 4 3 2 1
G B R G B R
FIG. 2.28
FIG. 2.30
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2.15. SETTING THE MECHANICAL TIME CLOCK
1. General layout
The mechanical clock covers a 24 hour period. Each
tappet represents 15 minutes A (Fig. 2.32). An override
E C
switch is located on the clock B (Fig 2.32).
6
6
1
4. For operation
A Put the selector switch B to the symbol to control
2 1 24 the central heating by the clock. Put the switch B to «I»
3 23 to select permanent operation or to «0» to turn the
central heating off permanently.
22
4
12
21
5
C
I
20
6
9
19
7
18
8
17
9
B
6
16
10
11 15
12 13 14
FIG. 2.32
appears: “– – : – –”.
Week-
days
flash
Enter current time and weekday
m
Imput Enter
time minutes
- Keep the “ ” key pressed down
During the summer time period press the +/- 1h key
Day once.
Enter the hour using the “h” key
Enter the minutes using the “m” key
Enter
weekday/s
Enter the day using the “Day” key
1 = “Monday”..............7 = Sunday
- Release the “ ” key.
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Automatic Manual Continuous If you now press the “Prog” key once again, the number of
Operation Operation Operation
free memory Iocations will be displayed, e.g. “18”. If all
memory locations are occupied, the display “00” appears.
= ON = ON = Continuously ON
25
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26
FIG. 2.33
Wh
A16
Wh
Rd
Blk
Rd
Wh
Rd
Bl
1 2 3 4 5 6 7 8
M
CN205
A
ON
N
CN203
1 2 3 4 5 6
B
L
H
Blk
Blk
Rd
CN206
Gry
Gry
Gry
Blk
CN206
CN201
Blk
Gry
CN203
Gry
Pnk
Wh
Rd
CN205
5 6
CN200
O
I
Wh
Wh
Pnk
CN201
Pnk
CN300
Gry or Bl
FUSE
FUSE
Q
Blk
Blk
CN303
CN302
P
Blk CN303
CN302
Brn
CN304
Brn
Brn
Bl
Bl
Bl
Blk
ELECTRICAL/SYSTEM DIAGRAMS 2.17
A - Dip Switches
B - Summer/Winter Switch - Central Heating Temperature
Regulation
C - Connector for Remote Control (Climate Manager)
D - Domestic Hot Water Temperature Regulation
E - Soft-light Regulation
F - Maximum Central Heating Temperature Regulation H
G - ON/OFF Selector
H - EEPROM
I - Time Clock Connector
L - Release Push Button
M - Economy/Comfort Selector
N - EASY Teleservice (optional) P.C.B. Section
O - Display P.C.B. Connector
P - Transformer
Q- Modem Connection (optional - EASY Teleservice)
6
A15 - External Timer/Room Thermostat
A16 - Condensate Sensor
A17 - Fume Sensor
5
4
COLOURS:
3
Gy - Grey
Wh - White
2
Rd - Red
Br - Brown
1
Bl - Blue
Bk - Black
Pk - Pink
A B
A - Dip Switch:
1- Do Not Use (jumper is factory set in position B)
2- Anti-Cycling Device Adjustment for Heating
Position A = 0 mins Position B = 2 mins
3- Do Not Use (jumper is factory set in position B)
4- Do Not Use (jumper is factory set in position B)
5- Fan over-run selector (after D.H.W. is drawn)
Position A = OFF Position B = ON
6- Do Not Use (jumper is factory set in position A)
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2.18 WATER CIRCUIT DIAGRAM
FIG. 2.34
24
23
1
2 22
3
21
4
5
6
7
20
8 19
9 18
17
10
A B C D E
11 12 13 14 15 16 SI016C
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3. COMMISSIONING
3.1 INITIAL PREPARATION MTS (GB) Limited support the initiative. In
Sections 11 and 12 of this manual you will find the
commissioning checklist (page 68) and the
service interval record (Page 69), It is important that the
commissioning checklist is completed in the
presence of your customer, they are shown how to use it,
and it is signed by them. Please instruct your customer
that they must have this manual with them whenever they
contact a service engineer or us.
GAS SUPPLY:
Inspect the entire installation including the gas meter,
test for tightness and purge the supply as described in
BS 6891:1998.
Open the gas cock (supplied with the connection kit) to
the appliance and check the gas connections on the
appliance for leaks.
WATER TREATMENT
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- If the boiler is installed in an existing system, any
unsuitable additives must be removed prior to the fitting
of the boiler;
- Under no circumstances should the boiler be fired
before the system has been thoroughly flushed; the
flushing procedure must be in line with BS7593:1992.
Firstly fill the central heating system and boiler with the
power off, flush through cold and completely drain the
system, fill the central heating system again, add a
flushing detergent, we highly recommend the use of a
flushing detergent appropriate for the metals used in
the circuit. These include (Fer nox Superfloc,
BetzDearborn Sentinel X300 or X400), whose function
is to dissolve any foreign matter that may be in the
system, and run the boiler on central heating until it
reaches its operating temperature, flushand drain the
system completely, and refill the system with a suitable
corrosion inhibitor such as Fernox Copal MB-1, or
BetzDeaborn Sentinel X100 is recommended.
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3.2 INITIAL START-UP T HE CHECKS TO BE RUN BEFORE INITIAL START- UP ARE AS
FOLLOWS:
1. Make sure that:
- the screw on the automatic air valve has been loosened
E C when the system is full;
- If the water pressure in the system is
below 1.5 bar, bring it up to the
appropriate level;
- Ensure that the gas cock is closed
A I
3 4 (FIG. 3.1); FIG. 3.1
3 4 - Make sure that the electrical
5
2
C
1
6
6
1
6. Press the reset button “D” (see FIG. 3.4) the boiler will
re-attempt ignition. If the burner does not light the first
time, wait 1 minute, purge the gas and repeat the
FIG. 3.4 procedure.
7. Run the boiler in Hot Water mode and bleed air from the
system
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3.3 OPERATIONAL To access the areas in which adjustments are made, it is
ADJUSTMENTS necessary to open the control panel, as indicated in
SECTION 2.12, then remove the rear inspection cover by
unscrewing the two screws “A”. Access is thereby
provided to the P.C.B. and to the following components:
1. The power supply cable connector;
2. The fuses;
3. The soft-light potentiometer must be set to ensure
correct ignition;
4. The maximum thermal heating power potentiometer
adjustable by the minimum to maximum power
(already calibrated in the factory to 70% of the
A A maximum thermal power in Central Heating mode);
5. The dip switch for adjusting the ignition delay (anti-
cycling) feature, which can be set from off to 2
minutes (set in the factory to off);
6. Fan/Pump Over-run (Electrical Diagram). When the
jumper is set to position A the Fan and Pump over-run is
activated. (The jumper is factory set in position B)
7. The time clock connector.
FU009A
3.6 COMFORT MODE The boiler allows the convenience level to be increased in
the output of domestic hot water by means of the
“COMFORT” function. This function keeps the secondary
exchanger warm during the periods in which the boiler is
inactive, thereby allowing the initial water drawn to be at a
higher temperature.
The function may be activated by pressing turning the
COMFORT switch ‘E’ on the control panel from E to C
(see section 2.10).
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3.7 BOILER SAFETY SYSTEMS The boiler is protected from malfunctioning by means of
internal checks by the P.C.B.,
which brings the boiler to a stop if
WARNING! necessary.
The boiler is still powered.
There are two types of shut-off:
• SHUTDOWN (A)
• SAFETY SHUTDOWN (E)
E C
D SHUTDOWN “A A ”
This type of appliance shutdown is called “non-volatile”, and
I is indicated on the display by a number preceded by the
3 4
letter (A) , and by the symbol (G FIG. 2.23 Page 21), as
3 4
5
2
6
6
1
DISPLAY CAUSE
DISPLAY CAUSE
E C
E 02 Insufficient water pressure
Domestic hot water temperature probe in
E 04
open circuit
Domestic hot water temperature probe I
E 05
short circuited 3 4
4
Heating flow temperature probe in open 3
5
2
E 06
2
circuit
1
6
6
1
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ANTI-FROST DEVICE:
The boiler is equipped with an anti-frost device which,
operates in two ways depending on the water temperature:
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3.9 COMPLETION For the Republic of Ireland it is necessary to complete a
“Declaration of Conformity” to indicate compliance to I.S.
813. An example of this is given in the current edtion of
I.S. 813. In addition it is necessary to complete the
Commissioning Checklist, (Section 11, page 68).
3.10 OPERATIONAL CHECKS 1. The flue system must be visibly checked for
soundness.
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3.11 INSTRUCTING THE END USER 1. Hand over the copy of the End User Instructions
supplied with the appliance, together with these
instructions, and explain how to use the timeclock and
room thermostat if fitted.
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4. GAS ADJUSTMENTS
TABLE A
CATEGORY II2H3+ Methane Gas Liquid Butane Gas Liquid Propane Gas
G20 G31 G30
microGENUS HE 24 MFFI
Main Burner: n. 14 jets (ø) mm 1.30 0.70 0.70
Consumption (15°C; 1013mbar) max - min m3/h 2.54 - 1.16 --- ---
Consumption (15°C; 1013mbar) max - min Kg/h --- 1.89 - 0.87 2.86 - 0.85
Gas Burner Pressure
max - min mbar 7.5 - 1.7 29.0 - 5.5 35.6 - 6.8
microGENUS HE 28 MFFI
Main Burner: n. 14 jets (ø) mm 1.30 0.74 0.78
Consumption (15°C; 1013mbar) max - min m3/h 2.96 - 1.27 --- ---
Consumption (15°C; 1013mbar) max - min Kg/h --- 2.21 - 0.95 2.17 - 0.93
Gas Burner Pressure
max - min mbar 9.5 - 1.8 27.5 - 5.4 36.0 - 7.1
microGENUS HE 32 MFFI
Main Burner: n. 14 jets (ø) mm 1.30 0.74 0.78
Consumption (15°C; 1013mbar) max - min m3/h 3.33 - 1.27 --- ---
Consumption (15°C; 1013mbar) max - min Kg/h --- 2.48 - 0.95 2.45 - 0.93
Gas Burner Pressure
max - min mbar 12.0 - 1.8 28.0 - 5.4 36.0 - 7.0
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4.2 ADJUSTING THE GAS PRESSURES
Setting the minimum and the maximum power of the
1 boiler
1. Check that the supply pressure and dynamic working
pressure to the gas valve is a minimum of 20 mbar for
natural gas and 29 and 37 mbar for LPG (G30 or G31).
IMPORTANT!
Whenever you disassemble and reassemble the gas
connections, always check for leaks using a leak
detection fluid.
4
F
F
F1
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6. When you have completed the above operations, turn
off the hot water tap, reconnect the supply terminal to
the modureg on the gas valve, reconnect the
CN203 CN206 CN200 compensation pipe and replace the cap on the screw
of the modureg.
CN201
Power
5
Soft-light
4
On/Off knob to the “ON” position and set the time clock
ON
3. Once the gas pressure is set turn off the boiler and re-
connect the detection electrode to the P.C.B.
NB.: It may be necessary to reset the flame failure
reset a number of times during this operation;
4. Remove the pipe from the test point and tighten the
screw “C” and test for tightness;
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TABLE B
Burner pressure
model 24
model 28
model 32
model 24
model 28
model 32
36
34 model 28
model 32
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5. MAINTENANCE It is recommended that the following inspections be
carried out on the boiler at least once a year:
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6. SERVICING INSTRUCTIONS
To ensure efficient safe operation, it is recommended that 6.2 TO GAIN GENERAL ACCESS
the boiler is serviced annually by a competent person.
All testing and maintenance operations on the boiler
Before starting any servicing work, ensure both the require the control panel to be lowered. This will also
gas and electrical supplies to the boiler are isolated require the removal of the casing.
and the boiler is cool and suitable protective clothing
is worn. 6.2.1 Removing the front panel
Before and after servicing, a combustion analysis should
be made via the flue sampling point (please refer to 1. Loosen the fastening screws “A” of the control panel
SECTION 3.4 for further details). located on the lower part of the panel itself. (FIG. 6.1);
2. The control rotates on two lateral hinges; the panel
After servicing, preliminary electrical system checks must stays in a horizontal position, which allows access to
be carried out to ensure electrical safety (i.e. polarity, the inner parts of the boiler (FIG. 6.2);
earth continuity, resistance to earth and short circuit). 3. Remove the screws “B” from the front panel bottom lip
(FIG. 6.3);
4. Lift the front panel up and forward from the raised screws
at the the top of the casing (FIG. 6.4).
6.1 REPLACEMENT OF PARTS
The life of individual components vary and they will need
servicing or replacing as and when faults develop.
The fault finding sequence chart in SECTION 7 will help to
locate which component is the cause of any malfunction,
and instructions for removal, inspection and replacement
of the individual parts are given in the following pages.
A B
FIG. 6.2
FIG. 6.4
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6.2.2 Removing the sealed chamber front cover 6.2.3 Removing the side panels
1. Remove the screws “C” (FIG. 6.5); 1. Remove the four screws “D” for each side panel
2. Lift the sealed chamber front cover from the locating (FIG.6.7);
pins (FIG. 6.6). 2. Pull the panel away from the boiler at the base, then lift
the panel up and remove from the boiler.
FIG. 6.7
C C
FIG. 6.5 D
FIG. 6.6
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6.3 ACCESS TO THE COMBUSTION CHAMBER
6.3.1 Removing the combustion cover
FIG. 6.8
FIG. 6.10
FIG. 6.11
FIG. 6.9
FIG. 6.12
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6.3.4 Removing the main heat exchanger
FIG. 6.13
1. Drain the boiler of water;
H 2. Remove the side panels (see 6.2.3)
3. Remove the overheat thermostat sensor “H” (FIG. 6.15);
4. Remove the clips “I” (FIG. 6.15);
5. Release the connection nut “J” (FIG. 6.16);
6. Release the connection nut “K” (FIG. 6.17);
7. Pull down the pipe (FIG. 6.18);
8. Pull it straight out (FIG. 6.19).
FIG. 6.15
FIG. 6.14
FIG. 6.17
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N
FIG. 6.23
M L
FIG. 6.20
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6.3.6 Removing the fan 6.3.7 Removing the flue sensor and
condensate sensor
1. Remove screw “P” (FIG.6.24);
1. To remove the flue sensor, disconnect electrical
2. Disconnect electrical connections “Q” and silicone pipe
connections “S” (FIG.6.27);
“Q1” (FIG.6.25);
2. Remove screws “T” and remove the flue sensor
3. Remove fan and gasket “R” (FIG.6.26).
(FIG.6.28 - 6.29).
4. Reassemble in reverse order, ensuring the gasket “R”
3. To remove the condensate sensor, remove screws “T1”
is seated correctly.
and remove the condensate sensor (resistor wire)
(FIG.6.27);
S
P
FIG. 6.24 S1
FIG. 6.27
Q
Q
T
Q1
FIG. 6.25
FIG. 6.28
R
FIG. 6.26
FIG. 6.29
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6.3.8 Removing the Recuperator
U
FIG. 6.33
FIG. 6.30
FIG. 6.34
FIG. 6.31
FIG. 6.35
FIG. 6.32
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6.3.9 Removing the Recuperator Housing 6.3.10 Removing the Condensate Trap
1. Remove the recuperator - see paragraph. 6.3.8 1. Remove the clamp “Z” (FIG.6.38);
2. Unscrew the two screws “Y” (FIG.6.36); 2. Remove the clamp “A1” (FIG.6.39);
3. Remove the recuperator housing (FIG.6.37); 3. Unscrew and remove the trap from the boiler (FIG.6.40);
4. Reassemble in reverse order. 3. Remove the trap (FIG.6.41).
4. Reassemble in reverse order
THE SIDE COVER OF THE RECUPERATOR MUST NOT BE REMOVED,
THE TWO SCREWS ARE COVERED BY SECURITY PAINT, THERE IS A
DANGER THAT FLUE GASSES COULD LEAK INTO THE ROOM IF THE
FRONT COVER IS REMOVED.
Y FIG. 6.38
FIG. 6.36
A1
FIG. 6.39
FIG. 6.37
FIG. 6.40
FIG. 6.41
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6.4 ACCESS TO THE GAS VALVE 6.4.2 Removing the gas valve (Honeywell)
6.4.1. Removing the spark generator Important! Before removing the gas valve, ensure the
gas supply is turned off.
1. Disconnect the ignition leads “A2” by pulling upward
(FIG. 6.42); 1. Disconnect all the cables from the solenoid and
2. Remove the screw “A3” (FIG. 6.43); modureg;
3. Remove the spark generator by pulling forward from 2. Remove the spark generator (see previous section);
the gas valve (FIG. 6.44). 3. Release the nuts “A4” (FIG. 6.45);
4. Remove the screws “A5” from the bottom of the gas
valve (FIG. 6.46);
5. Remove the gas valve (FIG. 6.47).
A2
A4
FIG. 6.42 A4
FIG. 6.45
A5 A5
A3
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6.5 ACCESS TO THE WATER CIRCUIT
Important! Before any component is removed, the boiler
must be drained of all water.
6.5.1 Removing the D.H.W. (secondary) exchanger
A6 A6
FIG. 6.48
A7
FIG. 6.49
FIG. 6.50
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6.5.2 Removing the pump pressure switch 6.5.3 Removing the safety valve
1. Remove the pump pressure switch electrical connections
1. Disconnect the discharge pipe work from below the
“A8” (FIG 6.52);
boiler;
2. Unscrew the pump pressure switch by using a spanner on
2. Unscrew the fixing screw “A9” (FIG. 6.56)
the nut (FIG 6.53);
3. Pull the valve upwards to remove (FIG. 6.57).
3. Remove the pump pressure switch (FIG 6.54).
A8 A8
A9
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6.5.4 Removing the automatic air vent 6.5.5 Removing the pump
1. Remove the U-clip “B1” (FIG. 6.58); 1. Remove the electrical connetction “ B2” (FIG. 6.61);
2. Remove valve complete with float using a screwdriver 2. Release the nut “B3” (FIG. 6.62);
(FIG 6.59-FIG 6.60). 3. Remove the retainig clip “B4” from the side of the
pump housing (FIG. 6.63);
4. Remove the screw “B5” (FIG. 6.64);
5. Remove the U-clip “B6” and remove the pressure
gauge connection (FIG. 6.65);
6. Remove the U-clip “B7” and remove the automatic air
vent (FIG. 6.66);
7. Remove the pump.
B1
B2
FIG. 6.58
FIG. 6.61
B3
FIG. 6.59
FIG. 6.62
FIG. 6.60 B4
FIG. 6.63
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6.5.6 Removing the pressure gauge
B5
FIG. 6.64
B8
B6
FIG. 6.67
FIG. 6.65
B7
FIG. 6.68
FIG. 6.66
FIG. 6.69
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6.5.7 Removing the expansion vessel 6.5.8 Removing the overheat thermostat
1. If rear exit flue, remove the flue; 1. Disconnect the overheat ther mostat electrical
2. Release nut “B9” (FIG. 6.70); connections “C2” (FIG. 6.73);
3. Remove back-nut “C1” (FIG. 6.71); 2. Then remove the thermostat from its mounting by
4. Remove the expansion vessel (FIG. 6.72). releasing the securing clip (FIG. 6.74-6.75).
C2
B9
C1
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6.5.9 Removing the C.H. temperature sensor (N.T.C.) 6.5.10 Removing the D.H.W. temperature sensor
(N.T.C.)
1. Pull off the electrical connector and remove the sensor
probe using a suitable spanner (FIG. 6.76-6.77). 1. Pull off the electrical connector and unscrew the
sensor probe using a suitable spanner (FIG. 6.78).
FIG. 6.77
C3
C4
FIG. 6.79
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6.5.12 Removing the D.H.W. flow switch 6.6 ACCESS TO THE CONTROL SYSTEM
1. Unplug the electrical connector “C5” (FIG. 6.80);
Important! Isolate the electrical supply to the boiler
2. Remove the D.H.W. flow switch using a screwdriver
before accessing the control panel.
(FIG. 6.81-6.82).
C5
FIG. 6.80 C6
C6
FIG. 6.83
FIG. 6.81
FIG. 6.84
FIG. 6.82
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6.6.2 Removing the P.C.B.
1. Isolate electricity;
2. Remove the inspection cover from the reverse of the
control panel, unscrew the screws “C7” (FIG. 6.85);
3. Unplug all electrical connections from the recuperator
P.C.B on the reverse of inspection cover (FIG. 6.86);
4. Unscrew the recuperator P.C.B mounting screws “C8” C8
(FIG. 6.87);
5. Unplug the electrical connection from the P.C.B.;
6. Unplug carefully the EEPROM “C9” (FIG. 6.88); C8
7. Remove the screws “D1” (FIG. 6.89);
8. Separate the facia panel from the rear of the control
panel ; FIG. 6.87
9. Remove the main P.C.B., unscrew the screws “D2”,
and disconnect the P.C.B. connection cable “D3” (FIG.
6.90)
10. Unscew the display P.C.B. mounting screws “D4”
(FIG. 6.91);
11. Remove the display P.C.B. (FIG. 6.92);
12. Replace either P.C.B. in reverse order; C9
13. Use the correct EEPROM key “C9” supplied with the
new spare part.
FIG. 6.88
C7 D1 D1
C7
D1
D1
FIG. 6.89
FIG. 6.85
D2 D2 D2
D3
FIG. 6.90
FIG. 6.86
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6.6.3 Removing the time clock
D4
D4
D5
FIG. 6.91
D6
FIG. 6.93
FIG. 6.92
FIG. 6.94
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These fault finding guides are not exhaustive. However, it
7. FAULT FINDING is possible to detect and correct many defects by using
the standard fault finding diagrams described in this
chapter, ensure these guides are carried out in the set
7.1 FAULT FINDING GUIDE order.
(FLOW-CHARTS)
PRELIMINARY CHECKS
MAKE SURE THAT:
To ensure that the external controls do 1 - There is sufficient water in
the system
not interfere with the fault finding, 2 - The gas is turned on
disconnect the wires from the terminal 3 - The electrical supply is
turned on
block on the rear of the control panel and
provide a solid link between the
TURN ON THE ON/OFF
terminals (Section 2.13, page 22). SWITCH
IS
THE POWER
DISPLAY NO
ON?
1. Check the fuses
2. Check the power supply to
YES the control panel
3. Check/replace the
ON/OFF button
4. Check the connection between
YES the main and display P.C.B.s
see section 3.7 DOES AN ERROR CODE 5. Check/replace the
APPEAR ON THE DISPLAY? main and display P.C.B.s
POSTION
SUMMER
ESTAT E OF THE WINTER
SELECTOR
Comfort ECONOMY/
ECONOMY/ Comfort COMFORT
COMFORT SELECTOR
TEMP.
SELECTOR
C.H. < 42°C
TEMP. YES NO
NO C.H. < 42°C Economy
YES NO
Economy NO
IS D.H.W.
YES BEING DRAWN?
IS D.H.W.
BEING DRAWN? YES
NO
1 - Check/reset system
pressure
NO
2 - Check/restore gas
supply
3 - Check/replace short- ARE THE
circuited heating probe
TIME CLOCK
4 - Check/replace siezed
pump YES AND/OR ROOM
THERMOSTAT
ACTIVATED
A
60
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A
IS THE
PUMP RUNNING? NO
YES
POWER TO
THE PUMP? NO
YES
Turn the
ON/OFF button
61
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B
YES
NO
BOILER HAS
SHUTDOWN?
YES
IS YES
THERE STILL 1. See section 3.7
A PROBLEM?
NO
NORMAL
OPERATION
62
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8. SHORT SPARE PART LIST
67 66 65 64 63 62 61 60 59 58 57 56 55
305
1 304
305
53 54
58
10 53
2
10 129
128
3
68 53
4
10
53
10
127 301 302 303
5 69
70
6 125 124
71 123
122
7
8 114
72 126
9
73 121 52
10 31
10 74
75 76 19
11 20 51
12 77
77 120
119 50
118 49
44
78
79
13 48
14
14 80 117
15 115
15 114 31 47
81 116
109
16 82 108
83
111 46
113 107
17 112
84 92 45
110 106
18 84 44
91 95 44
89 93 43
19 96 100 105
94 97 42
85 90 104
89 41
20 86 22 103
87
98 22
21 58 102
88 99 101 40
22
39
23
24 25 26 27 28 19 29 30 31 32 33 34 35 36 36 37 38
63
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code 65100547
601
401
601
606
402
602
602 608
604 610
605
603
607
403 601
603 609
611
64
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Key G.C. part ARISTON
Description Part. No.
no. no.
65
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9. TECHNICAL INFORMATION
General Info
Name microGENUS HE 24 MFFI microGENUS HE 28 MFFI
CE Certification 0051BP2805 0051BP2805
Flue Type C12-C32-C42-C52-C82-B22-B32 C12-C32-C42-C52-C82-B22-B32
66
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General Info Name microGENUS HE 32 MFFI
CE Certification 0051BP2805
Flue Type C12-C32-C42-C52-C82-B22-B32
67
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10. BENCHMARK COMMISSIONING CHECKLIST
68
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11. SERVICE INTERVAL RECORD
69
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70
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71
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TERMS AND CONDITIONS OF GUARANTEE
099841832212 b - 03/2005
Please read these terms and conditions which are in manufacturer’s guarantee has been withdrawn.
addition to any terms and conditions detailed in this book On the 12 month anniversar y of the appliance
or any registration card supplied with your appliance. installation, you must have it serviced to continue any
guarantee offered into the following year. Failure to do
so will invalidate your guarantee and should an MTS
A charge will be made to the owner of the appliance if: engineer be required to attend and no proof of service
documentation is made available, then MTS will charge.
∑ The reason for any service visit is as a direct result
of a failure to install the appliance in accordance As part of the commissioning process, it is a legal
with the manufacturer’s instructions. requirement to register all boiler installations or
∑ Your installer does not complete the necessary replacements with CORGI. Upon registration a
commissioning process and procedure as detailed in “Certification Number” will be issued followed by a
the Installation and Operating Instructions. “Declaration of Safety” Certificate. MTS (GB) Ltd cannot
be called upon to carr y out any work under the
∑ Your appliance is not serviced on or before the 12
manufacturer’s guarantee without proof of registration.
month anniversary of installation - this only applies to
The registration number must be quoted when
appliances with a 2 and 5 year guarantee.
requesting a service visit, and the “Declaration of Safety”
∑ Our service engineer calls as requested and the Certficate subsequently shown to the service engineer.
failure is a non-manufacturing defect. If the certificate is not made available, the engineer will
not work on the appliance and a wasted call charge will
Failure to pay an invoice for any such occurence will be be made.
assumed by MTS that you accept that your appliance
has not been installed correctly and understand that any
MTS are continuously improving their products and therefore reserve the right to change specifications without prior notice and
If you have a problem with commissioning on installation, please contact our
Technical Department on 0870 241 8180
oiler e
e d b th
m
plet f ro b ox
com cker this
he t sti e in
accepts no liability for any errors or omission in the information contained in this document.
t
ove k lis plac ce
rem he c d en
c an er
ea se ing le r ref
Pl ssion b o i er
mi he usto m
m t
co t of or c
n f
fro