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• • • .. , - u L. "SU m
/J = - -
2rr / 1 noo- / 129.48
~
IA· (l l ,v1eld ., 60
p = 13 S6 kvV
, . 5 lutch has five plate havin g four pair'i of active friction surface~
pie dt ~ c O f pressure is not to excee d 0 .127 N/mm 2, find the power
t --oo rp m · The outer and inner radii of friction \urfaces art! 125 mm
· the 1·ntensity
,• .\!fiult1
it ntitted a :, ctively . Assume uniform wear and take coefficient of friction
~nd;,
a":," rrun respe fVTU - /w1e/ f uly 2009 - 05 Marks)
~
~03- - ber ot- cu f lt \,• p,Hr-.. n _ 4
l tche-.. 11 1 + 11. 2 - 5, numhl'r nt .it
, ,tion-
-.1 • - ~ '
\u~
nun P == ? .\ , =S0U rpm , R 0 = 125 mm R - 7Smm . 01
~' ·' 2rr.N T
. · tha t po,,·••[
,. ~L , \
.. p = 60
.. , ,m wear.
'·o.,., l-..,\.. ,
"1 \..l l I 13.32/ Pg 213, DHB
Dm -
_[Do+ D,] ... 13.34/ Pg 213, DHB
I 2
I = [250 ; 150]
D nl = 200 mm = 0.20 in
.
Eq ..
. fo) .
yiel d s ... T = }
x 0.3 X 2992.37 X 0.20 X 4
2
T = 359 .08 N -m
2n: X 500 X 359.08
tg (f) yield s .. . P = 60
p = 18.80 kW .
..,
512 Design of Machine Elements II (DME II)
Weknowthat, T -- -1/FD
n I/In
,
2 ... Eq . (i) 13.341 p
g 213 o.--:
But p = 2rrNT
60
25 x 103 = 2n x 1600 x T Fo r o F
60
T = 149.21 N-m
• Axial force, 7r
Fa= 2 pD,- (Do - D)
.. .13.32/ Pg 213, On:
_ n x 0.07 x D .
- - 2 ' (Do - D,)
5. A. .
Fa== 0.1099 D,- (D _ D-)
re ,
• Mean diameter, D,,, -- [Do+ D-1
~
o , . E
... i
,l
2.:
di
Eq (')1 . 2 , Pg-' 13, DHi ,
... 13.34/ Solu,
· Ylelds ·
··· 149.21 x 1Q3 _ 1 [ D -: f : : o.-
9.os X 6 - 2 X 0.3 X 0.1099 D, (Do- D) X 2X :
10 ::: (Dv2 - 0 2
9.os x 106 - , >Di
- (3002 - D 2) D
D I l
, ::: 22 1.80
And Eq. (11·) mm::::: 230 mm -:
Yields ,., J1J ~-
... Fa::: 0.JQ99 x (roots: 221. 80, - 3-l1--·4
2
Fu "' ) 769.40 N.30 X (300 - 230)
.,
•r1J 4
1., P to ._,,, l'
Sr ,
Cfutche$ and fkckes SJ7
1
ROBLEMS ON PLATE CLUTCH
oes1GN P
6-9 d y olat e clutch tran s mits 8 k W at 1200 rpm . The a xi a l pressure ts
'1 A ~10 c, · ,,tl' or 07r MPa. If J· = 0 .25, f"in d :
• • it cd to · . • . . . .
lt ffl diu s and face width of f nct10n h n 1n g a s suming the ratio of mean
"'" c""
,1. I"' : ra t, fa ce width as 4.
radius <d outer diameters of fri ction lini n g .
11 inn er an
· , _ 2 p = 8 k W , N = 1200 rpm , J' = 0.07 MPc1 f = 0 25
'i 1ution: II - ,
,o I<,,, 4
' /1 ?, 'I f [I --
,! I
,,,,,
[, /J , P11 - ?
,,. 'J'o fi nd H,,,, l, :
Hq. (i) y ield s ... 6'.1 .66 x Hf' = _!_2 x 0.25 x 0.1 lOR,.7 " 2R... x 2
.
R = 105 mm
111
A nd /1 = 105 / 4 = 26.25 mm :c 30 mm .
'1 To fi nd J> ,, DII•.
\
n.o '• ~4 cl b c, pring-.; of 24 mm coil diameter. Take she.J.r stress= 420 ~IPa.
• J fo r tlw ... pring material.
518 oes,yn "" ,, .~. N - 2800 rpm1overload = 25%/ p = 0.08 MPa
, 2 p == 22 kW, - . /D - 1 5 number of springs_ ' lneq11
Solution: 11 == '. - 0 35 and the ratio 0 o , - . , - 6, Coi] q· spt
N-n = 2000 rpm,/; MPa, G::: 84 GPa Iarntl
D = 24 mm, r == 4:-0 . s of the clutch)
D b = ? (Dimension
a. Dr, o, . h pring
b. Dimensions ot t es b
. . s o{the clutch: (D,, Do, )
a) D1menst01t
1 D ,
vVe know that,
T == -f
2
Fa ,,/l ...Eq. (i) 13.34/ p
g 213, DB
_ [D + D,_]
0
.. .13.341 p
D,,,- 2
• g 213, DH
- Di [Do+ 1]
- 2 D;
== 0.5DJ1.5 + 1]
Dm= 1.25Di
... fq I;,
7t
Fa=
• Axial force, 2 pD (Do-D )
1
- npD/
- 2
[Doo. -1]
l
0.08 X D/ [1.S - l]
= 7t X
2
Fa= 0.06283D? ... Eq.(111 1
21tN 111 T
• Also p= 60
2n x 2000 xT
22 X 103 = - - - - -
60
T = 105.04 N-m = 105.04 x 103 N-mm
Eq. (i) yields ... 105.04 x 103 = .!. x 0.35 x 0.062830,2 x 1.250, x 2
2
= 0.0785D?
0 1 = 156.34 mm==== 160 mm
D0 = 1.5 x 160 = 240 mm
·· Eq. (iii) yields ... F0 = 0.06283 x 1602
Fa= 1608.45 N
Eq. (ii) yields ... Drn = 1.25 x 160 = 200 mm
ll) Dimen · ,1
s10ns oJ t11e spring: (d D y, l p)
f I f11
i. To find ti D·
I •
1t•t d - di;:\tni:,t..-.. ,. 0 f. . .
r- '""'" •
J) '.:: \fr·h\ -~
spnng wire
u1:1rn(1t(~r uf spring
U H
I~ JI I
I I' I
11 , d
''",
I I
,, I •fl 1 I''''"'
1
I I tI I I ,I I'" Hf~
JIf
rt I ,1 11>1 1 I
I I I II
' I , / It
I,
fl , , I
,, I ')" I ,J , ", J ti
I
1( ~~
"' ' ' "
r·
~'",/''I
i CJ It /)
1/ Ill t; ~ , ntrt
I
I / I 11, ( /
I I I
It I I .1 1 ' {I ' I )ii I/ I ti J I 20h/ f•~ 14 2, J> II U
' """' I ,,,l ,~ d, fl, 1 t ,1111 , ( , I
/JI ♦ .'ii
I S ~~ 111111
A
. .
·i~ - QI•--- -
i
ts II (DMf fl)
hlne EJernen
520 Design of Mac
... Tb . 11.7/ Pg
152
· To P'"indp:
rv. h t Iv == ip + 2d , Dlfe
We know t a ' 433 == 6p + 2 X 4
p-- 5.89 nun ::::: 6 mm.
d single plate clutch:
given for a .ry . .
11 The following data are number of springs= 6, ratio of mean .
. 65kW speed== 1500 rpm, radius
Power== 18. , t· d ·
'dth-45 1n ·
to radial w1 . - . , 'dth of friction surfaces.
. Mean radrns and w1
i. f 1 t h plate
O
ii. Dimensions cu_c · [VTU-Dec. 2010- JOJ.t
...
111 .
Dimensions of springs. arks/
. , _
Solut10n: n = 2, P - 18·65
kW1 N = 1500 rpm, number of springs= 6, ~b == 4.5
· Rb -?
J. fl/ I - ' I
1
We know that, T- -JFD
- 2 a mn I ... Eq. (i) 13.34/ Pg 213, DHB
• D m -- 2RIll R nt
= -D
⇒
111
2
•
Axial Force, ~ 1 == pA = p(nD"'b) =p(2rrR,,,b)
= 0.245 x (2rrR . ) Rm
117
4.5
~ l == 0.3421 R 2
m
• Also p == 2nNT
60
d
.fthe clutch (D,, Do, b):
•io ttS OJ
. oi111c11~ R; + ~
11· h
We knOVV t a' m - t R - 2
Ro + R, = 2Rm = 2 x 100 = 200 mm Eq u)
Also b = R0 - R,
R0 -R, = 25 mm Eq ( L:;°J
..) and (iii) , we have
. er Eqs (11
sL,1,·10t, Ro = 112 .5 = 120 mm
R, = 95 mm
. . ·ons of the spring (d, D, Y, lo, p) :
Jl i, 01111ettSt
,1 To find d, D: . .
. f - diameter of sprmg wire
Let c - f ·
D = Mean diameter o spnng
8FDK BFCK
We know that, T= rrd3 = rrd2 ..Eq ( w ) 11 .la/ Pg 139, DHB
lh. A l'Oth.'du h:h tr.insmits t~O N -m of torqut.• .11 12~)() rpm . T!w l.1r~t•r dj,11111 ,1l'r·oi
tht• dutd, rs Jlltl mm .tnd t.1n• .1nglt.• ot thl' -:011t• as 12.5 '' w ith .1 f.1n• wi dth 01110
mm Jrh.i /= O.:!.. Dt•h·rmi1w:
.1. A,ial fofi:t' rt•quin·d to tr.111smit thl' torqlH'.
h. A, i.11 forl't.' r~quin·d to t.•ng.1gt' tlw dukh .
( . Avt• r..igt• nonn.11 prt•ssurt' wht.•n m.1,in1um toniut.• is lr.1n smilh'd .
d . l\t.n.imum .ind minimum norm.ti pn•sstart.'S.
Sc.1lution: r - l~l1 N -m --= !SU, I()·: N mm . N 12.0ll rpn1 . / >, J ()() 111111 u 12;
I• = Nl mm t = tl.2.
b. r.i - ~ l
. ,,
. ·" .~
- ')
; d . /'m.,, . / 1111111 :,
(
.. Eq . (J) 13.38/ Pg 2I.J, DflH
2 si n n
n,
I
D, 11
)
• But s in a =
fi / 2
,.,
,,l),,,)
1.c. sin 12.S ~ ( J()()hO ll,,,)
V ,,, == 287 mm
'1..:,- _
-0/ -
[ 30{)
..,
1- DJ l
D - 1 .... 1
1 1 - ~ n1n1
-
Ctutches and Brakes 533
• ,,, -.,:c //11· d 11ld1:
· f{ t' [ I 1 ( 11,"> 1•
/1
\\/1,, l ,.,. 1'1,lL
11
r ,, , r II <•s rn o. ,. / l·n~ ,.d
\\°i ' ~n11 /' 13.40/ Pg 214, DHB
11
. ( S t ll U I j COS fX)
S ill O'.
I .l:17 4()
s in 12.5 (sin 12.5 ~ 0 .2x 12.S)
I/ 2-'182.0H N
• • 110 r, 11 ,,111n•ss11rc:
11•(/'tl,\ i I '
l·'\fr~ll()W th,11 , r ,, ,rf)lllb/, S lll (.( .Eq . (11) 13.37/ Pg 214, DHB
, . . 1n ·er,Wl' prcss un• lH.'l'Urs ,ll n1t.•,1 n r.id,u s, thu s we hnve 1, = , ~nd D ~ o
~ ti\( ( r , . 1, I Vi,; l 111 II/
•
But ~m u
I (D . [),,, )
f ( u, D,,
)
...,
b I b
( .:so . [) ,
'I' tnl4
nll
)
n. _:1-; 4"m m 21 , m m
, \
)
534 Design of Machine Etements II (UMt II)
D,.,+D 1 ]
• Also Dm = [ -2 ... 13.38/ Pg 214
, DH
250 + 0 1 ]
235 = [
2
0 1 = 220 mm
0 .18 X F:, X 23 5
3
Eq. (i) yields ... 286 x 10 = 2 x sin 14
Fa = 3271.38 N
b. Average nonna l p ressure:
We know tha t, Fa = TCOmbp sin a ...Eq. (ii) 13.37/ Pg 214, DH~
Since average pressure occurs at mean r a d ius, thus \\"e h ave
p = Pa vg and 0 111 = 0 111
Fa = TCD 111 bpavg sin a
3271.38 = TC x 235 x 60 x Pavg x sin 14
Pavg = 0.3053 MPa
c. Ma ximum pressure:
• Maximum pressure occurs at inner rad ius, thus w e have
p = Pmax and Dm = 0 1
Eq. (i i) yields ... Fa = TC0 1bpmax sin a
3271.38 = TC x 220 x 60 x p max x sin 12.5
Pmax = 0.3261 MPa . .,r
f'''
18. A fr" · fhe la1110 ·•
. ichon cone clutch has to transmit a torque of 200 N-m at 1 44 o rpill• widt ·
d 1ameter of the • . -o The face
65 c?~e is 350 mm; the cone pitch angle 1s 6.2-" ·
1
. Tmm. T~e coefficient if friction is 0.2. Determine: 1
• he axial fore · d -10,oO
i.i. Th e requue to transmit the torque. h 01J'
e average no I hen t e
torq . rma pressure on the contact su rfa ces w 1,;]
ue 15 transmitted. ~.. 116 MtJ'" ~
II (DME II)
540 Design of Machrne Eleme nts
h, Frictio1111 ffrm .
. .,,.
F = t I .. ~ c;...,.
"-- l J. J4 X 0us_ .. .,
F.~= 1393.3n N
ff .
·. A.ri,, /f,Jrn '
1
, t mgag,, tlu' dutrlr: . a + f .<_o~_ a )
F.' = F., (~m · .
. . . 13.40/
_
, r; + O. J..J x cos 12.::> )
o 21 , DIf/,
Po
4
.. = 9452.57 >< (S I11 1- -~
V. F , = 3514.46 N .
' .
..JO kW dt 750 rpm . Also de_terrnine the i. .
~
3 O
·t the torque, l.i • ax idl force
D sian a cone clutch to transnut • 1 <'nooge~the
•requ1red •to
e
2 •clutch. • ed to transm1
Assume f - 0.4 dnd p = 0.2
fon-e requ,r NI m m ~ for the fnction matena (Q ::: ] ~J
? ...:l.
T = 509.29 N-m
T = 509.29 x 10 3 N-m
c. l Int1fer111/
A ,
sclecfio11: (f p, D:) D,71 == 6b
• Given
... Eq. (II'
• a:::-12.s 0
, I "" 0.4 and p"' 0.2 MPa
d, To_r,·,,d "1odufe:
. ,eters:
11111
,1, d . tero fth eclu tch :
.1 1 d1arne
• ' 111 r1Cf ( D ,, - D I )
• i no"" that, sin a = /1
\ \t' I'-
i .e. 0 1 = D,,, - l1 <, 1n u
= 300 - (50 "- S lr\ 12 C, I
0 1 = 2RY .17 mm 24() mm
_J anwte r of the clutch :
, lllJlt'f ul
. ( 0 '2 - o,,, )
\\ t' )..mm· tha t, sm a = b
i.e. 0 2 = D,,, + b. sin a
= 300 + (SO x si n 12.5)
D 2 = 310.82 mn1 ::::: 310 mm
tritil force to transmit the torque :
Fa = rr D bp sin a 111 . 13.37/ Pg 21-l, DHB
= rr x 300 x 50 x 0.2 sin 12.5
F11 = 2039.9 N
· \annal fo rce:
Fa
F,, = .. .13.35/ Pg 21-l, DHB
sin a
2039.9
= sin 12.5
F,, = 9424.8 N
II.Frictiona l force :
F,, =f F 11
•• • 13.361 Pg 21-l, DHB
9428.8 = 0.4 X
1
• -1:rin / r Fb = 3770 N
10 rce to en
gage the clutch:
F/ = F (sin a+ f cos a)
11
... 13.40/ Pg 214, DHB
= 9424.8 x (sin 12.5 + 0.4 x cos 12.5)
F/ = 5720.46 N .
'
\
L
,,,.> \