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Contents
The Section 1 To User’s Attention …………………………………………… 3
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PHE Operation Manual
Dear user:
This operation manual for plate heat exchanger should be looked
upon as your indispensable guide when adopting plate heat exchangers made
in Juyuan。You are advised that this manual should be red carefully. It
is suitable for installation, maintenance of equipment and operators of
equipment. It should be well preserved during the early days of ordering.
Juyuan Company will not held responsible for any damage occurred
without act in comply with the instruction of this operation manual.
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PHE Operation Manual
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PHE Operation Manual
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PHE Operation Manual
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PHE Operation Manual
PHE Hoisting
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PHE Operation Manual
When PHE lifting, applicable sling should be used, shown as the figure。
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PHE Operation Manual
PHE Lifting
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PHE Operation Manual
Foundation
Foundation requirements see the enclosed
document Sometimes, PHE may be installed
on the drainage water tank. The water
capacity of it should be equal to PHE
volume. Water inlet D. Cannot be less
than 50mm.
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PHE Operation Manual
Installation
Please be attention:
The size in figure should be looked as the
recommended dimension used for installation and
maintenance in a reasonable space. If the area
Maintaining space for
is limited, the recommended dimension may be
fixed installation shown as
reduced by user。
figure
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PHE Operation Manual
Pipe line
Stop valve
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PHE Operation Manual
6. Nozzle
Media can be flowed into PHE
from entrance of the frame
plate; pipe lines may be
1.Framplate
connected with PHE by bolts
around the entrances.
2. Guide Support
3. Top Bar
4. Bottom Bar
Heat transfer plates suspended
on the top bar may be fixed 8.Heat Transfer plate “passage
according to the end of plates. channel plate, Heat transfer plates
also named as PHE
9. Sealing Gasket
5. Pressure plate Sealing gasket may be clutched along
Pressure plate as the same as slot of heat transfer plate. Commonly,
the heat transfer plates may it adopted with the material of rubber.
be suspended on the top bar Heat transfer conduction is generated
and may be removed. Sometimes, on the surface of sealing gasket except
it may be connected with pipe for corner area Numbers of heat
lines transfer should be determined in
accordance with the requirement of heat
transfer area.
PHE Operation Manual
Heat transfer plate and sealing gaskets are belong to special components
of PHE. It is necessary to indicate them in greater details.
From one side of plate, the Juyuan company marking embossed on the recess
of suspension area of plate, may be found.
Material marking
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PHE Operation Manual
As the figure: For the shape of vertical suspension of plate, sealing gasket is
placed into slot of plate to form the area of heat transfer.
The metal plate with the The metal plate with the
upward herring bone down ward herring bone
waviness is named as waviness is named as
metal plate A metal plate B
PHE Operation Manual
Sealing gasket
Working Principles
Heat transfer
Pressure drop
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PHE Operation Manual
If designated temperature
cannot be hold. And at same time,
pressure drop of any medium is
increasing, that means fouling
generated and banking off happened
for equipment. Method of
compensation shall be carried out
as per the stipulation of
“Section 7” Maintenance
cleaning.
PHE Operation Manual
Section 5 Operation
Please attention:
It is very important to see whether PHE
connecting system has been equipped
with the protective device for sudden
changing of temperature and pressure.
It not only concerns for itself of PHE
but also for piping system and each
equipment of system.
Whatever when do operation,
including startup the system pumps
must be pay attention.
6.Startup Pump
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PHE Operation Manual
PHE Running
In order to maintain normal temperature and pressure drop, any
adjustment for flow rate should be slowly carried out to refrain from
system shock.
PHE Shutdown
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PHE Operation Manual
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PHE Operation Manual
Disassembly
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PHE Operation Manual
5.Discharge
out。
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PHE Operation Manual
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PHE Operation Manual
板式换热器-型号: BR0.13C BR0.13CG BR0.2C BR0.28C BR0.28E BR0.3E
BR0.3B BR0.45C BR0.62E BR0.62B BB0.62B BR0.85B BB0.85B BR1.1C
BR1.1E BR1.5E BR1.7C BR1.7CG BR1.8C BR1.9C BR2.4C BB0.68T BB1.2T
PHE-Type: BR0.13C BR0.13CG BR0.2C BR0.28C BR0.28E BR0.3E BR0.3B
BR0.45C BR0.62E BR0.62B BB0.62B BR0.85B BB0.85B BR1.1C BR1.1E
BR1.5E BR1.7C BR1.7CG BR1.8C BR1.9C BR2.4C BB0.68T BB1.2T
13.The bolt that is not equipped with bearing box shall be disassembled.
14.The bolt that is equipped with bearing box shall be alternately and diagonally
loosed as the figure. When disassembling of pressure plate, width direction of
inclination shall not be over than 100mm; (Two circles of each bolt) length direction
shall not be over than 25mm. (Two circles of each bolt).
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PHE Operation Manual
Assembly
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PHE Operation Manual
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PHE Operation Manual
板式换热器-型号: BR0.13C BR0.13CG BR0.2C BR0.28C BR0.28E BR0.3E
BR0.3B BR0.45C BR0.62E BR0.62B BB0.62B BR0.85B BB0.85B BR1.1C
BR1.1E BR1.5E BR1.7C BR1.7CG BR1.8C BR1.9C BR2.4C BB0.68T BB1.2T
PHE-Type: BR0.13C BR0.13CG BR0.2C BR0.28C BR0.28E BR0.3E BR0.3B
BR0.45C BR0.62E BR0.62B BB0.62B BR0.85B BB0.85B BR1.1C BR1.1E
BR1.5E BR1.7C BR1.7CG BR1.8C BR1.9C BR2.4C BB0.68T BB1.2T
1 1-2-3-4 1.05A
2 1-2 or 3-4 A
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PHE Operation Manual
>4mm A+1%
>3mm, <4mm A+1.5%
<3mm A+2%
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PHE Operation Manual
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PHE Operation Manual
Please be attention
When assembly of PHE plate, in fact, the work should be started from back of
combined plates in accordance with the sequence of flow chart。
In order not to be injured, protective gloves should be put on when assembling.
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PHE Operation Manual
Warning
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PHE Operation Manual
Cleaning
•Oil Residuum
•Asphalt
•Fat
Oil Residuum/Asphalt and Fat
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PHE Operation Manual
Severe fouling Deposit
•Marine alga
•Mussel
•Rattan
•wood chips/fiber
•sulphate
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PHE Operation Manual
Please be attention:
Under any circumstances, metal of stainless steel cannot be allowed to clean with hydrochloric
acid. When cleaning, content of chlorine ion in water cannot be over than 300ppm.
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PHE Operation Manual
Microorganism-Viscous flora
•Bacteria
•Maggot
•Proto plant
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PHE Operation Manual
Deposition
•Rotted plant
•Iron oxide
•Mud and Sand
•Aluminum oxide
•Diatomic organism
Please be attention:
Under any circumstances, metal of stainless steel cannot be allowed to clean with hydrochloric
acid. When cleaning, content of chlorine ion in water cannot be over than 300ppm.
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PHE Operation Manual
Manipulation:
Area of leakage should be marked Adjustment:
with a sign, then PHE opened。
1.•The sealing gasket should be
1. The last piece of sealing reassembled。
gasket and point of connection •Foreign matters should be removed
should be examined to out。
see whether it has dislocation,
sundries, •Damaged gasket should be replaced。
fracture or other •Gasket of connection area
damage。
should be replaced, if
2. Pressure plate should be required。
examined to see whether if has
stress of uninformity. 2.Impurities on the connection area
or impurities on plate, which may of pressure plate should be
destroy the connection between removed out 。
sealing gasket and
adjacent 3.The heat transfer plate with cracks
plate or
holes mast be replaced。
3. PHE itself should be examined
to see whether it has cracks or
holes。
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PHE Operation Manual
Adjustment:
•Pipe line should be reassembled to
remove the stress and alignment。
•Sealing gasket should be reassembled。
•Gasket of connection area should be
replaced, if required。
•Impurities between flange and
Manipulation: sealing gasket should be removed out。
Flange should be disassembled to see •Flange should be centered to nozzle,
whether it has been centered to nozzle, after reassembly
sealing gasket should be examined to see
whether if has been dislocated or
distorted, surface of sealing gasket or
flange whether has foreign matters.
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PHE Operation Manual
Manipulation: Adjustment:
Area of leakage should be marked 1. •Sealing gasket should be
with a reassembled。
sign to examine and recorder the •loosening gasket should be re
distance between internal side of glued。
frame plate and pressure plate, •Damaged gasket should be
then PHE opened replaced。
1. Sealing gaskets should be 2. under the most circumstances,
examined to see whether they have damaged plate must be disassembled
been loosened, dislocated or to repair or replace, it is not
important to decrease the area of
damaged
heat transfer, at least, not for
2. Leaking plate should be short period, after reassembly, can
make PHE put into normal
examined in according go assembly operation。
size of drawing, to see whether it
has damage of plate or 3. If possible, repairing of
deterioration gasket due to hanging recess, replacement of
fastening or enlightening. plate, temporary assembly of
reduction of plates should be
3. Hanging recess of heat transfer followed the above clause 2.
plate should be examined to see 4. Reassembled plate should be
whether it has deformation or not. examined to see whether its
sequence of assembly correct or
4. Hanging of heat transfer plate not, correct a mistake of sequence
should be examined to see whether of assembly (A-B-A-B).
it correct or not
5. Heat transfer plate with holes
5. Surface of heat transfer plate must be replaced, temporally measure
should be examined to see whether of use may be followed the above
it has hole or not (corrosive clause 2.
wear).
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PHE Operation Manual
Manipulation:
2. Nozzle bottom of one side should be opened and pressure of other side be
increased
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PHE Operation Manual
to see whether the opening nozzle has heated medium got in? If has
appearance of leakage,
where is the location? If has no appearance, the reason of mixture of
media should be found from other aspect.
4. Before PHE examination, area of corner between seal gasket and ring
shape of washer should be firstly examined to see its leak hole whether
clean of clear.
5. If the area of leakage can not be found as the above clauses, each
plate should be examined by the following method to see its holes of
plate.
suspicious area.
Adjustment
:
1. Pipe line should be correctly
connected.
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PHE Operation Manual
Manipulation:
All valves including non-return valve should be examined to see whether
opened or not.
Pressure and flow rate of PHE should be inspected. For conditions of
viscous flow, it should be inspected with D. not less than 30mm and with
diaphragm type of pressure gage to inspect the calculated or estimated
flow velocity. When flow velocity is smaller, it can be inspected by
hopper stopwatch. When flow velocity is larger, it should be inspected
with any type of flow meter.
Actual inspected value of pressure drop should be compared with the value
stipulated. (see accompanied document)
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PHE Operation Manual
1.1 If the reading value of temperature is the same as the stipulated value, surface
of heat transfer may be clean but inlet of PHE may be blockage
1.2 If the reading value of temperature is not the same as the stipulated value,
clearly, heat transfer conductivity may be lower than the stipulated value because
the fouling sediment on the surface of plates may change the passage channels, become
into narrow and increment of pressure drop.
2. If the value of pressure drop is the same as the stipulated value, manipulation should
not be carried out.
3. If the value of pressure drop is lower than the stipulated value, capacity or pump
may be lower or measurement is not correct.
Adjustment:
1. PHE opened to discharge the blockage. Area of blockage may be cleaned with the back
washing device if equipped with.
2.If PHE equipped with washing device, it may be cleaned as per the operating procedure
of operation manual. If PHE is not equipped with, heat transfer plates may be
disassembled to clean.
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