Está en la página 1de 32

1

INPUT TRANSFER GEAR


RING GEAR PLANETARY
CARRIER

SUN GEAR

YOKE

TRANSMISION
INPUT SHAFT
HOUSING
3

TRANSMISSION AND TRANSFER GEARS

NO. 4 CLUTCH
NO. 4 PLANETARY NO. 3 CLUTCH NO. 2 CLUTCH
CARRIER NO. 3 PLANETARY CARRIER

NO. 5 CLUTCH NO. 1 CLUTCH


HUB NO. 3 SUN GEAR
NO. 4 SUN GEAR
NO. 2 PLANETARY CARRIER
TRANSMISSION INPUT SHAFT NO. 1 PLANETARY CARRIER
NO. 2 SUN GEAR
NO. 1 SUN GEAR
NO. 2 PLANETARY GEARS
NO. 1 PLANETARY GEARS
NO. 1 RING GEAR
TRANSMISSION OUTPUT SHAFT NO. 2 RING GEAR

OUTPUT TRANSFER GEAR


NO. 3 PLANETARY GEARS
IDLER GEAR NO. 3 RING GEAR
DUAL IDLER GEARS NO. 4 PLANETARY GEARS
OUTPUT SHAFT NO. 4 RING GEAR
4

CLUTCH
ENGAGEMENT CHART

CLUTCHES
SPEED ENGAGED

NEUTRAL 3
FIRST FORWARD 2 and 5
SECOND FORWARD 2 and 4
THIRD FORWARD 2 and 3
FIRST REVERSE 1 and 5
SECOND REVERSE 1 and 4
THIRD REVERSE 1 and 3
5

PARKING BRAKE
SEPARATOR
SEPARATOR PLATES
PLATES MACHINE DISCS PRESSURE
FRAME PLATE

DRIVE
SHAFT RODS
DRIVE
SHAFT

FROM
PARKING
BRAKE
CONTROL
VALVE

TO
PARKING BRAKE
BRAKE RELEASE
CONTROL PISTON
VALVE
SPRINGS

BRAKE ENGAGED BRAKE RELEASED


6

FINAL DRIVE AND BRAKE

INNER RING GEAR RIM


INNER PLANETARY
GEAR
OUTER PLANETARY
CARRIER
INNER SUN GEAR

OUTER PLANETARY
GEAR

INNER PLANETARY
CARRIER

AXLE SHAFT
OUTER SUN GEAR

OUTER RING GEAR

BRAKE WHEEL HUB


7

994 WHEEL LOADER


POWER TRAIN
BRAKE HYDRAULIC SYSTEM
NEUTRALIZER
VALVE

FILTERS
PRIORITY
VALVE
LUC PUMPS
TRANS SOLENOID
CONTROL
VALVE IC
SOLENOID
P1
P2
LOCKUP IMPELLER
CLUTCH CLUTCH
P
U
M
OUTPUT INPUT P
TRANSFER TRANSMISSION TRANSFER 3516 ENGINE
GEAR GEAR D
R
TORQUE I
CONVERTER V
POWER TRAIN E
OIL COOLER
T/C
OUTLET
OUTPUT RELIEF
TRANSFER VALVE
BEARING
8

TRANSMISSION CONTROL VALVE

SPEED SELECTOR MODULATING LOAD PISTON


SPOOL RELIEF VALVE DRAIN PASSAGE

TO TORQUE
CONVERTER LOAD
5 4
PISTON
1 2 3
FROM
PUMP

B
NEUTRALIZER
VALVE
A

P3

CONVERTER
RATIO VALVE RNF
P2
1
P1 3 2

FLOW CONTROL DIRECTIONAL DIFFERENTIAL SCREENED


ORIFICE SELECTOR SPOOL VALVE ORIFICE
9
TRANSMISSION CONTROL
VALVE
NEUTRAL

TO
TORQUE
CONVERT
ER 5 4 E F

FROM 1 2 3
PUMP

P3
B

R N F D

2 1 P2
P1 3

A C G
10

TRANSMISSION CONTROL VALVE


FIRST SPEED FORWARD

TO TORQUE
CONVERTER
5 4
1 2 3
FROM
PUMP

P3

R N F
P2
1
P1 3 2
11
TRANSMISSION CONTROL VALVE
NEUTRALIZER VALVE DEPRESSED

FROM
BRAKE
TO TORQUE VALVE
CONVERTER
5 4
FROM 1 2 3
PUMP

P3

R N F
P2
1
P1 3 2
12
TRANSMISSION CONTROL VALVE
ENGINE STARTED WITH SELECTOR IN GEAR

TO TORQUE
CONVERTER
5 4
1 2 3
FROM
PUMP

P3

R N F
P2
1
P1 3 2
13
IMPELLER CLUTCH
TURBINE TORQUE CONVERTER

STATOR

HOUSING

IMPELLER CLUTCH
LOCKUP CLUTCH
IMPELLER
14

TORQUE CONVERTER HYDRAULIC SYSTEM


TORQUE CONVERTER DRIVE

PRIORITY
LOCKUP CLUTCH VALVE
SOLENOID VALVE

IMPELLER
CLUTCH

LOCKUP
CLUTCH TRANSMISSION
CONTROL VALVE

TORQUE
CONVERTER TRANSMISSION

IMPELLER CLUTCH
SOLENOID VALVE PUMP DRIVE

INPUT
TRANSFER
GEAR

FILTER FILTER OUTPUT TRANSFER


BEARING
TWO SECTION
PUMP

SCREEN OUTLET
RELIEF VALVE COOLER
TANK OUTPUT TRANSFER
GEAR
15

TORQUE CONVERTER HYDRAULIC SYSTEM


DIRECT DRIVE

LOCKUP CLUTCH PRIORITY


SOLENOID VALVE VALVE

IMPELLER
CLUTCH

LOCKUP
CLUTCH TRANSMISSION
CONTROL VALVE

TORQUE TRANSMISSION
CONVERTER

IMPELLER CLUTCH
SOLENOID VALVE PUMP DRIVE

INPUT
TRANSFER
GEAR

FILTER FILTER OUTPUT TRANSFER


BEARING

TWO SECTION
PUMP
SCREEN
OUTLET COOLER
RELIEF OUTPUT TRANSFER
TANK VALVE GEAR
16

TORQUE CONVERTER HYDRAULIC SYSTEM


TRANSMISSION SHIFT

LOCKUP CLUTCH PRIORITY


SOLENOID VALVE VALVE

IMPELLER
CLUTCH

LOCKUP
CLUTCH TRANSMISSION
CONTROL VALVE

TORQUE TRANSMISSION
CONVERTER

IMPELLER CLUTCH
SOLENOID VALVE PUMP DRIVE

INPUT
TRANSFER
GEAR

FILTER FILTER OUTPUT TRANSFER


BEARING
TWO SECTION
PUMP

SCREEN
OUTLET
RELIEF VALVE OUTPUT TRANSFER
TANK GEAR
COOLER
17

CAT DATA LINK +


CAT DATA LINK -
XMSN NEUT SW
XMSN OUT SPD

SNSR PWR +8V


IMPLR PRESS
SOL RETURN

LUC ENABLE
SERVICE SW
TC OUT SPD
IMPLR SOL
BATTERY+

ERASE SW
ELECTRONIC

P2 PRESS
GROUND

LUC SOL
TORQUE
CONVERTER
CONTROL

39

10
23
27
19
22
12
35
13
15
18
17
16
20
14
21
11
24
25

28
29
30
31
32
33
34
26

40
36
38
37
1
2

4
5

8
9

3
D724

E705
E704
975

710

D725
452

916
815
709
202
710
TRANSMISSION SIGNAL C 709 202 3
OUTPUT 2
SPEED SENSOR GROUND B 202 +V A 4 1
202
+V A GROUND B
916
3
709 6
SIGNAL C 452
2 5
452 4
1
CONVERTER OUTPUT
SPEED SENSOR 123 123
D724
IMPELLER 1 TORQUE CONVERTER
CLUTCH D725 LOCKUP SWITCH
SOLENOID 2 1 24V
975 975
2
709
LOCKUP CLUTCH A +V
SOLENOID 202 GROUND
B
409 C SIGNAL
1 815
2 TRANSMISSION P2
E704 PRESSURE SENSOR
TRANSMISSION TO OPERATOR
NEUTRAL SWITCH MONITOR 2

TO CONVERTER
+V 709 LAMP
IMPELLER A 202
CLUTCH GROUND B
PRESSURE SIGNAL E705
SENSOR C
18

ELECTRONIC TORQUE CONVERTER


CONTROL
AND TORQUE CONVERTER HYDRAULIC
SYSTEMS

CAT DATA LINK +


CAT DATA LINK -
XMSN NEUT SW
XMSN OUT SPD
TRANSMISSION IN NEUTRAL

SNSR PWR +8V


IMPLR PRESS
SOL RETURN

LUC ENABLE
SERVICE SW
TC OUT SPD
IMPLR SOL
BATTERY+

ERASE SW
ETCC

P2 PRESS
LOCKUP CLUTCH ENABLE SWITCH
GROUND

LUC SOL
CONNECTOR
OFF
39

10
23
27
19
22

12
35
13
15
18
17
16
20
14
21

11
24
25

28
29
30
31
32
33
34
26

40
36
38
37
1
2

4
5

8
9

3
E705
E704
D724

D725
710
975

452

916
815

709
710
SIGNAL C
GROUND B 202 202 202
+V A 709
709
TRANSMISSION OUTPUT +V A 202 3 2
GROUND B 916 4 1 LOCKUP CLUTCH
SPEED SENSOR C 3 ENABLE SWITCH
SIGNAL 6
452 2 5
CONVERTER OUTPUT
452
123
1 4
SPEED SENSOR 123
24V TO CONVERTER
LAMP TRANSMISSION
PRIORITY CONTROL VALVE
709
A +V TRANSMISSION P2 VALVE
202
B GROUND PRESSURE
C SIGNAL SENSOR
815

D725 IMPELLER
409
1 CLUTCH
1
2 2
E704 TO OPERATOR 975
TRANSMISSION MONITOR 2 LOCKUP
LOCKUP CLUTCH CLUTCH
NEUTRAL SWITCH SOLENOID VALVE
709
+V A 975 INPUT
GROUND B 2 TORQUE TRANSFER TRANSMISSION
202 CONVERTER
SIGNAL C 1 GEAR
E705 D724
IMPELLER CLUTCH
PRESSURE SENSOR FILTER
IMPELLER CLUTCH PUMP DRIVE
SOLENOID VALVE

FILTER

OUTPUT TRANSFER
TWO SECTION BEARING
PUMP

SCREEN
COOLER
OUTLET OUTPUT TRANSFER
TANK RELIEF VALVE GEAR
19

ELECTRONIC TORQUE CONVERTER CONTROL


AND TORQUE CONVERTER HYDRAULIC SYSTEMS
THE INSTANT A SHIFT IS MADE

CAT DATA LINK +


CAT DATA LINK -
XMSN NEUT SW
XMSN OUT SPD

SNSR PWR +8V


IMPLR PRESS
SOL RETURN

LUC ENABLE
SERVICE SW
TC OUT SPD
BATTERY+

IMPLR SOL

ERASE SW
ETCC

P2 PRESS
GROUND

LUC SOL
CONNECTOR
39

10
23
27
19
22
12
35
13
15
18
17
16
20
14
21
11
24
25

28
29
30
31
32
33
34
26
40
36
38
37
1
2
4
5

8
9

3
D724

E705
E704

D725
710
975

916

815

709
452
710
SIGNAL C
GROUND B 202 202
202
+V A 709
709
+V A 202 3 2 LOCKUP CLUTCH
916 4
GROUND B 3 1 ENABLE SWITCH
TRANSMISSION OUTPUT SIGNAL C 2 6
SPEED SENSOR
452
452 5
CONVERTER OUTPUT 1
123 4
SPEED SENSOR 123
24V TO CONVERTER
LAMP
709
PRIORITY
A VALVE
202 +V TRANSMISSION P2
B GROUND PRESSURE
C SIGNAL SENSOR
815

D725 IMPELLER
409 CLUTCH
1 1
2 2 TRANSMISSION
975
E704
TO OPERATOR CONTROL VALVE
TRANSMISSION LOCKUP
NEUTRAL SWITCH MONITOR 2 LOCKUP CLUTCH CLUTCH
SOLENOID VALVE
709 INPUT
+V A 202
975
TRANSFER
GROUND B 2 TORQUE TRANSMISSION
CONVERTER GEAR
SIGNAL C 1
E705 D724

IMPELLER CLUTCH
PRESSURE SENSOR IMPELLER CLUTCH
SOLENOID VALVE FILTER PUMP DRIVE
FILTER

TWO SECTION OUTPUT TRANSFER


PUMP BEARING

TANK
SCREEN
COOLER
OUTLET OUTPUT TRANSFER
RELIEF GEAR
VALVE
20
ELECTRONIC TORQUE CONVERTER CONTROL
AND TORQUE CONVERTER HYDRAULIC SYSTEMS
TORQUER CONVERTER DRIVE

CAT DATA LINK +


CAT DATA LINK -
XMSN NEUT SW
XMSN OUT SPD

SNSR PWR +8V


IMPLR PRESS
SOL RETURN

LUC ENABLE
SERVICE SW
TC OUT SPD
IMPLR SOL
BATTERY+

ERASE SW

P2 PRESS
GROUND

LUC SOL
ETCC
CONNECTOR
39

10
23
27
19
22
12
35
13
15
18
17
16
20
14
21
11
24
25

28
29
30
31
32
33
34
26

40
36
38
37
1
2
4
5

8
9

3
E705
D724

E704
710
975

D725
452

815
916

709
710
SIGNAL C
GROUND B 202
202
+V A 202
709 709
+V A 202 4 3 2
GROUND B 916 1 LOCKUP CLUTCH
SIGNAL C 3
TRANSMISSION OUTPUT 2 6 ENABLE SWITCH
452
SPEED SENSOR 452 1 4 5
CONVERTER OUTPUT 123
SPEED SENSOR 123
24V TO CONVERTER
LAMP TRANSMISSION
709
PRIORITY CONTROL VALVE
A +V TRANSMISSION P2 VALVE
202
B GROUND PRESSURE
C SIGNAL SENSOR
815

D725 IMPELLER
409
CLUTCH
1 1
2 2
E704 TO OPERATOR 975
TRANSMISSION MONITOR 2 LOCKUP
LOCKUP CLUTCH CLUTCH
NEUTRAL SWITCH SOLENOID VALVE
709
975 INPUT
+V A TRANSFER TRANSMISSION
GROUND B 202 2 TORQUE
SIGNAL C CONVERTER GEAR
1
E705 D724
IMPELLER CLUTCH
PRESSURE SENSOR FILTER
IMPELLER CLUTCH
SOLENOID VALVE PUMP DRIVE
FILTER

TWO SECTION OUTPUT TRANSFER


PUMP BEARING

SCREEN
COOLER
TANK OUTLET OUTPUT TRANSFER
RELIEF VALVE GEAR
21

ELECTRONIC TORQUE CONVERTER CONTROL


AND TORQUE CONVERTER HYDRAULIC SYSTEMS
DIRECT DRIVE

CAT DATA LINK +


CAT DATA LINK -
XMSN NEUT SW
XMSN OUT SPD

SNSR PWR +8V


IMPLR PRESS
SOL RETURN

LUC ENABLE
SERVICE SW
TC OUT SPD
IMPLR SOL
BATTERY+

ERASE SW

P2 PRESS
GROUND

LUC SOL
ETCC
CONNECTOR
39

10
23
27
19
22
12
35
13
15
18
17
16
20
14
21
11
24
25

28
29
30
31
32
33
34
26

40
36
38
37
1
2
4
5

8
9

3
E705
D724

E704
710
975

D725
452

815
916

709
710
SIGNAL C
GROUND B 202
202
+V A 202
709 709
+V A 202 4 3 2
GROUND B 916 1 LOCKUP CLUTCH
SIGNAL C 3
TRANSMISSION OUTPUT 2 6 ENABLE SWITCH
452
SPEED SENSOR 452 1 4 5
CONVERTER OUTPUT 123
SPEED SENSOR 123
24V TO CONVERTER
LAMP TRANSMISSION
709
PRIORITY CONTROL VALVE
A +V TRANSMISSION P2 VALVE
202
B GROUND PRESSURE
C SIGNAL SENSOR
815

D725 IMPELLER
409
CLUTCH
1 1
2 2
E704 TO OPERATOR 975
TRANSMISSION MONITOR 2 LOCKUP
LOCKUP CLUTCH CLUTCH
NEUTRAL SWITCH SOLENOID VALVE
709
975 INPUT
+V A TRANSFER TRANSMISSION
GROUND B 202 2 TORQUE
SIGNAL C CONVERTER GEAR
1
E705 D724
IMPELLER CLUTCH
PRESSURE SENSOR FILTER
IMPELLER CLUTCH
SOLENOID VALVE PUMP DRIVE
FILTER

TWO SECTION OUTPUT TRANSFER


PUMP BEARING

SCREEN
COOLER
TANK OUTLET OUTPUT TRANSFER
RELIEF VALVE GEAR
22
ELECTRONIC CONTROL MODULE
THREE DIGIT DISPLAY

POWER
INDICATOR

FAULT DETECTION
NORMAL MODE

CID FAULT FMI FAULT


PRESENT PRESENT
INDICATOR INDICATOR

602 F0 0

POWER POWER
INDICATOR INDICATOR
23

ELECTRONIC CONTROL MODULE


CHANGE MODES

OPERATIONAL MODE SERVICE MODE


NUMBERS INDICATOR

POWER
INDICATOR

0 1

NORMAL MODE SERVICE MODE


24
ELECTRONIC CONTROL MODULE
MODE 1
(SERVICE MODE)
FAULT SERVICE FAULT SERVICE FAULT SERVICE
PRESENT MODE PRESENT MODE PRESENT MODE
INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR

602 F0 0 C1 2

POWER POWER POWER


CID INDICATOR FMI OID
INDICATOR INDICATOR

FAULT SERVICE FAULT SERVICE FAULT SERVICE


PRESENT MODE PRESENT MODE PRESENT MODE
INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR

602 F0 0 C1 2

POWER POWER POWER


CID INDICATOR FMI INDICATOR OID INDICATOR
25

ELECTRONIC CONTROL MODULE


MODE 2
(IMPELLER CLUTCH PRESSURE)

IMPELLER CLUTCH IMPELLER CLUTCH FAULT PRESENT


PRESSURE PRESSURE INDICATOR

295 45

POWER SERVICE MODE POWER


INDICATOR INDICATOR INDICATOR
26

ELECTRONIC CONTROL MODULE


MODE 3
(TRANSMISSION P2 PRESSURE)

TRANSMISSION P2 TRANSMISSION P2 FAULT PRESENT


PRESSURE PRESSURE INDICATOR

315 45

POWER SERVICE MODE POWER


INDICATOR INDICATOR INDICATOR
27

ELECTRONIC CONTROL MODULE


MODE 4
( TORQUE CONVERTOR OUTPUT SPEED)

TORQUE CONVERTER TORQUE CONVERTER FAULT PRESENT


OUTPUT SPEED OUTPUT SPEED INDICATOR

115 0

POWER SERVICE MODE POWER


INDICATOR INDICATOR INDICATOR
28

ELECTRONIC CONTROL MODULE


MODE 5
(TRANSMISSION OUTPUT SPEED)

TRANSMISSION TRANSMISSION FAULT PRESENT


OUTPUT SPEED OUTPUT SPEED INDICATOR

115 0

POWER SERVICE MODE POWER


INDICATOR INDICATOR INDICATOR
29

ELECTRONIC CONTROL MODULE


MODE 6
(SWITCH STATUS)

NEUTRAL SWITCH LOCKUP SWITCH DECIMAL


INPUT INPUT POINT
PUMP PRESSURE 30
TAP

TRANSMISSION OIL TORQUE CON-


FILTER VERTER OIL FIL-
TER
31
IMPELLER CLUTCH LOCKUP CLUTCH LOCKUP CLUTCH PRIORITY VALVE
PRESSURE SENSOR PRESSURE TAP SOLENOID VALVE

TORQUE CONVERT- TORQUE CONVERT- IMPELLER CLUTCH IMPELLER CLUTCH


ER OUTLET RELIEF ER OUTPUT SPEED PRESSURE TAP SOLENOID VALVE
VALVE SENSOR
CONTROL VALVE TORQUE CON- 32
P2 PRESSURE TAP COVER VERTER INLET
PRESSURE

NEUTRALIZER VALVE
CONNECTION P1 PRESSURE
TAP

También podría gustarte