Tal Gen PNG Spe 1011 - 01 PDF

PROYECTO: TAL
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA

UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS
PÁGINA 1 DE 29
ESPECIFICACIÓN DE SUMINISTRO DE TUBERÍA Y ACCESORIOS
N° DOCUMENTO: TAL-GEN-PNG-SPE-1011 REV. 01

FECHA: 21/11/2018
ESPECIFICACIÓN DE SUMINISTRO DE TUBERÍA Y

ACCESORIOS
HOJA DE CONTROL DE REVISIONES

DOCUMENTO PRINCIPAL
REV. FECHA DESCRIPCIÓN COMENTARIOS
00 11/09/2018 Emisión para Diseño
01 21/11/2018 Emisión para Construcción
ANEXOS
CÓDIGO DESCRIPCIÓN REV.
FORMATOS
CÓDIGO DESCRIPCIÓN REV.
PREPARADO: REVISADO: APROBADO:

Alberto Pan Sergio Téllez Ángel Agudo
Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
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ÍNDICE
1. OBJECT ................................................................................................................. 3
2. SCOPE .................................................................................................................. 3
3. DEFINITIONSS....................................................................................................... 3
4. NORMS AND STANDARS ....................................................................................... 4
5. PROJECT REFERENCE DOCUMENTS ....................................................................... 6
6. REMARKS ............................................................................................................. 7
7. DEVIATION FROM SPECIFICATION ........................................................................ 7
8. TECHNICAL REQUIREMENTS OF SUPPLY ................................................................ 7
8.1. COLOR CODING .................................................................................................... 7
8.2. MARKING ............................................................................................................. 7
8.3. EXTERNAL PROTECTION AND SHIPMENT ............................................................... 8
9. INSPECTION AND TESTING .................................................................................. 10
9.1. GENERAL REQUIREMENTS .................................................................................. 10
9.2. MATERIAL CERTIFICATES .................................................................................... 11
9.3. WELDED ITEMS ................................................................................................... 12
9.4. DOCUMENTATION .............................................................................................. 13
9.5. GENERAL REQUIREMENTS FOR PIPE.................................................................... 13
9.6. GENERAL REQUIREMENTS FOR BUTT WELDING FITTINGS .................................... 14
9.7. GENERAL REQUIREMENTS FOR FORGED FITTINGS ............................................... 15
9.8. GENERAL REQUIREMENTS FOR FLANGES............................................................. 16
9.9. GENERAL REQUIREMENTS FOR GASKETS............................................................. 17
9.10. GENERAL REQUIREMENTS FOR BOLTING............................................................. 18
9.11. GENERAL REQUIREMENTS FOR VALVES............................................................... 18
9.12. VALVE TESTING .................................................................................................. 26
9.13. PAINTING ........................................................................................................... 27
9.14. SUPPLY REJECTION ............................................................................................. 27
9.15. GENERAL REQUIREMENTS FOR MATERIAL USED IN WET H2S SERVICE/ SOUR
SERVICE .......................................................................................................................... 27
9.16. GENERAL REQUIREMENTS FOR MATERIAL USED IN HYDROGEN SERVICE ............. 28
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1. OBJECT
This specification covers the minimum requirements of piping materials to be quoted for
the Project “Proyecto de Modernización Refinería Talara Unidades Auxiliares y Trabajos
Complementarios “(PMRT UA&TC).
2. SCOPE
The requirements of this specification shall be applied to the supply of pipes and piping
components and shall supplement those required by the ITEM DESCRIPTION shown in the
SCOPE OF SUPPLY (SR) Part I.
Any conflict between the requirements of this specification and related Codes and
Standards shall be referred to CONTRACTOR’s attention for resolution and clarification,
however the most stringent requirements shall prevail. Resolution and/or interpretation
precedence shall be obtained by VENDOR in writing before proceeding with the design or
the manufacturing.
For bid quotation purpose, the more stringent requirements prevail.
Unless otherwise stated, all the materials shall conform to the requirements of the
applicable Codes and Standards. As rule, alternative materials to those specified in the
requisition are not acceptable. If any VENDOR shall give evidence by writing of such
substitution in advance, to obtain prior CONTRACTOR approval.
3. DEFINITIONS
• PROJECT: Proyecto de Modernización Refinería TALARA / Unidades Auxiliares y Trabajos
Complementarios (también identificado como UA&TC)
• OWNER: Means:
The person named as EMPLOYER in the Contract;
The legal successors and legitimate assignees of the EMPLOYER in the Contract; and
Any person who becomes a part to the present in substitution or together with the
employer and the legal successors and legitimate assigness of that person in the
Contract,
For practical purposes PETROLEOS DEL PERÚ – PETROPERÚ S.A. (also defined as“PP”)
• OWNER ENGINEER (PMC): Refer to the PMC or the person named by the OWNER in the
Contract or designated in a manner period by the OWNER in accordance to Sub-Clause
3.1(Representative to the EMPLOYER] to act on behalf of the OWNER.
• CONTRACTOR: Means the person designated as CONTRACTORS in the Contract and
includes his rightful assignees.
For practical purposes, that designated by PETROPERÚ as the contractor of the Contract
for the Execution of the TALARA Refinery Modernization Project / Auxiliary Units and
Complementary Works, CONSORCIO COBRA SCL UA&TC (also identified as COBRA SCL)
or any of its affiliates, representatives authorized or successors.
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• LICENSOR OF PROCESS: Means the legal entities that have contracts signed with the
OWNER to elaborate process licenses.
• FEE DISEGN: Refers to the engineering design of the fundamental part, carried out by
Técnicas Reunidas under the FEED EPC Contract.
• EPC: (Engineering, Procurement & Construction) Detailed Engineering Phase
Acquisitions and Construction (includes the activities of Pre-Commissioning / Testing,
Commissioning, Commissioning and Warranty Testing.
• GENERAL JOB SPECIFICATIONS (MJS: Master Job Specifications) It refers to the
document that is attached as Annex 2 to the Contract considering any addendum and
modifications made to said document according to the Contract.
• VENDOR: Any supplier and /or Manufacturer of Equipment or Systems, hired by the
CONTRACTOR.
• SUBCONTRACTOR: Means (a) Any named in the Contract as SUBCONTRACTOR, (b) Any
person named as a SUBCONTRACTOR either directly by the CONTRACTOR or at a lower
level (Including any SUBCONTRACTOR or supplied of Materials) for a part of the Works,
and (c) The legal successors of any of the foregoing.
• ITEM DESCRIPTIONS: Shown in the SCOPE OF SUPPLY (SR) Part I are abbreviated and
shall be read in conjunction with the applicable detail supply specification.
• MANUFACTURER: The party which manufacture a piping material supply specified by
PURCHASER/COMPANY. See VENDOR/SUPPLIER definition too.
• MATERIAL REQUISITION (MR): It summaries the same kind of materials to be purchased
and the relevant documents necessary for the technical descriptions. The whole
package shall be attached to the Purchase Order.
• SCOPE OF SUPPLY (SR) Part I: it refers to the equipment and Bulk Material supply
attached in relevant MR Part II. It contains Documents and Drawings supply, attached
in relevant MR.
4. NORMS AND STANDARDS
• ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERING) / ANSI (AMERICAN
NATIONAL STANDARD INSTITUTE)
- B1.1 Unified Inch Screw Threads
- B1.20.1 Pipe threads, General purpose
- B16.5 Pipe flanges and flanged fittings
- B16.9 Factory made wrought Steel butt welding fittings
- B16.10 Face-to-face and end-to-end dimensions of valves
- B16.20 Metallic gaskets for pipe flanges-Ring joint, spiral-wound, and jacketed
- B16.21 Nonmetallic flat gaskets for pipe flanges
- B16.25 Buttwelding ends
- B16.34 Valves-flanged, threaded and welding ends
- B16.36 Orifice flanges
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- B16.47 Larger diameter steel flanges

- B16.48 Steel line blanks
- B18.2.2 Square and Hex Nuts (Inch Series)
- B31.3 Process piping
- B36.10M Welded and seamless wrought steel pipe
- B36.19M Stainless Steel pipe
• API (AMERICAN PETROLEUM INSTITUTE)

- 5L Specification for Line Pipe
- 594 Check valves: wafer, wafer lug-type and double flanged type
- 598 Valve inspection testing
- 600 Steel Gate Valves-Flanged and butt-welding ends bolted and pressure
seal bonnets
- 602 Compact steel gate valves - flanged, threaded, welding, and extended –
body ends
- 603 Corrosion-resistant, Bolted Bonnet Gate Valves-Flanged and Butt-
welding Ends
- 607 Specification for Fire Test for Soft-Seated Quarter-Turn Valves
- 608 Metal Ball Valves. Flanged, Threaded and Welding Ends
- 609 Butterfly Valves: Double Flanged, Lug and Wafer Type
- 623 Steel Globe Valves-Flanged and Butt-welding Ends, Bolted Bonnets
- 6D Pipeline Valves
• MSS (MANUFACTURING STANDARIZATION SOCIETY)

- SP25 Standard Marking System for valves, fittings, flanges and union
- SP70 Cast Iron Gate Valves Flanged and Threaded Ends
- SP72 Ball Valves
- SP80 Bronze gate, globe, angle and check valves
- SP85 Cast Iron globe & Angle valves flanged and threaded ends
- SP95 Swage Nipples and Bull Plugs
- SP97 Integrally reinforced forged branch outlet fittings – Socket welding,
Threaded and Butt-welding ends.
- SP110 Ball Valves Threaded, Socket-Welding, Solder Joint Grooved and Flared
Ends
- SP128 Ductile Iron Gate Valves
- SP136 Ductile Iron Swing Check Valves
• BS (BRITISH STANDARDS INSTITUTION)

- 1868 Specification for Steel Check Valves (flanged and butt-welding ends) for
the Petroleum, petrochemical and Allied Industries.
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- 5154 Specification for copper alloy globe, globe stop and check, check and gate
valves
• NACE (NATIONAL ASSOCIATION OF CORROSION ENGINEERS)

- Mr0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum
Refining Environments
• ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS)

As indicated for each ITEM DESCRIPTION and according to the material selection
• ISO (INTERNATIONAL ORGANIZATION FOR STANDARIZATION)

- 5208 Industrial Valves-Pressure testing of metallic valves
- 31803 Petroleum Industries and Natural Gas- Steel Pipe for Systems Pipeline
Transport
• GLOBAL PRACTICES – EXXON MOBIL ENGINNERING PRACTICES

- GP 03-10-01 Piping Selection and Design Criteria
- GP 03-10-04 Plastic and Plastic-Lined Piping
- GP 03-12-01 Valve Selection
- GP 03-16-01 Flanged Joints, Gaskets, and Bolting
- GP 03-18-01 Piping Fabrication Shop or Field
- GP 03-12-09 General Requirements for Valves
- GP 18-03-04 Pressure Casting Quality and Inspection
- GP 18-10-01 Additional Requirements for Materials
- GP 18-12-01 Positive Material Identification
- GP 19-01-01 Paint and Protective Coatings
- GP 20-01-01 Inspection of Equipment and Materials
- GP 20-01-03 Quality Programs
5. PROJECT REFERENCE DOCUMENTS

• Material Requisition for Forged Valves
• Material Requisition for Cast Valves
• Material Requisition for Ball Valves
• Material Requisition for Butterfly Valves
• Material Requisition for Pipe
• Material Requisition for Forged Fittings
• Material Requisition for Butt Welding Fittings
• Material Requisition for Flanges
• Material Requisition for Gaskets
• Material Requisition for Bolting
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6. REMARKS
In line piping items, such as Y Strainers, steam traps, sight glasses, etc., shall be supplied
according to this supply specification and data sheet respectively.
7. DEVIATION FROM SPECIFICATION
VENDOR's quotations shall clearly define any deviations from these requirements, in the
appropriate VENDOR DEVIATIONS LIST (QE) attached to the MR package. If no exceptions
are stated, it shall be mutually understood that the supplied items will be in exact
accordance with this specification.
After purchase order award, no exceptions other than those listed and accepted by
CONTRACTOR in writing will be considered.
8. TECHNICAL REQUIREMENTS OF SUPPLY
8.1. COLOR CODING
The color indicated in each Detailed Supply Specification or in the document TAL-GEN-PNG-
SPE-1005 Technical Specification Painting, Paragraph 10.1 and Table 3, shall be used for
material identification. Color coding is intended to supplement standard marking required
by ANSI, MSS, ASTM, API or other codes and/ or specifications. The main purpose of color
coding is to simply identification of piping elements during storage and after the pipe has
been cut for fabrication or returned to stock.
All pieces shall be marked with a stripe of water proof paint in accordance with the color
code indicated in each Detailed Supply Specification of paragraph 5 of this specification.
The painted stripe shall be executed as per the relevant Detailed Supply Specification for
each piping component category.
Surfaces to be color coded shall be clean, dry, and free from oil, grease, rust, scale and other
foreign matter. The Surface preparation shall be according to paint’s manufacturer
recommendation.
Color code paint shall not be applied to any machined surface, including welded surfaces,
weld bevels, etc., nor on any Surface intended for welding.
In case of dual marked item, the color of straight grade material shall be supplied.
Substitution of a particular type or grade of material for another, purchaser approved,
equivalent, superior or alternative material (Technically acceptable alternative), the color
code of the originally specified material shall be applied.
Painting shall not cause corrosion to the supply that require it, when is applied.
8.2. MARKING
Marking shall be as per the Detailed Supply Specification for each piping component
category in addition to indications on item 8.1 here above. Relative marks indicated on the
relevant MATERIAL REQUISITION shall be stamped on each component.
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A low stress or electro etching type die stamp shall be used in particular for all materials
requiring notch toughness testing. Electro etching shall be used for material with a wall
thickness of 3 mm or less.
The depth of the marks shall not reduce minimum wall thickness as per the specifications.
The use of markings other than those specified may involve supply rejection.
Marking for materials other than carbon steel, i.e. low temperature carbon steel, high yield
strength carbon steel and other ferritic material, the paint shall be completely free of
metallic pigments or other metallic ingredients. However, where the lighter colors specified
cannot be easily obtained without metallic pigments, color coding paint containing titanium
dioxide or rutile titanium dioxide may be used with the OWNER´s prior approval. No other
metallic ingredients are allowed.
All valves shall be marked in accordance with MSS SP-25.
The permanent marking (Spanish language) on each valve shall include, but not be limited
to:
- Material Grade
- Cast/Heat Number
- Nominal Size (and Wall Thickness where appropriate)
- Rating
- IDENT CODE CLIENT for the manual valves or SP number for special valves
- Tag Number for the Actuated Valves.
Additional requirements of the applicable Standards (if any).
8.3. EXTERNAL PROTECTION AND SHIPMENT
Carbon Steel pipes (excluding stainless Steel and galvanized Steel) shall be protected by mil
finish products.
Bare pipe shall be delivered with external protection, like a black finish or VENDOR standard
primer. In case of purchase order, VENDOR will provide data sheet of applied product.
VENDOR shall use an easily removable rust preventive compound that can guarantee the
shipment and 3 years of outdoor storage without detrimental taking into account the type
of transport and site climatic conditions. Austenite stainless Steel pipes shall be protected
by means of jute, plastics, etc. In order to avoid being wetted by seawater or seawater
spray.
Threaded end pipes shall be duly protected.
Beveled pipe ends shall be protected by end caps/bevel protector.
VENDOR shall ensure adequate protection from damage during shipment to any coating
and assemblage, preservation and preparation of bulk piping shipments shall be in
accordance with ASTM A700.
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For large diameter pipes, in particular when thin Wall manufactured, shall be suitable
supported on saddles for transportation. Measures for the prevention of buckling,
distortion and ovalization of pipe ends shall be provided by the VENDOR.
For Ductile Iron pipe, please refer to OWNER’s specification TAL-GEN-PNG-SPE-0001_00.
Pipe shall be handled and/or protected from damage during handling. All handling of pipe
in the mill or shipping yard shall be done using nylon slings or special end hooks with soft
metal inserts. VENDOR shall submit written procedures for handling to the CONTRACTOR
for acceptance.
The VENDOR shall submit for approval by the CONTRACTOR drawings of the proposed
method of stacking and securing pipe for stockpiling. Any modifications or revisions to
approved drawings shall be subject to approval by the CONTRACTOR.
Finished pipe shall be stored in such a manner as to avoid deformation or damage and to
minimize the conditions conducive to corrosion. The VENDOR shall submit written
procedures for storage to the CONTRACTOR for acceptance. The pipe is expected to be
stored for up to three years. A preservation procedure shall be submitted to the
CONTRACTOR prior to the start of pipe production and shall include as a minimum a system
for protecting the internal and external of the pipe including the cutback zone, stacking
requirements, UV protection, corrosion protection, etc.
All valves shall be packed in the full open position.
Valves shipped with mounted actuators shall be packaged in a manner that will prevent
damage while in transit.
External protection for valves during storage or while in transit shall be agreed before the
order.
Carbon Steel forged valves shall be protected by means phosphatizing treatment.
Cast or forged valves (size 3” and greater) shall be painted (see para. 9.13), with the
exception of the valves made in bronze or Stainless Steel.
Stainless Steel valves shall be pickled and passivated.
Austenitic stainless steel valves shall be protected from salt contaminated atmospheres, sea
water spray or wetting, using water proof barrier material.
For rust prevention: threaded parts shall be protected with grease and machined surfaces
shall be coated with a removable varnish, strippable products, or protected with grease. In
any case, rust preventive shall not be detrimental to welding. VENDOR shall use an easily
removable rust preventive compound that can guarantee the shipment and 3 years of
outdoor storage without detrimental effect taking into account the type of transport and
site climatic conditions.
Heavy duty wooden disks as well as other suitable means shall be provided to protect
flanged or butt weld ends and to exclude foreign matter from the interior of the valve.
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In addition, flange gasket contact surfaces shall be protected with a removable rust
preventive compound or strippable products, suitable for not less than 3 years of outdoor
storage.
Plastic caps shall be provided on all threaded or socket ends.
The end protection shall be of such design that the valve cannot be installed without
complete removal of the protective device.
Valves with butt-welding ends shall be supplied with bevel protectors properly secured.
9. INSPECTION AND TESTING
9.1. GENERAL REQUIREMENTS
In general, VENDOR shall include as minimum in his quality control plan, in fabrication stage,
the following testing and essay that apply according to particular way to each component
considering
its typology and requirements established by PROJECT in each job specification supply
included in paragraph 5:
Chemical Analysis
Tension Tests
Hardness measurements
Impact test
Hydrostatic Test
Leakage Test (for valves)
Non Destructive Examination (ultrasonic, X-ray, magnetic particles, penetrant liquids, etc.)
Visual Inspection
Unless otherwise indicated, all piping and accessories are subject to inspection during
fabrication and to final acceptance tests.
Austenitic Stainless Steel components shall be furnished in the solution annealed condition.
The VENDOR is always responsible for quality, specification, dimension and quantity
contained in his bid and has the obligation of assuring OWNER and/or their representatives
the means and the inspection facilities required in this specification, responding for their
own means and for their sub-vendors in case it is necessary.
In case of inspection witnessed by OWNER, VENDOR shall advise at least two weeks before
the test. OWNER and/or their representatives shall have freedom of entry and access during
normal working hours, to the laboratories at no cost.
Inspection and testing will be performed according to this specification and to the relevant
codes indicated in the corresponding ITEM DESCRIPTION. Alternative tests shall be clearly
defined and accepted by OWNER.
If specific testing prescriptions are not available, the VENDOR must in any case submit his
internal standard test procedure and limits of acceptance for OWNER’s approval.
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Final tests will be performed only after the certificates have been checked and accepted by
the inspector.
Sample selection is at OWNER's inspector discretion.
Where applicable, floor space, environmental enclosures, sufficient simulation/test
equipment and manpower assistance shall be provided by the VENDOR, for shop inspection
and tests carried out by or on behalf of the CONTRACTOR.
The VENDOR shall communicate by e-mail the starting date of works and the inspection
date for materials ready for final testing, and for this purpose shall supply the following
data:
ORDER NUMBER
LOCATION AND DATE OF INSPECTION AND/OR TESTS
THE ORDER ITEMS READY FOR INSPECTION
Inspection and tests are at VENDOR's care and charge.
The extent of OWNER's and/or other bodies' activities (inspection, witnessing of tests
and/or review of certification) is indicated on the pertinent Inspection and Testing Plan
(I.T.P), attached to the SCOPE OF SUPPLY (SR) Part I.
9.2. MATERIAL CERTIFICATES
All materials shall be new (not used previously).

All materials shall be supplied with their relevant certification, according to Codes and
Standards applicable for the supply with shop and field traceability
For valves, certification shall include all pressure retaining components.
For fittings, certification shall include the certificate of the base material.
9.2.1 Certification types
The following types of certificates are foreseen:
9.2.1.1 Type 1 - MILL TEST CERTIFICATES according to EN 10204 3.1 (Only for PHP-PSA
Unit)
Certificate issued by an inspector appointed by the producer, containing data carried out
by a testing which is independent of the production departments involved.
9.2.1.2 Type 2 - MILL TEST CERTIFICATES according to EN 10204 3.2 (Only for PHP-PSA
Unit)
Certificate verified and authenticated by an inspector appointed by CONTRACTOR (C) or by
an independent official inspection agency recognized by CONTRACTOR (A).
9.2.1.3 Type 3 - COMPLIANCE CERTIFICATE according to EN 10204 2.1 (Only for PHP-PSA
Unit)
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A statement by the producer that the product supplied corresponds with what was agreed
in the order. No quoting of actual test results is provided.
9.2.1.4 Type 4 - WORKS CERTIFICATE according to EN 10204 2.2 and 2.3 (Only for PHP-
PSA Unit)
A confirm that the product supplied corresponds to the specification on the basis of the
results from an in-production test or carried out on a standard test unit, both related to the
same material and manufacturing as per the Purchase Order.
Certificates type 1 and 2 shall be issued by the raw materials VENDOR.
9.2.2. Supply Certification
In general, material certification shall be supplied for piping components as follows:
Table 1 Certifications Type
Non-metals type 3 or 4
Gaskets
Bronze valves
Malleable iron threaded fittings
All others type 1 (*)
Notes
(*) Type 2 certificates shall be supplied when required by PROJECT.

According to this specification, type 2 certificate is required only for re tested materials (see
9.2.1.2).
9.3. WELDED ITEMS
Unless otherwise stated in the order, welded items shall be furnished only when specifically
provided for by the ITEM DESCRIPTION or accepted in writing by OWNER.
Except for automatic welding process with no addition of filler metal in the welding
operation, the VENDOR shall submit the following documents to OWNER for approval,
together with his bid:
WPS : Welding Procedure Specifications
PQR : Procedure Qualification Records
WPQ : Welder Performance Qualifications
9.3.1 Welding Procedure Specification "WPS"
WPS's shall be written on the ASME form or approved equal.
All filler metals shall be shown according to the AWS classifications.
9.3.2 Procedure Qualification Record "PQR"
Each PQR shall be witnessed by an independent, qualified and recognized authority.
Existing PQR's shall be accepted only if in agreement with all requirements of the PROJECT.
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All documentation shall be written in the official PROJECT language.

If PQR's are written in a different language, a copy of the same with an attached translation
in the official PROJECT language may be accepted.
When an impact test is required for base materials, all the PQR's shall provide an impact
test on weld metal and heat affected zone (HAZ), even if not required by the applicable
code.
9.3.3 Welder Performance Qualification "WPQ"
Each WPQ shall be witnessed by an independent authorized authority.
Existing WPQ's shall be accepted only if in accordance with the applicable PROJECT code.
9.4. DOCUMENTATION
The MATERIAL REQUISITION defines the documentation to be delivered by VENDOR.

Documentation will clearly mention VENDOR´s name, PROJECT identification and
MATERIAL REQUISITION number. Material documentation shall be considered an integral
part of the supply.
9.5. GENERAL REQUIREMENTS FOR PIPE
Required pipe is applicable to systems, diameter ranges and material grades as per
Paragraph 4 of this specification.
Nominal pipe sizes (NPS) and wall thickness for carbon steel shall be in accordance with
ASME B36.10.
Nominal pipe sizes (NPS) and wall thickness for stainless steel shall be in accordance with
ASME B36.19 (and ASME B36.10, if necessary).
For pipe specified with beveled ends shall be according to ASME B16.25, and pipe specified
with threaded ends, the threads shall be NPT in accordance with ASME B1.20.1.
The plain ends for 1+1/2” and lower pipes shall be square cut.
Austenitic stainless steel material 316SS shall be supplied in the solution annealed
condition.
The materials specified by grade L / grade, should have strength properties as per the
normal grades but the carbon content will be limited according to grades L. These materials
must be dually certified and marked accordingly.
For austenitic stainless steel welded pipes and piping components, PQR shall include a
corrosion testing in accordance with ASTM A262 practice E and trade name shall be
considered as an essential variable (as defined by ASME IX QW-251.2).
Austenitic stainless steel material 321SS shall be supplied with Stabilizing Heat Treatment
(STAB HT) subsequent to the solution anneal required, at the temperature lower than that
used for the initial solution annealing heat treatment, according to the applicable standard
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and conditions related to temperature and time as specified on the item description of
900°C for 3 hours.
For austenitic stainless steel grade 321 and pressure conditions of 1500 Lbs. materials with
nominal pipe sizes of 8 inches an above shall be supplied with Transverse Tension, Test
according to the applicable standard and conditions specified on the item description.
Galvanized pipe and fittings shall be in accordance with ASTM A153. Galvanized pipe will be
supplied in the following way:
For pipe from ½” NPS to 4” NPS, it will include thread couplings to connect with threaded
fittings.
In case of pipe of 6” NPS and greater will be delivered with bevel ends.
When Grade B steels or with a specified minimum yield strength of 35 Ksi or less are
specified, high yield steels with a specified minimum yield strength of 42 Ksi or greater (e.g.
API-5LX grades), are not acceptable.
Pipes lengths shall be DRL (double random) for pipes 2” NPS and bigger.
Shorter lengths of pipe shall not be butt welded together to make up a single or double
random length.
According to ASME B31.3, alloy steel pipes, fittings and plates shall conform to the
applicable Standards. All Alloy steels shall be heat treated after welding at site and
manufacturer shall guarantee mechanical properties after PWHT.
Seamless or welded 1 ¼ Cr – ½ Mo piping shall not be used for design temperatures above
480°C (900°F) in applications that have a design pressure greater than 14.06 Kg/cm2
(200psig).
Pipes and fittings made of HDPE shall be supplied in accordance with the indicated on the
specification VENDOR’s guidelines.
9.6. GENERAL REQUIREMENTS FOR BUTT WELDING FITTINGS
For butt welded fittings, the ends shall be tapered to the specified schedule or thickness.
Unless otherwise agreed, end to end dimension shall comply with standard code
requirements. Beveled ends shall be according to ASME B16.25.
Overall dimensions for butt welding fittings shall be in accordance with ANSI B16.9 (tables
1 to 11) and MSS SP75 (tables 4 to 9) as applicable, with tolerances in accordance with ASME
B16.9 table 13 and MSS SP-75 table 3, including off-angle and off-plane angularity
tolerances.
Maximum carbon equivalent based on heat analysis shall be 0.43%
Austenitic Stainless Steel fittings shall be furnished in the solution annealed condition.
Welded tees made by joining sections of pipe are not acceptable.
Unless otherwise indicated, fittings from NPS 2” to NPS 24” shall be seamless type.
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Butt weld fittings of any material, type or of any size produced by machining from bar stock
starter material are not permitted.
Concentric and eccentric reducers produced as a conical shape are not permitted.
Hardness testing of welds of butt weld fittings produced from plate shall be carried out.
Testing shall be made following the required PWHT, (Post Weld Heat Treatment) and shall
not exceed 225 HB. Test results shall be recorded.
Fittings fabricated out of more than two pieces (two halves), and other fittings employing
circumferential welds shall not be supplied without CONTRACTOR approval.
9.7. GENERAL REQUIREMENTS FOR FORGED FITTINGS
Fittings shall be manufactured in accordance with ASME B16.11.

Nominal ratings shall be 3000#, 6000# and 9000# for socket weld fittings, and 3000# and
6000# for screwed fittings, as required by the appropriate piping class and as specified in
the SCOPE OF SUPPLY (SR) Part I.
Socket welding and screwed pipe fittings may be manufactured by any one, or a
combination of two or more of the methods listed in the code. Except that no fitting shall
be machined from bar stock material.
Threads shall be NPT in accordance with ANSI B1.20.1
ASTM A105 galvanized fittings shall be specified up to NPS 3” inclusive, and shall be
furnished threaded NPT in accordance with ANSI B1.20.1.
The steel for all product types may be produced by any suitable commercial process, for
example: in a MARTIN furnace, or in an electric furnace, or by basic oxygen process. The
steel melt shall be “killed” i.e. deoxidized.
Unless otherwise agreed, end to end dimension shall comply with standard code
requirements.
Integrally reinforced branch connection fittings shall be manufactured to a proprietary
design incorporating all the applicable design requirements of ANSI B31.3. Particular
attention shall be given to the ratio between available reinforcement and required
reinforcement area. The ratio shall be 1.0.
Integrally reinforced branch connection fittings (weldolets, sweepolets, etc) shall provide
100 per cent header pipe strength as required by ANSI B31.3.
Welding end branch outlet fittings (Weldolets), shall be beveled on the outlet in accordance
with ANSI B16.25. The bore shall match the corresponding pipe wall thickness specified in
the MR and in accordance with ANSI B36.10 and ANSI B36.19 as applicable.
Austenitic Stainless Steel components (316SS) shall be furnished in the solution annealed
condition.
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When galvanized carbon steel fittings are specified in the SCOPE OF SUPPLY (SR) Part I,
galvanizing shall be in accordance with ASTM A153.
9.8. GENERAL REQUIREMENTS FOR FLANGES
All carbon steel flanges, design and Pressure-Temperature Ratings of the flanges up to 24
inches shall be in accordance to ANSI B16.5.
The design of the flanges NPS 26 and over shall be in accordance to ANSI B16.47 series B.
The design of orifice flanges shall be in accordance to ASME B16.36 with a minimum rating
of ANSI 300#.
For Welding neck flanges, weld bevel shall be prepared in accordance with ANSI B16.25 and
MSS SP-44, and wall thickness shall be as specified in the SCOPE OF SUPPLY (SR) Part I and
in accordance with ANSI B36.10 and ANSI B36.19. For socket-weld flanges, the socket shall
be per ANSI B16.11. For threaded flanges, the type of thread shall be NPT to ANSI B1.20.1.
The couples of orifice flanges shall be supplied assembled with the relevant bolting of
suitable length. Additionally, shall be supplied with “Jack Screw” and socket tap holes ½”
NPS per ASME B16.11 as indicated in the ASME B16.36.
Flat face flanges may be produced by removing, grinding or machining the raised face
portion of a standard raised face flange. Flat face flanges shall only be used up to a nominal
rating of 150# ANSI maximum, when required by MATERIAL REQUISITION.
When carbon steel flanges are specified in the SCOPE OF SUPPLY (SR) Part I, as galvanized,
the following areas:
Screws threads such as tappings in orifice flanges. Alternatively, screws threads may be re-
tapped following galvanizing.
Screws threads for jack screws. Alternatively, screws threads may be re-tapped following
galvanizing.
The threads of galvanized screwed flanges shall be cut oversize to accommodate the
thickness of zinc coating.
Galvanized shall be according to ASTM A153.
The facing finish shall be in accordance with the requirements of ASME B16.5. Where
smooth finished flanges (RFS) are specified, the flange gasket contact surfaces shall be 125
RMS (3 µm) average.
Visual roughness evaluation shall be according to ASME B46.1.
Cutting from plate shall be performed by using the plasma Arc method for all thickness.
Oxy-acetylene cutting is not allowed.
For spectacle blinds, blinds and spacers, the design and dimensions shall be in accordance
with ASME B16.48, suitable to match raised face (RF) and flat face (FF) flanges. For sizes
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outside the scope B16.48, dimensions shall be for installing between flanges as per ASME
B16.47 Series B and thickness shall be calculated according ASME B31.3 paragraph 304.5.3.
9.9. GENERAL REQUIREMENTS FOR GASKETS
Gaskets for use with raised face flanges up to and including 24” NPS, shall be group 1a Table
B-1 for non-metallic gaskets and group 1b Table B-1 for spiral-wound metal gaskets in
accordance with ANSI B16.5.
A gasket for use with raised face flanges 26” NPS and above, shall have dimensions in
accordance with ANSI B16.47 Series B.
Unless otherwise specified in the ITEM DESCRIPTION, spiral wound gaskets shall be 4,5 mm
(± 0,12) thickness with centering ring carbon steel material, 3,2 mm (± 0,25) thickness.
Where inside compression rings are specified with spirally wound gaskets, the material of
the ring shall be same as the spirally wound corrugated metal.
All spiral wound gasket shall be according to ASME B16.20 and their spiral portions shall be
made from stainless steel AISI 304, 316, 321 or 410.
Inner ring inside diameter as specified in this specification limits the use of spiral wound
gaskets as per ASME B16.20, Table 12 and 16 up to and including 24” NPS (according to ANSI
B16.5), and Table 14 and 18 for 26” NPS and above (according to ANSI B16.47 series B).
Carbon steel for outer centering ring shall be coated to inhibit corrosion. Leachable
chlorides for graphite fibrous filler material shall be less than 30 ppm. Other materials may
be used when specified on purchase orders.
Full face gaskets shall be furnished with bolt hole punching
Spiral wound gaskets with Asbestos filler material are not acceptable.
VENDOR as well as model trade name shown in the gasket ITEM DESCRIPTION is used
normally for reference. VENDOR can quote alternative materials, provided they are
equivalent. To demonstrate the equivalence, the following test can be requested at vendor
charge by OWNER:
Compressed Non-Asbestos
Specific Weight
Compressibility
Tensile Strength (Transverse)
Recovery
Weight and volume increase (after fluid immersion)
Spiral Wound
Hydraulic test at 1,5-time rating pressure
Dimensional check after hydraulic test
Compression test between two flanges serrated according to pressure rating
Check of thickness. Under compression (3,3 mm, ± 0,12).
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9.10. GENERAL REQUIREMENTS FOR BOLTING
Unless otherwise specified bolt shall be threaded continuously along its full length
according to ASME B1.1.
Material used for fabrication of stud bolts shall be ferritic steel with chromo molybdenum,
according to ASTM A 193 Grade B7 and austenitic stainless steel according to ASTM A 193
Grade B16.
Stud bolt dimensions will be indicated in the corresponding order.

Length of stud bolts indicated in the order shall be the totality including effective thread,
and not considering end points at both ends.
Specified length for bolts shall be in accordance with flange standards for which it will be
used.
Material used for fabrication of nuts shall be with chromo molybdenum, according to ASTM
A 194 Grade 2H and austenitic stainless steel according to ASTM A 194 Grade 4.
Nuts shall be made from hot rolled laminated bars, cold working bars or forged.
Nuts shall not be machined from bars
Dimensions and shapes of nuts shall be according to norm ANSI B18.2.2.
Dimensions and tolerances for stud bolts shall be according to ASME B18.2.1, and for hex
nuts according to ASME B18.2.2 heavy type.
In accordance with ASME B16.5, the length of bolts shall be measured from the under
surface of the head to the extreme point of the bolt. Stud bolt length shall be measured
between the extreme effective threads, exclusive of end points. Unless otherwise specified
length tolerances shall be as specified in ASME B16.5.
9.11. GENERAL REQUIREMENTS FOR VALVES
Material
Use of asbestos is strongly forbidden in any part of the valves.
Forged material can replace cast material.
Austenitic Stainless Steel valves and/or valve parts shall be furnished in the solution
annealed condition.
When valves are required with pup pieces, the materials shall be as minimum the same of
pipe: ASTM A106 Grade B for carbon steels.
Pipe pups wall thickness shall be checked by valve VENDOR to withstand the required
hydrostatic test of the valve assembly (Body Test).
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Pressure sealed joint shall be used for the High-pressure steam service, Class >= 600.
Material composition of welding end valves
Carbon equivalent for welding end valves shall be as per supplementary requirement S11
of ASTM A216, S4 of ASTM A105 and S6 of ASTM A350. Maximum carbon equivalent based
on heat analysis shall be 0.43% calculated by CEIIW formula.
The chemical composition of welding ends API 6D valves shall meet the requirements of API
6D Paragraph 8.4. Maximum carbon equivalent permitted shall be 0.43% calculated by
CEIIW formula.
Pressure – Temperature of Rating
Valves shall withstand fully pressure/temperature rating according to the specified
Standard ASME B16.34. For valves, which do not fulfill this requirement due to the particular
design (i.e. soft seal, diaphragm, etc.), VENDOR shall clearly specify Pressure – Temperature
limitations.
Valves which are not specified according to a listed code and/or standard shall have their
design and manufacture based on ASME B31.3, Para. 307.1.2 taking into account the piping
class and service.
The steel valves with flanged, threaded and welded ends shall be according to ASME B16.34
for construction, pressure–temperature ratings, dimensions, tolerances, materials and
nondestructive examination requirements.
Flanged cast valves up to 1½" may be supplied in forged material of equivalent type.
Pressure -temperature rating line of cast material shall be guaranteed.
All flanged valves shall have integral type flanges. Valves with flanges welded to the body
are not accepted.
Valve face to face as well as end to end dimension shall be according to ANSI B16.10.
Deviation, if any, shall be submitted to OWNER for approval.
Other requirements – Design Standards
The minimum body thickness shall comply with API 600 thickness requirements for All
Forged Valves.
Gate valves up to diameter of 1 1/2”, and check & globe valves up to diameter of 4”, shall
be in accordance with API 602, or as required by MATERIAL REQUISITION.
For gate valves of diameters 2” and bigger, apply technical requirements of API 600, or as
required by MATERIAL REQUISITION.
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For check valves of diameters greater than 4” apply technical requirements of API 600, or
as required by MATERIAL REQUISITION.
For globe valves of diameters greater than 4” apply technical requirements of API 623, or
as required by MATERIAL REQUISITION.
For butterfly valves of diameters greater than 3” apply technical requirements of API 609,
or as required by MATERIAL REQUISITION. Butterfly valves shall be limited to NPS 3 and
larger.
High performance butterfly valves (double or triple offset) shall be in accordance with API
609, Category B, and shall be fully rated for flow in both directions.
All butterfly valves shall be suitable for flow regulation and shall be tight shut off in the
closed positions as per Valve Data Sheet requirement.
Lug end butterfly valves shall be suitable for full pressure ‘dead end’ shutoff service.
For the concentric type, Butterfly valves Vendor shall provide, at the bid stage, the minimum
allowable diameter of the connecting pipe or flange, based on nominal radial clearance
given in Appendix A of the API 609 and valve face to face dimension.
Where recessed tapped holes are necessary because the body design does not allow
through bolting. VENDOR shall include in this quotation, the required bolting.
Ball valves shall be per API STD 608 when applicable, or as required by MATERIAL
REQUISITION.
Bronze valves shall be according to MSS SP80.
Ductile Iron Gate valves shall be as per MSS SP-128 Type II. Cast iron valves may only be
used in water service not subject to freezing.
End Preparation
Flanged ends, ASME B16.5 up to 24”, ASME B16.47 Series B for greater sizes.
Butt welding ends: ASME B16.25

Socket welding ends: ASME B16.11.
Threaded ends: ASME B1.20.1 & ASME B16.11
Cast and Ductile Iron: ASME B16.1.
When valves are required with pup pieces; these shall be installed and supplied by VENDOR
from his workshop to guarantee the integrity of valve (body and internal parts).
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All valves supplied with pup piece welded on ends shall have on welded zone, post weld
heat treatment, before assembly, unless otherwise stated on order. Heat treatment
procedures and welding techniques shall be as per ASME B 31.3 Chapter V, Chapter II as
per piping class or service applicable.
For the welding of the pup pieces the VENDOR shall submit the following documents to
OWNER for approval:
WPS : Welding Procedure Specifications

PQR : Procedure Qualification Records
WPQ : Welder Performance Qualifications
Pup piece shall be supplied with length and material of each as indicated on the Material.
This length will be of 100 mm as per data sheet valves. The thickness of these extensions
shall comply with the thickness of the applicable piping material specification.
Flange facing shall be as per ASME B 16.5 up to 24”, 26” and above flange facing shall be as
per ASME B16.47 Series B.
The facing finish shall be in accordance with the requirements of ASME B16.5: Roughness:
Ra = 3.2 to 6.3 m (125 to 250 in).
Where smooth finish flanges (RFS) are specified, flange gasket contact surface shall be 125
in Ra (3.2 µm).
Visual roughness evaluation shall be according to ANSI B46.1.
Body-Bonnet Assembly
Bolting:
Unless otherwise specified, threaded shall be in accordance with the applicable standard.
Any change is subject to CONTRACTOR’s approval.
Bonnet gasket:
Unless otherwise specified, gasket shall be in accordance with the applicable standard and
asbestos free.
Seating Surface
Valves with integral seats as alternative to renewable seats are accepted if permitted by the
applicable codes. Non-integral body seats of the screwed, swaged, rolled, or pressed-in ring
type, are only permitted if additionally, and properly secured against loosening. Positive
securing against loosening shall primarily be done by means of tack-welding except the 13
Cr seat rings that shall be secured by means of a steel tab of which one end is positioned in
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the driving slot of the seat and the other end welded to the valve body. Pressed-in body
seats are permissible for small size valves.
Seat replacement shall not require the use of gaskets or sealing compounds to maintain
leak tightness.
Replaceable valve seats shall provide complete tightness without requiring sealing
compound and/or gaskets.
The design of check valves must permit replacement of disc and seat rings while the valve
is in line (not pressurized).
Hardness of seating surfaces shall be in accordance with the applicable standard except
following differential hardness between body seat ring(s) and closing seat surface(s) which
shall be: 15 HB min. for Stainless
When hardness differential between surfaces is required, the wedge/disc seating surface
shall be the softer material
Seat Rings shall be stellite hard faced if is indicated in the ITEM DESCRIPTION. Stellite shall
be weld deposited N. 6 or equal composition type.
Steam Packing
Graphite, when used either in exfoliated or yarn form, shall have 99.8% purity. Binders and
filters are not permitted. Chlorine content shall be a maximum of 50 ppm.
When required for fire resistance, graphite seals shall be installed. Graphite alone shall not
be used for stem seals.
A minimum of 5 rings per set are required for valves up to and including ANSI flange rating
600#. Additionally, anti-extrusion rings shall be installed at both top and bottom of the
packing.
A combination of packing types may be used, however, Die Formed packing rings are
preferred over tape or slug packing. Stem seals of asbestos based materials are not
permitted. Stem seal packing shall contain an inhibitor against corrosion.
Backseat shall be designed in such way to permit the replacement of the stem packing under
pressure in accordance with applicable standards.
In those cases that stem emerges above valve body shall have at least two independent
devices that avoid the possibility to eject stem due to internal pressure.
These devices shall be calculated independently and shall consider the value of hydraulic
test pressure of the valve. VENDOR shall submit calculation notes and/or Finite Element
Analysis (FEA).
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Aux Bleed and Drain Connections

When specified, by pass and drain connections shall be furnished in accordance with MSS
SP-45.
Aux Bleed and Drain connection (when required) shall be plugged for valves ≤ 3” NPS and
welded with Blind for valves ≥ 4” NPS. All plugs on drain, vent and flushing connections
shall be seal welded.
Emergency sealant injection for seat and stem shall be supplied for ball valves 3” NPS and
bigger.
Geometrical configuration of auxiliary connections on valves shall be according to ASME

B16.34. For valves on underground service, all auxiliary connections like vent and drain,
shall be piped up to the ground, next to the operator, by means of pipes appropriate
attached to the valve body (welded is not allowed). Pipes shall be ASTM A106 GR B Schedule
160.
Non-Metallic Parts
Non-metallic parts and elements which usually include such items as packing, injection
sealant material and lubricants shall be suitable for the service and as agreed upon between
the VENDOR and CONTRACTOR. Temperature limitations shall be marked on the
nameplates.
Insert seats shall be in PTFE for ANSI rating 150 #, RPTFE for ANSI ratings 300# & 600#, and
PEEK for ANSI rating 900# & 1500#. PTFE and reinforced PTFE seats shall be designed for
use at temperature up to 176.6 – 204.4°C (350 - 400 °F). In any case, the VENDOR shall
demonstrate that the seats are suitable for design conditions.
The seals of ball valves shall be in Viton & Viton ED (≥ 1000 psi).
Graphite packing shall be made of pure graphite (99.8% minimum) with corrosion inhibitor.
Soft-seated ball, plug and butterfly valves NPS 2 and larger shall not be used as block valves
to the atmosphere.
Fire Safe Design Test Certified

When specified, fire safe design, test certificates shall be supplied according to API 607 or
equivalent.
3 pieces body type valves using external connector bolting are not permitted
“0 – ring” body gasket cannot be used without addition of a second fire resistant gasket.
Anti-static device: Valves shall incorporate an anti-static feature that ensure electrical
continuity between stem and body of valve 2” and smaller, or between balls, stem and body
of larger valves.
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Body cavity pressure relief system:

All ball valves shall be designed to provide in line automatic body cavity pressure relief of
the ball to prevent over-pressurization of the valve body when it is closed. VENDOR shall
submit at inquiry stage, details of the system.
Fire tested type ball, plug and butterfly valves greater than NPS 4 shall not be used as the
first block valve for the holding of large volumes of dangerous liquid materials (>10000 gal
liquid holdup).
Fire-tested butterfly valves per API STD 609 Category B shall not be used in dangerous
material services, and other process and general services unless the design is bi-directional
or meets the design temperatures and pressures specified for both the preferred and non-
preferred flow directions.
EDR Elastomers
For valves rating Class 600 rating and above, in hydrocarbon gas service, elastomers shall
be explosive decompression resistance (EDR - Explosive Decompression Resistance).
In no case 0-ring (and other elastomer seal) cross section sizes shall exceed 6 mm (1/4 in).
UL/FM Approval Marks

Valves specified for firefighting service shall be supplied with UL/FM approval.
The following shall be understood when reference is made to a fire-tested or a fire-safe-
design:
-Fire-tested design: A design subjected successfully to prototype fire testing.
-Fire-safe-design: A design, which by nature of its features/properties is capable of passing
a fire test.
Gear Operators
Unless otherwise specified in the individual material class, manual gear operators shall be
supplied for the following sizes and larger. Unless otherwise specified in the individual
material class, manual gear operators shall be supplied for the following sizes and larger.
Table 2 – Operadores de Engranajes
ASME Clase Compuerta Globo Bola Mariposa
150Lbs 14” 14” 6” 6”
300Lbs 10” 10” 6” 6”
600Lbs 8” 8” 6” 4”
900Lbs 6” 6” 4”
1500Lbs 4” 4” 3”
Gear to valve assembly shall conform to ISO 5210.

Gear operators shall be Bevel Gear Type. It shall be suitable to rotate 90°.
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Gear operators shall be supplied complete with hand wheel and position indicator.
Hand wheel shall be parallel to the valve stem and to the flow.
Gear operators shall be of a design and so installed that normal valve operation is not
impaired.
Gear operators shall be totally enclosed, weather proof type, packed with a suitable
lubricant.
Gear operators shall be fitted with easily accessible grease fitting to enable the lubricant to
be renewed while the valve is in service. The VENDOR’s data book shall include the name
and type of lubricant used.
Manual gear operators shall be fully enclosed type designed to bolt on to the valve yoke,
and be field mountable.
The mounting-on construction of a gearbox shall be such that any product emission via the
stem seal cannot penetrate into the gearbox housing
Cast Iron gear operators are not acceptable (unless mounted on cast iron valves)
When specified, actuated valves shall be in accordance with the actuator specification.
Valve body and actuator assembly shall be under valve VENDOR’s responsibility.
Lever operated ball valves are to be supplied complete with suitable levers.
At maximum differential pressure the maximum effort (F) to operate the valve shall not be
higher than the following:
Lever length up to 150 mm included F = 250 N max
Lever length above 150 mm to 350 mm included F = 350 N max
Lever length above 350 mm F = 400 N max
Lever maximum length shall be 800 mm.
Lever operated valves shall be capable of being locked with padlocks in the full open and
full closed positions.
Lever operated valves stem heads shall be circular with a key way for attaching the lever in
the proper position. Circular stem heads with one or two flats are acceptable; square stem
heads are not permitted.
Lever operated valves are to be fitted with stops at the full open and full closed positions to
prevent the ball from moving through more than 90 degrees. These stops shall be in the
form of raised bosses, integrally cast or forged with the valve. Removable stops and/or
spring loaded pins which drop into holes at the open or closed positions are not permitted.
For Ball valves 2” and over the plate which strikes these stops is to be permanently affixed
to the valve stem and not a feature of the lever operator, to prevent the valve being miss-
operated when the lever is removed.
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9.12. VALVE TESTING
Unless additional examination is specified in the material requisition, inspection and test
shall be in accordance with API 598 or API 6D as required.
Prior to pressure testing, all internal valve components shall be cleaned. External surfaces
shall be unpainted and free of scale, weld spatter and other foreign matter.
Valves shall be operated (open/close) several times before to pass the required closure
tests.
New gaskets shall be installed in valve body parts that were opened for any reason during
the course of testing. Ring joint gaskets may be reused, if undamaged, only where that joint
did not leak during testing.
Any valve gland packing or stem seal that leaked during testing shall be replaced with new
material following thorough drying of the gland and packing cavity. Shell and seat
hydrostatic testing shall be repeated for these valves.
The fluid used for hydrostatic testing shall be hydraulic oil or an emulsion of water with a
water-soluble oil to prevent rust. The chloride content of the test fluid shall not exceed
50ppm weight. The chloride content shall not exceed 30ppm for stainless steel valve but
shall not exceed 5ppm when component to be tested is a stainless-steel valve for which
drying operation cannot be properly secured.
Following testing, all components, especially valve body cavities, are to be thoroughly dried
prior to preparation for packing and shipping.
However, beforehand it is required that the VENDOR considers at least the following tests:
Hydrostatic shell test at 1.5 x rated pressure. (API 6D paragraph 11.3)
Hydrostatic seat leak test at 1.1 x rated pressure. (API 6D paragraph 11.4)
Low Pressure Test – Type I (according to API 6D Annex B, Paragraph B.3.2 for each valve /
Test fluid: air or nitrogen).
For valves with bolted joints perpendicular to the pipe axis (e.g. split body ball valves of two
or three pieces), at least one of such valve of each unique material/size/rating on the order
shall be tested with blank flanges, welded end caps, etc. to demonstrate the adequacy of
the specified bolt torque.
Soft seated valves should be type tested during FAT – functional acceptance testing (one
per size/rating) verifying that there is good conduction between the ball/plug/stem and the
valve body.
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Seat Leakage Test at 1.1 x rated pressure (according to ISO 5208). The acceptance leakage
rate for soft seated valves shall be Rate A (no visible leakage), according to standard ISO
5208.
9.13. PAINTING
Unless otherwise indicated, as stated in the paint specification document TAL-GEN-PNG-

SPE-1005_01, the paint shall be in accordance with the following requirements:
Carbon Steel forged valves shall be protected by means phosphatizing treatment.
Carbon Steel cast valves shall be sandblasted to Near White Blast Cleaning (SSPC SP-10),
anchor profile of 2.0 to 2.5 mils and coated with Inorganic Zinc Ethyl Silicate type with 3-4
mils of dry film thickness (DFT), and according to the VENDOR painting procedure submitted
with the bid.
9.14. SUPPLY REJECTION
Valves and piping components, or parts of them that have irremediable defects,
inappropriate manufacturing, excess of repairs or not in compliance with the requirements,
shall be subjected to devolution. In the same way shall be subject to devolution if such
conditions are discovered after the batch of valves has been accepted.
9.15. GENERAL REQUIREMENTS FOR MATERIAL USED IN WET H2S SERVICE/ SOUR
SERVICE
• When “NACE or Sour Service” is mentioned in material description, material shall be

fully conforming to the standard MR0103, in this last edition.
• All material specifications shall be fully killed.
• Material Certificate and Test Report shall contemplate at least contents in Cr, Nb, V, Mo
and Cu.
• Carbon Equivalent and Nb and V contents shall be limited as per, at least Par. 4 of GP
18-10-01.
• The content of Sulphur (S) and phosphorus (P) will be limited depending on the product
form to the following maximum values:
- Plate: S<= 0.015% and P<=0.020%.
- Process pipe and pipe fittings: S<= 0.020% and P<=0.030%.
- Forgings and accessories: S<= 0.025% and P<=0.030%.
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• Base Material shall be supplied either normalized, either normalized and tempered, or
quenched and tempered.
• All pressure retaining welds shall be Post Weld Heat Treated according to procedures
and conditions given in ASME B&PVC Section VII Div.1.
• Hardness shall be measured and evaluated accordingly.
• All valves and safety accessories intended for “Wet H2S Service” shall be identified and
certified compliant with the requirements of standard NACE MR0103. The VENDOR
shall issue hardness test reports on the parts in contact with the fluid.
• For the body and bonnet, the threshold hardness is 200 HB. The threshold hardness for
the stem is 22 HRC (235 HB).
9.16. GENERAL REQUIREMENTS FOR MATERIAL USED IN HYDROGEN SERVICE
• All carbon steel pipes, fittings and flanges having wall thickness 9.53mm and above shall
be normalized. Cold drawn pipes and fittings shall be normalized after the final cold
draw pass for all thicknesses. The normalizing heat treatment shall be a separate heating
operation and not a part of the hot forming operation.
• All alloy steel (Cr-Mo) pipes, forgings, and fittings shall be normalized and tempered.
The normalizing and tempering shall be a separate heating operation and not a part of
the hot forming operation.
• All carbon steel pipes and fittings having wall thickness 19 mm and above shall be post
weld heat treated.
• All alloy steel (Cr-Mo) pipes and fittings shall be post weld heat treated irrespective of
type or thickness of weld.
• All austenitic stainless steel grades shall be supplied in solution heat treated condition
and solution annealing shall be carried out after welding.
• For all austenitic stainless steels, the weld deposit shall be checked for ferrite content.
A ferrite No (FN) not less than 3% and not more than 10% is required to avoid sigma
phase embrittlement during heat treatment. FN shall be determined by Ferritescope
prior to post weld heat treatment.
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• For carbon steel pipes and fittings, hardness of weld and HAZ shall be limited to 200
BHN (max.).
• For alloy steel pipes and fittings, hardness of weld and HAZ shall be limited to 225 BHN
(max.).
• Wafer and wafer-lug valves shall NOT be used.
• Tensioning shall be applied as tightening method for all flanged connections with bolt
size 1” and above. These additional requirements are applicable to all hydrogen services
rating 600 and above.
• Stud bolts with an extra length of one bolt diameter shall be specified for bolt size 1”
and above to allow the bolt tensioning.
• For flanges connections with bolt size smaller than 1”, controlled torqueing shall be
applied.
• All butt weld joints shall be 100% RT/UT.

• All socket welds shall be 100% MT/ LP (MP for ferritic materials, LP for austenitic
materials).
• 20% socket welds shall be RT inspected to check the minimum gap. In case of defect
found progressive examination shall be applied.
• 20% of welds on Carbon steel materials shall be hardness tested. In case of defect
found, progressive examination shall be applied.

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PROYECTO: TAL

PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA

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ESPECIFICACIÓN DE SUMINISTRO DE TUBERÍA Y

HOJA DE CONTROL DE REVISIONES

PREPARADO: REVISADO: APROBADO:

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- B16.47 Larger diameter steel flanges

• API (AMERICAN PETROLEUM INSTITUTE)

• MSS (MANUFACTURING STANDARIZATION SOCIETY)

• BS (BRITISH STANDARDS INSTITUTION)

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• NACE (NATIONAL ASSOCIATION OF CORROSION ENGINEERS)

• ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS)

• ISO (INTERNATIONAL ORGANIZATION FOR STANDARIZATION)

• GLOBAL PRACTICES – EXXON MOBIL ENGINNERING PRACTICES

5. PROJECT REFERENCE DOCUMENTS

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All materials shall be new (not used previously).

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(*) Type 2 certificates shall be supplied when required by PROJECT.

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All documentation shall be written in the official PROJECT language.

The MATERIAL REQUISITION defines the documentation to be delivered by VENDOR.

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Fittings shall be manufactured in accordance with ASME B16.11.

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9.10. GENERAL REQUIREMENTS FOR BOLTING

Stud bolt dimensions will be indicated in the corresponding order.

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Other requirements – Design Standards

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Bronze valves shall be according to MSS SP80.

Butt welding ends: ASME B16.25

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WPS : Welding Procedure Specifications

Visual roughness evaluation shall be according to ANSI B46.1.

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Aux Bleed and Drain Connections

Geometrical configuration of auxiliary connections on valves shall be according to ASME

Fire Safe Design Test Certified

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Body cavity pressure relief system:

UL/FM Approval Marks

Gear to valve assembly shall conform to ISO 5210.

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9.12. VALVE TESTING

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Unless otherwise indicated, as stated in the paint specification document TAL-GEN-PNG-

9.14. SUPPLY REJECTION

• When “NACE or Sour Service” is mentioned in material description, material shall be