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General Part
Base de l‘ETE ETAG 001, Version avril 2013,utilisée en tant que DEE
Basis of ETA ETAG 001, Edition April 2013 used as EAD
Specific Part
1 Technical description of the product
The Hilti HIT-CT 1 injection system is bonded anchor (injection type) consisting of a mortar cartridge
with Hilti HIT-CT 1 injection mortar and a steel element.
The steel element can be made of zinc plated carbon steel (HIT-V), reinforcing bar “rebar”, stainless
steel (HIT-V-R), or high corrosion resistant stainless steel (HIT-V-HCR).
The steel element is placed into a rotary/percussion drilled hole filled with the injection mortar and
is anchored via the bond between the metal part and concrete.
An illustration of the product is provided in Annex A
Charles Baloche
Technical Director
1
Official Journal of the European Communities L 254 of 08.10.1996
European Technical Assessment ETA-11/0354 Page 4 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Installation conditions
Figure A1:
Threaded rod HIT-V Marking of the
embedment depth
d0
h0 = hef tfix
h
Figure A2:
Reinforcing bar (rebar)
Marking of the embedment depth
d0
h0 = hef
h
Annex A1
Product description
Installated condition
European Technical Assessment ETA-11/0354 Page 5 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Marking:
Hilti HIT-CT 1
Production date
Production time and line
Expiry date mm/yyyy
Steel elements
Annex A2
Product description
Injection mortar / Static mixer / Steel elements.
European Technical Assessment ETA-11/0354 Page 6 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Annex A3
Product description
Materials.
European Technical Assessment ETA-11/0354 Page 7 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Base material:
Reinforced or unreinforced normal weight concrete according to EN 206:2013.
Strength classes C20/25 to C50/60 according to EN 206:2013.
Non-cracked concrete.
Dry or wet concrete (not in flooded holes)
Note: Particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the splash zone of
seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme chemical pollution (e.g. in
desulphurization plants or road tunnels where de-icing materials are used).
Design:
Anchorages are designed under the responsibility of an engineer experienced in anchorages and
concrete work.
Verifiable calculation notes and drawings are prepared taking account of the forces to be transmitted.
The position of the anchor is indicated on the design drawings (e. g. position of the anchor relative to
reinforcement or to supports, etc.).
Anchorages under static or quasi-static loading are designed in accordance with:
EOTA Technical Report TR 029, 09/2010
CEN/TS 1992-4:2009
Annex B1
Intended use
Specifications
European Technical Assessment ETA-11/0354 Page 8 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
HIT-V-…
l
d
Marking:
5.8 - l = HIT-V-5.8 M…x l
5.8F - l = HIT-V-5.8F M…x l
8.8 - l = HIT-V-8.8 M…x l
8.8F - l = HIT-V-8.8F M…x l
R-l = HIT-V-R M ...x l
HCR - l = HIT-V-HCR M ...x l
Annex B2
Intended Use
Installation parameters.
European Technical Assessment ETA-11/0354 Page 9 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Reinforcing bar (rebar) 8 10 12 14 16 20 25
Diameter [mm] 8 10 12 14 16 20 25
64 80 96 112 128 160 200
Effective embedment depth hef =
[mm] to to to to to to to
and drill hole depth h0
96 120 144 168 192 240 300
Nominal diameter of 101) 121)
d0 [mm] 141) 161) 18 20 25 32
drill bit 121) 141)
For Rebar
Minimum value of related rib area fR,min according to EN 1992-1-1:2004+AC:2010.
Rib height of the bar hrib shall be in the range 0,05· ≤ hrib ≤ 0,07·
(: Nominal diameter of the bar; hrib: Rib height of the bar).
Annex B3
Intended Use
Installation parameters.
European Technical Assessment ETA-11/0354 Page 10 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Temperature in the base material Maximum working time Minimum curing time
T twork tcure1)
-5 °C to -1 °C 60 min 6 hours
0 °C to 4 °C 40 min 3 hours
5 °C to 9 °C 25 min 2 hours
10 °C to 19 °C 10 min 90 min
20 °C to 29 °C 4 min 75 min
30 °C to 40 °C 2 min 60 min
1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.
Annex B4
Intended Use.
Maximum working time and minimum curing time
.
European Technical Assessment ETA-11/0354 Page 11 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Cleaning alternatives
Annex B5
Intended use
Installation instructions
European Technical Assessment ETA-11/0354 Page 12 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Installation instruction
Hole drilling
a) Hammer drilling: For dry or wet concrete only.
Drill hole to the required embedment depth with a hammer drill set in rotation-hammer
mode using an appropriately sized carbide drill bit.
b) Hammer drilling with Hilti hollow drill bit TE-CD, TE-YD: For dry and wet concrete only.
Drill hole to the required embedment depth with an appropriately sized Hilti TE-CD or
TE-YD hollow drill bit with Hilti vacuum attachment. This drilling system removes the
dust and cleans the drill hole during drilling when used in accordance with the user’s
manual. After drilling is completed, proceed to the “injection preparation” step in the
installation instruction.
Annex B6
Intended use.
Installation instructions
European Technical Assessment ETA-11/0354 Page 13 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Just before setting an anchor, the drill hole must be free of dust and debris.
Drill hole cleaning:
Inadequate hole cleaning = poor load values.
Manual Cleaning (MC): For drill hole diameters d0 ≤ 20 mm and drill hole depths h0 ≤ 10·d
The Hilti hand pump may be used for blowing out drill holes up to diameters d0 ≤ 20 mm
and embedment depths up to hef ≤ 10·d.
Blow out at least 4 times from the back of the drill hole until return air stream is free of
noticeable dust.
Brush 4 times with the specified brush (see Table B5Erreur ! Source du renvoi
introuvable.) by inserting the steel brush Hilti HIT-RB to the back of the hole (if needed
with extension) in a twisting motion and removing it.
The brush must produce natural resistance as it enters the drill hole
(brush Ø ≥ drill hole Ø) - if not the brush is too small and must be replaced with the
proper brush diameter.
Blow out again with the Hilti hand pump at least 4 times until return air stream is free of
noticeable dust.
Compressed Air Cleaning (CAC): For all drill hole diameters d0 and all drill hole depths h0.
Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust.
For drill hole diameters ≥ 32 mm the compressor has to supply a minimum air flow of
140 m³/h.
Brush 2 times with the specified brush (see Table B5) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.
Blow again with compressed air 2 times until return air stream is free of noticeable dust.
Annex B7
Intended use.
Installation instructions
European Technical Assessment ETA-11/0354 Page 14 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Injection preparation
Tightly attach Hilti mixing nozzle HIT-RE-M to foil pack manifold. Do not modify the
mixing nozzle.
Observe the instruction for use of the dispenser.
Check foil pack holder for proper function. Insert foil pack into foil pack holder and put
holder into dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is initiated.
Depending on the size of the foil pack an initial amount of adhesive has to be discarded.
Inject adhesive from the back of the drill hole without forming air voids.
Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer with
each trigger pull.
Fill approximately 2/3 of the drill hole to ensure that the annular gap between the anchor
and the concrete is completely filled with adhesive along the embedment length.
After injection is completed, depressurize the dispenser by pressing the release trigger.
This will prevent further adhesive discharge from the mixer.
Overhead installation and/or installation with embedment depth h ef > 250 mm.
For overhead installation the injection is only possible with the aid of extensions and
piston plugs. Assemble HIT-RE-M mixer, extension(s) and appropriately sized piston
plug (see Table B5). Insert piston plug to back of the hole and inject adhesive. During
injection the piston plug will be naturally extruded out of the drill hole by the adhesive
pressure.
Setting the element
Just before setting an anchor, the drill hole must be free of dust and debris.
Before use, verify that the element is dry and free of oil and other contaminants.
Mark and set element to the required embedment depth before working time twork has
elapsed. The working time twork is given in Table B4.
For overhead installation use piston plugs and fix embedded parts with e.g. wedges.
Loading the anchor: After required curing time tcure (see Table B4) the anchor can be
loaded.
The applied installation torque shall not exceed the values T max given inTable B2.
Annex B8
Intended use.
Installation instructions
European Technical Assessment ETA-11/0354 Page 15 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Table C1: Characteristic resistance for threaded rods under tension load in non-cracked
concrete
1,0 hef
h/hef
h / hef ≥ 2,0
2,0
Edge distance
2,0 > h / hef > 1,3 4,6 hef - 1,8 h 1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26 hef 1,0 hef 2,26 hef ccr,sp
Annex C1
Performances
Characteristic resistance for threaded rods under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
European Technical Assessment ETA-11/0354 Page 16 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Table C2: Characteristic resistance for threaded rods under shear load in non-cracked concrete
Annex C2
Performances
Characteristic resistance for threaded rods under shear load in concreteDesign according
to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
European Technical Assessment ETA-11/0354 Page 17 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Table C3: Characteristic resistance for reinforcing bars (rebars) under tension load in concrete
Reinforcing bar (rebar) 8 10 12 14 16 20 25
Installation safety factor
Hammer drilling 21) = inst2) [-] 1,2
Hammer drilling
21) = inst2) [-] - 1,2
with Hilti hollow drill bit TE-CD or TE-YD
Steel failure rebars
Characteristic resistance for rebar B500B
NRk,s [kN] 28 43 62 85 111 173 270
acc. to DIN 488:2009-08 3)
Partial safety factor for rebar B500B acc.
Ms,N [-] 1,4
to DIN 488:2009-08 3)
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 7,0 7,5 7,5 7,5 7,5 8,0 8,0
Temperature range II: 80°C / 50°C Rk,ucr [N/mm2] 7,0 7,0 7,0 7,0 7,0 7,5 7,5
Factor acc. to section 6.2.2.3
k8 [-] 10,1
of CEN/TS 1992-4:2009 part 5
C30/37 1,06
Annex C3
Performances
Characteristic resistance for reinforcing bars under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
European Technical Assessment ETA-11/0354 Page 18 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Table C4: Characteristic resistance for reinforcing bars (rebars) under shear load in concrete
Reinforcing bar (rebar) 8 10 12 14 16 20 25
Steel failure without lever arm
Factor according to section 6.3.2.1 of
k22) [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance for rebar B500B
VRk,s [kN] 14 22 31 42 55 86 135
acc. to DIN 488:2009-08 3)
Partial safety factor for rebar B500B acc.
Ms,v [-] 1,5
to DIN 488:2009-08 3)
Steel failure with lever arm
Annex C4
Performances
Characteristic resistance for reinforcing bars under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
European Technical Assessment ETA-11/0354 Page 19 of 19 | 01 / 10 / 2016
English translation prepared by CSTB
Reinforcing bar (rebar) 8 10 12 14 16 20 25
Non-cracked concrete
Reinforcing bar (rebar) 8 10 12 14 16 20 25
Displacement V0 [mm/kN] 0,09 0,07 0,06 0,05 0,05 0,04 0,03
Displacement V [mm/kN] 0,14 0,11 0,09 0,08 0,07 0,06 0,05
Annex C5
Performances
Displacements