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GEOMETRIC DIMENSIONING AND

TOLERANCING

1. H7 / g6 is a ……… fit.
(a) Clearance (b) Interference
(c) Transition (d) All the above

2. The tolerance zone for circular runout is ……………………


(a) Two parallel planes (b) Two coaxial circles
(c) Datum axis (d) Two coaxial cylinders

3. When diameter is controlled by circular runout, its maximum possible


offset from the datum axis is equal to ……… the runout tolerance value
(a) Same as (b) Double
(c) Half of (d) None of above

4. The runout control applies at …………….


(a) RFS (b) MMC
(c) LMC (d) VC

5. When the Runout applied to a diameter, it controls ………………


(a) Location (b) Orientation
(c) Circular (d) All the above

6. When a profile control is specified with datum reference it is related to


………..
(a) Form Control (b) Feature Control
(c) RFS (d) MMC

7. When a profile of a surface control is specified without datum reference, it


is used as a ………………..
(a) Form Control (b) Feature Control
(c) RFS (d) MMC

8. A profile Control can be used to control ……………………


(a) Size (b) Location
(c) Orientation (d) All the above

9. Datums are ……………


a) Real b) Simulated c) Perfect d) Irregular and Flawed
e) Derived from datum features

(a) b,c,e (b) a,b,c (c) b,c,d (d) c,d,e

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10. Features are ……………
a) Real b) Surfaces c) Perfect d) Always measurable for size

(a) a,b (b) b,c (c) c,d (d) d,a

11. Allowance is ………


(a) Difference between LMC of mating features (b) Difference
between MMC of mating features (c) Difference between shaft MMC
and hole LMC (d) Difference between shaft LMC and hole MMC

12. The “Feature Control Frame” must be containing …….


(a) Modifiers and datum reference (b) Geometric characteristic
symbol and tolerance (c) Datum, tolerance and material condition
symbol (d) All of the above

13. Flatness control tolerance zone is …………………..


(a) One perpendicular (b) Two parallel
(c) Two perpendicular (d) None of above

14. Whenever a straight control is associated with FOS dimension applies to


the …………… of FOS
(a) Axis (b) Center plane
(c) Axis or center plane (d) None of above

15. ……………………. is the only geometric control that can override Rule # 1
(a) Straightness of an FOS (b) Flatness
(c) Perpendicularity (d) Circularity

16. Tolerance zone for circularity control is…………..


(a) Two coaxial circles (b) Two coaxial cylinders
(c) Single plane (d) Single circle

17. When perpendicularity applied to surface, the shape of tolerance zone


is ………… planes that are perpendicular to the datum plane(s)
(a) Two parallel (b) Two perpendicular
(c) Two inclined planes at an angle (d) None of the above

18. When perpendicularity is applied to surface, the zone of tolerance


indirectly limits the…………….. tolerance zone.
(a) Straightness (b) Circularity
(c) Flatness (d) Cylindricity

19. When angularity applied to a surface, ……………. of the surface


elements must be within the tolerance zone.
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(a) Only one (b) All
(c) Two (d) None of the above
20. A ………. is a geometric tolerance that limits the amounts a surface,
axis, or center plane is permitted to vary from being parallel to the datum.
(a) Parallelism control (b) Parallelism
(c) Perpendicularity (d) All the above

21. A feature is any …………….. of a part.


(a) Surface (b) Line
(c) Point (d) Center line

22. Tangent plane modifier is used to control -------------


(a) Parallelism (b) Flatness
(c) Symmetry (d) Straightness

23. If “Controlled Radius” modifier is given, the part surface flats or


reversals have ............ the tolerance zone
(a) Without (b) Within
(c) Zero (d) None of the above

24. Virtual condition for External FOS with M modifier is ………..


(a) MMC + Position tole (b) MMC - Position tole
(c) LMC + Position tole (d) LMC - Position tole

25. Symmetry is similar to ……………


(a) Run out (b) Orientation
(c) Position (d) Concentricity

26. In symmetry control the tolerance zone is two parallel planes that are
centered about a datum ………
(a) Axis (b) Center plane
(c) a or b (d) None

27. What modifiers can be used in concentricity?


(a) MMC (b) LMC
(c) Projected tolerance zone (d) None of the above

28. Tolerances of position (TOP) is denoted by which symbol


(a) ─ (b) ┴
(c) // (d)

29. Rule 1 does not control the ………….and ………….


(a) Location and orientation (b) Concentricity and symmetry

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(c) Size and Form (d) None of the above

30. Cylindrical tolerance zones are ……………% larger than square zone
(a) 37 (b) 57
(c) 47 (d) 67

31. The virtual condition boundary theory limits the ……of surface of a FOS
(a) Location (b) Orientation
(c) Profile (d) Runout

32. If tolerance of position (TOP) is used with ‘M’ modifier the bonus is
permissible at
(a) MMC (b) LMC
(c) Both (d) None of the above

33. Cartoon gauge is a sketch of …………..


(a) Functional (b) Variable
(c) Fixed (d) Functional (or) Fixed

34. The ZOT for a “TOP” could be …………………


(a) Cylinder (b) Sphere
(c) Two parallel planes (d) All the above

35. Straightness is an individual control; therefore ……… datums are


allowable in feature control frame.
(a) Primary (b) Secondary (c) No
(d) Primary and Secondary

36. Angularity is the control of …………..


(a) Line (b) Axis (c) Surface (d) All the above

37. Cylindricity controls taper of the surface


(a) True (b) False

38. Profile of a line is a ……… line element control.


(a) One dimensional (b) Two dimensional
(c) Three dimensional (d) All the above

39. Circular Runout allows M modifier with all surface controls.


(a) True (b) False

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40. .…………… STD is used for GD&T.
(a) ANSI Y14.5 (b) ASME Y14.5M-1994 (c) SAE (d) ISO

41. For metric application of Limits and Fits, the tolerance may be
indicated by ……
(a) Basic size and tolerance symbol (b) Tolerance symbol only (c) Bilateral
Tolerance (d) Unilateral Tolerance

42.Where the surfaces of revolution are cylindrical and the control of the
axes can be applied on a material condition basis
…………...Tolerancing is recommended.
(a) Circularity (b) Cylindricity (c) Positional (d) Profile

43. Concentricity tolerance is a ……… zone of tolerance.


(a) Square (b) Cylindrical (c) Axis (d) Two parallel planes

44. Symmetry tolerance and the datum reference can only apply on ……
basis.
(a) MMC (b) LMC (c) RFS (d) None of the above

45. Form tolerances are not related to …………….


(a) Datum (b) FOS (c) Axis (d) None of the above

46. Flatness is the condition of a surface having all elements in ……


plane.
(a) Two (b) One (c) More the Two (d) All the above

47. Total no of geometrical control is …….


(a) 10 (b) 12 (c) 14 (d) 16

48. For a hole…………. size is MMC limit.


(a) Biggest (b) Smallest (c) Basic (d) All the above

49. For a shaft of size 20.2 – 20.6 the straightness tolerance of surface
element is ……….
(a) 0.2 (b) 0.6 (c) 0.4 (d) 0.8

50. Projected tolerance modifier is preferred to …………… holes.


(a) Taped (b) Counter bored (c) CSK holes (d) All the above

51. Symmetry and concentricity are ………….. geometric controls.


(a) Location (b) Orientation (c) Profile (d) Form

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52. H7 / p6 is a ……………fit.
(a) Transition (b) Clearance (c) Interference (d) All the above

53. H7 / m6 is a ………….. fit.


(a) Transition (b) Clearance (c) Interference (d) All the above

54. H7 / r6 is a ……….. fit.


(a) Transition (b) Clearance (c) Interference (d) All the above

55. For the dimension 20 H7, the letter H represents ……………


(a) Shaft (b) Gear (c) Fit (d) Hole

56. Indian Standard for Limits, Fits & Tolerance is ……….


(a) IS 919 (b) IS 2102 m (c) IT grade (d) None of the above

57. The LMC modifier is preferred to maintain ……….. wall thickness on


the component.
(a) Maximum (b) Minimum (c) Constant (d) All the above

58. In the dimension 52- f K, the letter K represents …………. Tolerance.


(a) Form (b) Position (c) Orientation (d) Profile

59. Unspecified tolerance are as per IS 2102-m


(a) True (b) False

60. MMC modifier is preferred when the function is ………..


(a) Min wall thickness (b) Max wall thickness (c) Perfect form
(d) Assembly

61. Feature control frames are always read from ……………to ………..
(a) Top, Bottom (b) Bottom, Top (c) Left, Right (d) Right, Left

62. When datum reference letters are specified in a feature control, the
first letter always identifies the ………….. datum.
(a) Tertiary (b) Secondary (c) All the above (d) Primary

63. The first block in a feature control frame is a …………………..


(a) Geometric Tolerance (b) Geometric symbol (c) Datum (d) Datum shift

64. Feature control frames may be attached to a …………….. , axis or


center line.
(a) FOS (b) Feature (c) Point (d) Hole
65. GD&T is a system made up of …………. Primarily.
(a) Tolerance (b) Datums (c) Symbols (d) Feature
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66. A …………. tolerance is applied on either side of the basic profile.
(a) Bilateral (b) Unilateral (c) Equal bilateral (d) All the above

67. Rule # 1 controls both size and ............. of features.


(a) Datum (b) Shape (c) Form (d) Profile

68. Circularity control applies to feature surfaces during one complete


revolution as measured…………. of a surface or axis is in a straight line
(a) Linear (b) radial (c) circumferential (c) all of these

69. Rule Two specifies that………. or ……… must be specified in the


feature control frame where it is applicable
(a) MMC, LMC (b) primary, secondary (c) both a & b (d) none of these

70. The Symbol used to indicate the depth of hole?


(a) (b) (c) (d)

71. How many points of contact minimum are required for a primary datum
plane?
(a) 1 (b) 2 (c) 3 (d) 0

72. Datum targets may be ………..


(a) Points (b) Lines (c) Areas (d) All the above

73. Is datum reference letter alphabetical order in feature control important?


(a) Yes (b) No

74. Cylindricity controls ……….. Surface of the feature.


(a) Half of the (b) Entire (c) No (d) None of the above

75. Angularity is the condition of a surface or axis at an angle other than


………… degree from a datum.
(a) 0 (b) 45 (c) 60 (d) 90

76. All female features are represented by ………… letters.


(a) Small (b) Capital (c) Both (d) None of the above

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TOLERANCE STACK UP – QUESTION PAPER FOR
INFOSYS

1. A stack is a study of ………………… relationship within a part or


assembly.
(a) Orientation (b) Dimensional (c) Form
(d) All the above

2. Stacks should be done in the ………………….. stage.


(a) Manufacturing (b) Design (c) Inspection (d) Assembling

3. Two types of stacks are …………………..


(a) Linear, Radial (b) Linear, Angular (c) Angular (d) None of the above

4. ………….. stacks start on the left and ------------ stacks start on the
bottom.
(a) Linear, Radial (b) Linear, Axial (c) Radial, Axial (d) None of
the above

5. When doing an assembly stack, the parts must be positioned to


represent the ………….. condition.
(a) MMC (b) LMC (c) Grounded (d) RFS

6. Finding both the max and min distance in assembly stack requires two
…………stacks.
(a) Max (b) Min (c) Separate (d) All the above

7. Circular runout composites of …………………………


(a) Form and Profile (b) Profile, Orientation and Location (c) Circularity,
Cylindricity and Runout (d) Circularity, Location and Orientation

8. The maximum allowable offset between the toleranced diameter axis


and datum axis is ………. the runout tolerance value when the
circular element is perfectly round.
(a) Double (b) Same as (c) One half of (d) One quarter of

9. When calculating a stack that includes a runout tolerance, half the


runout tolerance value goes in the left hand column and is always
----------- half the runout tolerance value goes in the right hand
column is always --------
(a) Positive, negative (b) Negative, positive (c) Zero, negative (d) Positive, zero

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10.Part tolerance = ----------- tolerance / √number of parts or dimensions
involved.
(a) Assembly (b) Position (c) Location (d) All the above
11.When stack used centre line of FOS max --------- bonus goes in both
columns.
(a) Linear (b) Radial (c) Both (d) None of this

12. Whenever tolerance of position@ RFS is specified, it means --------


bonus or shift tolerance is available.
(a) Maximum (b) Minimum (c) Radial (d) No

13. When the profile is specified as a ---------- control, it is not used in


the stack.
(a) Runout (b) Location (c) Orientation (d) Form

14.Stacks help us to produce --------- drawings.


(a) Partial (b) Complete (c) Satisfactory (d) None of the above

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