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Fault code: MID 128- PID 158 - FMI 1

General information on the fault code:
MID128 G002 - Engine management ECU
PID158 Battery voltage(s)
FMI-1 Data existing but below the normal operating band
Appliance(s) implicated:
G002 Engine management ECU
A004 Batteries

Condition(s) and reason(s) for saving of fault code:

The A004 equipment is defective.

The system is short-circuited.
Cut-off at earth conductor(s) level 1.
Cut-off at power supply conductor(s) level 291.
The voltage reading between the terminals 1 and 2 of the component(s) A004 is less than
6.4 V.

Perceptible symptoms or "customer complaint" due to fault:

D018 Battery charge warning light

Recording of the fault code by the ECU G002.

The warning light D049 comes on (D048: "STOP" warning light ; D049: "SERVICE" warning
light).

Troubleshooting and repair method:

In order not to replace any equipment unnecessarily, it is essential to follow the steps
below before carrying out fault finding:

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If there is an active or inactive fault code, disconnect the connector or sensor. Check that
the connectors are not oxidised and that the pins are not damaged.

Note: Certain fault codes become inactive when the engine is stopped. Start the engine to
check whether the fault code is still inactive when the engine is running.

After carrying out any work on the connector,refit the connector. Check whether the fault
code becomes inactive. If the fault is still present, then carry out a check of the wires and
sensors in accordance with the troubleshooting instructions.

The values given in the readings tables are correct operation values.

In order not to damage the equipment, the repair steps should be carried out in the
correct order.

General checks:

Check the general state of the function:

z The wiring harnesses and the fluids routing pipes are sound.
z The connectors are neither oxidized nor physically damaged.
z The connecting arrangement is not damaged.
z The connectors are properly plugged into their equipment.

Diagnostics using the RENAULT TRUCKS test tool:

Using the RENAULT TRUCKS test tool, perform the operation 2846-08-03-02.

Advanced control and monitoring:

Measurements and diagnostics on the module G002 :

Measuring operation diagram Working diagram

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Illustration of module G002 Location

Key: in the illustration above, the unit G002 is identified by item "A" and the unit A004 by
item "B".

The location (see illustration above) is given as an indication only, for more precision, refer to
the appropriate vehicle repair manual.

Preparation for tests and measurements:

Turn the ignition key to position "St" (Off).

Plug in the unit connector(s) G002.

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Plug in the unit connector(s) A004.

Take a reading using a multi-meter.

To facilitate making readings during the diagnostic check described below, RENAULT
TRUCKS recommends:

Use tool 8699.

Use tool 0061.

Use tool 0014.

The numbers in parentheses, shown in the values to be measured table, are those of the
terminals or the tools mentioned above.
Tests and measurements:

Turn the ignition key to position "M" (On).

Table of values to be measured:

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MEASURING POINTS VALUE TO BE MEASURED

Point N° 1 Point N° 2
MODULE ref. TERMINAL N° MODULE ref. TERMINAL N° VALUE UNIT
G002 B60 (60) G002 B61 (61) U bat V

G002 B57 (57) G002 B61 (61) U bat V

If the readings taken match the values in the readings table, go on to the next measurement.

Measurements and diagnostics on the wiring harness and module(s) assembly A004":

Measuring operation diagram Working diagram

Illustration of module G002 Location

Key: in the illustration above, the unit G002 is identified by item "A" and the unit A004 by

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item "B".

The location (see illustration above) is given as an indication only, for more precision, refer to
the appropriate vehicle repair manual.

Preparation for tests and measurements:

Turn the ignition key to position "St" (Off).

Unplug the connector(s) from the appliance G002.

Plug in the unit connector(s) A004.
Take a reading using a multi-meter.

To facilitate making readings during the diagnostic check described below, RENAULT
TRUCKS recommends:

Use tool 8699.

Use tool 0061.

Use tool 0014.

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The numbers in parentheses, shown in the values to be measured table, are those of the
terminals or the tools mentioned above.
Tests and measurements:

Turn the ignition key to position "St" (Off).

Table of values to be measured:

MEASURING POINTS VALUE TO BE MEASURED

Point N° 1 Point N° 2
MODULE ref. TERMINAL N° MODULE ref. TERMINAL N° VALUE UNIT
G002 A57 (57) A103 A103 0 Ω

G002 B58 (58) A103 A103 0 Ω

G002 B59 (59) A103 A103 0 Ω

G002 B61 A103 A103 0 Ω

(61)
Chassis
engine
A103 starter
link
earth

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Turn the ignition key to position "M" (On).

Table of values to be measured:

MEASURING POINTS VALUE TO BE MEASURED

Point N° 1 Point N° 2
MODULE ref. TERMINAL N° MODULE ref. TERMINAL N° VALUE UNIT
G002 B57 (57) A103 A103 U bat V

G002 B60 A103 A103 U bat V

(60)
Chassis
engine
A103 starter
link
earth

If the readings made on the conductor(s) 1 - 291 do not correspond to the values shown in
the readings table, the wiring harness and/or unit A004 is (are) defective .

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