SHELL AND TUBE HEAT EXCHANG

HOT FLUID-lube oil

SPECIFIC HEAT,Kj/KGc,CP: 1.96
VISCOSITY,µ 0.05672
DENSITY ,Kg/m3,ρ; 880
THERMAL CONDUCTIVITY,w/mc; 0.1252
MASS FLOW RATE Kg/s 302
INLET TEMPERATURE celsius 51.98
OUTLET TEMPERATURE,celsius 45
ΔTh 6.98

ASSUMED OVERALL HEAT TRANSFER COEFFICENT,U W/m2 c

LMTD 13.3371

TOTAL HEAT WATTS,Q: 4131.6016

FOULING FACTOR ,hd0,W/m2c 5000

PIPE SPECIFICATIONS SCH-40

INNER DIA M,di: 0.02096
OUTER DIA ,M,do 0.02667
THICKNESS M 0.006754
LENGTH M,L 10

TUBE SIDE CO EFFICENT

AREA M2 0.0005583617865
AREA PER PASS 0.234712935618475
TUBE SIDE VELOCITY 0.023636814863599
REYNOLDS NO 1366.3786751034
PRANDALT NO 0.887948881789137
NUSSELT NO 7.15650675840516
TUBE SIDE COEFFICENT hi 411.503163640219

LOG MEAN RADIUS 0.023700471327398

 OVERALL HEAT TRANSFER COEFFICENT

PRESSURE DROP CALC

TUBE SIDE PRESSURE DROP ΔPt,Kpa 23.7312001325315

HEAT EXCHANGER(KERN'S METHOD)

COLD FLUID/UTILITY-water
SPECIFIC HEAT,J/KGK,CP: 4.186
VISCOSITY,µ 0.00721
DENSITY ,Kg/m3,ρ; 996
THERMAL CONDUCTIVITY,w/m2 k,K: 0.62
MASS FLOW RATE Kg/s 156.667409884801
INLET TEMPERATURE celsius 32
OUTLET TEMPERATURE,celsius 38.3
ΔTc 6.3

220
TEMPERATURE APPROACHES
AREA 1408.101601 ΔT1 13.68
ΔT2 13

LMTD PLOT

HOT FLUID
AREA OF ONE TUBE 0.837438
NO OF TUBES Nt 1681.43982122942
NO OF PASSES 4 COLD FLUID
NO OF TUBES PER PASS 420.359955307355

SHELL SIDE COEFFICENT

BUNDLE DIAMETER Db 0.046205635040379
SHELL DIAMETER Ds 0.061205635040379
BAFFLE SPACING 0.012241127008076
TUBE PITCH,Pt 0.0333375
AREA OF CROSS FLOW ,As 0.000149845190428
EQUIVALENT DIAMETER de 0.0189370335
SHELL AREA 0.002940711862146
SHELL SIDE VELOCITY 1.29210876681142
REYNOLDS NO 115944.364589507
PRANDALT NO 5.13437249838606
NUSSELT NO 49733.6675315035
SHELL SIDE CO EFFICENT hs 1627233.76935039
 268.0245

SURE DROP CALCULATIONS

SHELL SIDE PRESSURE DROP,ΔPs,Kpa 9711.66404097848

water
4.186
0.00721
996
0.62
156.667409884801
32
38.3
6.3

90 LMTD PLOT
80
T 70
E
M 60
P
LMTD PLOT E 50
R 40
A Co
LENGTH,X TEMPERATURE T 30
U 20
0 80 R
5 50 E 10
0
0 1 2 3 4 5 6
0 30
5 40 length
9711.66404097848
OT

Column Q

4 5 6
 DOUBLE PIPE
PROPERTIE

HOT FLUID-toluene
SPECIFIC HEAT,J/KGK,CP: 1842.19
VISCOSITY,µ 0.0004
DENSITY ,Kg/m3,ρ; 867
THERMAL CONDUCTIVITY,w/m2 k,K: 1.53354
MASS FLOW RATE Kg/s 4.81
INLET TEMPERATURE celsius 80
OUTLET TEMPERATURE,celsius 40
ΔTh 40

ASSUMED OVERALL HEAT TRANSFER COEFFICENT,U W/m2 c

LMTD 18.20478

TOTAL HEAT WATTS,Q: 354437.356

FOULING FACTOR ,hd0,W/m2c 5000

PIPE SPECIFICATIONS
INNER TUBE
INNER DIA M,di: 0.0627126
OUTER DIA ,M,do 0.073025
THICKNESS M 0.0051562

THICKNESS

INNER TUBE COEFFICENTS

AREA M2 0.00418613074
TUBE SIDE VELOCITY 1.3252969267
REYNOLDS NO 209770.233996
PRANDALTT NO 0.48050654042
NUSSELT NO 333.912530772
INSIDE HEAT TRANSFER COEFFICENT hi 7012.23173489
 LOG MEAN RADIUS 0.1345921358

OVERALL HEAT TRANSFER COEFFICENT U0,W/M2c

PRESSURE DROP CALCULATION

INNER TUBE SIDE PRESSURE DROP,Δpti,Kpa 48603.9117803767
 DOUBLE PIPE HEAT EXCHANGER
PROPERTIES OF FLUIDS

COLD FLUID/UTILITY-water
SPECIFIC HEAT,J/KGK,CP: 4664.6
VISCOSITY,µ 0.000682
DENSITY ,Kg/m3,ρ; 999.87
THERMAL CONDUCTIVITY,w/m2 k,K: 0.6196
MASS FLOW RATE Kg/hr 3.79922561420057
INLET TEMPERATURE celsius 30
OUTLET TEMPERATURE,celsius 50
ΔTc 20

T,U W/m2 c 305 TEMPERATURE APPROACHES

ΔT1 30
AREA 63.8343 ΔT2 10

LENGTH OF EXCHANGER 143.873992628687

PIPE SPECIFICATIONS
OUTER TUBE
0.0627126 INNER DIA M,di: 0.1281
0.073025 OUTER DIA ,M,do 0.1413
0.0051562 THICKNESS M 0.0065532

0.055075

S OUTSIDE TUBE COEFFICEN

AREA M2 0.015673
TUBE SIDE VELOCITY 0.242436
REYNOLDS NO 45530.86
PRANDALTT NO 5.134372
NUSSELT NO 200.2252
OUTSIDE HEAT TRANSFER COEFFICENT ho 877.9868
NSFER COEFFICENT U0,W/M2c 379.147

SURE DROP CALCULATIONS

OUTER TUBE PRESSURE DROP,ΔPt0,Kpa 495.031801736245
UID/UTILITY-water
4664.6
0.000682
999.87
0.6196
3.79922561420057
30
50
20

143.873992628687

DE TUBE COEFFICENTS
495.031801736245
 SHELL AND TUBE HEAT EXCHAN

HOT FLUID-toluene
SPECIFIC HEAT,J/KGK,CP: 1842.19
VISCOSITY,µ 0.0004
DENSITY ,Kg/m3,ρ; 867
THERMAL CONDUCTIVITY,w/m2 k,K: 1.53354
MASS FLOW RATE Kg/s 4.81
INLET TEMPERATURE celsius 80
OUTLET TEMPERATURE,celsius 50
ΔTh 30

ASSUMED OVERALL HEAT TRANSFER COEFFICENT,U W/m2 c

LMTD 26.8041

TOTAL HEAT WATTS,Q: 265828.017

FOULING FACTOR ,hd0,W/m2c 5000

PIPE SPECIFICATIONS SCH-40

INNER DIA M,di: 0.0266446
OUTER DIA ,M,do 0.033401
THICKNESS M 0.006754
LENGTH M,L 5

TUBE SIDE CO EFFICENT

AREA M2 0.000876
AREA PER 0.027152
TUBE SIDE #DIV/0!
REYNOLDS #DIV/0!
PRANDALT 0.480507
NUSSELT N #DIV/0!
TUBE SIDE #DIV/0!
 LOG MEAN RADIUS
0.029896

OVERALL HEAT TRANSFER COEFFICENT

PRESSURE DROP CAL

TUBE SIDE PRESSURE DROP ΔPt,Kpa #DIV/0!

BE HEAT EXCHANGER(KERN'S METHOD)

uene COLD FLUID/UTILITY-water

1842.19 SPECIFIC HEAT,J/KGK,CP: 4664.6
0.0004 VISCOSITY,µ 0.000682
867 DENSITY ,Kg/m3,ρ; 999.87
1.53354 THERMAL CONDUCTIVITY,w/m2 k,K: 0.6196
4.81 MASS FLOW RATE Kg/hr 3.79922561420057
80 INLET TEMPERATURE celsius 30
50 OUTLET TEMPERATURE,celsius 45
30 ΔTc 15

EFFICENT,U W/m2 c 305

TEMPERATURE APPROACHES
AREA 32.51619 ΔT1 35
ΔT2 20

LMTD PLOT

LENGTH,X
0
HOT FLUID 5
AREA OF ONE TUBE 0.5243957
NO OF TUBES Nt 62.0069671175912 0
NO OF PASSES 2 COLD FLUID 5
NO OF TUBES PER PASS31.0034835587956

SHELL SIDE COEFFICENT

BUNDLE DIAMETER Db 0.046808
SHELL DIAMETER Ds 0.061808
BAFFLE SPACING 0.012362
TUBE PITCH,Pt 0.041751
AREA OF CROSS FLOW ,As 0.000153
EQUIVALENT DIAMETER de 0.023716
SHELL AREA 0.002999
SHELL SIDE VELOCITY #DIV/0!
REYNOLDS NO #DIV/0!
PRANDALT NO #DIV/0!
NUSSELT NO #DIV/0!
SHELL SIDE CO EFFICENT hs #DIV/0!
NSFER COEFFICENT #DIV/0!

SSURE DROP CALCULATIONS

SHELL SIDE PRESSURE DROP,ΔPs,Kpa #DIV/0!

D PLOT

TEMPERATURE
80
50

30
40
 PLATE HEAT EXCHA

HOT FLUID-lub oil

SPECIFIC HEAT,Kcal/kgc,CP: 0.47
VISCOSITY,µ 0.05672
DENSITY ,Kg/m3,ρ; 880
THERMAL CONDUCTIVITY,kcal/hrc; 0.1252
MASS FLOW RATE Kg/s 302
INLET TEMPERATURE celsius 51.98
OUTLET TEMPERATURE,celsius 45
ΔTh 6.98
TE HEAT EXCHANGER

COLD FLUID/UTILITY-water
SPECIFIC HEAT,J/KGK,CP: 1
VISCOSITY,µ 0.00721
DENSITY ,Kg/m3,ρ; 996
THERMAL CONDUCTIVITY,w/m2 k,K: 0.536
MASS FLOW RATE Kg/s
INLET TEMPERATURE celsius 32
OUTLET TEMPERATURE,celsius 38.3
ΔTc 6.3