Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Printed Matter N°
4
PARTS INDEX
QLT M10
PART PAGE
A
AXLE ASSEMBLY................................................................................... 32, 33
B
BATTERY ASSEMBLY.................................................................................. 17
BALLAST BOX ASSEMBLY ........................................................................ 15
BODY ASSEMBLY .................................................................................. 22, 23
C
CONTROL BOX ASSEMBLY ....................................................................... 25
D
DECAL ASSEMBLY ................................................................................ 20, 21
DRAWBAR ASSEMBLY ............................................................................... 26
E
ENGINE ASSEMBLY .................................................................................... 29
ENGINE COOLANT ...................................................................................... 13
ENGINE OIL................................................................................................... 12
EXHAUST PIPE ASSEMBLY ....................................................................... 34
F
FLOODLIGHT ASSEMBLY .................................................................... 28, 37
FRAME ASSEMBLY................................................................................ 30, 31
FUEL TANK ASSEMBLY.............................................................................. 42
G
GANG BOX ASSEMBLY, HDW ASSEMBLY ............................................. 36
GENERATOR.................................................................................................. 43
H
HDW ASSEMBLY........................................................................ 38, 39, 40, 41
L
LIGHTING ASSEMBLY ................................................................................ 14
P
PARCOOL EG................................................................................................. 13
PAROIL E........................................................................................................ 12
R
RADIATOR ASSEMBLY ......................................................................... 18, 19
S
SERVICE PAK ................................................................................................ 11
T
TOWER ASSEMBLY ..................................................................................... 27
W
WINCH ASSEMBLY...................................................................................... 35
5
INSTRUCTION MANUAL
6
1. SAFETY PRECAUTIONS FOR PORTABLE LIGHT TOWERS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the Light Towers
These safety
Processing precautions
of any other gasapply to additional
requires machinerysafety
processing or consuming
precautions typical to air.
the 14 Keep the work area neet. La ck of order wil l increase the ris k of acciden ts.
15 When working on the unit, wea r safety clothing. Depending on the kin d of
application and are not included herein. activities these are: safety glasses, ear protection, safety helmet (including
Neglecting the safety precautions may endanger people as well as environment visor), safety gloves, protective clothing, safety shoes. Do not wear the
and machinery: hair long and loose (protect long hair with a hairnet), or wear loose
- endanger people due to electrical, mechanical or chemical influences, clothing or j ewelry.
- endanger the environment due to leakage of oil, solvents or other 16 Take precautions against fire. Handle fu el, oil and anti-fr eeze with care
substances, because they are inflammable substances. Do not smoke or approach with
- endanger the machinery due to function failures. naked flame when handling such substances. Keep a fire-extinguisher in
All responsibility for any damage or injury resulting from neglecting these the vicinity.
7
1.3 SAFETY DURING TRANSPORTAND INSTALLATION has sufficient air intake for operation. If necessary, install extra air intake
ducts.
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be 3 When operating in a dust-laden atmosphere, place the unit so that dust is
securely fastened. not carried towards it by the wind. Operation in clean surroundings
considerably extends the intervals for cleaning the air intake filters and the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane cores of the coolers.
hook or lifting shackle meeting local safety regulations. Never allow sharp
bends in lifting cables, chains or ropes. 4 Never remove a filler cap of the cooling water system of a hot engine. Wait
until the engine has sufficiently cooled down.
Helicopter lifting is not allowed.
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. 5 Never refill fuel while the unit is running, unless otherwise stated in the
Never lift the unit over people or residential areas. Lifting acceleration and Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such
retardation shall be kept within safe limits. as air outlet pipes or the engine exhaust. Do not smoke when fuelling.
When fuelling from an automatic pump, an earthing cable should be
1 Before towing the unit: connected to the unit to discharge static electricity. Never spill nor leave
- check the tow bar, the brake syst em and the towin g eye. Also chec k the oil, fuel, coolant or cleansing agent in or around the unit.
coupling of the towing vehicle,
- check the towing and brake capability of the towing vehicle, 6 All doors shall be shut during operation so as not to disturb the cooling air
flow inside the bodywork and/or render the silencing less effective. A door
- check that the towbar, jockey wheel or stand leg is safely locked in the
raised position, should be kept open for a short period only e.g. for inspection or
- ascertain that the towing eye can swivel freely on the hook, adjustment.
- check that the wheels are sec ure and that the ty res are in good co ndition 7 Periodically carry out maintenance works according to the maintenance
and inflated correctly, schedule.
- connect the sign alisation cable, check all ligh ts and connect the
pneumatic brake couplers, 8 Stationary housing guards are provided on all rotating or reciprocating
- attach the safety break-away cable or saf ety chain to th e towing vehicle, parts not otherwise protected and which may be hazardous to personnel.
- remove wheel chock s, if applied, and disengage the park ing brake. Machinery shall never be put into operation, when such guards have been
removed, before the guards are securely reinstalled.
2 To tow a unit use a towing vehicle of ample capacity. Refer to the
documentation of the towing vehicle. 9 Noise, even at reasonable levels, can cause irritation and disturbance
which, over a long period of time, may cause severe injuries to the nervous
3 If the unit is to be backed up by the towing vehicle, disengage the overrun system of human beings.
brake mechanism (if it is not an automatic mechanism). When the sound pressure level, at any point where personnel normally has
4 Never exceed the maximum towing speed of the unit (mind the local to attend, is:
regulations). below 70 dB(A): no action needs to be taken,
above 70 dB(A): noise-protective devices should be provided for people
5 Place the unit on level ground and apply the parking brake before continuously being present in the room,
disconnecting the unit from the towing vehicle. Unclip the safety break- below 85 dB(A): no action needs to be taken for occasional visitors
away cable or safety chain. If the unit has no parking brake or jockey staying a limited time only,
wheel, immobilize the unit by placing chocks in front of and/or behind the above 85 dB(A): room to be classified as a noise-hazardous area and an
wheels. When the towbar can be positioned vertically, the locking device obvious warning shall be placed permanently at each
must be applied and kept in good order. entrance to alert people entering the room, for even
6 To lift heavy
according parts,
to local a regulations,
safety hoist of ample
shall capacity,
be used. tested and approved relatively
protectors, short times, about the need to wear ear
above 95 dB(A): the warning(s) at the entrance (s) shall be co mpleted
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only have
with the recommendation that also occasional visitors
stress in line with their design load axis. The capacity of a lifting device
shall wear ear protectors,
diminishes when the lifting force is applied at an angle to its load axis.
above 105 dB(A): special ear protectors that are adequate for this noise
8 For maximum safety and efficiency of the lifting apparatus all lifting level and the spectral composition of the noise shall be
members shall be applied as near to perpendicular as possible. If required, provided and a special warning to that e ffect shall be
a lifting beam shall be applied between hoist and load. placed at each entrance.
9 Never leave a load hanging on a hoist. 10 Insulation or safety guards of parts the temperature of which can be in
excess of 80 °C (175 °F) and which may be accidentally touched by
10 A hoist has to be installed in such a way that the object will be lif ted
personnel shall not be removed before the parts have cooled to room
perpendicular. If that is not possible, the necessary precautions must be
temperature.
taken to prevent load-swinging, e.g. by using two hoists, each at
approximately the same angle not exceeding 30° from the vertical. 11 Never operate the unit in surr oundings where there is a possibilit y of
taking in flammable or toxic fumes.
11 Locate the unit away fr om walls. Take all precau tions to ensure that hot air
exhausted from the engine and driven machine cooling systems cannot be 12 If the workin g process produces fumes, dust or vibration haza rds, etc., take
recirculated. If such hot air is taken in by the engine or driven machine the necessary steps to eliminate the risk of personnel injury.
cooling fan, this may cause overheating of the unit; if taken in for
13 When using compressed air or ine rt gas to clean dow n equipment, do so
combustion, the engine power will be reduced.
with caution and use the appropriate protection, at least safety glasses, for
the operator as well as for any bystander. Do not apply compressed air or
inert gas to your skin or direct an air or gas stream at people. Never use it
to clean dirt from your clothes.
1.4 SAFETY DURING USE AND OPERATION 14 When washing parts in or with a cleanin g solvent, provide the required
ventilation and use appropriate protection such as a breathing filter, safety
1 When the unit has to operate in a fire-hazardous environment, each engine glasses, rubber apron and gloves, etc.
exhaust has to be provided with a spark arrestor to trap incendiary sparks. 15 Safety shoes should be compulsory in any workshop and if th ere is a risk,
2 The exhaust contains carbon monoxide which is a lethal gas. When the however small, of falling objects, wearing of a safety helmet should be
unit is used in a confined space, conduct the engine exhaust to the outside included.
atmosphere by a pipe of sufficient diameter; do this in such a way that no 16 If there is a risk of inhaling hazardous gases, fumes or dust, the respiratory
extra back pressure is created for the engine. If necessary, install an organs must be protected and depending on the nature of the hazard, so
extractor. Observe any existing local regulations. Make sure that the unit must the eyes and skin.
8
17 Remember that wher e there is visible dust , the finer, invisible par ticles will 18 When repair has been completed, the machine shall be barred over at least
almost certainly be present too; but the fact that no dust can be seen is not one revolution for reciprocating machines, several revolutions for rotary
a reliable indication that dangerous, invisible dust is not present in the air. ones to ensure that there is no mechanical interference within the machine
or driver. Check the direction of rotation of electric motors when starting
18 Never operate the unit at pressures or speeds below or in excess of its
up the machine initially and after any alteration to the electrical
limits as indicated in the technical specifications.
connection(s) or switch gear, to check that the oil pump and the fan
function properly.
19 Maintenance and repair work should be recorded in an operator’s logbook
for all machinery. Frequency and nature of repairs can reveal unsafe
1.5 SAFETY DURING MAINTENANCEAND REPAIR conditions.
20 When hot parts have to be han dled, e.g. shrink fitting, special heat-
Maintenance, overhaul and repair work shall only be carried out by adequately resistant gloves shall be used and, if required, other body protection shall
trained personnel; if required, under supervision of someone qualified for the be applied.
job.
21 When using cartridge type breathing filter equip ment, ascertain that the
1 Use only the correct tools for maintenance and repair work, and only tools
correct type of cartridge is used and that its useful service life is not
which are in good condition. surpassed.
2 Parts shall only be replaced by genuine Atlas Copco replacement parts. 22 Make sure that oil, solve nts and other substances likely to pollu te the
3 All maintenance work, other than routine attention, shall only be environment are properly disposed of.
undertaken when the unit is stopped. Steps shall be taken to prevent
23 Before clearing th e unit for use after mainten ance or overhaul, check that
inadvertent starting. In addition, a warning sign bearing a legend such as
operating pressures, temperatures and speeds are correct and that the
”work in progress; do not start” shall be attached to the st arting equipment.
control and shutdown devices function correctly.
On engine-driven units the battery shall be disconnected and removed or
the terminals covered by insulating caps.
On electrically driven units the main switch shall be locked in open
position and the fuses shall be taken out. A warning sign bearing a legend
such as ”work in progress; do not supply voltage” shall be attached to the 1.6 TOOL APPLICATIONSSAFETY
fuse box or main switch.
4 Before dismantling any pressurized component, the Light tower or Apply the proper tool for each job. With the knowledge of correct tool use and
equipment shall be effectively isolated from all sources of pressure and the knowing the limitations of tools, along with some common sense, many
entire system shall be relieved of pressure. Do not rely on non-return accidents can be prevented.
valves (check valves) to isolate pressure systems. In addition, a warning
Special service tools are available for specific jobs and should be used when
sign bearing a legend such as ”work in progress; do not open” shall be
recommended. The use of these tools will save time and prevent damage to
attached to each of the outlet valves.
parts.
5 Prior to stripping an engine or other machine or undertaking major
overhaul on it, prevent all movable parts from rolling over or moving.
6 Make sure that no tools, loose parts or rags are left in or on the machine.
Never leave rags or loose clothing near the engine air intake. 1.7 SPECIFIC SAFETY PRECAUTIONS
7 Never use flammable solvents for cleaning (fire-risk).
8 Take safety precautions against toxic vapours of cleaning liquids. Batteries
9 Never use machine parts as a climbing aid. When servicing batteries, always wear protecting clothing and glasses.
10 Observe scrupulous cleanlin ess during main tenance and repair. Keep away 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
dirt, cover the parts and exposed openings with a clean cloth, paper or hits your eyes, and which can cause burns if it contacts your skin.
tape. Therefore, be careful when handling batteries, e.g. when checking the
charge condition.
11 Never weld on or perform any operation involving heat near the fuel or oil
systems. Fuel and oil tanks must be completely purged, e.g. by steam- 2 Install a sign prohibiting fire, open flame and smoking at the post where
cleaning, before carrying out such operations. Never weld on, or in any batteries are being charged.
way modify, pressure vessels. Disconnect the alternator cables during arc 3 When batteries are being charged, an explosive gas mixture forms in the
welding on the unit. cells and might escape through the vent holes in the plugs.
12 Support the towbar and the axle (s) securely if workin g underneath the unit Thus an explosive atmosphere may form around the battery if ventilation
or when removing a wheel. Do not rely on jacks. is poor, and can remain in and around the battery for several hours after it
has been charged. Therefore:
13 Do not remov e any of, or tamper with , the sound-damping material. Keep - never smoke near batter ies being, or havin g recently bee n, charged,
the material free of dirt and liquids such as fuel, oil and cleansing agents. - never break live circu its at battery ter minals, because a spark usually
If any sound-damping material is damaged, replace it to prevent the sound occurs.
pressure level from increasing.
4 When connecting an auxiliary battery (AB) in parallel to the unit battery
14 Use only lubricating oils and grease s recommended or approved by Atlas (CB) with booster cables: connect the + pole of AB to the + pole of CB,
Copco or the machine manufacturer. Ascertain that the selected lubricants then connect the - pole of CB to the mass of the unit. Disconnect in the
comply with all applicable safety regulations, especially with regard to reverse order.
explosion or fire-risk and the possibility of decomposition or generation of
hazardous gases. Never mix synthetic with mineral oil.
15 Protect the engine, altern ator, air intake filter , electrical and reg ulating
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
16 When performing any operation involving heat, flames or spa rks on a
machine, the surrounding components shall first be screened with non-
flammable material.
17 Never use a light sour ce with open flame for inspecting the interior of a
machine.
9
ORDERING SPARE PARTS
Always quote the part number, the designation and the quantity of the
parts required, as well as the type and the serial number of the machine.
EXPLANATION OF THE COLUMNS
PEDIDO DE PARTES
Siempre comunicar el número de parte, la designación y la cantidad
deseada así como el tipo y el número de serie de la máquina.
INFORMACIONES SOBRE LAS COLUMNAS
REF : CODIGO DE REFERENCIA
Establece la conexión entre una parte en la lista y una parte en la ilus-
tración.
"–" quiere decir que la parte no está ilustrada.
PART NUMBER : NUMERO DE PARTE
Si no se da ningún número, quiere decir que la parte no está disponible
como parte de recambio.
Partes marcadas con un punto son partes del conjunto indicado más arriba.
DESIGNATION : DESIGNACION
Principalmente el nombre de la parte. En caso de partes estándares, el
nombre es seguido por especificaciones.
QTY : CANTIDAD
Indica la cantidad de la parte correspondiente. La indicación "AR" sig-
nifica "As Required" (como sea requerido).
10
SERVICE PAK
11
ENGINE OIL
PAROIL E
12
ENGINE COOLANT
PARCOOL EG
13
LIGHTING ASSEMBLY
10 1310072523 LICENSEPLATELIGHT 1
15 1310
0725
49 TAIL
LIGHT 2
20 1310072550 TAILLIGHTGROMMET 2
25 1310072554 BUTTCONNECTOR 1
30 1310072557 RUBBERGROMMET 1
35 1310072584 REFLECTOR,AMBER 2
40 1310072585 REFLECTOR,RED 2
45 1310072586 REARTAILLIGHTHARNESS 1
50 1310072587 MAINTAILLIGHTHARNESS 1
14
BALLAST BOX ASSEMBLY
10 1310072548 SNAPBUSHING 1
15 1310 0727 40 BALLAST BOX, 50-60HZ 1
20 1310072741 BALLASTBOXTOP 1
25 1310072606 BALLAST,1KW,60HZ,120V 4
30 1310
0725
55 HOLE
PLUG 4
15
FUEL TANK ASSEMBLY
10 1310072736 FUELTANKSTRAP 2
15 1310072624 FUELTANKASSEMBLY 1
(For details see page 42)
16
BATTERY ASSEMBLY
10 1310
0725
13 WASHER 1
15 1310072530 BATTERYCABLE,RED 1
20 1310072531 BATTERYCABLE,BLACK 1
17
RADIATOR ASSEMBLY
18
RADIATOR ASSEMBLY
10 1310
0726
75 RADIATOR 4
15 1310 0726 90 RADIATOR MOUNT BRACKET 1
20 1310072691 RADIATORUPPERHOSE 1
25 1310072695 RADIATORLOWERHOSE 1
30 1310072703 RADIATORRAILMOUNT 1
35 1310 0727 07 BOTTOM BAFFLE 1
40 1310072716 FINGERGUARD 1
45 1310
072718 FAN
SHROUD 1
19
DECAL ASSEMBLY
20
DECAL ASSEMBLY
10 1310072508 REFLECTOR-RED,RECT 3
15 1310072566 DECAL-GROUNDINGSTUD 1
20 1310072567 DECAL-TOWINGINSTR.. 1
25 1310072568 DECAL-LIFTHOOK. 2
30 1310072569 DECAL-DANGER,OVERHEAD. 1
35 1310 0725 70 DECAL-WARNING, STAND CLEAR, WLTC1
40 1310 0725 71 DECAL-WARNING,SECURE M. 1
45 1310072572 DECAL-WARNING,LOWERTO. 1
50 1310 0725 73 DECAL-DANGER,ASPHYXIAT. 1
55 1310072574 DECAL-WARNING,UV RADIAT. 1
60 1310072575 DECAL-DANGER,DIESEL. 1
65 1310072576 DECAL-DANGER,ELEC.STOR. 1
70 1310072577 DECAL-WARNING,AVIODCRU. 2
75 1310072578 DECAL-WARNING,HOT,HORIZ. 1
80 1310 0726 17 DECAL-OPER.INSTR.RAISE TWR 1
85 1310 0726 18 DECAL-OPER.INSTR.LOWER TWR 1
90 1310072619 DECAL-BEFORESTARTING, 1
95 1310 0726 20 DECAL-DANGER,FALLING MAST 1
100 1310072662 DECAL-COOLANTRECOVERY 1
105 1310072666 DECAL-COOLANTRECOVERY 2
110 1310072678 DECAL-NOPRESSUREWASH 1
115 1310072688 DECAL-GROUNDSYMBOL 3
120 1310072697 DECAL-LIGHTS,LTC4TRL. 1
125 1310 0727 35 DECAL-DANGER HIGH VOLTAGE 1
130 1310072745 DECAL,CAUTION 2
135 1310 0727 78 DECAL,TOP CAUTION 1
140 1310 0727 79 DECAL,DOOR LEFT CAUTION 1
145 1310 0727 80 DECAL,DOOR RIGHT CAUTION 1
150 1310072797 DECAL,TIREPRESSURE 2
155 1310 0728 15 DECAL,WLTC,LOGO,ATLAS COPCO 2
160 1310 0728 16 DECAL,MODEL LABEL,ATLAS COPCO 2
165 1310 0727 19 DECAL,WLTC,PRIM FILTER,AC 1
21
BODY ASSEMBLY
22
BODY ASSEMBLY
10 1310072539 WHEELFENDER 2
15 1310072589 TOWERCRADLE 1
20 1310
072676 DOOR
PANEL 2
25 1310
072717 FRONTPANEL 1
30 1310072728 TOWERSUPPORT 1
35 1310
0727
31 TOP
PLATE 1
40 1310072743 A-FRAMESUPPORT 1
45 1310
072744 RIB
SUPPORT 1
50 1310
072749 REARPANEL 1
55 1310
0727
61 TOP
PANEL 1
60 1310072763 BODYCROSSBAR 1
65 1310072787 SIDEPANEL,LEFTHAND 1
70 1310072790 SIDEPANEL,RIGHTHAND 1
75 1310072810 OVERFLOWBOTTLE 1
80 1310 0726 77 LATCH BRACKET 1
85 1310 0725 64 SLAM LATCH 1
90 1310 0726 07 LATCH-RUBBER HOOD 2
95 1310 0727 42 LINK ASSY, 1
100 1310 0725 80 HOLDER DOOR 1
105 1310 0725 58 LH HINGE SET 1
110 1310 0725 59 RH HINGE SET 1
23
CONTROL BOX ASSEMBLY
24
CONTROL BOX ASSEMBLY
10 1310
0725
34 HOURMETER 1
15 1310072583 DUPLEXRECEPTACLE 1
20 1310072603 CIRCUITBREAKER,15A 4
25 1310072604 CIRCUITBREAKER,20A 1
30 1310
072608 CAPACITOR 4
35 1310072738 CAPACITORSTRAP 1
40 1310072627 CIRCUITBREAKER,25A 1
45 1310072648 PLASTIC
PLUG 1
50 13100727
37 CONTROL BOX 1
55 1310
072685 CAPACITOR 1
60 1310
072704 WEASTPPSA 3
65 1310 0728 13 CONTROL PANEL 1
25
DRAWBAR ASSEMBLY
10 1310
0725
35 BALLHITCH 1
15 1310072541 SWIVELJACK,SIDEWIND 1
20 1310
0725
61 SNAP
RING 1
25 1310072579 CHAINASSEMBLY 2
30 1310
0725
98 DRAWBAR 1
35 1310072631 PINTLEHITCH 1
40 1310
0727
81 QUICK
LINK 2
26
TOWER ASSEMBLY
10 1310
0725
42 HANDLE 1
15 1310072596 4"TOWERSECTION 1
20 1310072611 3"TOWERSECTION 1
25 1310072615 2"TOWERSECTION 1
30 1310072767 WINCHASSEMBLY 1
(For details see page 35)
27
FLOODLIGHT ASSEMBLY
10 1310072626 T-BARWELDMENT 2
15 1310
0726
73 COIL
CORD 1
20 1310072768 GANGBOXASSEMBLY 1
28
ENGINE ASSEMBLY
10 1310072582 OVERFLOWBOTTLE 1
15 1310072665 TERMINALINSULATOR 1
20 1310
0726
84 GENERATOR 1
29
FRAME ASSEMBLY
30
FRAME ASSEMBLY
31
AXLE ASSEMBLY
50 1310072547 REARAXLEHANGER 2
201363
38
HDW ASSEMBLY
HDW ASSEMBLY
- HDW
ASSEMBLY (From page 28)
10 1310
0726
59 FLAT
WASHER 8
15 1310
0728
51 HEX
NUT 4
HDW ASSEMBLY
- HDW
ASSEMBLY (From page 28)
20 1310
0725
56 PLASTIC
PLUG 2
25 1310
0726
39 HEX
SCREW 2
30 1310
0726
42 HEX
NUT 2
35 1310
0726
54 FLATWASHER 4
39
HDW ASSEMBLY
HDW ASSEMBLY
- 1310 0728 07 HDW ASSEMBLY (From page 29)
10 1310072628 VIBRATIONMOUNT(GREEN) 2
15 1310
0726
40 HEX
NUT 4
20 1310
0726
52 FLAT
WASHER 1
25 1310
0726
53 FLAT
WASHER 4
30 1310
0726
64 LOCKWASHER 4
HDW ASSEMBLY
- 1310 0728 08 ENGINE MNT ASSEMBLY (From page 29)
35 1310
0726
53 FLATWASHER 2
40 1310
0726
64 LOCKWASHER 2
45 1310
0727
33 HEX
SCREW 4
50 1310072795 VIBRATIONMOUNT(BLUE) 1