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Operation Manual

CL 74C Winch Motor

Code no: 99-97-7264


Edition: 07/2013 GB
CL 74C Winch Motor
4 Operation manual

Program Version
The product described in this manual holds software. This manual corresponds to:
• Software version 3.3
• It was released in 2013.

Product and Documentation Changes


Big Dutchman reserve the right to change this document and the product herein described without further notice. In
case of doubt, please contact Big Dutchman.

Date of change appears from the back of this manual.

Note
• All rights reserved Big Dutchman. No part of this manual may be reproduced in any manner
whatsoever without the express written permission from Big Dutchman.
• Big Dutchman has made all reasonable efforts to ensure the accuracy of the information contained in
this manual. Should any mistakes or imprecise information occur in spite of this, Big Dutchman would
appreciate being notified thereof.
• Irrespective of the above, shall not accept any liability with regard to loss or damage caused or alleged
to be caused by reliance on any information contained herein.
• Copyright 2013 by Big Dutchman.

CL 74C Winch Motor


Operation manual 5

PRODUCT DESCRIPTION .................................................................................... 7


GENERAL INFORMATION ................................................................................... 8
1 Recommended Tools ....................................................................................... 8
2 Warnings and Symbols .................................................................................... 8
MOUNTING GUIDE ............................................................................................... 9
3 Mounting CL 74C .............................................................................................. 9
3.1 On the Inlet Funnel ........................................................................................................ 9
3.2 Mounting in Chimney .................................................................................................... 9
3.3 Mounting the Cover .................................................................................................... 10
3.4 Checking Manual Operation ....................................................................................... 10
3.5 Before Putting the System into Use the First Time.................................................. 10
INSTALLATION GUIDE ...................................................................................... 10
4 Electrical Connection ..................................................................................... 10
4.1 Cable Routing .............................................................................................................. 10
4.2 Setting the Jumper ...................................................................................................... 11

IMPORTANT!! .............................................................................................. 12
4.3 Connection and Circuit Diagram for CL 74C ............................................................ 13
4.3.1 Connection in CL 74CO ON/OFF 230 V ......................................................................................13
4.3.2 Circuit Diagram for CL 74CO ON/OFF 230V ...............................................................................13
4.3.3 Connection in CL 74CO ON/OFF 230 V with external capacitor .................................................14
4.3.4 Circuit Diagram for CL 74CO ON/OFF 230 V with external capacitor .........................................14
4.3.5 Connection in CL 74CO ON/OFF 400 V ......................................................................................15
4.3.6 Circuit Diagram for CL 74CO ON/OFF 400 V ..............................................................................15
4.3.7 Connection in CL 74CV stepless 230 V .......................................................................................16
4.3.8 Circuit Diagram for CL 74CV stepless 230 V ...............................................................................16
4.3.9 Connection in CL 74CV stepless with external capacitor ............................................................17
4.3.10 Circuit Diagram for CL 74CV stepless with external capacitor ....................................................17
4.3.11 Connection in CL 74CVA 0-10 V..................................................................................................18
4.3.12 Circuit Diagram for CL 74CVA 0-10 V..........................................................................................18
4.3.13 Connection in CL 74C to CL600 LPC ..........................................................................................22
4.3.14 Circuit Diagram for CL 74C to CL600 LPC ..................................................................................22
4.3.15 Connection in CL 74C to CL600 LPC Dynamic Multistep ............................................................23
4.3.16 Circuit Diagram for CL 74C to CL600 LPC Dynamic Multistep ....................................................23

MAINTENANCE GUIDE ...................................................................................... 24


5 Cleaning .......................................................................................................... 24
5.1 Annual Inspection ....................................................................................................... 24
5.2 Replacing the Motor .................................................................................................... 25
5.3 Recycling ..................................................................................................................... 25

6 Dismantling for Recycling / Disposal ........................................................... 26


6.1 LED Indication ............................................................................................................. 26

CL 74C Winch Motor


6 Operation manual

7 Troubleshooting / Remedy ............................................................................ 26


8 Technical Data ................................................................................................ 27
EC - DECLARATION OF INCORPORATION ..................................................... 28

CL 74C Winch Motor


Operation manual 7

PRODUCT DESCRIPTION
The CL 74CV is a winch motor for stepless regulation of swivel shutters in house ventilation systems.
The CL 74CO is a winch motor for ON/OFF regulation of swivel shutters in house ventilation systems.
The CL 74CVA is a winch motor for analog stepless regulation of swivel shutters in house ventilation
systems.

When it says CL 74C, it applies to all winch motor variants.

The CL 74C can be mounted directly on the swivel shutter shaft and operated manually. The CL 74C has
been developed specifically for installation in the very harsh house environment.
The CL 74C supports the range of our computers capable of controlling MultiStep® functions.

The CL 74C can open the swivel shutter manually if you press the manual release.

11

10

2 5 9 3 4 6 7
Figure 1: CL 74C

Position Article no. Winch motor CL 74C

1 527273 CL 74 cover
2 301074 Relay cable 0.75 mm 2x300 + 1x80
3 Retaining disc
4 Locking screw
5 310330 DIN terminal block
6 60-43-2975 Mot-g for winch motor CL-74C stepless 0-10V on/off cpl
7 60-43-2976 Motor mini 24V with PCB for CL 74C
8 Connection terminals on PCB
9 60-40-2051 Contactor 3-pole, 1s, 50Hz, 16AV (CL 74/AM2/CL 74C)
10 60-40-2952 Motor mini without PCB
11 Push rod manual release
Table 1: Partslist

CL 74C Winch Motor


8 Operation manual

GENERAL INFORMATION
1 Recommended Tools
The following or similar tools are required to troubleshoot and service the CL 74C. The tools are not
supplied by Big Dutchman.
Item Description

Multimeter

Screwdriver set

Side cutting pliers

Long-nose pliers

Knife

Water pump pliers

Cordless drill

Drill bits, various sizes

Adjustable spanner

Ladder

Table 2: The most necessary tools for servicing the CL 74C.

2 Warnings and Symbols


This manual uses the following symbols:

Warns of general dangers

CL 74C Winch Motor


Operation manual 9

MOUNTING GUIDE
Check that all parts are present and undamaged before mounting the CL 74C winch motor.

3 Mounting CL 74C
3.1 On the Inlet Funnel
If, on delivery, the CL 74C is not mounted on the inlet funnel or it has to be retrofitted, follow the
instructions below.

Turn the swivel shutter to closed position.

The factory has prepared the winch motor for mounting on a


closed swivel shutter.

Figure 2: Swivel shutter in closed position

(C) Click the CL 74C onto the swivel shutter shaft.


Mount the retaining disc (A) and locking screw(B) .
Check the position by activating the manual release (C),
and turn the swivel shutter counter- clockwise until it
opens against the mechanical end stop, Figure 4.
(B) (A)
Figure 3: CL 74C

Activate the manual release (C), and turn the swivel shutter
clockwise until it is in closed position, Figure 2.

Figure 4: Swivel shutter in open position

3.2 Mounting in Chimney

Push the inlet funnel vertically upwards into place and lock it
using the four screws and washers included. See Figure 5.

Figure 5: Mounting the inlet funnel in the chimney

CL 74C Winch Motor


10 Operation manual

3.3 Mounting the Cover


Mount the cover before putting the CL 74C winch motor into use. Check that the seal is undamaged and
placed correctly. Then mount the cover. Secure the cover by turning the six click screws, Figure 6 (A).

3.4 Checking Manual Operation


Check the release when the cover has been mounted. Press the push button, Figure 6 (B) and check by
turning the swivel shutter.

3.5 Before Putting the System into Use the First Time

(B)
(C)
To provide the winch motors with numbers, attach the included set
(A) of stickers to the flat part of the cabinet, Figure 6 (C).

Figure 6: CL 74C

INSTALLATION GUIDE
4 Electrical Connection
Installation, service and troubleshooting of electrical equipment must be carried out by
expert staff in compliance with applicable national regulations – in Europe, this would
be the EN 60204-1 or other current EU regulations.
A supply separator must be installed for each motor and power supply to facilitate
voltage-free work on the electrical equipment. Supply separators are not supplied by
Big Dutchman.

4.1 Cable Routing


All cables must be mounted in M25 glands according to Figure 7, protection class minimum IP65. Cables
are to be secured in the usual way outside the cabinet. Close holes which are not used with IP65 safety
plugs.

Correct Incorrect
Figure 7: Placement of cable

CL 74C Winch Motor


Operation manual 11

4.2 Setting the Jumper


REVERSE
Jumper setting on the PCB to give the CL 74C the desired function.

90º 0º

0º 90º
Figure 8: Jumper setting

O.C. = Open Collector (transistor output)


ON/OFF
Control voltage +24 V => Close.
Control voltage 0 V => Open.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 1.8 V (15 degree opening) => relay turns ON.
STEPLESS
Control voltage +24 V/0 V => Open. 0 V/24 V => Close.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 9.2 V (85 degree opening) => relay turns ON.
0-10 V ANALOG
The control voltage increases together with the opening degree. 2.3 V = 23% open.
The feedback signal increases together with the opening degree.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 0.5 V => relay turns ON.
ON/OFF REVERSE
Control voltage +24 V => Close.
The feedback signal increases together with the opening degree 0.25 V= closed=90°.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 1.8 V (15 degree opening) => relay turns ON.
ANALOG REVERSE
The control voltage increases reverse the opening degree. 2.3 V = 77% open.
The feedback signal increases reverse the opening degree.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 0.5 V => relay turns ON.
STEPLESS – 15°
Control voltage +24 V/0 V => Open. 0 V/24 V => Close.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 1.8 V (15 degree opening) => relay turns ON.
STEPLESS REVERSE
Control voltage +24 V/0 V => Open. 0 V/24 V => Close.
Feedback signal > 0.5 V => O.C. turns ON.
Feedback signal > 9.2 V (85 degree opening) => relay turns ON.

CL 74C Winch Motor


12 Operation manual

IMPORTANT!!

The power supply of the potentiometer is no longer 10V,


please see the instructions below.

When using temperature controlled emergency opening (78T,278T and


378T), move the following wires in the house computer and emergency
opening.
Move wire F from +10 V to +24 V power supply in emergency opening. (F6 or N7)
Move wire D from 0 V to 0 V power supply from emergency opening. (Q1)

When using emergency opening ON/OFF (78M, 278M and 378M), move the
following wires in the house computer.
Move wire F from +10 V to +24 V power supply from emergency opening. (Q2, Q3, Q4 or Q5)
Move wire D from 0 V to 0 V power supply from emergency opening (Q1) and connect it to
C17/B17 on the main module.

CL 74C Winch Motor


Operation manual 13

4.3 Connection and Circuit Diagram for CL 74C


4.3.1 Connection in CL 74CO ON/OFF 230 V

230 V N

PE H10 H11 H12 H13 H14 H15


L1
H1 24V
H2 ON/OFF
H3 0V
+ H6
230 V N H7
L1 H8
H9
ON/OFF

CALIBRATE
N H 10
11
H12

BN
BK
Figure 9: Connection ON/OFF 230 V

4.3.2 Circuit Diagram for CL 74CO ON/OFF 230V

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency opening or Q2-Q5


internal 24 V Q1

Figure 10: Circuit diagram ON/OFF 230 V

CL 74C Winch Motor


14 Operation manual

4.3.3 Connection in CL 74CO ON/OFF 230 V with external capacitor

230 V N

PE H10 H11 H12 H13 H14 H15


L1
H1 24V
H2 ON/OFF
H3 0V
+ H6
230 V N H7
H8
L1
H9
ON/OFF
H 10

Calibrate
N 11
H12
L
BN
BK

Figure 11: Connection ON/OFF 230 V external capacitor

4.3.4 Circuit Diagram for CL 74CO ON/OFF 230 V with external


capacitor

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency opening or Q2-Q5


internal 24 V Q1

Figure 12: Circuit diagram ON/OFF 230 V external capacitor

CL 74C Winch Motor


Operation manual 15

4.3.5 Connection in CL 74CO ON/OFF 400 V

PE H10 H11 H12 H13 H14 H15


400 V L1
L2
L3
H1 24V
H2 ON/OFF
H3 0V
N + H6
400 V L1 H7
L2 H8
L3 H9

CALIBRATE
H 10
11
H12

A2 14 L3 L2 L1
BN
BK

A1 13 W V U

Figure 13: Connection ON/OFF 400 V

4.3.6 Circuit Diagram for CL 74CO ON/OFF 400 V

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency Q2-Q5


opening or internal 24 V Q1

Figure 14: Circuit diagram ON/OFF 400 V

CL 74C Winch Motor


16 Operation manual

4.3.7 Connection in CL 74CV stepless 230 V

230 V N

PE H10 H11 H12 H13 H14 H15


L1

H1 +/-24V
H2 +/-24V
230 V N H3
L1 + H6 24V
H7 0-10V
L1 H8 0V
N H9

CALIBRATE
H 10
11
H12

Figure 15: Connection stepless 230 V

4.3.8 Circuit Diagram for CL 74CV stepless 230 V

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency Q2-Q5


opening or internal 24 V Q1

Figure 16: Circuit diagram stepless 230 V

CL 74C Winch Motor


Operation manual 17

4.3.9 Connection in CL 74CV stepless with external capacitor

230 V N

PE H10 H11 H12 H13 H14 H15


L1

H1 +/-24V
H2 +/-24V
H3
230 V N
L1
+ H6 24V
H7 0-10V
L1 H8 0V
N H9

CALIBRATE
H 10
11
L H12

Figure 17: Connection stepless 230 V external capacitor

4.3.10 Circuit Diagram for CL 74CV stepless with external capacitor

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency Q2-Q5


opening or internal 24 V Q1

Figure 18: Circuit diagram stepless 230 V external capacitor

CL 74C Winch Motor


18 Operation manual

4.3.11 Connection in CL 74CVA 0-10 V


.

H1

PE H10 H11 H12 H13


H2 0-10V
0-10V
H3 0V
0-10V + H6 24V
H7 0-10V
H8
24V
H9

CALIBRATE
0V H 10
11
H12

Figure 19: Connection 0-10 V winch motor

4.3.12 Circuit Diagram for CL 74CVA 0-10 V

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency opening


or internal 24 V

Q2-Q5
Q1

Figure 20: Circuit diagram 0-10 V winch motor

CL 74C Winch Motor


Operation manual 19

4.3.12.1 CL 74CVA 0-10 V without emergency opening

Figure 21: 0-10 V winch motor without emergency opening

CL 74C Winch Motor


20 Operation manual

4.3.12.2 CL 74CVA 0-10 V with emergency opening

Figure 22: 0-10 V winch motor with emergency opening

CL 74C Winch Motor


Operation manual 21

4.3.12.3 CL 74CVA 0-10 V with emergency opening / manual switch

Figure 23: 0-10 V winch motor with emergency opening / manual switch

CL 74C Winch Motor


22 Operation manual

4.3.13 Connection in CL 74C to CL600 LPC


For connecting wires to winch motors, see mounting of ON/OFF, stepless and 0-10 V CL 74C.

H1

PE H10 H11 H12 H13


H2
N
H3
L1 + H6
H7
H8
H9

CALIBRATE
RJ12 H 10
11
H12

BN
BK

6
5
4
3 0V
2 0-10V
1

Figure 24: Connection CL600 LPC

4.3.14 Circuit Diagram for CL 74C to CL600 LPC

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Figure 25: Circuit diagram CL600 LPC

CL 74C Winch Motor


Operation manual 23

4.3.15 Connection in CL 74C to CL600 LPC Dynamic Multistep


For connecting wires to winch motors, see mounting of ON/OFF, stepless and 0-10 V CL 74C.

H1

PE H10 H11 H12 H13


H2
H3
+ H6
H7
H8
H9

CALIBRATE
H 10
11
H12

Figure 26: Connection CL600 LPC Dynamic MultiStep

4.3.16 Circuit Diagram for CL 74C to CL600 LPC Dynamic Multistep

Example of terminal no.


For correct connection,
see the setup menu
Show Installation in Computer

Supply from emergency opening (+24V-1)


Temp. 78T, 278T and 378T = F6 or N7
ON/OFF 78M, 278M and 378M = Q2-Q5

Supply from emergency opening Q2-Q5


or internal 24 V Q1

Figure 27: Circuit diagram CL600 LPC Dynamic MultiStep

CL 74C Winch Motor


24 Operation manual

MAINTENANCE GUIDE
The CL 74C does not require any special maintenance, however we recommend that the system be
serviced once a year.

5 Cleaning

The CL 74C can be cleaned with common detergents and


disinfectants.

Figure 28: Cleaning

When cleaning, it is important not to damage seals.


Pay special attention when cleaning the shaft seal.

Figure 29: Cleaning seals

5.1 Annual Inspection


1. Open the cabinet cover to check the inside functions; check also that no fluid can penetrate into
the cabinet as this may damage gears and other components. Pay attention to the shaft sealing
and the sealing of cable lead-throughs.
In case of sign of leakages, seal using silicone or replace the glands.
2. Activate the manual release and check that the swivel shutter moves unobstructedly in its entire
working range.
3. For units with a contactor, check that the contactor is intact and can start and stop the fan when
activating / deactivating.

CL 74C Winch Motor


Operation manual 25

5.2 Replacing the Motor


The service life of the motor in a CL 74CV is limited, especially when it is used in connection with a
MultiStep fan system in a large broiler house.
The wearing part is the small round motor which should therefore be replaced every three years in order to
ensure smooth operation.
The service life of the CL 74CO is typically more than 10 years.

Before removing the cover, switch off the power supply using the safety switch.

1. Disconnect the power supply and remove the cover.


2. Remove the motor plug (A).
(A) 3. Loosen the shackle retaining the motor (B).
4. Remove the motor.
5. Insert a new motor.
(B)
6. Tighten the shackle.
7. Mount the motor plug.
8. Position the plug correctly.
9. Mount the cover.
10. Connect the power supply.
Figure 30: Replacing the motor

5.3 Recycling
Before dismantling, switch off the power supply for the CL 74C.

1. Disconnect the power supply and remove the cover.


2. Remove wires.
(A)
3. Loosen the screw retaining the disc, Figure 31 (A).
4. Pull the CL 74C winch motor off the shaft.

Figure 31: Recycling


Disassemble the CL 74C into the following parts:
• Gear unit
• Plastic box and glands
• Electric components
Deliver all the parts to a recycling system.
You can also return the winch motor to Big Dutchman who will then deliver it for reprocessing in the
normal recycling system.

CL 74C Winch Motor


26 Operation manual

6 Dismantling for Recycling / Disposal


Big Dutchman' products which are suited for recycling are marked with a pictogram
showing a refuse bin that is crossed over. See picture.

Customers can dispose of Big Dutchman products at local collecting points / recycling stations according
to local directions. The recycling station will then send the products to an approved plant for recycling and
reuse.

6.1 LED Indication

OK = slow flashing
Calibration = constantly on
Fault = quick flashing

7 Troubleshooting / Remedy
Even though the CL 74C has been designed to work without supervision, malfunctioning may occur.
Should this be the case, check and remedy according to the following:
Symptom Reason Solution
The winch motor does not No power supply or power supply Check supply voltage.
run, the LED does not below 12 V? Check fuses.
flash at all.
Check assembly according to
connection and circuit diagram.
! Remember
When using emergency openings 78T,
278T and 378T the +24 V supply must
come from terminal (Q2, Q3, Q4 or
Q5) and the 0 V supply from terminal
(Q1) in the house computer.
When using emergency openings
78M, 278M and 378M the +24 V
supply must come from terminal (Q2,
Q3, Q4 or Q5) and the 0 V supply
from terminal (Q1) in the house
computer. Also connect Q1 to
C17/B17 on the main module.
Has the motor plug been mounted? Mount the plug.
Has calibration been forgotten? Press the CALIBRATE button; the
LED must be constantly on while the
winch motor opens and closes.

CL 74C Winch Motor


Operation manual 27

Symptom Reason Solution


The LED (A) flashes Has calibration been forgotten? Press the CALIBRATE button; the
quickly 10 times/second. LED must be constantly on while the
winch motor opens and closes.
The motor stutters. Remove any object which may have
been trapped in the swivel shutter.

Swivel shutter not fully Perform a calibration; if that does not


open / closed. help, see section 3.

No feedback signal from Connect Q1 to C17 / B17 on the main


the house computer. module.

Table 3: Troubleshooting / remedy

8 Technical Data
Technical data CL 74C
Power supply 24 V DC ± 20 %
Running time, no load 70 sec.
Running time, max. load 90 sec.
Max. torque 24 Nm.
Max. power consumption 0.1 A
Feedback signal 0-10 V - impedance 2.2 KΩ
O.C. (open collector) output max 20 mA - 30 V DC
Cabinet insulation class IP 65
Table 4: Technical data

Chimney CL 920 and smaller Bigger than CL 920

Winchmotor CL 75 CL 74 CL 75 CL 74
135/235Pro 1 A 0 7 0 4
Viper Touch 3 A 0 20 0 14
1 24 1 16
278T/378T 4.2 A
2 10 2 6
1 38 1 25
2 28 2 18
278T/378T 8.0 A
3 18 3 12
4 8 4 5
Table 5: Number of winch motors compared with the type of chimney, house computer and emergency
opening.

CL 74C Winch Motor


28 Operation manual

EC - DECLARATION OF INCORPORATION

Manufacturer: Big Dutchman

Address: Hedelund 4, DK-7870 Roslev, Denmark


Telephone: +45 72 17 55 55

hereby declares that the CL 74C Winch motor


including item numbers 432071, 432073 and 432074.

conform with the following EU directives:

2006/95/EC (The directive on Low voltage current)


2004/108/EC (The EMC directive)
2006/42/EC (The directive on Machinery)

The unit is for incorporation in a complete system and should not be started before
the system is declared to conform with the directive on machinery.

Location: Hedelund 4, DK-7870 Roslev

Date: 2013.06.27

Leo Østergaard
R&D Manager

CL 74C Winch Motor


07/2013 • GB

Big Dutchman International GmbH • Calveslage • Auf der Lage 2 • 49377 Vechta
Tel. +49(0)4447/801-0 • Fax +49(0)4447/801-237 • www.bigdutchman.com • big@bigdutchman.com