MARK TECHNOLOGIES COMPANY W.L.

PRELIMINARY WELDING PROCEDURE SPECIFICATION

(PWPS)

Company Name: MARK TECHNOLOGIES COMPANY W.L.L

Project: EPC for the construction of double deck floating roof tank at KOC TK#58
WPS No: PWPS-MK-0015 Date : 16.12.2018
Revision No: 0
Supporting PQR Nos:
Welding Process (es): SAW Type(Manual/Auto/Semi-auto): SEMI AUTOMATIC

JOINTS ( QW 402 )

Joint Design : Single "V"

Backing : NO
800 +-50

1.6mm
2-4 mm
BASE METALS ( QW 403 )

P . No: 1 Group No. 1,2 TO P.No: 1 Group No. 1,2

Specification type and grade A516Gr60, A573 Gr.70, A283 Gr.C, A106 Gr.B, A105, A53Gr B or Equivalent
to
Specification type and grade A516Gr60, A573 Gr.70, A283 Gr.C, A106 Gr.B, A105, A53Gr B or Equivalent
or
Chemical Analysis and Mech. Prop. C
to
Chemical Analysis and Mech. Prop. C
Qualified thickness Range of Groove : 1.6 mm to 12 mm
base metal : Fillet : All thickness

FILLER METALS ( QW 404 )

SAW
Spec. No.(SFA) 5.17
AWS No.(Class) EM12K
F. No 6
A. No 1
Size of Filler Metal 3.2 mm
Electrode Trade Name Approved manufacturer
Weld metal thickness of groove : 12 mm
Weld metal thickness of fillet All Thk
Electrode - Flux(Class) F7A5-EM12K
Flux type Neutral
Consumable Insert NA
Other NA
Positions (QW 405 ) Post Weld Heat Treatment (QW 407 )

Positions of Groove 1G Soaking Temp. : NA

Welding Progression NA Soaking Time : NA
Position(s) of Fillet All position Rate of Heating : NA
Rate of Cooling : NA

PAGE: 1 OF 2
 MARK TECHNOLOGIES COMPANY W.L.L

PRELIMINARY WELDING PROCEDURE

SPECIFICATION (PWPS)

Preheat ( QW 406 ) Gas ( QW 408 )

Preheat Temp. (min.) 100C Gas: NA
Interpass Temp.(max.) 2500C Shielding: NA
Preheat maintenance 100C Trailing: NA
Backing: NA
% composition: NA
Flow rate: NA

Electrical Characteristics ( QW 409 )

Process: SAW
Current AC or DC : DC
Polarity : SAW-DCEN
Amps (Range): 300-420 Amp
Volts (Range) : 18 - 28 V
Tungsten Electrode Size and Type : NA
Mode of Metal Transfer for GMAW : NA
Electrode Wire feed speed range : NA

Technique ( QW 410 )
String or weave bead : STRING
Maximum weave width NA
Orifice or Gas Cup Size : NA
Initial and Interpass Cleaning BRUSHING/GRINDING/CHIPPING
Method of Back Gouging GRINDING
Oscillation NA
Contact Tube to Work Distance NA
Multiple or single pass ( per side) MULTIPLE
Multiple or Single Electrodes SINGLE
Travel Speed ( Range ) SAW-300-700 mm/Min
Peening Not permitted
Other NA

Process Filler Metal Current Volt

Weld Travel Speed
Remarks
Layer(s) Type Amp. Range Range
Class Dia.
Polar Range (mm/min)
Root pass SAW E7A5-EM12K 2.5 / 3.2 mm DCEN 300 - 400 A 22 - 28 V 380 - 485
Hot pass SAW E7A5-EM12K 2.5 / 3.2 mm DCEN 310 - 410 A 22 - 28 V 380 - 485
Fill up SAW E7A5-EM12K 2.5 / 3.2 mm DCEN 325 - 415 A 20 - 28 V 410 - 515
Capping SAW E7A5-EM12K 2.5 / 3.2 mm DCEN 320 - 420 A 20 - 28 V 422 - 530
Comments if any :

Reviewed by Approved By
Name: Name:
Sign: Sign:
Designation: Designation:
Date: Date:

PAGE: 2 OF 2
 AS PER ASME SEC.IX

MARK TECHNOLOGIES COMPANY

W.L.L

PROCEDURE QUALIFICATION RECORD (PQR-MK-007)

The Document is accompanying this procedure Qualification Record (PQR) Provide information for.

GAS TUNGESTEN ARC WELDING (GTAW) and

WELDING PROCESS
SHEILD METAL ARC WELDING (SMAW)

WELDING ELECTRODE ER70S2 & E7018

ELECTODE SPECIFICATION (AWS)

MATERIAL SPECIFICATION API 5L GR.B

MATERIAL P NUMBER & GROUP NUMBER P1 GROUP 1 TO P1 GROUP 1

TEST COUPON SIZE 6"/OD-168.3 mm, Sch 40 - 7.11mm

TEST COUPEN MATERIAL THICKNESS 7.11 mm

TEST COUPON, POSITION WELDED 6G

CONDITION OF TEST COUPON AS Weld

CONTENTS
Front sheet
Procedure Qualification Record
Procedure Parameter Record
Radiographic Inspection Report
Bend and Tensile Test Report
Macro Photograph
Material Test Certificate
Consumable Test Certificate

Signature of Senior Qc Engineer ________________________________

 PROCEDURE QUALIFICATION
RECORD (P. Q. R.)

AS PER ASME SEC.IX

Company name: MARK TECHNOLOGIES COMPANY W.L.L

Project: HEAVY OIL PRODUCTION FACILITY AT UMM-NIQA, NORTH KUWAIT

Procedure Qualification Record No.: PQR-MK-007 Date: 29/10/16

Welding Process(es): GTAW+SMAW Type: Manual

W.P.S No. : WPS-MK-007

Joints (QW-402) Details with diagram

Joint Design 35o ±2.5˚

2mm.
7.11 mm.

1.6mm. .2..5mm +-.6mm

BASE METALS (QW-403)

P-No. 1 Group No. 1 To P-No. 1 Group No. 1
Specification Type and Grade API 5L GR.B
to Specification Type and Grade API 5L GR.B
Thickness
Base Metal Groove Groove 7.11 mm. Fillet N.A.
Pipe Dia Groove 6² f OD-168.3 mm Fillet N.A.
Others
FILLER METALS (QW-404) Root & Hotpass Fill-up & capping
Spec. No.(SFA) 5.18 5.1
AWS No.(Class) ER70S2 E7018
F-No. 6 4
A-No. 1 8
Size of Filler Matals (dia.) 2.4 mm. 2.5 & 3.2 mm
Other : Trade Name
Weld Metal Thickness
Groove 3.2 mm. 4.5 mm
Fillet
 PROCEDURE QUALIFICATION
RECORD (P. Q. R.)

AS PER ASME SEC.IX

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove 6G Temperature Range NA
Welding Progress: Up Time Range NA

GAS (QW-408)
PREHEATING (QW-406) Percent Composition
Preheat Temp. 10 C min
o
Gas(es) mixture Flow Rate
Interpass Temp. 195 C max
o
Shilding Argon 99.90% 10-15 LPM
Preheat Maintenance Nil Trailing N.A. N.A. N.A.
Backing N.A. N.A. N.A.

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity: Straight+Reverse
Amps (Range) 65-115 Volts (Range): 10 - 30

TECHIQUE (QW-410)
String or Weave Bead String (Root& Cap ) + Weave (Others)
Orifice or Gas Cup Size N.A.
Initial and Interpass Cleaning Grinding/Chipping/Brushing
Method of Back Gouging N.A.
Osillation N.A.
Contact Tube to Work Distance N.A.
Multiple or Single Pass Multiple
Multiple or Single Electrodes Single
Travel Speed 1.5" to 4.5"/ Minute
Peening N.A.
Other Nil

Weld Filler Metal Current

Process Volt Range Other
Layers Class Dia(mm) Polarity Amp. Range Travel Speed
Root GTAW ER70S2 2.4 DCEN 90 - 110 A 10 - 19 V 35 - 75 / Min Nil
Hot pass GTAW ER70S2 2.4 DCEN 100 - 130 A 10 - 24 V 55 - 80 / Min Nil
Fill up SMAW E7018 2.5 / 3.2 DCEP 80 - 125 A 22 - 25 V 65 - 80 / Min Nil
Caping SMAW E7018 3.2 DCEP 70 - 130 A 22 - 30 V 70 - 95 / Min Nil

Sheet No.:2 of 3
 PROCEDURE QUALIFICATION
RECORD (P. Q. R.)

AS PER ASME SEC.IX

TENSILE TEST-LAB TEST NO - (IIC/TR/1313/MH/02/16)

SPECIMEN WIDTH THICKNESS AREA ULTIMATE TOTAL ULTIMATE CHARACTER OF
NO. mm mm sq.mm. LOAD (KN) STRESS(N/mm2) FAILURE & LOCATION

Parent Metal
T1 19.20 6.82 130.94 79.15 604.45 (Ductile)
Parent Metal
T2 19.00 6.75 128.25 66.10 515.4 (Ductile)

GUIDED BEND TESTS- LAB TEST N0 - (IIC/TR/1313/MH/02/16)

TYPE & FIGURE NO RESULT TYPE & FIGURE NO. RESULT
Root Bend (4383-2 RB1) Satisfactory Face Bend (4383-2 FB1) Satisfactory
Root Bend (4383-2 RB2) Satisfactory Face Bend (4383-2 FB2) Satisfactory

TOUGHNESS TESTS
SPECIMEN NOTCH NOTCH TEST IMPACT LATERAL. EXP.

NO. LOCATION TYPE TEMP. VALUES(kg-m) % SHARE MILS

N.A.

OTHER TEST 1. RADIOGRAPHY REPORT NO. : IIC/MARK TECNOLOGIES/PQR/RT-002

OTHER TEST 1. MACRO EXAMINATION REPORT NO. : IIC/TR/1313/MH/02/16

WELDER'S NAME RAHUL SINGH S WELDER'S NO: 1161

TEST CONDUCTED BY: INTREX-KUWAIT

WE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST
WELDS WERE PREPARED WELD AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS
REQUIREMENTS OF SEC IX OF ASME CODE.

Reviewed by Approved By
Name: Name:

Sign: Sign:

Date: Date:

Sheet No.: 3 of 3