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Micro hydro power plant with three-phase induction


generator feeding single-phase consumers

Catalin Petrea Ion Corneliu Marinescu


Transilvania University of Brasov Transilvania University of Brasov
Brasov, Romania Brasov, Romania
catalin.ion@unitbv.ro corneliu.marinescu@unitbv.ro

Abstract—This paper investigates the effectiveness of a phase resulting configuration depends of the machine internal
balancing solution based on a power electronics converter with connection (star or delta). For star connected machines the
special control applied to a stand-alone micro hydro with three– balancing can be done with the help of three capacitors, from
phase induction generator (IG) supplying single-phase loads. The which two of the same value, placed in parallel with the load
proposed control topology relies on a combination between a [2]. For delta connected machines, the use of one capacitor
voltage source inverter (VSI) and a dump load (DL). The VSI results in several Steinmetz connections [3] and if three of the
imposes the system frequency and performs the unbalances same value are used the C-2C connection is obtained [4].
compensation, while the DL deals with the voltage regulation.
The analysis, sustained by simulations and experimental tests, This paper investigates the effectiveness of a phase
focuses on how the VSI modifies its internal power circulation to balancing solution based on a power electronics converter with
balance the generator currents. special control; it focuses on how the converter modifies its
internal power circulation to balance the generator currents
Keywords- micro hydro power plant; induction generator; when supplying different power factor loads. The paper is
phase balancing; power circulation; single-phase loads structured as follows: Section II presents the system
configuration and the control strategy. In Section III the
I. INTRODUCTION simulations and experiments results are shown, while Chapter
The environmental impact of the conventional power IV is dedicated to conclusions. Also, an Appendix containing
plants, along with fossil fuels diminishing has shifted the the parameters of the induction generator used in experiments
interest towards renewable energy sources for energy complete this work.
production. In Romania, small and micro hydro power plants
cover an important part of the energy produced from renewable II. SYSTEM CONFIGURATION AND CONTROL
sources. The relief configuration and the hydrographical The block diagram of the studied topology is presented in
network disposal offer a significant available and unexploited Fig.1. It contains the three-phase induction generator, the
potential [1]. Furthermore, the national energetic strategy for capacitor bank, the single-phase loads and the control system.
2007-2020 states that “micro hydro power plants (MHPPs) The control system relies on a combination between a Voltage
represent a good alternative for supplying rural areas that are Source Inverter (VSI) and a Dump Load (DL) circuit. By
still not connected to the national utility grid”. operating at adequate frequency, the VSI imposes the IG
Low power MHPPs are usually equipped with induction frequency. The dump load connected on the VSI DC side
generators (IGs) because they have several advantages controls the voltage across the DC capacitor, maintaining
compared with the synchronous ones: lower price, robustness, constant the system voltage by dissipating the exceeding active
good response to faults and overloads, simpler starting and low power.
maintenance. As for the consumers, for installed powers bellow
10 kW, the single-phase consumers are predominant. The
MHPP can be equipped with a single-phase induction
generator, but its performance is low because this machine is
designed for optimal motor operation and the power is limited
to 3- 4kW. Three phase induction machines are available in a
very wide power range; by comparing them with a similar
power single-phase ones, they results to be cheaper, have
higher efficiency and consequently a better power per weight
ratio.
With some adaptations, single-phase loads can be supplied
by a three-phase induction generator. The main goal is to
Fig.1. Block diagram of the studied topology
balance the generator currents, as the loads are connected
between two of the three phases. Simple topologies rely on
passive circuit elements to obtain balanced operation; the

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The VSI control circuit contains an unbalances An experimental test bench replicates the simulated
compensation block based on two Proportional-Resonant (PR) topology. The 1.7kW induction generator is driven by a 3kW
controllers whose role is to balance the generator currents when induction motor controlled by a Danfoss VLT302 inverter (thus
supplying varying single-phase loads. Its operating principle emulating the hydraulic turbine). The IG parameters are given
relies on redistributing the currents through the VSI to ensure in Appendix A.
the balanced regime for the IG. A more detailed presentation of
the control system can be found on a previous author’s research As VSI an industrial inverter is employed, connected at the
[5]. generator leads by a filter with Rf=0.1ȍ and Lf=6,5mH. On the
inverter DC side a 2500ȝF capacitor makes the connection with
This paper comes in continuation of previous investigations the DL. The DL circuit contains an IGBT transistor TD and a
and aims to analyze the unbalances algorithm influence on the dumping resistance of 155ȍ. The IG is magnetized by a
voltage source inverter. As single-phase loads are connected to stepped capacitor bank, requiring around 130uF. The single-
the IG leads, the VSI currents will become unbalanced. Their phase loads consist in several resistors and an inductor.
new magnitude and predominant component (active or
reactive) are key elements in optimally designing the VSI. In Data acquisition and control are ensured by a DS1103
the research area of converter-controlled autonomous induction board. It requires the measurement of three voltages and five
generators, optimal converter design means reducing its size currents, along with the driving motor torque. As output signals
(power), without affecting its regulating purposes [6]. The are the 6 PWM pulses for the VSI, the PWM pulse for the DL
powers circulation through the studied micro-grid (MG) is transistor and the speed reference for the hydraulic turbine
depicted in Fig.2. Two aspects should be highlighted: the first emulator. The control algorithm is built in Matlab/Simulink
one is the VSI capability of absorbing/providing reactive power and implemented in dSPACE through a Real Time Interface.
in order to keep the MG voltage constant and balance currents, The ControlDesk program realizes the interface between the
while the second one is related to the DL absence from the dSPACE system and the user. A monitoring and protection
powers diagram. Due to the fact that the entire exceeding active block is added; its role is to generate error signals when
power consumed by the DL passes through the VSI, for the monitored parameters exceed the nominal values.
sake of simplicity the VSI will be referred hereinafter as Both simulations and experiments focus on two operating
exceeding active power consumer. situations, dictated by the loads power factor (PF): a unity
The active P and reactive power Q circulation through the power factor load and a very low PF load respectively. For the
MG can be described as follows: low PF load case, reactive power compensation opportunity is
highlighted through experimental tests.
PG PVSI  PL (1)
A. R load connection
QC  QVSI QG  QL (2) The machine is loaded close to its nominal power, thus
delivering 1.65kW. Before any load connection, the entire
where G coefficient stands for generator, L for loads, C for active power circulates through the VSI and is dissipated on the
capacitor bank, and VSI for voltage source inverter. DL. At t=3s, a purely resistive single-phase load with a power
of 900W, which represents more then half the generator
III. SIMULATIONS AND EXPERIMENTAL RESULTS capacity is connected between phases A and B. This transitory
regime has little influence on the main parameters, as results
In order to test the reliability of the proposed control from Fig. 3 and 4. The voltage and frequency variations are
system, a series of simulations under the Matlab/Simulink® small in terms of amplitude and duration.
environment are carried out. The main components (IG,
hydraulic turbine emulator, capacitor bank, single-phase loads, 260
control system and measurement sub-system) are implemented
250
with the help of SimPowerSystems library.
Line voltage [V]

240

230

220

210

200
2.5 3 3.5 4 4.5 5
Time [s]

Fig.3. Voltage variation at R load connection (simulations)

Fig.2. Powers circulation through the MG

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54 2000
53

VSI active power [W]


52
Frequency [Hz]

1500
51

50

49
1000
48

47

46 500
2.5 3 3.5 4 4.5 5 2.5 3 3.5 4 4.5 5
Time [s] Time [s]
Fig.4. Frequency variation at R load connection (simulations) Fig.7. The active power circulation through the VSI (simulations)
In terms of currents circulation, the unbalances As for reactive power circulation, the VSI absorbs around
compensation algorithm shows its effectiveness in keeping the 40vars, the difference between the power supplied by the
generator currents balanced (see Fig.5) , by redistributing the capacitor bank and the one needed to magnetize the generator.
VSI currents (see Fig.6). In terms of real values, after the load The transitory regime has little effect on it, as it returns to the
connection, the VSI currents become unbalanced on the two 40vars value after small oscillations, as results from Fig. 9.
phases on which the load is connected (i.e. A and B), But the per-phase analysis yields that, although the load is
decreasing from 4.4A to 2.4 and 2.65. purely resistive, the VSI modifies its internal reactive power
This phenomenon is further investigated through powers circulation in order to balance the IG currents. This happens on
circulation analysis. Because the load is purely resistive, the the loaded phases (i.e. A and B – see Fig. 10), as on one phase
total active power through the VSI decreases with the amount the power increases to 250var and on the other one decreases to
absorbed by the load (from 1650 to 750W – see Fig. 7). A per -270vars. Thus, as a first conclusion, one may state that, in
phase measurement is provided in order to explain the VSI order to balance the IG currents, the VSI unbalances its per
behavior under unbalanced loads. Thus, from Fig. 8 it can be phase reactive power loading.
observed that the active power on phases A and B decreases 600
from 550W to 100W, while on phase C it remains at the initial
VSI per phase active power [W]

value of 550W. 500


Phase A
5 Phase B
400
Phase C
4.8 300
IG RMS currents [A]

4.6 200

100
4.4
0
2.5 3 3.5 4 4.5 5
4.2 Time [s]

Fig.8. The per phase active power circulation through the VSI (simulations)
4
2.5 3 3.5 4 4.5 5 150
Time [s]

Fig.5. The IG RMS currents for R load connection (simulations)


VSI reactive power [var]

100
5
50
4.5
VSI RMS currents [A]

0
4

3.5 -50

3 -100
2.5 3 3.5 4 4.5 5
Time [s]
2.5
Fig.9. The reactive power circulation through the VSI (simulations)
2
2.5 3 3.5 4 4.5 5
Time [s]

Fig.6. The VSI RMS currents for R load connection (simulations)

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300
VSI per phase reactive power [var]

200

100

-100

-200

-300
2.5 3 3.5 4 4.5 5
Time [s]

Fig.10. The per phase reactive power circulation through the VSI (simulations)

In order to add value to the above analysis, experiments are


performed. They replicate not only the load connection but also
its disconnection. Thus, at t=5.2s, the 900W load is connected
and 9.5s later disconnected. In terms of main parameters
variations, they are small, as only a 15V deviation is
encountered for both actions, lasting only 1s. In terms of
frequency, the variations are less than 1Hz, as is depicted in
Fig.11. In terms of currents, their variation is identical to the
one encountered in simulations. A small comment is necessary;
in the experiments the generator is slightly less loaded, Fig.12. The IG and VSI RMS currents for R load connection (experimental)
delivering around 1.5kW. This is why the VSI currents drop
In terms of phase powers circulation, the situation is as
from 4A to 2.5A and 2A respectively on the loaded phases, as
follows: as the load is connected, the VSI absorbs 450W less
results from Fig.12.
(see Fig. 15) and delivers the additional 550vars requested by
the RL load (see Fig. 17). The per phase analysis yields that the
B. RL load connection C phase will be loaded as before the load connection, the A
Next, the case of a low PF load is replicated, as a phase will carry 390W less and 170vars in addition, the B
450W/550var load is connected at t=3s. The influence on the phase 70Wless and 430vars in addition (see Fig. 16 and 18).
voltage and frequency are very similar to the R load case, Thus, as a second conclusion, in the case of RL load, the VSI
hence not presented. The IG currents remain also balanced (see per phase powers circulation will change for both active and
Fig. 13), while the VSI current on phase A increases from 4.4 reactive powers.
to 4.9A and the one on B phase decreases to 2.2A (see Fig. 14).
The experimental results provided in Fig. 19 shows the
currents behavior through both IG and VSI for low PF load
connection/disconnection. They are in good agreement with the
simulation results.
5

4.8
IG RMS currents [A]

4.6

4.4

4.2

4
2.5 3 3.5 4 4.5 5
Time [s]

Fig.13. The IG RMS currents for RL load connection (simulations)

Fig.11. Voltage and frequency variation at R load connection (experimental)

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5.5 100

VSI per phase reactive power [var]


5
0
VSI RMS currents [A]

4.5
-100
4

3.5 -200 Phase A


Phase B
3
-300 Phase C
2.5
-400
2

1.5 -500
2.5 3 3.5 4 4.5 5 2.5 3 3.5 4 4.5 5
Time [s] Time [s]

Fig.14. The VSI RMS currents for RL load connection (simulations) Fig.18. The per phase reactive power circulation through the VSI (simulations)

1700
C. Reactive power compensation
1600
A solution to avoid the VSI currents increase above the
VSI active power [W]

1500 value for balanced operation is to compensate a part of the


1400
reactive power requested by the inductive loads. This has been
experimentally achieved by using the two steps of the capacitor
1300 bank unused for the generator excitation. Thus, at t=3s a 20uF
1200 step has been connected, while at t=5.2s a step of 10uF. From
Fig. 20 (lower part) it can be seen that the highest current
1100
(phase B) decreases from 4.9A to 4.1A, the A phase current
1000
2.5 3 3.5 4 4.5 5
decreases from 1.9A to 1.2A while the C phase current remains
Time [s] unchanged. In the mean time, the IG currents remained
balanced.
Fig.15. The active power circulation through the VSI (simulations)

700
VSI per phase active power [W]

600

500

400
Phase A
300 Phase B
Phase C
200

100
2.5 3 3.5 4 4.5 5
Time [s]
Fig.16. The per phase active power circulation through the VSI (simulations)

100

0
VSI reactive power [var]

-100

-200

-300

-400

-500

-600
2.5 3 3.5 4 4.5 5
Time [s]

Fig.17. The reactive power circulation through the VSI (simulations)

Fig.19. The IG and VSI RMS currents for RL load connection (experimental)

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ACKNOWLEDGMENT
This paper is supported by the Sectorial Operational
Programme Human Resources Development (SOP HRD),
financed from the European Social Fund and by the Romanian
Government under the contract number
POSDRU/89/1.5/S/59323.

APPENDIX
Nominal power: Pn=1.7kW;
Connection type: Delta;
Nominal voltage: Vn=230V;
Nominal frequency: fn=50Hz;
Nominal current: In=7.4A;
Nominal slip: sn=5%;
Stator resistance: Rs=3.4ȍ;
Fig.20. The IG and VSI RMS currents for RL load with reactive power
compensation (experimental) Rotor resistance (with respect to stator): R’r=2.71ȍ;
Leakage inductances: Lıs=Lır=11.6mH;
IV. CONCLUSIONS
Magnetizing inductance: Lm=315mH;
This paper proposes an analysis of the unbalances
algorithm effect on the VSI behavior in the case of an Iron losses resistance: RFe=1804ȍ;
autonomous micro hydro power plant equipped with a three Pole pairs number: P=2.
phase induction generator supplying single phase consumers.
Simulations performed with the help of the Matlab/Simulink®
environment and experimental tests have yielded the following: REFERENCES

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