Team Assigning person

Madan

Purchase Sri Balaji

Quality & Machine Shop Mudazar
Purchase Allan
Purchase Ravi
Quality & Winding Rahim

Purchase Karthick

sivaprakasam
Machine shop
Subramani

Quality Soundararajan T

PACKING REMAINING UNTIL DECEMBER 2018

PROJECT MAIN MATERIAL NUMBER
ORIENT CEMENT SPARE 14387780
RELIZANA FL Smith - WSC A 14267627
RELIZANA FL Smith - WSC B 14268059
RELIZANA FL Smith - WSC E 14268058
Gogoal-Kaliganga II 14116216
Chintalapudi-RVR Projects 14249164
Manturbo Tulsi Paper 14470832
FLOVEL NAM CUN 4 14272957
 Issue Person worked/working

Bearing hub dimension oversized Arunprasad

Slip ring hub Arunprasad

Machined shaf Santhosh
Heat Exchager Arunprasad
Insulation support Arunprasad
Machined shaf end damage Arunprasad

Machined Frame deviation Nandha

Drawing clarification
Nandha
Drawing clarification
Nandha
12458094- Vertical bearing shell thread depth oversized. Santhosh

PACKING REMAINING UNTIL DECEMBER 2018

DESCRIPTION COMPLETED/COMMITMENT DATE
MOTOR MAR710B 4,600KW 11,000VB3R 6P 50Hz 11/29/2018
MOTOR MAF500 1,050KW 11,000VB3R 6P 50Hz 11/29/2018
MOTOR MAF710 3,585KW 11,000VB3R 6P 50Hz 11/29/2018
MOTOR MAF710 3,070KW 11,000VB3R 8P 50Hz 11/29/2018
GENERATOR SH11 2,813KVA3,300V8P50Hz Completed
SEW1000IM3011 4,400KW11,000V16P50Hz Completed
SSW710IM1001 8,125KVA11,000V4P50Hz Completed
SLW1800V1 31,765KVA10,500V12P50Hz 12/7/2018
 Date we received Status

11/26/2018 Requested for mating component dimensions from purchase

11/28/2018 NC requested, cannot be accepted

11/28/2018 Discussed with Togo sir, deviation cannot be accepted
11/28/2018 Requested for NC, deviation cannot be accepted
11/29/2018 NC details requested, deviation can be accepted
11/29/2018 Discussed with Togo sir, deviation can be accepted

11/29/2018 Additional dimensions requested to purchase to analyse further

clarified, but drawing need to be revised and same has been asked
12/1/2018 to designer to update
clarified, but drawing need to be revised and same has been asked
12/1/2018 to designer to update
12/1/2018 Mail send to togo sir, deviation can be accepted.

Revised to 03/12
Revised to 03/12
Revised to 03/12
Revised to 03/12
 Date we completed
Not received the dimension report of
mating components
 Machine Main Material Component

Gogoal Kaliganga - I 14114613 Collar seal for DE bearing

Gogoal Kaliganga - I 14114613 Rework (holes done) in RRA wheel+slip ring+fan

Rani Jamara 14066785 Frame

Mangalore Chemicals 14255847 Bus bar

Gogoal Kaliganga - II 14116216 Excitor closing lid with deflector

Rani Jamara (01-12-2018) 14066785 12981303 DEFLECTOR FIX CLAMP 6.3X28X100mm

 Present
Issue Status

Collar seal ID not matching with collar OD

Routing of earth fault detector cables

Frame and base frame holes mismatch while adjusting air gap

Bus bar holes not matching with insulator

Excitor closing lid with deflector is hitting the fan OD
Deflector clamp issue(Required 42 UN but mentioned 16 UN in
(BOM) material physically not available. Make new clamp for
three machines. Quantity 140 UN
 Complete status

For 1 UN already done and assembled and for 2nd machine still pending as
the seal is with bearing package
For 1 UN already done and assembled and for 2nd machine except RRA all
other component has been reworked
For 1UN machie already assembled so after testing rework will be done, for
remaining 2UN rework drawings provided
After testing rework will be done
Given drawing to execute in help chain

Need to start.
S.NO Material number Material description Quantity New / Rework Status Planned date
1 14677000 RND FRAME W/ PROT GRIL 640mm 1 NEW
2 14676374 AIR CONDUCTOR 355 1 NEW
3 14677020 PROT BOX BRUSH HOLDER M F 280mm RAW 1 NEW
4 13528015 TERMINAL BOX SUP MAIN RAW SAE1010/20 1 NEW Main material number
5 13507330 PROTEC COVER BRUSH HOLDER RAW 6.3X340X10 1 NEW 14323575
6 13507429 PROTEC COVER BRUSH HOLDER RAW 6.3X340X10 1 NEW
7 14675691 FAN EXT RADIAL SB BID 560 1 NEW

14682010 FAN EXT RADIAL RB ACW 315 ( BLOWER FAN ) 2 NEW Key way machining remaining (Planned Date given by Mr. Sankar is Stock available
8 for outsource) this week end
9 14675723 INTERMEDIATE FLANGE 45.5X130X375mm 2 NEW

14502116 BRUSH HOLDER PROT BOX SUPPORT 280 MACH 1 NEW Under fabrication (will be completed on
10 03/12)
Plates fabricated (which are to be
14373873 STATOR TERMINAL BOX 1 REWORK welded in PSTB) and getting shot
11 blasted
12 14370179 M- LINE RIB MAC SHAFT R/W 1 REWORK
13 14677234 INSULATION B/W PHAS 305X392X6mm 2 NEW
14 14678645 SEGMENTED RING GROSS 180X120X6mm 4 NEW PO placed
15 14676172 INTERMEDIATE FLANGE 583.8X800X950mm 1 NEW PO placed

14677018 AIR-AIR HEAT EXCHANGER IC666 500 RECT 1 NEW Need to start machining (will be
16 completed on 03/12)
17 13229393 SLIP RING 280X55mm AISI304 1 REWORK Machining is under process

13512909 HOLDERS BRUSHES PROT COVER SET 1 NEW Stock available but PO also placed, Ravi
19 Narayana
Dates will be confirmed on
13514829 HOLDERS BRUSHES PROT COVER SET 1 NEW Stock available but PO also placed, Ravi Monday afer consulting
20 Narayana with purchase team
13513449 HOLDERS BRUSHES PROT COVER SET 1 STOCK Stock available but PO also placed, Ravi
21 Narayana

13554486 SLIP RING BRUSH HOLDER SET 280mm 3 NEW Stock available but PO also placed,
22 Madan & Sindhuri
23 14677021 POLYMERIC DEFLECTOR WHOLE W/O PAINT 1 NEW PO placed, Sri Balaji

24 14677231 CONNECTION BRIDGE 10X45X150mm 3 NEW PO not yet placed, today only PCP
released the PR
25 Blower Motor 2 BA01
S.NO. Material Description New/Rework Machine 1 Machine 2
1 14398158 SPE COVER FRAME M / S 560 Rework Will be done in assembly Will be done in assembly
2 10040778 BRUSH HOLDER SET LIFT 280 Rework Machining not started Machining not started

4 14397975 TERMINAL BOX 1000V Rework Plates fabricated (which are to be welded in PSTB) Plates fabricated (which are to be welded in PSTB) and
and getting shot blasted getting shot blasted
5 14684727 RECT LOUVER 745X410mm New PR placed PR placed
5 14381769 BRUSH HOLDER PROT BOX SUPPORT 280 MACH Rework
6 12974847 PROT BOX BRUSH HOLDER M L 280mm RAW Rework Under shot blast Under shot blast
7 14683500 INTERMEDIATE FLANGE New Under machining stage Under machining stage
8 14683733 SLIP RING BRUSH HOLDER SET 280mm New Need to start Need to start
9 14685067 PLATE SUPPORT 895X895mm New Completed Completed

14683733 SUB ASSEMBLY OF SLIP RING BRUSH HOLDER SET UN per machine Status
11752995 BRUSH SUPPORT RING FIXED 280mm 3 PR placed
10324373 BRUSH GUIDE SUPPORT 32X25X64 MACH 9
11752787 FIX BRU HOLD SPA PIN 25X345mm 3 PR placed
11655426 BRUSH HOLD INS DISK 31X25X80mm 3 PR placed
11752779 SPACER PIN SUPPORT BRUSH HOLDER 1 PR placed
10353894 HEXAG NUT M6X1X5 BRASS 18
10394878 BRUSH HOLDER SPRING 32X25X64mm 9
11753123 SPACER PIN SUPPORT BRUSH HOLDER 1 PR placed
11617951 BRUSH HOLD INS DISK 31.8X25X4.5mm 9 PR placed
11753043 BRUSH HOLD INS DISK 85.2X25X80mm 6 PR placed
10392950 HEX SOCK SCREW M8X1.25X35 FT I316 3
11753119 BRUSH HOLD INS DISK 67.5X25X80mm 3 PR placed
13739478 CARBON BRUSH C40Z3 32X25X64mm PC TCE-11 9 PR placed, stock is also there
10394118 HEXAG NUT M8X1,25X6.5 BRASS 9
13989269 INSULATING WASHER 32X50mm 3 PR placed
10474170 BASE WASHER 20X10X40mm SAE 1010/20 3
10018729 PLAIN WASHER 6X11X1.6 BRASS 36
10018645 HEX SOCK SCREW M6X1X25 FT BLACK 12.9 18
10018730 PLAIN WASHER 8X15X1.6 BRASS 18
10361795 HEX SOCK SCREW M8X1.25X20 FT BLACK 12.9 9