Manual Partes Perforadora MD6420

BI012535
March 2013
Parts
Manual
MD6420 Rotary Blasthole Drill
2U67T93
SAFETY.CAT.COM
BI012535
PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05
NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACE PRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 AC Trucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
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PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also
not obligated or liable for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.
PARTS ORDERING
In North America Telephone 1-800-854-9030
or Telefax 1-800-582-6570
Telephone (903) 786-2981
Telefax (903) 786-6407
PRODUCT SERVICE AND WARRANTY
In North America Telephone 1-800-258-0009
Telephone (903) 786-2981
Telefax (903) 786-6408
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com
© 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.
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DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
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GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
FILTER KIT, IN HOUSE 95919

FILTER KIT, SHIP OUT W/LOOP FILTERS 89044
TAPE, FIBERGLASS - EXHAUST 431517
BIT BASKET 95956
AUTO TOOL \ DECK WRENCH JAW - 8.625" 95566-050
COMPRESSOR, GAUGE - AIR - LOW PRESSURE 40392
COMPRESSOR GAUGE SENDER - TEMPERATURE - LOW PRESSURE 347072
ROLLER DECK BUSHING - 8.625" 95958
BIT, SUB - 90 INCH - 6.0" BECO, 6.625" API 441176
TOP SUB - 36 INCH - 6.0" BECO, 5.5" API 25773
PIPE POSITIONER HALF CLAM SHELL - 8.625" 96229-050
PIPE POSITIONER QUARTER CLAM SHELL - 8" 436492
CHOCK BARS 400680
ROTATION DIES/INSERTS (2 EA) - 8.625" OD 339467
ROTATION DIES/INSERTS (2 EA) - 8.0" OD 339468
HORSESHOE WRENCH - 7.625", 8", 8.625" 95943
HOIST PLUG (6.0" BECO) - 7.625" TO 9.25" 25577
ENGINE SKID, BAR - HOSE CLAMP 421448
ENGINE SKID, BAR - TAPPED HOSE CLAMP MOUNT 421443
ENGINE SKID, CLAMP - HOSES - RH SIDE 421447
ENGINE SKID, CLAMP - HOSES - LH SIDE 421444
ENGINE SKID, ROD - ALL THREAD (3/8-16UNC) 421527
ELECTRICAL SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) 437150
HYDRAULIC SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) 439577
LIGHT ADAPTER BRACKET, 90 DEG 4004905
LIGHT ADAPTER BRACKET, 45 DEG 4004906
DUST COLLECTOR INLET COVER 424886
WORKLIGHT, LED HEAVY DUTY 443267
DUST SEAL, STEEL-BACKED - 8.63 DIA 1494035
NUT, LOCK (3/8-16UNC) 7972
TACHOMETER INSTALLATION 1609783
CAROUSEL STOP 425047
SKS-S CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1528395
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SECT0
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SECTION 1 - DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6420) 4298052 1-2
DECAL KIT (WARNING) 429758 1-3
SECT1
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****

1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE 2-16
1 EA V012043 ELEMENT, AIR FILTER 2-18
***** SECTION 4 *****
*****ENGINE*****
4 EA V010521 Element, Filter - Oil 4-1
2 EA V010520 Element, Filter - Fuel Water Separator 4-1
1 EA 426336 Element, Fuel Pre-Filter 4-1
2 EA 51762 Element, liquid precharge - 4 sca units 4-1
*****ENGINE AIR CLEANER*****

1 EA V007531 ELEMENT ASSEMBLY, PRIMARY 4-6
1 EA V007530 ELEMENT ASSEMBLY, SAFETY 4-6
*****ENGINE COOLER*****
1 EA V009901 ELEMENT, THERMOSTATIC VALVE (150 DEG F.) 4-21
*****COMPRESSOR*****
1 EA 401857 FILTER ELEMENT 4-28
1 EA V010570 ELEMENT KIT, SEPARATOR - PRIMARY 4-33
1 EA V010571 ELEMENT KIT, SEPARATOR - SECONDARY 4-33
1 EA V010566 FILTER ASSEMBLY 4-33
*****COMPRESSOR AIR CLEANER*****

1 EA V007531 ELEMENT ASSEMBLY, PRIMARY 4-6
1 EA V007530 ELEMENT ASSEMBLY, SAFETY 4-6
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****
Used on machines w/dust collectors.
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****

1 EA 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring) 7-15
1 EA V011270 ELEMENT, FILTER - MACHINE LUBE 7-9
***** SECTION 8 *****
*****HYDRAULIC SYSTEM*****
1 EA 424555 FILTER (Includes Element, Valve & Seal) 8-7
1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-8
1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-9
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

*****LOOP FILTERS*****
1 EA 441760 FILTER ELEMENT (LOOP) 8-16
Loop filters are optional.
*****CHARGE FILTERS*****
1 EA V011135 FILTER ELEMENT (CHARGE) 4-41
1 EA 22312 SEAL 4-41
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DECAL KIT, CAT YELLOW (MD6420)

ASSEMBLY 4298052 REVISION A
11 10 18
18
13
3 1 18
16
18 6
11 10 2 8 20 21
14 15
13
17
9 19
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DECAL KIT, CAT YELLOW (MD6420)

ITEM QTY. U/M PART NO. DESCRIPTION

4298052 DECAL KIT, CAT YELLOW (MD6420)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 1417258 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4066103 DECAL, MD6420 - RH HANDRAIL
15 1 EA 4066102 DECAL, MD6420 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 4236000 PLATE - PIN (STANDARD)
18 4 EA 409673 DECAL - LIFT POINT
19 1 EA 4136243 DECAL, WATER - H2O
20 1 EA 4136244 DECAL, HYDRAULIC OIL
21 1 EA 4136245 DECAL, FUEL - DIESEL
1-2
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DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION B
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
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DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
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DECAL KIT (WARNING)

5 11
1-3
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DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL
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SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 1625123 2-1
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
PANEL W/ATTACHMENTS (ENGINE STARTUP) 424543 2-7
INSULATION KIT, CAB - SPECIAL 439888 2-8
CAB HOSE PLUMBING 441225 2-9
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-10
ROTARY OPERATOR'S SEAT 418652 2-11
SEAT BELT W/TETHER AND HARDWARE 418654 2-12
GLASS INSTALLATION, CAB (TINTED) 428316 2-13
HEATER / AIR CONDITIONER INSTALLATION 425135 2-14
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-15
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-16
CONDENSER, 24V 408321 2-17
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-18
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-19
HOSE KIT, AIR CONDITIONER 441288 2-20
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-21
WIPER / WASHER INSTALLATION, LEFT 99976 2-22
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-23
WIPER / WASHER INSTALLATION, REAR 99977 2-24
WIPER / WASHER INSTALLATION, RIGHT 99978 2-25
SECT2
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CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

10 15 16
36
14 21
17 53
18 53
99
17 53
40
12 53
46
96 97
20
7 2 6 48 50
82 51 54
21 23
36 39
100
95 94 95 100
94
94 95 100
94 45
95
100
2-1
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57
32
60 72
60 70 71 60
66 60
60
60
67
60 60
67
60
67 70 71
60 70 71
60 70 71
34 33 31 5
41
49 52 53
44 52 53 11
13
21
36
2-1
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78 49 52 53
78 49 52 53
9 8
29
27 26
27 25
27 24
27 26
28
2-1
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58 59
68 69 58 59 58 59
68 69 68 69
22
2-1
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47
2 82 48
47
48
2 82
2-1
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36
37 88 89
43
93
90
91
92
2-1
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10
2-1
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71 71 71
71 60 70 70 70 71 71
66
60 67 60 60 60 60 67 60 60 60 60 60
55 70
67
70
70 61 61 61 61
74 74
60
16 14
32 62 60
12
60
57
32
60
72
57
72
62 62 60
72
60 60
79 79
80 80
2-1
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102104108109
115105108
114113
124
107
120
121
116105108
16
118
119 119
122
117
123
30
103106108
2-1
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ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1625123 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS -
MD6420
1 1 EA 410216 CAB, 2 PIECE
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
2 1 EA 410933 FLOOR MAT, ACOUSTICAL
4 15 FT 400293 SEAL, DOOR - CAB
5 1 EA 346748 BULB, 24 V
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC STOP)
7 1 EA 89455 JUMPER SEAT W/ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
14 2 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
16 1 EA 342638 VALVE, HYDRAULIC RELIEF
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL &
ROTARY HOIST/PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 424543 PANEL W/ATTACHMENTS (ENGINE STARTUP) 2-7
20 1 EA 425402 LEVEL, BULLSEYE
21 1 EA 424643 PLATE, ELECTRICAL BOX MOUNTING
22 15 FT 431493 SEAL, RUBBER - CAB DOOR
23 8 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC,
0.500L)
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET 50 AMP
26 2 EA 57913 CIRCUIT BREAKER, 15 AMP SINGLE POLE
27 6 EA 57915 SEAL, RESET BUTTON
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
30 1 EA 339027 VALVE, SOLENOID
31 1 EA 319415 LIGHT, DOME - INTERIOR
------- BULB, 24 V (Dome Lamp) See item 5
32 2 EA 37825 ADAPTER, STRAIGHT
33 3 EA 43196 SCREW, MACHINE, ROUND HEAD SLOT
34 3 EA 43195 NUT, HEX
36 1 EA 424882 ENCLOSURE, ELECTRICAL - W/MODIFICATION
37 5 EA 70317 STRIP - TERMINAL - DOUBLE ROW
38 1 KIT 439888 INSULATION KIT, CAB - SPECIAL 2-8
39 8 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
40 1 EA 4256564 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 1 EA 67780 ADAPTER, TEE
43 1 EA 409241 BUS BAR - 20 GANG - ELECTRICAL
2-1
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44 2 EA 424706 VALVE, PROPORTIONAL PRESSURE CONTROL
1 EA VALVE V012285 Body
1 EA VALVE V012284 Cartridge
1 EA VALVE V012286 Coil
1 EA VALVE V012287 Seal Kit
45 1 EA 426233 ELECTRONICS BOARD
46 2 EA 43481 INDICATOR, FILTER SERVICE
47 6 EA 350446 SCREW, HEX WASHER HEAD - SPECIAL (10,
0.500L SELF TAP)
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
50 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
51 4 EA 78138 CONNECTOR, WIRE - SLIP ON
52 25 EA 42624 WASHER, FLAT
54 1 EA 306118 NAMEPLATE
55 1 EA 347072 SWITCH, PRESSURE
58 10 EA 95323 MOUNT, CAB
60 17 EA 37819 ADAPTER, ELBOW - 90 DEG
64 1 EA 58496 VALVE, SOLENOID - 3-WAY, 2 POSITION
1 EA 95836 Valve Cartridge
1 EA 95837 Solenoid Coil
1 EA 95838 Seal Kit
67 3 EA 84892 ADAPTER, STRAIGHT - BULKHEAD
69 10 EA 95365 MOUNT, WASHER
77 1 KIT 441225 CAB HOSE PLUMBING 2-9
78 2 EA 47840 RELAY, 24 V
80 2 EA 43481 INDICATOR, FILTER SERVICE
82 1 EA 410934 FLOOR MAT - ACOUSTICAL
88 10 EA 77277 SCREW, MACHINE - ROUND HEAD SLOT
(10-24UNC, 1.000L)
89 10 EA 9208 NUT, LOCK (10-24UNC, ELASTIC STOP)
90 1 EA 424867 CONNECTOR, ELECTRICAL - 3/4 INCH CONDUIT
(EXTREME TEMPERATURE)
91 1 EA 424868 CONNECTOR, ELECTRICAL - 1 INCH CONDUIT
92 10 EA 424866 CONNECTOR, ELECTRICAL - 1/2 INCH CONDUIT
93 4 EA 350477 CONNECTOR, CROUSE HINGE
2-1
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94 4 EA 350471 RELAY, SOCKET -11 PIN
95 4 EA 340440 RELAY -24 VDC - 11 PIN
96 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
97 1 EA 421341 LAMP ASSEMBLY - INDICATOR
99 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-10
100 4 EA 362713 BAR, TAPPED
102 6 FT 99349 WIRE, ELECTRICAL - 16 GAUGE, PINK/RED (50V)
103 4 FT 99344 WIRE, ELECTRICAL - 16 GAUGE, PINK/YELLOW
(50V)
104 6 FT 17834 WIRE, 16 2 (600V)
105 2 EA 402620 CONNECTOR, LIGHTED - TURCK W/GASKET
106 2 EA 353021 LUG, AMP
107 1 EA 302329 TERMINAL
108 6 EA 350931 CONNECTOR, ELECTRICAL - 14/16 GAUGE
109 1 EA 352952 TERMINAL LUG - 14/16 GAUGE
110 6 FT 344930 LOOM, CORRUGATED SPLIT NYLON - (3/8 INCH)
111 6 FT 344929 LOOM, CORRUGATED SPLIT NYLON - (1/4 INCH)
112 6 FT 344931 LOOM, CORRUGATED SPLIT NYLON - 1/2 INCH)
113 1 EA 98241 CONNECTOR, DIN
115 REF EA 414856 VALVE, SOLENOID - DIRECTIONAL CONTROL
116 REF EA 414855 VALVE, SOLENOID - DIRECTIONAL CONTROL
117 1 EA 46344 ADAPTER, 90 DEG (6FJIC X 6MJIC)
118 1 EA 30136 ADAPTER, STRAIGHT (6MOR X 6MJIC)
119 2 EA 31802 ADAPTER, STRAIGHT (8FJIC X 6MJIC)
120 1 EA 44554 ADAPTER, TUBE TURN - 90 DEG (4FJIC X 4MJIC)
121 1 EA 45302 ADAPTER, RUN TEE (4FJIC-4MJIC-4MJIC)
122 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL (6FJIC X 6FJIC)
123 1 EA 39464 ADAPTER, STRAIGHT PLUG (8MOR)
124 1 EA 37825 ADAPTER, STRAIGHT (4FNPT X 4MJIC)
2-1
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JUMPER SEAT WITH ATTACHING HARDWARE

ASSEMBLY 89455 REVISION G
1
1
2-2
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3
2
2
3
2-2
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89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA 85768 SEAT, JUMPER
2-2
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PANEL / GAUGES (ENGINE)

ASSEMBLY 417220 REVISION C
14
13 14 12
8 8 8 17 11
1 2 3 6 6
16
10
4 5 7
8 8 15
14
2-3
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PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA 440387 GAUGE, OIL TEMPERATURE (COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 5 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 3 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
17 1 EA 403689 RELAY, 24 VDC - SPDT
2-3
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PANEL / GAUGES (HYDRAULIC)

ASSEMBLY 412822 REVISION D
4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
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PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
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PANEL / SWITCHES (DRILL FUNCTIONS)

1 2 5 4
2
3
2 1
2-5
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PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
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CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
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CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o-ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET 2
BI012535
PANEL W/ATTACHMENTS (ENGINE STARTUP)

7
13
10
14
2-7
SHEET 1
BI012535

7 6 5
10
11 11 11
14
12 12 12
15
13
2-7
SHEET 2
BI012535


424543 PANEL W/ATTACHMENTS (ENGINE STARTUP)
1 1 EA 416641 CONNECTOR, ELECTRICAL
5 1 EA 351364 5018386-02 LAMP LENS, RED
6 1 EA 351366 5018386-04 LAMP LENS, AMBER
7 1 EA 351365 5018386-03 LAMP LENS, GREEN
10 1 EA 424542 PANEL, ENGINE
11 3 EA 351359 5018377 LAMP BULB - 24V
12 3 EA 351363 5018386-01 LAMP BASE
14 1 EA 424544 DECAL, ENGINE START-UP
2-7
SHEET 3
BI012535
INSULATION KIT, CAB - SPECIAL

ASSEMBLY 439888 REVISION -

439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-8
SHEET 1
BI012535
CAB HOSE PLUMBING

5 5 10
5 4
5 4 4
10 4
7
9 1
6
8 2
3 3
2-9
SHEET 1
BI012535
CAB HOSE PLUMBING


441225 CAB HOSE PLUMBING
1 9 EA 408026 HOSE ASSEMBLY (JCAF211-04-28)
2-9
SHEET 2
BI012535
CAB MODIFICATION, ELECTRIC HAND CONTROLS

5 6
7
2-10
SHEET 1
BI012535
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD
2-10
SHEET 2
BI012535
ROTARY OPERATOR'S SEAT

5
3
2-11
SHEET 1
BI012535
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-12
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-11
SHEET 2
BI012535
SEAT BELT W/TETHER AND HARDWARE

2-12
SHEET 1
BI012535

2-12
SHEET 2
BI012535


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-12
SHEET 3
BI012535
GLASS INSTALLATION, CAB (TINTED)

5 8 6 8 1 8 2 8
7 8
1 8 1 8 2 8 3 8
4 8
2-13
SHEET 1
BI012535
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 2 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
2-13
SHEET 2
BI012535
HEATER / AIR CONDITIONER INSTALLATION

ASSEMBLY 425135 REVISION E
1
1
35
4
7
1
1 8 12 13
8 12 13
35
36 37 35
2-14
SHEET 1
BI012535

10 11 12 14 4 6 7
35
2-14
SHEET 2
BI012535

10 15 10 11 12 10 15
10 10
10 11 12 10 15 1
2
10 15
1
10 15
10 11 12 2
10
10 11 12
10 15 10
2-14
SHEET 3
BI012535

25
23 26 24
22 20
27 26 26
23
24
28
5
22 21
24
23
25
23 25
23 23
2-14
SHEET 4
BI012535


425135 HEATER / AIR CONDITIONER INSTALLATION
1 1 EA 425127 HEATER / AIR CONDITIONER PACKAGE LIST 2-15
2 2 EA 424778 V-BELT
4 2 EA 426306 SPACER, MOUNT - A/C - HEATER - INSIDE CAB
5 1 FT 99301 WIRE, SXL - 16 GA - YELLOW
6 1 EA 441288 AIR CONDITIONER HOSE KIT 2-20
7 1 EA 426174 INSULATION, A/C UNIT - MOUNT
8 2 EA 403961 MOUNTING BAR, CONDENSER - A/C
10 22 EA 56006 WASHER, FLAT 0.375 - HARDENED
11 10 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
12 10 EA 5989 WASHER, LOCK (3/8, SPRING)
16 2 EA 46298 ADAPTER, STRAIGHT - AERO
17 2 EA 32104 FITTING, HOSE
21 1 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
23 8 EA 45260 CONNECTOR, BUTT - 12/10 AWG
24 4 EA 45258 TERMINAL, -SPADE - 12/10 AWG
25 5 FT 35677 WIRE, #14 AWG - MTW - BLACK - STRANDED
26 14 FT 350924 5010618 WIRE, #12 AWG
27 20 FT 99298 WIRE, SXL - 16 GA - GREEN
28 4 FT 99327 WIRE, SXL - 16 GA - BLACK / WHITE
30 40 FT 30211 HOSE, HEATER
35 4 EA 46103 CLAMP, TUBE
2-14
SHEET 5
BI012535
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-16
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-17
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-18
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-19
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)
2-15
SHEET 1
BI012535
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
10
6
7
2-16
SHEET 1
BI012535
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)
NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
2-16
SHEET 2
BI012535
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-17
SHEET 1
BI012535
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-17
SHEET 2
BI012535
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
16 12 13
15
2-18
SHEET 1
BI012535
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)
2-18
SHEET 2
BI012535
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-19
SHEET 1
BI012535
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.
2-19
SHEET 2
BI012535
HOSE KIT, AIR CONDITIONER

2-20
SHEET 1
BI012535
HOSE KIT, AIR CONDITIONER


441288 HOSE KIT, AIR CONDITIONER
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-20
SHEET 2
BI012535
SEAT AIR ACCUMULATOR INSTALLATION

ASSEMBLY 434457 REVISION F
6
5
2-21
SHEET 1
BI012535
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
3 1 EA 305768 ADAPTER, 90 DEG
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-21
SHEET 2
BI012535
WIPER / WASHER INSTALLATION, LEFT

1 4
6 5 19
20
2-22
SHEET 1
BI012535

2-22
SHEET 2
BI012535

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-22
SHEET 3
BI012535


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-23
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
9 2 EA. 45257 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
2-22
SHEET 4
BI012535
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)

18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-23
SHEET 1
BI012535
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. ------- NUT
4 3 EA. ------- SCREW, FASTENING
5 1 EA. ------- CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. ------- SCREW
17 1 EA. 342314 1420653 - WIPER MOTOR
18 1 EA. 342317 1420657 - WASHER BOTTLE
19 1 EA. 342313 1420652 - WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 - WIPER BLADE
21 1 EA. 342318 1420659 - WIPER DRIVE ARM
22 1 EA. 342320 1420661 - ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 - PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 - WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 - GROMMET
2-23
SHEET 2
BI012535
WIPER / WASHER INSTALLATION, REAR

1 4 6 5 19
20
2-24
SHEET 1
BI012535

2-24
SHEET 2
BI012535

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-24
SHEET 3
BI012535


99977 WIPER / WASHER INSTALLATION, REAR
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
2-24
SHEET 4
BI012535
WIPER / WASHER INSTALLATION, RIGHT

1 4
6 5 19
20
2-25
SHEET 1
BI012535

2-25
SHEET 2
BI012535

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
2-25
SHEET 3
BI012535


99978 WIPER / WASHER INSTALLATION, RIGHT
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
2-25
SHEET 4
BI012535
SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME CRAWLER ASSEMBLY, B8 (30 DEG) 1479612 3-1
UNDERCARRIAGE ASSEMBLY 411022 3-2
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK V005030 3-3
HYDRAULIC MOTOR SPARE PARTS V005035 3-4
ROLLER ASSEMBLY, TRACK V005045 3-5
IDLER ASSEMBLY (COMPLETE) V010424 3-6
TRACK ASSEMBLY W/SHOES (Includes items 1 thru 10) V005049 3-7
ROCK GUARD COMPLETE (FRONT AND REAR) V014195 3-8
ROCK GUARD COMPLETE (MIDDLE) V014196 3-9
MAST ELEVATING CYLINDER 436573 3-10
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) 1490329 3-11
FUEL TANK INSTALLATION - 850 GALLON 439452 3-12
JACK INSTALLATION 424846 3-13
JACK CYLINDER ASSEMBLY, 48 INCH STROKE 421132 3-14
GRATING, LH REAR JACK DECKING 424669 3-15
TUBE, LH AND REAR DECKING 421317 3-16
VALVE STAND / VALVES AND ATTACHMENTS 435482 3-17
MANIFOLD W/ATTACHMENTS (RETURN) 411455 3-18
MANIFOLD W/ATTACHMENTS (DRAIN) 411456 3-19
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS 411487 3-20
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 410091 3-21
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL 411479 3-22
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 410665 3-23
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 411480 3-24
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 410666 3-25
VALVE, CONTROL - SIX STATIONS 422914 3-26
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX 421241 3-27
STATIONS
MANIFOLD W/ATTACHMENTS 411483 3-28
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 435481 3-29
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 435462 3-30
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED 422919 3-31
MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 421879 3-32
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) 422920 3-33
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-34
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-35
ATTACHMENTS
VALVE STAND/VALVES HOSE PLUMBING 428456 3-36
VALVE STAND/VALVES HOSE KIT 428405 3-37
VIEWING HATCH, DRILL DECK 423587 3-38
HYDRAULIC CYLINDER ASSEMBLY 75137 3-39
VIEWING HATCH PLUMBING 424818 3-40
SECT3
SHEET 1
BI012535
MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG)

52
51 13
4
45 44
54 53
22 18
58 59
3 13
13 2
48
13
13 12 43 44 12 43 44
73
45 46
1
43 42 44
8 9 11 12 48
41
3-1
SHEET 1
BI012535

2
8 9 9 8
11 12 12 11
13 13
6
1 3 1
13
23 27 23
22
22
21
26 27
26 27
13
24
3-1
SHEET 2
BI012535

14 35
39 36 39
34
28 29 29 28
37
30 31 30 31
38
20 50 20 50
19 49 19 49
3
7 7
11 12
8 10 12
13
6
3
3-1
SHEET 3
BI012535

59 57 44 58
58 48 58 48
59 57 44 44 57 59
76 77 58
44 57 59
76 77 76 77 77 76 76 77
76 77
17 16 15 77 76 76 77 76 77
26 27
40 76 77 55 60
77 76 76 77
74 75 77 76
44 57 59
27 26
60 55 58
65 64 48
62 68 69 59 57 44 58
70 71
61 65 64 67 66
12 43 44
73 70
62
69 71
68
70
3-1
SHEET 4
BI012535


1479612 MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG)
1 1 EA 411022 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 1479599 MAINFRAME WELDMENT, 30 DEG - SKS
3 1 EA 406686 AXLE, FRONT - 330E
4 2 EA 433507 BUSHING, MAST PIVOT
6 1 EA 95873 PIN, AXLE - FRONT/CENTER (4.50 INCH DIA)
7 4 EA 95890 SPACER, BEARING - FRONT AXLE
8 2 EA 82682 BEARING, SPHERIC (3.0 INCH DIA)
9 2 EA 95874 PIN, AXLE - FRONT CRAWLER
10 1 EA 95953 1419435 CAPSCREW, HEX HEAD - GR8
(1/2-13UNC, 6.500L)
13 15 EA 5929 FITTING, GREASE STRAIGHT (1/8MNPT, ALEMITE)
14 1 EA 72701 ADAPTER, SWIVEL - 45 DEG (12FJIC X 12MJIC)
15 1 EA 427102 LATCH, GATE
16 1 EA 427101 PLATE, GATE SUPPORT
17 1 EA 441888 TUBE, GATE
18 2 EA 38688 BULKHEAD, TEE RUN (8MJIC X 8MJIC X 8MJIC)
19 2 EA 421824 ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X
6MJIC)
20 2 EA 400340 ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X
10MJIC)
21 4 EA 18565 ADAPTER, 90 DEG (8MOR X 8MJIC)
22 2 EA 436573 MAST ELEVATING CYLINDER 3-10
23 2 EA 410708 PIN, ELEVATING CYLINDER - UPPER
24 2 EA 410709 PIN, ELEVATING CYLINDER - LOWER
26 12 EA 56006 WASHER, FLAT (0.375, HARDENED)
28 16 EA 74658 CAPSCREW, HEX HEAD - METRIC (M14 X 1 3/4 LG)
29 16 EA 6351 121074 WASHER, LOCK (9/16, SPRING)
30 4 EA 16600 O-RING - FLANGE (20)
31 8 EA 38724-050 ADAPTER, SPLIT FLANGE
34 1 EA 38689 ADAPTER, RUN TEE (3/4MJIC)
35 1 EA 46402-050 ADAPTER, RUN TEE (12FJIC X 12MJIC X 12MJIC)
36 1 EA 61066 ADAPTER, STRAIGHT (12FJIC X 6MJIC)
37 1 EA 41004-050 120266 ADAPTER, STRAIGHT - BULKHEAD (4MJIC
X 4MJIC)
38 1 EA 71364 ADAPTER, BRANCH TEE (4FJIC-4MJIC)
39 4 EA 85720 ADAPTER, STRAIGHT (20SF X -16MJIC, CODE 62)
40 1 EA 423758 COVER, REAR DECK
43 12 EA 5972 105167-050 CAPSCREW, HEX HEAD - GR5
(1/2-13UNC, 1.500L)
45 6 EA 81025 PIN, QUICK RELEASE
46 * FT 77784 CHAIN, PER FT (*Specify Length 4.5)
48 3 EA 87198 CABLE, STEP
3-1
SHEET 5
BI012535


49 2 EA 57728 JB7200515 ADAPTER, STRAIGHT REDUCER (6FJIC
X 4MJIC)
50 2 EA 400343 FITTING, HYDRAULIC - (5/8 FJIC X 3/4 MJIC)
51 1 EA 433506 SHAFT, MAST PIVOT
52 2 EA 433541 WASHER, THRUST - MAST PIVOT
53 2 EA 434573 RETAINER, SHAFT - SHIPPING
54 2 EA 7822 105235 CAPSCREW, HEX HEAD - GR5 (1 - 8UNC,
1.500L)
55 2 EA 326084 1404815 ALARM, AUDIBLE
56 1 EA 1490329 DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST 3-11
HOOD)
58 6 EA 424765 HANDRAIL, LADDER
59 12 EA 424766 BAR, TAPPED (1/2 X 1 1/2 X 24)
61 1 EA 432128 DECKING, RH REAR WALKWAY - CAB
62 1 EA 423797 STAIRS, CAB DECKING
64 13 EA 5977 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.250L)
(3/4-10UNC, 1.750L)
68 2 EA 424027 STRAP, STAIRS - CAB DECKING
69 1 EA 424030 STEP, STRAP - CAB DECKING
70 4 EA 424031 BAR, MOUNTING - STRAP STEP
71 8 EA 5994 CAPSCREW, HEX HEAD - GR5 ((1/2-13UNC, 2.000L)
73 1 EA 85744 TOOLBOX
76 18 EA T106109 COVER, ACCESS - ELECTRICAL
3-1
SHEET 6
BI012535
UNDERCARRIAGE ASSEMBLY
5
22 4
21
12 3
10 8
11 5
7 6
9
23
24
5
4
7
5
8
15 19 5
16 17 18
13
14
5
20
3-2
SHEET 1
BI012535
UNDERCARRIAGE ASSEMBLY

411022 UNDERCARRIAGE ASSEMBLY
1 1 EA V010418 CRAWLER CARRIAGE, RIGHT HAND
1 EA V010419 CRAWLER CARRIAGE, LEFT HAND.
2 1 EA V010420 SIDE FRAME, RIGHT HAND
1 EA V010421 SIDE FRAME, LEFT HAND
3 1 EA SIDE V005030 FINAL DRIVE ASSEMBLY W/MOTOR, TRACK 3-3
4 64 EA SIDE V008381 CAPSCREW, HEX HEAD
5 172 EA SIDE V007370 DISK/WASHER
6 1 EA SIDE V005036 SPROCKET
7 13 EA SIDE V005045 ROLLER ASSEMBLY, TRACK 3-5
9 1 EA SIDE V010424 IDLER ASSEMBLY (COMPLETE) 3-6
11 4 EA SIDE V008395 NUT, HEX
12 4 EA SIDE V005639 DISK/WASHER
13 1 EA SIDE V008390 COVER
17 2 EA SIDE V010426 GUIDE, TRACK CHAIN (COMPLETE)
19 1 EA SIDE V010428 PLATE, DISTANCE
23 1 EA SIDE V014664 NIPPLE, GREASE
24 1 EA SIDE V005049 TRACK ASSEMBLY W/SHOES 3-7
25 1 EA SIDE V014195 ROCK GUARD COMPLETE (FRONT AND REAR) 3-8
26 1 EA SIDE V014196 ROCK GUARD COMPLETE (MIDDLE) 3-9
3-2
SHEET 2
BI012535
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK

5 6
2
6
7
1 10 11
11
12
18 19
41
40 3 16 19
4 8 20
14
37 22
23
43 9 13
15
42 55
17
38 33
39 63
21 59
62
60
36
54 35 24 26
52 34 25 61
31 61
53 32
27
52
50
51
44 56 56
22
50
49 31
45 30
46 32 29
48 28
47
46
3-3
SHEET 1
BI012535


1 V005030 FINAL DRIVE ASSEMBLY W/MOTOR, TRACK
EA V011147 Final Drive Assembly W/O Motor, Track
2 1 EA V010422 HOLLOW WHEEL
3 2 EA V010431 SCREW, CYLINDER HEAD
4 1 EA V010432 CARRIER, PLANETARY
5 5 EA V010433 GEAR, SPUR
6 1 EA V010434 BEARING, ROLLER
7 5 EA V010435 CIRCLIP
8 1 EA V010436 DISK/WASHER
16 1 EA V005046 GEAR, PINION
18 1 EA V005048 SPUR SET (QUANTITY OF 3)
20 3 EA V005052 PIN
22 2 EA V005032 O-RING
23 1 EA V010444 COVER
25 2 EA V005040 PLUG, SCREW
26 2 EA V005041 RING, SEALING
27 1 EA V010446 NUT, HEX
33 1 EA V010452 HUB
34 1 EA V010453 RING
35 1 EA V010454 GASKET
36 1 EA V010455 RING
37 1 EA V010456 BEAM
38 2 EA V010457 PLUG, SCREW
40 1 EA V010459 VALVE
41 1 EA V005039 O-RING
42 1 EA V005035 HYDRAULIC MOTOR SPARE PARTS 3-4
43 2 EA V010460 SCREW, HEX HEAD
44 1 EA V005027 BRAKE
48 1 EA V010463 BEARING, BALL
49 1 EA V010464 HUB
3-3
SHEET 2
BI012535


50 2 EA V005043 RING, SUPPORT
51 2 EA V005044 O-RING
52 1 EA V005028 BRAKE
53 1 EA V010465 SLEEVE
54 1 EA V010466 COVER
56 1 EA V010468 BUSHING
59 1 EA V010469 FLANGE
60 1 EA V010470 CLAW
61 6 EA V010471 SCREW, HEX HEAD
62 1 EA V010472 O-RING
63 1 EA V005029 O-RING
3-3
SHEET 3
BI012535
HYDRAULIC MOTOR SPARE PARTS

15
1 12
6
4 14
14
17 18
4 14
7 8
3-4
SHEET 1
BI012535
HYDRAULIC MOTOR SPARE PARTS


1 1 EA V005035 HYDRAULIC MOTOR SPARE PARTS
4 1 EA V008498 RING, CLOSING
6 1 EA V008499 O-RING
8 6 EA V008501 WASHER, LOCK
9 1 EA V008502 NUT
15 1 EA V008505 O-RING
1 EA V007269 KIT, SEAL - MOTOR - HYDRAULIC
3-4
SHEET 2
BI012535
ROLLER ASSEMBLY, TRACK

10
7
8 3
10
4 9
4
3 2
2
4
4
5
6
3-5
SHEET 1
BI012535
ROLLER ASSEMBLY, TRACK


1 V005045 ROLLER ASSEMBLY, TRACK
2 2 EA V010495 BRACKET
3 2 EA V008524 SLEEVE, CLAMPING
4 2 EA V010496 SEAL
5 2 EA V010497 O-RING
6 1 EA V010498 SHAFT
7 1 EA V010499 ROLLER BODY (COMPLETE)
8 1 EA V010500 ROLLER BODY
9 1 EA V005741 PLUG
3-5
SHEET 2
BI012535
IDLER ASSEMBLY (COMPLETE)

5 7
6 8
2
3 10
3-6
SHEET 1
BI012535
IDLER ASSEMBLY (COMPLETE)


1 V010424 IDLER ASSEMBLY (COMPLETE)
2 1 EA V010473 IDLER WITH SLIDING BLOCK (COMPLETE)
3 1 EA V010474 TENSIONER, NITROGEN
4 1 EA V005037 TENSIONER, HYDRAULIC
5 4 EA V008388 CAPSCREW, HEX HEAD
6 4 EA V008527 WASHER, SPRING
7 1 EA V008396 NIPPLE, GREASE
10 1 EA V005038 SEAL, GROOVE
1 EA V006626 ADAPTER, ADJUSTMENT - GREASE NIPPLE (NOT SHOWN); IS NOT

PART OF THIS ASSEMBLY -
MUST BE ORDERED SEPARATELY.
3-6
SHEET 2
BI012535
TRACK ASSEMBLY W/SHOES

7
6
1 10
4
3
8
2 9
3-7
SHEET 1
BI012535
TRACK ASSEMBLY W/SHOES


1 EA V005049 TRACK ASSEMBLY W/SHOES (Includes items 1 thru 10)
V005050 TRACK LINK ASSEMBLY, 55 LINKS (Includes items 1 thru 7)
1 55 EA V005019 LINK, TRACK - RIGHT HAND

2 55 EA V005020 LINK, TRACK - LEFT HAND
3 1 EA V005021 BUSHING, MASTER
4 53 EA V010501 PIN
6 4 EA V010503 COLLAR, MASTER
7 2 EA V005022 PIN, MASTER
8 55 EA V005042 SHOE, TRIPLE GROUSER
10 220 EA V005026 NUT
3-7
SHEET 2
BI012535
ROCK GUARD COMPLETE (FRONT AND REAR)

3
4
3-8
SHEET 1
BI012535
ROCK GUARD COMPLETE (FRONT AND REAR)


V014195 ROCK GUARD COMPLETE (FRONT AND REAR)
1 1 EA ------ ROCK GUARD, RH
2 1 EA ------ ROCK GUARD, LH
3 2 EA V013077 NUT
4 4 EA V013078 ROD, THREADED
5 2 EA V013076 TUBE, SPACER
3-8
SHEET 2
BI012535
ROCK GUARD COMPLETE (MIDDLE)

2
5
3-9
SHEET 1
BI012535
ROCK GUARD COMPLETE (MIDDLE)


V014196 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 2 EA V013077 NUT
4 4 EA V013078 ROD, THREADED
5 2 EA V013076 TUBE, SPACER
3-9
SHEET 2
BI012535
MAST ELEVATING CYLINDER

19 16 17
20
12
15
11
9
18 3 13 5
7
22 26
24
8 1 23
21
4 2
6 25
27
3-10
SHEET 1
BI012535
MAST ELEVATING CYLINDER


436573 MAST ELEVATING CYLINDER
1 2 EA -------- O-RING
2 3 EA -------- BACKUP
3 1 EA -------- O-RING
4 1 EA -------- SEAL
5 1 EA -------- WIPER
6 1 EA -------- O-RING
7 1 EA -------- SEAL
8 1 EA -------- WEAR RING
9 2 EA -------- WEAR RING
10 1 EA 1635215 SEAL KIT (Includes Items 1 Thru 9)
11 1 EA V014040 CAST IRON RING
12 4 EA 1496884 SETSCREW
13 1 EA -------- RETAINING RING
14 1 EA V007069 SETSCREW
15 2 EA V005013 LUBE FITTING
16 2 EA V013100 PORT PLUG
18 2 EA V004736 SPHERICAL BUSHING
19 2 EA V014390 COUNTERBALANCE VALVE
EA V000950 valve cartridge
20 1 EA V012944 FLOW CONTROL VALVE
21 1 EA 1514688 TUBE ASSEMBLY
22 1 EA 1635216 ROD ASSEMBLY
23 1 EA V004698 HEADCAP
24 1 EA -------- PISTON
25 1 EA -------- HEAD
26 1 EA -------- CUSHION SLEEVE
27 1 EA V010950 ORIFICE PLUG
3-10
SHEET 2
BI012535
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)

4
7
11
4 1 8
3
7
2
1 2
6
8 4
1 8
9 10 11 3
5
6
3-11
SHEET 1
BI012535
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)


1490329 DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)
1 1 EA 1490328 SEAL, DUST - 30 DEG - WIDE HOOD
2 2 EA 428802 SEAL, DUST - 30 DEG
4 2 EA 428804 STRAP, SEAL MOUNTING
5 1 EA 1490324 STRAP, SEAL MOUNTING - WIDE HOOD
6 1 EA 1490327 COVER, DUST - 30 DEG - WIDE DUST HOOD
7 1 EA 1490323 STRAP, SEAL MOUNTING - WIDE HOOD
8 2 EA 428819 STRAP, SEAL MOUNTING
10 44 EA 7972 NUT, LOCK (3/8-16UNC)
3-11
SHEET 2
BI012535
FUEL TANK INSTALLATION - 850 GALLON

ASSEMBLY 439452 REVISION L
25
22 10 19 21 19
9 14 33 1 14
14 19
36 15
14
35 19 19 35
3
14
14 36
40 27 34
32
7 4
15 33 1
9
6 8 14 19 9 14 19
20 38 34 20 38
3-12
SHEET 1
BI012535

31
30
19
18 37
29
34
28
26
16
11 17
23
5
33 12
30
39
19
13
3-12
SHEET 2
BI012535


439452 FUEL TANK INSTALLATION - 850 GALLON
1 1 EA 423724 TANK, FUEL - 450 W/HEATERS
3 1 EA 8295 PLUG, SQUARE HEAD
4 1 EA 96015 SENDER, FUEL - SPIRAL ACTION
5 1 EA 96016 FITTING ASSEMBLY, SIPHON - FUEL TANK
9 3 EA 320863 PLUG, PIPE (SQ HEAD, 3/4 NPT)
10 3 FT 1572476 HOSE, FUEL - (8 - 250 PSI)
11 1 EA 1486198 ADAPTER, 90 DEG
12 1 EA 305493 ADAPTER, STRAIGHT - SWIVEL
13 1 EA 16645 ADAPTER, 90 DEG - SWIVEL
14 7 EA 8296 PLUG, SQUARE HEAD - 2.000, IRON
15 1 EA 423725 TANK, FUEL W/HEATERS - 400 GAL
16 2 EA 346674 VALVE, CHECK - SWING
17 1 EA 355812 BUSHING
19 7 EA 320245 BUSHING, 3.000 x 2.000NPT
20 2 EA 32810 COCK, DRAIN 3/8
21 2 EA 319665 FITTING, HOSE - SWIVEL
25 * FT 15158 HOSE, FUEL (3/4 - 250 PSI, specify length - 8.75 FT)
28 1 EA 426353 VALVE, CHECK
31 2 EA 1488329 ADAPTER, RUN TEE
33 1 EA 419898 HOSE ASSEMBLY (JCA2681-32-147)
35 2 EA 401270 CAP, VENT - RAPID FILL
36 2 EA 6008 PLUG, SQUARE HEAD - 0.500, IRON
37 1 EA 72701 ADAPTER, SWIVEL - 45 DEG
39 1 EA 362768 ADAPTER, BRANCH TEE
40 1 EA T103711 CAP, TANK - WATER
3-12
SHEET 3
BI012535
JACK INSTALLATION
22
4 7 10
8
2 5
9 11 1 15 16
14
6 10 4
14
15 16
25 26
3-13
SHEET 1
BI012535
JACK INSTALLATION
19 19
24
24
23 23
19 19
21 18 21
17
4 7 10
4
6 10 4
5
4 7 10
4
15 16 5
3-13
SHEET 2
BI012535
JACK INSTALLATION

424846 JACK INSTALLATION
1 4 EA 421132 JACK CYLINDER ASSEMBLY, 48 INCH STROKE 3-14
2 4 EA 95194 CASING - INNER - JACK
5 4 EA 421131 CAP - CASING - OUTER
9 4 EA 56000 WASHER, FLAT (7/8, HARDENED)
11 4 EA 1653372 NUT, LOCK - GR8 (7/8-9UNC, ELASTIC COLLAR)
14 8 EA 95204 TUBE, ASSEMBLY - HYDRAULIC
21 8 EA 70049 VALVE, HYDRAULIC COUNTERBALANCE
85391 Replacement Cartridge
V012838 body
V012839 seal kit
22 4 EA 429678 PAD, JACK - 30 INCH DIAMETER
25 4 EA 425897 TAP RING - JACK PAD RETAINER
26 48 EA 42824 CAPSCREW, SOCKET HEAD - GR8 (3/4-10UNC,
2.00L)
3-13
SHEET 3
BI012535
JACK CYLINDER ASSEMBLY, 48 INCH STROKE

15 14 13
10 4
6 8
16 11 12
3
7
5
2
1
3-14
SHEET 1
BI012535
JACK CYLINDER ASSEMBLY, 48 INCH STROKE


421132 JACK CYLINDER ASSEMBLY, 48 INCH STROKE
1 1 EA ------ WIPER
2 1 EA ------ SEAL (U-CUP - DUAL LIP)
3 1 EA V012169 O-RING
4 1 EA V012170 BACK-UP RING
5 2 EA V005371 O-RING
6 1 EA V012171 SEAL
7 3 EA ------ WEAR RING
8 2 EA V014229 WEAR RING
9 1 EA V010644 SEAL KIT, CYLINDER (Includes items 1 thru 8)
11 1 EA V010649 TUBE ASSEMBLY
12 1 EA V010650 ROD
13 1 EA V004543 HEADCAP
14 1 EA V010646 HEAD
15 1 EA V010647 PISTON
16 1 EA V010648 SPACER
3-14
SHEET 2
BI012535
GRATING, LH REAR JACK DECKING

3-15
SHEET 1
BI012535
GRATING, LH REAR JACK DECKING


424669 GRATING, LH REAR JACK DECKING
1 1 EA 14838 GRATING, STEEL
3-15
SHEET 2
BI012535
TUBE, LH AND REAR DECKING

3-16
SHEET 1
BI012535
TUBE, LH AND REAR DECKING


421317 TUBE, LH AND REAR DECKING
1 1 EA 14377 TUBE, RECTANGULAR
3-16
SHEET 2
BI012535
VALVE STAND / VALVES AND ATTACHMENTS

ASSEMBLY 435482 REVISION I
15 37 17 18 16 5 29 3 13 15 38 29 23
40
18
16
9
6 11 30
1 11 12
24
4 36
35
13
15 24 22 32
16 40 15 23
7
39 21 39 20
27
39 20 39 21 28
3-17
SHEET 1
BI012535

12 2
3-17
SHEET 2
BI012535


435482 VALVE STAND / VALVES AND ATTACHMENTS
1 1 EA 411455 MANIFOLD W/ATTACHMENTS (RETURN) 3-18
2 1 EA 411456 MANIFOLD W/ATTACHMENTS (DRAIN) 3-19
3 1 EA 411487 VALVE, JACKS/MAST CONTROL WITH 3-20
ATTACHMENTS
4 1 EA 411479 VALVE ASSEMBLY W/ATTACHMENTS, DIR. 3-22
CONTROL (HOIST/PULLDOWN)
5 1 EA 411480 VALVE ASSEMBLY W/ATTACHMENTS, FEED 3-24
6 1 EA 422914 VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - 3-26
SIX STATIONS
7 1 KIT 411483 MANIFOLD W/ATTACHMENTS 3-28
8 1 KIT 435481 VALVE SELECTOR ASSEMBLY W\ATTACHMENTS 3-29
9 1 EA 422919 MANIFOLD, PILOT CONTROL W/ADAPTERS 3-31
ATTACHED
11 12 EA 5970 WASHER, LOCK (1/4-20UNC, SPRING)
14 1 EA 421754 GRATING, VALVE STAND (Not Shown)
17 1 EA 422920 MANIFOLD W/ATTACHMENTS, DRAIN (PILOT 3-33
CONTROL)
21 2 EA 39931 ADAPTER, 90 DEG -TURN TUBE
22 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-34
INJECTION W/ATTACHMENTS
23 1 EA 422403 VALVE STAND
24 1 EA 1591138 MOUNT, BULK HEAD - VALVE STAND
29 4 EA 425989 STUD (5/16-18UNC, 3.000L)
32 2 EA 319937 CAPSCREW, SOCKETHEAD - GR8 (3/8-16UNC,
3.500L)
36 1 EA 428456 VALVE STAND/VALVES HOSE PLUMBING 3-36
38 2 EA 425988 STUD (5/16-18UNC, 4.000L)
40 23 EA 41004-050 ADAPTER, STRAIGHT
41 1 EA 428405 VALVE STAND/VALVES HOSE KIT 3-37
3-17
SHEET 3
BI012535
MANIFOLD W/ATTACHMENTS (RETURN)

11
6 13 8
3
9 10
7 16
14 4
13 11 5
9 10
6
1 15
12 2
14 5 16 5
3 7 4
3-18
SHEET 1
BI012535
MANIFOLD W/ATTACHMENTS (RETURN)


411455 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD, LESS ATTACHMENTS
2 1 EA. 305759 ADAPTER, 90 DEG
3 1 EA. 38061 ADAPTER, STRAIGHT
5 2 EA. 348375 ADAPTER, TEE
6 1 EA. 37406 ADAPTER, PLUG
8 1 EA. 422898 ADAPTER, ELBOW - 90 DEG
10 1 EA. 318160 ADAPTER, 90 DEG
11 4 EA. 302449 ADAPTER, ELBOW 90 DEG
12 1 EA. 404524 O-RING, BOSS PLUG
3-18
SHEET 2
BI012535
MANIFOLD W/ATTACHMENTS (DRAIN)

10 10 10 10 10 14
6
13 6 6 13 9 6 12
5
10 10
1
8
2
3
4 6 6 9 6 3
3-19
SHEET 1
BI012535
MANIFOLD W/ATTACHMENTS (DRAIN)


411456 MANIFOLD W/ATTACHMENTS (DRAIN)
1 1 EA. 401065 MANIFOLD, LESS ATTACHMENTS
3 1 EA. 401554 O-RING
5 1 EA. 305878 ADAPTER, REDUCER
12 1 EA. 39869 ADAPTER, CAP
13 4 EA. 305883 ADAPTER, SWIVEL
3-19
SHEET 2
BI012535
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS

12
4 7
7
9
2 3
3
4
12
3-20
SHEET 1
BI012535
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS


411487 VALVE, JACKS/MAST CONTROL WITH
ATTACHMENTS
1 1 EA. 410091 VALVE ASSEMBLY, JACKS/MAST LESS 3-21
ATTACHMENTS
3-20
SHEET 2
BI012535
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

1 1 1 1
2
3
3-21
SHEET 1
BI012535
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS


410091 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1 4 EA. V004783 VALVE SECTION
2 1 EA. V004784 INLET SECTION
3 1 EA. V004785 END SECTION
4 1 EA. V004781 TIEBOLT KIT (Includes shims, o rings, tiebolts, nuts & lockwashers
5 3 EA. V004780 FACE SEAL KIT (Seal between sections including shims)
6 10 EA. V004782 O-RING, INLET/END SECTION (Req's 5 each section)
3-21
SHEET 2
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)

3 9 8 3 8
4 5
1 5
5
2 2
12 6
15
10
2
12
13 14
7
2
5
3 4 13 13
13
11 3 9 13
8 3
9
3-22
SHEET 1
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)


411479 VALVE ASSEMBLY W/ATTACHMENTS, DIR.
1 1 EA. 410665 VALVE ASSEMBLY LESS ATTACHMENTS, 3-23
DIRECTIONAL CONTROL
2 4 EA. 321024 ADAPTER, SPLIT FLANGE HALF
3 3 EA. 405559 HOSE ASSEMBLY (JCAF310-04-12)
4 2 EA. 321127 ADAPTER, SPLIT FLANGE KIT
5 4 EA 36280 ADAPTER, SPLIT FLANGE
3-22
SHEET 2
BI012535
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL

1 2 2 3
3-23
SHEET 1
BI012535
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL


410665 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1 1 EA. V004809 VALVE SECTION, INLET
2 2 EA. 4004811 VALVE SECTION, WORKING
3 1 EA. V004810 VALVE SECTION, OUTLET
1 EA. V004813 Tie Bolt Kit

V004537 Seal kit, Face (Requires 3 for complete assembly)
V011278 Seal Kit, - Solenoid / Hydraulic Section
3-23
SHEET 2
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)

2 1
8
9
6 9
12
12 12
2
6
12
7
6 12 7
6
3 3 3
12 5 11
6 2 6
2
2
2 4
3
12
3
7 7
4
3-24
SHEET 1
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)


411480 VALVE ASSEMBLY W/ATTACHMENTS, FEED
1 1 EA 410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-25
CONTROL
2 5 EA 353311 ADAPTER, SPLIT FLANGE HALF
3-24
SHEET 2
BI012535
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL

11 9 12
4 6
13
7
2 10
9
8
2
2 2 12
2
1
11
3
5
9
12
5 12
2
3-25
SHEET 1
BI012535

3-25
SHEET 2
BI012535


410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA. V004761 BODY
2 8 EA. V004762 SOCKET - HEX
3 1 EA. V004763 SOCKET - HEX
4 1 EA. 409206 VALVE - COUNTERBALANCE
1 EA. V012415 Seal Kit, Cartridge
5 1 EA. 414857 VALVE, PILOT TO OPEN - 2-WAY
6 1 EA. V004765 VALVE, PILOT OPERATED - DIRECTIONAL
7 1 EA. 440879 VALVE, PILOT TO OPEN - 2-WAY
8 1 EA. 414860 PLUG, CAVITY
9 2 EA. V004768 COIL, 24VDC
10 1 EA. V005625 ORIFICE, PIPE PLUG
11 1 EA. 422880 VALVE, PILOT TO CLOSE - 2-WAY
12 2 EA. 414855 NORMALLY CLOSED, 1 TO 2
1 EA. CART. V006680 Seal Kit, Cartridge
13 1 EA. 414854 PLUG, CAVITY
3-25
SHEET 3
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS

3
4 2
1
6 8
7 9
5
6
3-26
SHEET 1
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS


422914 VALVE ASSEMBLY W/ATTACHMENTS, CONTROL -
SIX STATIONS
1 1 EA 421241 VALVE ASSEMBLY LESS/ATTACHMENTS, 3-27
CONTROL - SIX STATIONS
2 3 EA 37406 ADAPTER, PLUG
8 2 EA 305883 ADAPTER, REDUCER
9 1 EA 305275 ADAPTER, CAP
3-26
SHEET 2
BI012535
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS

3
4
2
1
1
1
1
3-27
SHEET 1
BI012535
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS


421241 VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX
STATIONS
1 4 EA 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA SECT V001985 Seal Kit, Valve Section - Motor Spool
1 EA SOL V004731 Seal Kit, Solenoid (End Cap & O-Ring)
2 EA SECT V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
1 EA SECT 412888 CHECK VALVE (Pilot to Open) Located between 413252 and
manifold
1 EA SECT V012418 Cartridge, check valve (Pilot to Open)
4 EA SECT V012417 Capscrew, socket head - GR8 (#10-24UNC, 3.750L)
1 EA CART V001458 Seal Kit, Cartridge
2 1 EA V004726 VALVE SPOOL SECTION, CYLINDER SPOOL
1 EA SECT V001985 Seal Kit, Valve Section - Cylinder Spool
1 EA SOL V004731 Seal Kit, Solenoid (End Cap & O-ring)
2 EA SECT V002453 Coil, 24V - Cylinder Spool Valve (Req's 2 per Valve sect.)
1 EA V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Located between
V004726 and manifold)
1 EA V010603 Cartridge, Adjustable valve / Free Flow Check
4 EA SECT V012417 Capscrew, socket head - GR8 (#10-24UNC, 3.750L)
3 1 EA V004734 PLATE, BLANKING
4 EA PLATE 319878 120349 Capscrew, socket head - GR8 (#10-24UNC, 1.00L)
4 1 EA V010604 MANIFOLD
3-27
SHEET 2
BI012535
MANIFOLD W/ATTACHMENTS
7 7
2
3
4
1
7 5
1
3-28
SHEET 1
BI012535
MANIFOLD W/ATTACHMENTS

411483 MANIFOLD W/ATTACHMENTS
1 1 EA. 333017 MANIFOLD, (LESS ATTACHMENTS)
5 1 EA. 305311 NUT, CAP
3-28
SHEET 2
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR

1 2
6 5
8
4
7 2 9
3-29
SHEET 1
BI012535
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR


435481 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR
1 1 EA 435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-30
2 6 EA 353311 ADAPTER, SPLIT FLANGE KIT
3-29
SHEET 2
BI012535
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)

2
5
4 1 3
3-30
SHEET 1
BI012535

3-30
SHEET 2
BI012535


435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
1 1 EA V014333 HOUSING
2 1 EA V014334 SPOOL
3 1 EA V014335 END PLATE
4 1 EA V014336 COVER, SPRING
5 1 EA V014337 SPRING
1 EA V014338 SEAL KIT
1 EA V014339 BOLT KIT
3-30
SHEET 3
BI012535
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED

2 2
2
2 2
3-31
SHEET 1
BI012535
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED


422919 MANIFOLD, PILOT CONTROL W/ADAPTERS
ATTACHED
1 1 EA 421879 MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 3-32
2 23 EA 305516 167670 ADAPTER, STRAIGHT
3-31
SHEET 2
BI012535
MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT

V16
V22 V14
V13
V17
V12
V18
V21
V09
V10
V15 V07
V05
V03 V08
V04
V06 V20
V11
V19
3-32
SHEET 1
BI012535

V03 V07
V04 V05
V19 V08 V11
V06
V09
V20
V10
V12
V13
V14
V21 V15 V16 V17
V22
V18
3-32
SHEET 2
BI012535

ITEM QTY. PART NO. DESCRIPTION

421879 MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT
V03 V004745 CARTRIDGE, AUXILIARY PUMP (Off=LS On=HI)
V005335 COIL
V010527 Seal Kit, Cartridge
V04 V010514 CARTRIDGE, SHUTTLE
V05 V010515 CARTRIDGE, AUX PRESSURE AUX PUMP RV
V06 V010515 CARTRIDGE, JACKS/MAST RAISE RV
V07 V004745 CARTRIDGE, DRILL/TRAM INTERLOCK
V005335 COIL
V08 V004747 CARTRIDGE, DRILL/TRAM SELECT (Off=Drill On=Tram)
V005335 COIL
V09 V012512 CARTRIDGE, AUTO PULLDOWN SOLENOID
V005335 COIL
V10 V014391 CARTRIDGE, ROTARY TORQUE SWITCH
V11 V010522 CARTRIDGE, SET-UP LOCK
V005335 COIL
V12 V010516 CARTRIDGE, AUTO PULLDOWN PRESSURE REDUCING
V14 V010515 CARTRIDGE, ROTARY TORQUE SAFETY RELIEF
V15 V010517 CARTRIDGE, MAX PULLDOWN RV
V16 V010515 CARTRIDGE, PULLDOWN RV
V17 V010515 CARTRIDGE, PULLDOWN REDUCTION RV
V18 V010524 CARTRIDGE, PULLDOWN REDUCTION SOL
V005335 COIL
V20 ORIFICE, 0.8MM
V21 V010517 CARTRIDGE, ROTATION CONTROL
V22 V010518 CARTRIDGE, ROTATION CONTROL
3-32
SHEET 3
BI012535
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)

5 7 3
1
6 2
5 8 9 4
3-33
SHEET 1
BI012535
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)


422920 MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)
1 1 EA 401426 MANIFOLD LESS ATTACHMENTS
3-33
SHEET 2
BI012535
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

ASSEMBLY 411582 REVISION H
6 3 8
9 9
2
2 6 8
3
1
3-34
SHEET 1
BI012535
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

ASSEMBLY 411582 REVISION H

411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-35
INJECTION LESS ATTACHMENTS
8 1 EA 37155 ADAPTER, ELBOW
3-34
SHEET 2
BI012535
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

2 3
3-35
SHEET 1
BI012535
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. SOL. V004735 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
3-35
SHEET 2
BI012535
VALVE STAND/VALVES HOSE PLUMBING

12 10
11
11 1
1
14 2
3
15 13 13 10 8 11 16 6
3-36
SHEET 1
BI012535

3-36
SHEET 2
BI012535


428456 VALVE STAND/VALVES HOSE PLUMBING
1 2 EA 1613972 HOSE ASSEMBLY (JCAG2-12-29)
2 1 EA T105136 HOSE ASSEMBLY (JCAG2-16-30)
8 1 EA 1667623 HOSE ASSEMBLY (JCAG5K-16-16)
10 2 EA 421816 HOSE ASSEMBLY (TCAF273-20-34)
11 3 EA T105139 HOSE ASSEMBLY (JCAG5K-16-17)
12 1 EA 1667627 HOSE ASSEMBLY (JCAG5K-16-22.5)
15 1 EA 4254048 HOSE ASSEMBLY (JCC2781-06-63)
3-36
SHEET 3
BI012535
VALVE STAND/VALVES HOSE KIT

30 24 25
2 22
3 4 8 8 18 5 5 5 5 5 28 29 2
9
27
15
11
12
26
19 20 21 1 1 13 23 16 20 1 23 17
3-37
SHEET 1
BI012535

3-37
SHEET 2
BI012535


428405 VALVE STAND/VALVES HOSE KIT
2 2 EA 1667025 HOSE ASSEMBLY (JCCM2T-04-35)
15 3 EA 308391 HOSE ASSEMBLY (JCD2781-04-14)
3-37
SHEET 3
BI012535
VIEWING HATCH, DRILL DECK

9 10
12
13
15 13
14
21 22 23
21 22 23
5
12
14
15
19 20
5
14
3-38
SHEET 1
BI012535

3 1
12
10 10 2
7
12
8 9
1
7
8 9
3-38
SHEET 2
BI012535


423587 VIEWING HATCH, DRILL DECK
1 1 EA 423360 DOOR, VIEWING HATCH
2 1 EA 423353 ARM, PIVOT
3 1 EA 423354 LUG, ANCHOR - CYLINDER
4 5 EA 423347 LUG, VIEWING HATCH
5 1 EA 84885 VALVE, COUNTERBALANCE
2 EA V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
7 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 3-39
8 2 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L)
9 2 EA 42701 NUT, LOCK (1-8UNC, ELASTIC COLLAR)
12 1 EA 81187 SWITCH, LIMIT
13 2 EA 37820 125749 ADAPTER, ELBOW - 90 DEG
16 1 EA 424818 VIEWING HATCH PLUMBING 3-40
17 1 EA 403096 ADAPTER, ORIFICE - 1/8 INCH (Not Shown, is
located in valve bank "A" port)
22 2 EA 16083 WASHER, FLAT (3/8)
23 2 EA 320405 CLAMP, HOSE SUPPORT
3-38
SHEET 3
BI012535
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
3-39
SHEET 1
BI012535
HYDRAULIC CYLINDER ASSEMBLY


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCK NUT
10 1 EA. V005382 LOCK NUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN
3-39
SHEET 2
BI012535
VIEWING HATCH PLUMBING

1
3
2 1
1
3-40
SHEET 1
BI012535
VIEWING HATCH PLUMBING


424818 VIEWING HATCH PLUMBING
3-40
SHEET 2
BI012535
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENTS, QST30 TIER 2 432278 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 421084 4-2
EXHAUST BLANKETS (ENGINE) 420976 4-3
GUARD INSTALLATION, DRIVELINE 421297 4-4
AIR CLEANER INSTALLATION - ENGINE 432281 4-5
AIR CLEANER ASSEMBLY 414274 4-6
ENGINE CHARGE AIR PIPING ASSEMBLY 434618 4-7
ENGINE WATER PIPING 434613 4-8
COOLER INSTALLATION (COMPRESSOR) 432280 4-9
COOLER ASSEMBLY (ENGINE/CPSR/HYDR SYS) 431347 4-10
COOLER ASSEMBLY, COMPRESSOR OIL V011757 4-11
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013293 4-12
MOTOR, FAN 419480 4-13
VALVE ASSEMBLY, MOTOR - CHECK 422098 4-14
COOLER INSTALLATION (ENGINE) 432279 4-15
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR 431346 4-16
RADIATOR ASSEMBLY, ENGINE V011735 4-17
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL V011736 4-18
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013288 4-19
THERMOSTATIC VALVE ASSEMBLY 419943 4-20
ALTERNATOR W/BELT & SHEAVE 421321 4-21
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 429698 4-22
AIR CLEANER INSTALLATION (COMPRESSOR) 421211 4-23
COMPRESSOR/AIR RECEIVER PIPING (2400/100) 1692476 4-24
COMPRESSOR/AIR RECEIVER PIPING HOSE KIT 1692046 4-25
MAIN AIR MANIFOLD ASSEMBLY 96224 4-26
HYDRAULIC CYLINDER 439628 4-27
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-28
DRAIN MANIFOLD ASSEMBLY 1481782 4-29
AIR COMPRESSOR ASSEMBLY (2400/100) 1691939 4-30
AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100) 1691936 4-31
COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100) V015542 4-32
RECEIVER TANK ASSEMBLY V015310 4-33
TORSIONAL DRIVE COUPLING 414766 4-34
PUMP DRIVE ASSEMBLY 439620 4-35
PUMP DRIVE GEARBOX (4 PAD) 421997 4-36
LINESHAFT ASSEMBLY, INPUT (GEARBOX) V011215 4-37
PUMP, GEAR - FAN 421077 4-38
PUMP, DUST COLLECTOR/WATER INJECTION 414277 4-39
MAIN PUMP - OPEN LOOP 435452 4-40
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-41
HYDRAULIC CHARGE VALVE 438004 4-42
MUFFLER INSTALLATION - QST30 4339651 4-43
PRECLEANER FUEL FILTER INSTALLATION 426334 4-44
SECT4
SHEET 1
BI012535
ENGINE WITH ATTACHMENTS, QST30 TIER 2

20 13 1 22 23 24
20
12
33 13
4 8 9 10 11
34
37 25 25
38 35
20 13 36
8 4
4-1
SHEET 1
BI012535

2 17
7
6
3 16
5 18
14
42 41
19 43 42
15
40 43
10
4 8 9 28
25 30
11
27
26
29
4-1
SHEET 2
BI012535

4-1
SHEET 3
BI012535


432278 ENGINE WITH ATTACHMENTS, QST30 TIER 2
1 1 EA 429626 ENGINE, QST30 TIER 2 (1050 HP)
V012492 Motor, Starting
4 EA V010521 Element, Filter - Oil
2 EA V010520 Element, Filter - Fuel Water Separator
1 EA 426336 Element, Fuel Pre-Filter
2 EA 51762 Element, liquid precharge - 4 sca units (Ref engine
operation & maintenance manual)
2 16 EA 6372 WASHER, LOCK (7/8)
3 4 EA 5965 WASHER, LOCK (3/4)
0.750L)
5 4 EA 416106 SHIM, ENGINE MOUNT
6 2 EA 416105 BAR, TAPPED - ENGINE MOUNT
7 2 EA 416104 MOUNT, ENGINE
9 1 EA 421091 ADAPTER, COUPLING
10 1 EA 421084 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
11 6 EA 421467 CAPSCREW, SOCKET HEAD
12 1 EA 421090 SKID, ENGINE
13 1 EA 421330 GUARD, ALTERNATOR (TOP)
17 16 EA 88196 CAPSCREW, HEX HEAD
18 2 EA 421544 SPACER, ENGINE (REAR)
19 1 EA 421543 SPACER, ENGINE (FRONT)
20 1 EA 422681 GUARD, ALTERNATOR - BOTTOM
21 1 EA 49609 VALVE, BALL (Not Shown - Ref heater supply line)
22 1 EA 425985 BRACKET, MOUNTING - SOLENOID
23 2 EA 408674 CAPSCREW, HEX HEAD - METRIC
25 10 EA 416433 MOUNT - CENTERED BONDED
26 10 EA 416059 WASHER, TAIL - ISOLATOR MOUNT
27 10 EA 423767 WASHER, ISOLATOR MOUNT
30 10 EA 37870 WASHER, BEVELED (3/4)
32 1 EA 424543 PANEL W/ATTACHMENTS (ENGINE STARTUP) 2-7
33 1 EA 439328 OIL TEMPERATURE SENSOR
34 1 EA 428852 ADAPTER, 90 DEG - ELBOW
35 1 EA 34727 VALVE, SHUTOFF - BALL
36 1 EA 39870 ADAPTER, HEX NUT CAP
39 1 EA 4315313 GASKET, SUCTION ELBOW
40 3 EA 421444 CLAMP, ENGINE SKID HOSE - LH SIDE
41 4 EA 421447 CLAMP, ENGINE SKID HOSE- RH SIDE
42 7 EA 421448 CLAMP, ENGINE SKID BAR
43 28 EA 421527 ROD, ALL THREAD (3/8-16UNC, 6.50L)
4-1
SHEET 4
BI012535
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

3 4 8 9 3
5 6
2
4-2
SHEET 1
BI012535
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


421084 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
2 2 EA V009602 OUTER PLATE ADAPTER
3 2 EA V009608 INNER PLATE (BEARING FLANGE)
4 1 EA V009609 FLEXIBLE FLANGE ELEMENT
5 20 EA V009615 CAPSCREW, SOCKET HEAD
6 1 EA V010519 TUBE SHAFT
8 4 EA V009618 SLEEVE, CAPSCREW
9 1 EA V009619 FLEXIBLE FLANGE ELEMENT
4-2
SHEET 2
BI012535
EXHAUST BLANKETS (ENGINE)


420976 EXHAUST BLANKETS (ENGINE)
1 1 EA V010540 MANIFOLD WRAP, LEFT (SMALL HALF)
2 1 EA V010541 MANIFOLD WRAP, LEFT (LARGE HALF)
3 1 EA V010542 MANIFOLD WRAP, RIGHT (SMALL HALF)
4 1 EA V010543 MANIFOLD WRAP, RIGHT (LARGE HALF)
5 2 EA V010544 EXHAUST ELBOW WRAP, 90 DEG
6 1 EA V010545 TURBO CHARGER WRAP, RIGHT
7 1 EA V010546 TURBO CHARGER WRAP, LEFT
4-3
SHEET 1
BI012535
GUARD INSTALLATION, DRIVELINE

3 4
4-4
SHEET 1
BI012535
GUARD INSTALLATION, DRIVELINE


421297 GUARD INSTALLATION, DRIVELINE
1 1 EA 421477 GUARD, COUPLING
4-4
SHEET 2
BI012535
AIR CLEANER INSTALLATION - ENGINE

6
17 18
12 21
15 14
20
13
22
16 21 18
1 9 20 13 14
16 1
6
2 9
12 17
12
15
4
4-5
SHEET 1
BI012535
AIR CLEANER INSTALLATION - ENGINE


432281 AIR CLEANER INSTALLATION - ENGINE
1 1 EA 414274 AIR CLEANER ASSEMBLY 4-6
2 1 EA 421181 MOUNT, COMPRESSOR AIR CLEANER TUBE
4 1 EA 1668826 BRACKET, SUPPORT - RH AIR CLEANER
6 4 EA 87786 CLAMP, AIR LINE (6.38- 6.65)
9 8 EA 87788 CLAMP, AIR LINE (8.50- 8.91)
12 1 EA 4373738 TUBE ASSEMBLY, ENGINE INTAKE
13 1 EA 4373658 TUBE ASSEMBLY, ENGINE AIR CLEANER
14 1 EA 51406 ADAPTER, MOLDED RUBBER
15 2 EA 33991 HOSE, HUMP - STRAIGHT (6 INCH)
17 4 EA 87784 CLAMP, AIR LINE (5.31- 5.59)
18 4 EA 411834 CLAMP, TUBING (10.5- 10.91)
20 2 EA 49125 BAND, STRAP - AIR FILTER
22 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
4-5
SHEET 2
BI012535
AIR CLEANER ASSEMBLY

16 12 14
3
2 15
17
1
13
9
18
4
5
3
8
7
19
4-6
SHEET 1
BI012535

20
2 12
15
14
17
4 5
6
7 18
16 13
3
8
19
4-6
SHEET 2
BI012535


414274 AIR CLEANER ASSEMBLY
1 1 EA V007523 BODY WELDMENT
2 2 EA V007524 FLANGE ASSEMBLY (Includes one per assy V007536 safety
restriction adapter assembled)
3 34 EA V007525 NUT
6 1 EA V007528 BODY ASSEMBLY (Includes one V007535 capscrew)
7 3 EA 402511 O-RING
8 3 EA 65319 CLAMP ASSEMBLY
9 22 EA V007529 CAPSCREW
10 1 EA ------- MARKING (Not Shown)
11 1 EA ------- MARKING (Not Shown)
12 2 EA V007530 ELEMENT ASSEMBLY, SAFETY
13 2 EA 45786 GASKET
14 2 EA 65321 NUT ASSEMBLY (Includes one item 13 per 65321 assy)
15 2 EA V006971 PIN
16 2 EA V007531 ELEMENT ASSEMBLY, PRIMARY
V014203 filter element gasket
17 2 EA 65323 NUT, WING
18 2 EA V007532 CLIP
19 3 EA V004808 CUP ASSEMBLY
20 2 EA ------- CAP, SHIPPING
21 2 EA V007533 FILTER SERVICE INDICATOR ASSEMBLY (Not Shown)
1 EA V007534 BODY ASSEMBLY (Includes two V007524 flange assy's & two
V007536 restriction adapters assembled)
1 EA V007535 CAPSCREW
2 EA V007536 ADAPTER, RESTRICTION - SAFETY
4-6
SHEET 3
BI012535
ENGINE CHARGE AIR PIPING ASSEMBLY

3 1
1 3
7 1
2 6 13
3
9 7
1 3
4
4 5
5
1 10 11 12
3
3 1 1 3
3 1
8 10 11 12
4-7
SHEET 1
BI012535
ENGINE CHARGE AIR PIPING ASSEMBLY


434618 ENGINE CHARGE AIR PIPING ASSEMBLY
1 7 EA 416623 HOSE, CHARGE AIR
2 1 EA 426497 ADAPTER, AIR OUTLET CONNECTOR
3 28 EA 88081 CLAMP, AIR LINE (4.31- 4.59)
4 1 EA 434616 TUBE, 4"OD - BOTTOM, COMPRESSOR AFTERCOOLER
5 1 EA 434617 TUBE, 4"OD - TOP - COMPRESSOR AFTERCOOLER
6 1 EA 426496 TUBE, 4"O.D. - REAR - ENGINE AFTERCOOLER
7 1 EA 434615 TUBE, 4"OD - FRONT - ENGINE AFTERCOOLER
8 1 EA 424439 SUPPORT, AIR CHARGE PIPING MOUNT
9 1 EA 427536 SUPPORT, TUBE - AFTERCOOLER - FRONT
10 2 EA 148007 U BOLT
11 4 EA 5975 WASHER, LOCK
12 4 EA 6291 NUT, LOCK
13 1 EA 1754827 CLAMP, MUFFLER
4-7
SHEET 2
BI012535
ENGINE WATER PIPING

29 30 31
5 4 6 6 4 5
9 8
1 12 15
23
2
4 6 8 9 17
9 8
19 20 21 22
24
18 7 17 29 30 31
7 18
14 4 6
6 4
17 1
17
4 6 2
10 5 12 11
19 20 21 22
3 13
9 8
4-8
SHEET 1
BI012535
ENGINE WATER PIPING

8
9 1
6 6
4 4
4
6
2
12
15
4-8
SHEET 2
BI012535
ENGINE WATER PIPING

28 5 25 26 27 5
25 26 27 5
5 28
4-8
SHEET 3
BI012535
ENGINE WATER PIPING


434613 ENGINE WATER PIPING
1 1 EA 434601 TUBE, 3 INCH O.D. - LH UPPER RADIATOR
2 1 EA 434602 TUBE, 3 INCH O.D. - RH UPPER RADIATOR
3 1 EA 423338 TUBE, 5 INCH O.D. - LOWER INLET
4 8 EA 88080 CLAMP, TUBING (3.31 - 3.59)
5 8 EA 349431 CLAMP, HOSE (.38 ID)
6 2 FT 412562 HOSE, RADIATOR - 3 ID
8 8 EA 87784 CLAMP, (5.31 - 5.59)
9 2 FT 416328 HOSE, RADIATOR - 5 INCH I.D.
11 3 EA 320405 CLAMP, HOSE AERO -10
12 10 FT 302816 HOSE, TEXTILE - LOW PRESSURE
13 1 EA 311681 HOSE NIPPLE
14 8 EA 440600 STRAP, CINCH
15 2 EA 16890 CLAMP, HOSE (3/4 -1 3/4)
17 * FT 15131 HOSE, (30.50 FT - Specify Length)
19 1 EA 427614 BRACKET, SUPPORT - WATER PIPING
20 4 EA 359557 U-BOLT (3/8-16UNC, 4.125L)
21 4 EA 5991 NUT, HEX (3/8-16UNC)
22 4 EA 5989 WASHER, LOCK (3/8)
23 1 EA 427537 TUBE, 5 INCH O.D. - LOWER INLET - CENTER SECTION
24 1 EA 427538 TUBE, 5 INCH O.D. - LOWER INLET - UPPER SECTION
25 2 EA 32104 HOSE FITTING
27 2 EA 320155 COUPLING, PIPE HALF
28 4 EA 30210 HOSE, HEATER - RUBBER
29 2 EA 1661240 QST30 UPPER RADIATOR TUBE CONNECTION
4-8
SHEET 4
BI012535
COOLER INSTALLATION (COMPRESSOR),

20 20
19 19 1 1
2
17 17
15 12
2
16
16
3 13
7
14 5
8
4-9
SHEET 1
BI012535
COOLER INSTALLATION (COMPRESSOR),


432280 COOLER INSTALLATION (COMPRESSOR),
1 1 EA 431347 COOLER ASSEMBLY (ENGINE/CPSR/HYDR SYS) 4-10
2 1 EA 419476 FAN, 10 BLADE - 48 INCH DIAMETER
3 1 EA 419480 MOTOR, FAN 4-20
4 1 EA 422098 VALVE ASSEMBLY, MOTOR - CHECK 4-14
5 1 EA 422872 PLATE, BULKHEAD - COMPRESSOR - COOLER
17 2 EA 16600 O-RING
4-9
SHEET 2
BI012535
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR

1 8 9 10
3
8 9 10 11
8 9 10 11
14 13 12
8 9 10
4
8 9
4-10
SHEET 1
BI012535

4-10
SHEET 2
BI012535


431347 COOLER INSTALLATION, COMPRESSOR
OIL/CHARGE AIR
1 1 EA V011757 COOLER ASSEMBLY, COMPRESSOR OIL 4-11
2 1 EA V011759 SHROUD, FAN
3 1 EA V010361 GUARD, FAN - STANDARD
4 1 EA V010363 MOUNT, MOTOR
5 1 EA V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-12
6 1 EA V007062 GUARD, CORE
7 2 EA V011760 CLIP, ANGLE
10 42 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
12 8 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250)
14 8 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with
assy)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy)
(For removing round tubes)
4-10
SHEET 3
BI012535
COOLER ASSEMBLY, COMPRESSOR OIL

ASSEMBLY V011757 REVISION B
1
2
9
12 10 11
13
5
8 7
5 4 5
4
8
6
4-11
SHEET 1
BI012535
COOLER ASSEMBLY, COMPRESSOR OIL

ASSEMBLY V011757 REVISION B

V011757 COOLER ASSEMBLY, COMPRESSOR OIL
1 1 EA V011761 FRAME, COOLER ASSEMBLY, COMPRESSOR OIL
2 12 EA V000765 NUT, HEX
3 2 EA V011762 ROD, X-BRACE
4 8 EA V011763 FELT, AIR BAFFLE - BOTTOM
5 1728 EA 401124 WASHER, COPPER
6 576 EA V011764 TUBE
7 576 EA V009928 RETAINER, TUBE
8 1152 EA 86441 SEAL, RUBBER
9 2 EA V000761 CLAMP, X-BRACE
10 8 EA V000766 FLAT WASHER
12 4 EA V000764 NUT, HEX
13 1 EA V013152 PLUG, SQUARE HEAD
4-11
SHEET 2
BI012535
CHARGE AIR (AFTERCOOLER) ASSEMBLY

5 6
4
7 8
9 10 11
4-12
SHEET 1
BI012535


V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013294 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 88 EA V011745 SEAL, CAC
3 44 EA V011766 TUBE, ALUMINUM - SPECIAL
4 2 EA V013295 BAR, SUPPORT
9 8 EA V011751 SCREW, SOCKET HEAD - STAINLESS STEEL
10 8 EA V011750 FLAT WASHER, STAINLESS STEEL
11 8 EA V011749 SEAL, O-RING - VITON
4-12
SHEET 2
BI012535
MOTOR, FAN
3 28
4
1
27
18 2
17
21
20
19
15
16
14
23
22
24
25
5 26
12 13
13 12
7
8 10
9
11
4-13
SHEET 1
BI012535
MOTOR, FAN

419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
12 1 EA V007420 PLUG, BLEEDER
13 1 EA V007421 WASHER, SEAL
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)
4-13
SHEET 2
BI012535
VALVE ASSEMBLY, MOTOR - CHECK

2 1
3
1
4-14
SHEET 1
BI012535
VALVE ASSEMBLY, MOTOR - CHECK


422098 VALVE ASSEMBLY, MOTOR - CHECK
1 1 EA V011224 BODY
2 1 EA V011225 VALVE, CHECK
1 EA V007096 Seal Kit, Cartridge
3 2 EA V011226 O-RING
4-14
SHEET 2
BI012535
COOLER INSTALLATION (ENGINE)

1
32 20 19 17 34 33 20 19 17 6
16 17 18
16 17 18
21 32
22 36 18 19
30
3
31 32
8 13 27 21 26
31
35
14
32
4-15
SHEET 1
BI012535

1
2
15 12
4
9 19 5
11 11
39 3
39
40
10
7
8
4-15
SHEET 2
BI012535


432279 COOLER INSTALLATION (ENGINE)
1 1 EA 431346 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR 4-16
CLR
2 1 EA 419476 FAN, 10 BLADE - 48 INCH DIAMETER
3 1 EA 419480 MOTOR, FAN 4-20
4 1 EA 422098 VALVE ASSEMBLY, MOTOR - CHECK 4-14
6 1 EA 56324 ADAPTER, SPLIT FLANGE - 90 DEG
9 4 EA 42627 WASHER, FLAT (1/2)
10 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
16 2 EA 332710 1412316 ADAPTER, SPLIT FLANGE KIT
17 2 EA 16600 O-RING
22 1 EA 421572 BRACKET, MANIFOLD
23 1 EA 346483 153613 BUSHING, PIPE
25 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-21
28 1 EA 306317 DUPF870 ADAPTER, STRAIGHT
30 3 EA 343492 1421375 ADAPTER, PLUG - STRAIGHT
36 1 EA 340694 1419605 MANIFOLD, HYDRAULIC
40 1 EA 1658822 MOUNT, MOTOR
4-15
SHEET 3
BI012535
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR

11 13 4
5 6 7 8
13 11
4-16
SHEET 1
BI012535

9 11 12 13
16
13 12 11 9
8 6
12 11 10 14
15
3
4-16
SHEET 2
BI012535


431346 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR
CLR
1 1 EA V011735 RADIATOR ASSEMBLY, ENGINE 4-17
2 1 EA V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL 4-18
3 1 EA V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-19
4 1 EA V011741 SHROUD, FAN
5 6 EA V002473 WASHER, FLAT
7 6 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
11 53 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
14 1 EA V007044 GUARD, CORE
15 1 EA 1691011 MOUNT, MOTOR
16 1 EA 1691012 GUARD, FAN - STANDARD
17 1 EA 1691013 MOUNT, MOTOR - BOLT-ON
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

423177)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
423177)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
423177)
(For removing round tubes)
4-16
SHEET 3
BI012535
RADIATOR ASSEMBLY, ENGINE

2 13
12
5 1
3
14 8
7 11 10 16
9
6 15
4-17
SHEET 1
BI012535
RADIATOR ASSEMBLY, ENGINE


V011735 RADIATOR ASSEMBLY, ENGINE
1 1 EA V011738 FRAME, RADIATOR
2 1 EA 401113 SIGHT GLASS
3 3 EA ---------- PLUG, SQUARE HEAD
5 1 EA V007049 CAP, PRESSURE
6 234 EA V011739 SEAL, RUBBER - LOCKING GROOVE
7 234 EA V011740 SEAL, RUBBER
8 234 EA V007052 TUBES, L-FIN - ITS
10 8 EA 56006 FLAT WASHER
12 1 EA V007050 HOSE, OVERFLOW
13 3 EA 86432 CLIP, HOSE
14 1 EA V007055 FELT, AIR BAFFLE - TOP
15 1 EA V007056 FELT, AIR BAFFLE - BOTTOM
16 8 EA V007057 NUT, FLANGE LOCK - ZINC
4-17
SHEET 2
BI012535
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL

2
3
4
3
19 9
1 18
12
5 10 9
7 13 6
14 8
17
11 16 10
15
4-18
SHEET 1
BI012535
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL


V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL
1 1 EA V011743 FRAME, OIL COOLER
2 184 EA V007051 SEAL, CSC
3 276 EA 86445 WASHER, CUPPED
4 92 EA 86444 RETAINER, TUBE
5 90 EA V007053 TUBE, ALUMINUM
6 2 EA V007054 TUBE, ALUMINUM
7 1 EA V007045 BAR, TUBE STABILIZER
8 1 EA V007046 BAR, TUBE STABILIZER
11 4 EA V000764 NUT, HEX
12 8 EA 86446 STABILIZER, TUBE
13 4 EA 86447 STABILIZER, TUBE - CENTER
14 2 EA V007047 ROD, X-BRACE
15 2 EA V000761 CLAMP, X-BRACE
17 12 EA V000765 NUT, HEX
19 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
4-18
SHEET 2
BI012535

10 12 11
6 7 8
3
2 4
4-19
SHEET 1
BI012535


V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013289 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 86 EA V011745 SEAL, CAC
3 43 EA V011746 TUBE, ALUMINUM - SPECIAL
6 8 EA V011749 O-RING SEAL, VITON
7 8 EA V011750 FLAT WASHER, STAINLESS STEEL
8 8 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
9 1 EA V013291 TUBE RETAINER
4-19
SHEET 2
BI012535
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-20
SHEET 1
BI012535
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA ------- NAMEPLATE
4-20
SHEET 2
BI012535
ALTERNATOR W/BELT & SHEAVE


421321 ALTERNATOR W/BELT & SHEAVE
1 1 EA 421312 ALTERNATOR, 175 AMP
2 1 EA 421320 SHEAVE, ALTERNATOR - "K"
3 1 EA 421319 BELT, V - "K" SECTION - 9 RIB
4-21
SHEET 1
BI012535
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29

4-22
SHEET 1
BI012535
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29


429698 AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29
1 3 EA 429699 CUP, DUST - QUICK RELEASE - AIR CLEANER
2 1 EA 429700 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 SHIELD, RAIN - RH SIDE
5 3 EA 43622 VALVE, VACUATOR
4-22
SHEET 2
BI012535
AIR CLEANER INSTALLATION (COMPRESSOR)

10 1
9 7 8
16 2
13
12 14
15
6 4
13 5 21
6
5
11 14 5
15
21
4-23
SHEET 1
BI012535

3 10
1
9
15 14 13
12
20
18 18
19
17
17
4-23
SHEET 2
BI012535


421211 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 414274 AIR CLEANER ASSEMBLY 4-6
2 1 EA 1668825 BRACKET, SUPPORT - LH AIR CLEANER
3 1 EA 431482 TUBE, ENGINE AIR CLEANER
4 1 EA 431483 TUBE, ALUMINUM (57 3/4 INCH)
5 8 EA 411834 CLAMP (10.5- 10.91)
6 2 EA 51406-050 ADAPTER, MOLDED RUBBER
8 8 EA 87788 CLAMP, AIR LINE (8.50- 8.91)
11 1 EA 421182 MOUNT, COMP - AIR CLEANER TUBE
12 1 EA 421181 MOUNT, COMP - AIR CLEANER TUBE
13 2 EA 49125 BAND, STRAP - AIR FILTER
15 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
16 1 EA 421207 INLET FLANGE
21 2 EA 426180 STRIP, RUBBER
4-23
SHEET 3
BI012535
COMPRESSOR/AIR RECEIVER PIPING (2400/100)

19 78 28 29 30
38
6 7
3 4 5
1 11 12
2 9 10
20 17
19
18
27
41 42
40 08 19 33 13 14
30 28
9 10 39
32 31 30 29 28 29
2 9 10
31
11 12
1
21
4 5 6 7
9 10 39
38
4-24
SHEET 1
BI012535

34 36 26
37 25
24
32 37
21
4-24
SHEET 2
BI012535

68 70 69 54
67 68 70 53 76
53 76
66
45
63 64 57
59 60 61 62 63 55
63 56 55
58
45
52 54 56
55 73 74 44
53
52 75 46 47 48
45
51 43
58
77
27
27
4-24
SHEET 3
BI012535

78 19
17 20 19 18
4-24
SHEET 4
BI012535

4-24
SHEET 5
BI012535


1692476 COMPRESSOR/AIR RECEIVER PIPING (2400/100)
1 1 EA 421213 HOSE, STAINLESS - 90 DEG, FLANGED ENDS
2 1 EA 421223 ADAPTER, FLANGE - TANK
3 1 EA 421219 ADAPTER, FLANGE - COMPRESSOR
8 1 EA 425182 BRACKET, RECEIVER PIPING
9 12 EA 42606 NUT, LOCK (3/4-10, ELASTIC COLLAR)
13 1 EA 421540 FLANGE, MINIMUM PRESSURE VALVE
14 1 EA 319072 108510 O-RING
15 1 EA 421539 FLANGE, REDUCER
16 1 EA 1692046 COMPRESSOR/AIR RECEIVER PIPING HOSE KIT 4-25
17 1 EA 96224 MAIN AIR MANIFOLD ASSEMBLY 4-26
18 1 EA 1646413 HOSE ASSEMBLY (JCAM500-40-264)
20 1 EA 35861 COUPLING, PIPE (2 1/2 NPT)
21 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-28
24 1 EA 86896 MOUNT, VALVE - THERMAL BYPASS
29 1 EA 421539 FLANGE, REDUCER
30 8 EA 36317-050 ADAPTER, 90 DEG
31 1 EA 16379 O-RING
32 1 EA 34727 VALVE, SHUTOFF (3/4 NPT)
33 1 EA 319784 ELBOW, PIPE STREET - 90 DEG
36 1 EA 39870 ADAPTER, HEX CAP NUT
38 1 EA 1481782 DRAIN MANIFOLD ASSEMBLY 4-29
39 2 EA 433647 SPACER, MOUNTING - AIR TANK
40 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
41 2 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
42 1 EA 346134 U-BOLT (1/4-20UNC, 2.000L)
43 1 EA 425174 BRACKET, MANIFOLD
44 1 EA 305874 MANIFOLD, DRAIN
46 4 EA 306240 ADAPTER, PLUG (6MPT)
4-24
SHEET 6
BI012535


54 2 EA 47035 ADAPTER, STRAIGHT REDUCER
55 3 EA 56439 ADAPTER, HEX NUT CAP
60 1 EA 320452 ADAPTER, CROSS
70 1 EA 8370 TEE, PIPE
73 1 EA 33327 ADAPTER, CROSS
77 1 EA 46105 CLAMP, TUBING
4-24
SHEET 7
BI012535
COMPRESSOR / AIR RECEIVER PIPING HOSE KIT

16 16
16
20
14
21
7
17 18
11
15
13
9
15
19
10
22
2 12
6
4 5
3
4-25
SHEET 1
BI012535
COMPRESSOR / AIR RECEIVER PIPING HOSE KIT


1692046 COMPRESSOR / AIR RECEIVER PIPING HOSE KIT
1 1 EA 425392-001 HOSE ASSEMBLY (JCAACP-32-40)
4-25
SHEET 2
BI012535
MAIN AIR MANIFOLD ASSEMBLY

10
9 4 9
3 5
7 2 2 1
6 6
8 8
9
9
7 4
5
2
8
1
6 3 6
11 12
1
11 12
10
4-26
SHEET 1
BI012535
MAIN AIR MANIFOLD ASSEMBLY


96224 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA. 95878 MANIFOLD, MAIN AIR VALVE
2 2 EA. 31804 FITTING, HYD 90 DEG
3 1 EA. 95178 VALVE, BALL
4 1 EA. 439628 HYDRAULIC CYLINDER 4-27
EA 1525003 seal kit
5 1 EA. 96225 HANDLE, MAIN AIR MANIFOLD
6 2 EA. 36451 FITTING, BUSHING
10 1 EA. 402148 MOUNT - MAIN AIR MANIFOLD
11 2 EA. 6291 NUT, HEX (1/2-13UNC, ELASTIC STOP)
4-26
SHEET 2
BI012535
HYDRAULIC CYLINDER
4-27
SHEET 1
BI012535
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
4-27
SHEET 2
BI012535
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4
5
4-28
SHEET 1
BI012535
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. 16577 O-RING
3 2 EA. ---------- LOCKING SCREW
4 1 EA. V008632 CANNISTER ASSEMBLY
5 1 EA. 401857 FILTER ELEMENT
6 4 EA. V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-28
SHEET 2
BI012535
DRAIN MANIFOLD ASSEMBLY

3 5 6 7
1 3 4 5 6 7 8
10
4-29
SHEET 1
BI012535
DRAIN MANIFOLD ASSEMBLY


1481782 DRAIN MANIFOLD ASSEMBLY
1 1 EA 401426 MANIFOLD, HYDRAULIC DRAIN
3 2 EA 36669-050 ADAPTER, 90 DEG
5 3 EA 30069-050 ADAPTER, STRAIGHT PLUG
6 4 EA 39464 ADAPTER, STRAIGHT PLUG
8 1 EA 37407 ADAPTER, STRAIGHT PLUG
4-29
SHEET 2
BI012535
AIR COMPRESSOR ASSEMBLY (2400/100)

16
4 15
17 12 19
10 11 19
5 8 9
6 7 18
17 4
4-30
SHEET 1
BI012535

17
8
5 2
13 14
13 14
6
9
7 3
3
18 2
4-30
SHEET 2
BI012535


1691939 AIR COMPRESSOR ASSEMBLY (2400/100)
1 1 EA 1691936 AIR COMPRESSOR PACKAGE SERVICE ITEMS 4-31
(2400/100)
2 1 EA 414766 TORSIONAL DRIVE COUPLING 4-34
3 1 EA 421190 BUSHING, TAPER-LOCK
4 1 EA 421214 ADAPTER, ENGINE TO COMPRESSOR
5 1 EA 421226 BRACKET, MOUNTING
10 9 EA 408674 CAPSCREW, HEX HEAD - METRIC (M12 X 80MM)
2.250L)
15 7 EA 421528 STUD
16 7 EA 421560 NUT
17 1 EA 421536 SPACER, ENGINE FLYWHEEL
18 2 EA 430439 SHIM, COMPRESSOR MOUNT
19 2 EA 1696138 COVER, FLYWHEEL - COMPRESSOR
4-30
SHEET 3
BI012535
AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100)

13
15
16
4-31
SHEET 1
BI012535
AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100)


1691936 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(2400/100)
1 1 EA V015542 COMPRESSOR AIR END ATTACHMENTS 4-32
W/BUTTERFLY (2400/100)
2 1 EA V015310 RECEIVER TANK ASSEMBLY 4-33
3 1 EA V013369 GAUGE, OIL TEMP (2")
4 1 EA 87863 GAUGE, PRESSURE
5 1 EA ------ INSTRUMENT PANEL
6 1 EA 83326 VALVE, BALL
7 1 EA 65627 SWITCH ALARM STAT (234-240 DEG)
8 1 EA V014900 BUSHING, REDUCING (1/2 x 38)
9 1 EA 1577398 TUBE, OIL STOP VALVE
10 6 EA 1577399 FLANGE KIT, SPLIT - 2" VITON
12 1 EA 82218 VALVE ASSEMBLY, THERMAL/BYPASS (not shown)
1 EA 22299 repair kit
13 1 EA 49609 VALVE, HIGH/LOW PRESSURE SELECT
1 EA 22483 repair kit
14 1 EA V015342 DISCHARGE VALVE ASSEMBLY (not shown)
15 1 EA 441751 VALVE, REGULATOR HP - SELF RELIEVING
16 1 EA V014893 VALVE, PRESSURE REGULATOR (3-200PSI)
4-31
SHEET 2
BI012535
COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100)

13 33 20 2 4 22
5 18 30
23
29
33 31
27 18 25
26
3 10 8 17 7
20
9
12 11
29
28 6
25 9
19 16
19
24
1 29
21 15
32 14 33
4-32
SHEET 1
BI012535
COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100)


V015542 COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100)
1 1 EA V010634 FLANGE, DISCHARGE VALVE ADAPTER
2 1 EA V013700 ROD, CONTROL - BALL END - FEMALE
3 1 EA V013699 ROD, CONTROL - BALL END - MALE
4 1 EA V013701 LEVER, INLET CONTROL
5 1 EA V013702 CYLINDER, INLET
6 1 EA V013703 SUPPORT, CYLINDER MOUNTING
7 1 EA ------- ADAPTER, INLET - 10" WITH 1" PORT
8 1 EA V011804 ORIFICE, CONTROL - .047
9 2 EA 68859 GASKET
10 1 EA 63200 SILENCER, AIR
11 1 EA V015165 VALVE, INLET (10" W/GREASE FITTINGS)
12 1 EA 61750 BRACKET, CLEVIS AND PIN
13 1 EA V009088 BUSHING, REDUCING (1/4X1/8)
14 1 EA V015346 BUSHING, REDUCING (1/2x1/4)
15 1 EA ------- PLUG, PIPE - 1/2"
16 1 EA ------- PLUG, PIPE - 1"
17 1 EA ------- NUT, JAM - RH (3/8-24)
18 2 EA ------- NUT, JAM - RH (1/2-204)
19 6 EA ------- NUT, HEX - (5/16-18, PLATED)
20 2 EA ------- NUT, HEX - LOCKING (12/13)
21 1 EA V010594 O-RING (VITON)
22 12 EA ------- CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 3.50L)
23 1 EA V010595 CAPSCREW, FERRY HEAD - (1/4-20, 1.00L)
24 4 EA ------- CAPSCREW, FERRY HEAD - GR5 (1/2-13, 2.00L)
25 2 EA ------- CAPSCREW, HEX HEAD - GR5 (1/2-24, 2.00L)
26 1 EA ------- CAPSCREW, HEX HEAD - GR5 (3/8-24, 1 1/20L)
27 4 EA ------- SCREW, HEX SER WASHER (5/6-18, 0.750L)
28 2 EA ------- SCREW, HEX SER WASHER (5/6-18, 1.50L)
29 7 EA ------- WASHER, SPRING LOCK (1/2")
30 12 EA ------- WASHER, SPRING LOCK (7/8", PLATED)
31 2 EA ------- WASHER
32 1 EA V004191 CONN, 37 FL/MPT (1/4x1/4")
33 3 EA V004195 ELBOW, 37 FL - 90M (1/4x1/4")
4-32
SHEET 2
BI012535
RECEIVER TANK ASSEMBLY

41
46 37 65 35
5 12
43
56 49 51
16 44 58
20
43 4
34 41 19
49 59
43
45
1 15
53
57
54
6
18
7
11 17 47
70
9
10 8
52
64
68
55
59
14
31
61
25
29
48
66
39
67
43
13
23
2
23 3
71 21
4-33
SHEET 1
BI012535

42 42 36
30 35 69 69
36 65
28
69
69
50
62
38
42 63
28
69
69
36 32
40 24
69
22
40
27 59
36
24
60
33
4-33
SHEET 2
BI012535


V015310 RECEIVER TANK ASSEMBLY
1 2 EA V010561 CONNECTOR, FLEX
2 2 EA V010562 PLUG, SIGHT GLASS
3 1 EA V010563 KIT, FLANGE/SPLIT
4 1 EA V010564 CONNECTOR, TUBE
5 1 EA V010565 FLANGE, SPLIT
6 2 EA V010566 FILTER ASSEMBLY
7 1 EA V010567 ORIFICE, 1/8"NPT x 1/32"
8 1 EA V010568 ORIFICE, 1/8"NPT x 3/32"
9 2 EA V010569 GLASS, SIGHT/ORIFICE BLOCK
10 1 EA V010570 ELEMENT KIT, SEPARATOR - PRIMARY
11 1 EA V010571 ELEMENT KIT, SEPARATOR - SECONDARY
12 1 EA V010572 BOOM, SUMP HEAD LIFTING
13 1 EA V010573 TANK, OIL SEPARATOR
14 1 EA V010574 VALVE, RELIEF - 160 LB
15 1 EA V010576 SUPPORT, OIL RETURN SIGHTGLASS
16 1 EA V010577 VALVE, MINIMUM PRESSURE
1 EA V010596 Repair Kit, Minimum Pressure Valve
17 1 EA V010578 TUBE, OIL RETURN - PRIMARY STR
18 1 EA V010579 TUBE, OIL RETURN - SECONDARY STR
19 1 EA V010580 TUBE, RETURN - PRIMARY 90 DEG
20 1 EA V010581 TUBE, RETURN - SECONDARY 90 DEG
21 1 EA V010582 ADAPTER, 2 1/2" TO 2"
22 1 EA V014891 NEEDLE VALVE
23 2 EA 44753 PLUG
1 EA PLUG 45639 O-Ring, Plug
24 2 EA 56692 SILENCER, AIR 1/2
25 1 EA 45648 INDICATOR, DELTA
27 1 EA 49615 Valve, Blowdown (NO)
28 2 EA 49613 Valve, Running Blowdown (NC)
29 1 EA 441749 GASKET
30 1 EA ------ HOSE, MED PRESSURE 0.25 X 015"
31 1 EA V010584 HOSE, MED PRESSURE 0.25 X 044"
32 1 EA ------ HOSE, MED PRESSURE 0.50 X 015"
33 1 EA V003187 ORIFICE, .187 .50M X .50M
34 1 EA ------ UNION, PIPE-BRS SEAT 1 INCH 150 LB
35 2 EA ------ CROSS, PIPE 1 INCH 300 LB
36 4 EA V015340 ELBOW, PIPE - 90 DEG - 1/2 INCH 300 LB
37 1 EA ------ ELBOW, PIPE - 90 DEG - 1 INCH 300 LB
38 1 EA V015345 TEE, PIPE - 1/2 INCH - 300 LB
39 1 EA V009088 BUSHING, REDUCER - 1/4 x 1/8 INCH STL
40 2 EA V014885 BUSHING, REDUCER - 3/4 x 1/2 INCH STL
41 2 EA ------ BUSHING, REDUCER - 1 x 1/4 INCH STL
42 3 EA ------ BUSHING, REDUCER - 1 x 1/2 INCH STL
43 4 EA V009087 PLUG, PIPE - 1/4 INCH - 3000 LB STL
44 1 EA ------ PLUG, PIPE - 1/2 INCH - 3000 LB STL
45 1 EA V004183 PLUG, PIPE - 3/4 INCH - 3000 LB STL
46 2 EA ------ ELBOW, TUBE UNION - 1/4 INCH
47 1 EA ------ CONNECTOR, TUBE - STR THD - 1/4 x 7/16 INCH
48 1 EA V015347 NIPPLE, PIPE XS 1/8 x 1 1/2 INCH
4-33
SHEET 3
BI012535


49 2 EA ------ NIPPLE, PIPE XS 1 x CLOSE
50 1 EA ------ NIPPLE, PIPE XS 1 x 2 1/2 INCH
51 1 EA ------ NIPPLE, PIPE XS 1 x 5 INCH
52 1 EA ------ NUT, HEX UNFINISHED 3/4 - 10
53 4 EA ------ NUT, HEX PLTD 5/8-11
54 1 EA V010585 O-RING, VITON 5 3/8 X 1/8"
55 1 EA ------ CAPSCREW, HEX 3/4-10 X 2 1/2
56 2 EA ------ CAPSCREW, HEX 1/2-13 x 2 3/4
57 4 EA ------ WASHER, SPIROLOCK REG PLTD 5/8 INCH
58 4 EA ------ STUD, THREADED 5/8-11 x 3
59 3 EA V004191 CONNECTOR, 37FL/MPT 1/4 x 1/4 INCH PLTD
60 1 V015351 CONNECTOR, 37FL/MPT 1/2 x 1/2 INCH PLTD
61 1 EA V004193 ELBOW, 37FL 90M 1/4 x 1/8 INCH
64 1 EA ------ ELBOW, PIPE 90M/F 1/4 x 1/4 INCH
65 2 EA V015342 TEE, 37FL M RN 1/4 x 1/4 INCH
66 1 EA ------ ELBOW, PIPE 90 DEG 2 INCH 150 LB PLT
67 1 EA ------ NIPPLE, PIPE XS 2 INCH x CLOSE PLT
68 1 EA ------ COUPLING, PIPE 1/4 INCH 300 LB PLT
69 8 EA ------ NIPPLE, PIPE HX 1/2 INCH x 1/2 INCH PLTD
70 1 EA ------ TEE, MALE PIPE 1/4 INCH BRASS
71 1 EA ------ CONNECTOR, 90 DEG STRXJIC 1 1/16 x 1 1/16
4-33
SHEET 4
BI012535
TORSIONAL DRIVE COUPLING

4-34
SHEET 1
BI012535
TORSIONAL DRIVE COUPLING


414766 TORSIONAL DRIVE COUPLING
2 1 EA V010352 ELEMENT, RUBBER
4-34
SHEET 2
BI012535
PUMP DRIVE ASSEMBLY

ASSEMBLY 439620 REVISION J
19 3 11 5 42 29 36 42
5 66 36
10 40 26
20
33 20
66 36 29 4
32 29 36
11 40 26
23 10
31 5 5 3 9
9 10
20 9 10
20 1 25
39 41
25 39 41
1
8 7
35 28
10 50
7 21 21 43
29 43
24
8 24 20 7 8
36
21 27
46 6 20
6 30 37 56
2
35 28
38
34 15 30 37
56
21 7 8
57 22 26
15 34 58
2 22
44
7 8 65 26
12 13 17 18 16
45 14
44 27 30
20
37 40 26
2 61
22 48
22 26 30 37 26
47 44 59
22 30 37
22 26 60
49 16
26 14
14
4-35
SHEET 1
BI012535
PUMP DRIVE ASSEMBLY

50 51 52 53
1
22 37
4
26 30
16 29
49
22 25 9 67
7
22 26 26 21 10
8
45
47
30 37 26
22 26 22
30 37
16
14
49 54 55
38 49
63 45 45
22 26
44 22 26
44
22
47 47
26
64 54
49
62
49
4-35
SHEET 2
BI012535
PUMP DRIVE ASSEMBLY


439620 PUMP DRIVE ASSEMBLY
1 1 EA 421997 PUMP DRIVE GEARBOX (4 PAD) 4-36
2 2 EA 1493882 VARIABLE DISPLACEMENT PUMP
3 1 EA 421077 PUMP, GEAR - FAN 4-38
4 1 EA 414277 PUMP, DUST COLLECTOR/WATER INJECTION 4-39
5 2 EA 416962 VALVE, RELIEF
V004942 cartridge seal kit
6 1 EA 435452 MAIN PUMP - OPEN LOOP 4-40
2.000L)
11 1 EA 422458 ADAPTER, HEX SOCKET
12 1 EA 437877 ADAPTER, PUMP - 3"
13 1 EA 437878 ADAPTER, PUMP - 3 1/2" TO 3"
15 1 EA 421343 FLANGE, SPLIT
16 2 EA 439639 ADAPTER, MODIFIED - 90 DEG
17 2 EA 16584 O-RING
18 4 EA 437892 CAPSCREW, SOCKET HEAD
19 1 KIT 419972 KIT, FLANGE
21 3 EA 56488 GASKET, PUMP - ROTARY/PROPEL
23 2 EA 16379 O-RING
25 2 EA 58426 GASKET, B - FLANGE - PUMP
26 12 EA 56439 ADAPTER, NUT HEX CAP
28 4 EA 6002 WASHER, LOCK (5/16)
31 2 EA 420487 ADAPTER, 90 DEG.
32 4 EA 33477 FLANGE, SPLIT
34 1 EA 421339 ADAPTER, MAIN PUMP TO HYD. MANIFOLD
36 12 EA 510093 CAPSCREW - GR8 (1/2-13UNC, 5.500L)
38 2 EA 435483 ADAPTER, SPLINE - GEAR BOX
42 1 EA 38061 ADAPTER, PLUG - STRAIGHT
43 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-41
44 2 EA 438004 HYDRAULIC CHARGE VALVE 4-42
4-35
SHEET 3
BI012535
PUMP DRIVE ASSEMBLY


50 1 EA 4331509 FILTER, AIR
51 1 EA 6751 ELBOW, PIPE
53 1 EA 8305 COUPLING, PIPE
V004939 cartridge
62 1 EA 438977 VALVE, RELIEF - PILOT OPERATED
66 2 EA 321127 SPLIT FLANGE KIT - 20 CD 61
67 1 EA 321024 SPLIT FLANGE KIT - 16 CD 61
4-35
SHEET 4
BI012535
PUMP DRIVE GEARBOX (4 PAD)

16 12
17 11
15
10
28
14 15
7 8
31 29 13
14 2 9
30
20 4
19 18 21
26 22 24
1 6 3
23 27 27 5
7 8 9
2
25 27 25 27
4-36
SHEET 1
BI012535
PUMP DRIVE GEARBOX (4 PAD)


421997 PUMP DRIVE GEARBOX (4 PAD)
1 1 EA V009581 HOUSING ASSEMBLY (4 PAD)
2 1 EA V009582 GASKET, HOUSING
3 1 EA V009583 TROUGH, OIL
4 2 EA 20998 CAPSCREW
5 3 EA V009584 GEAR, 30T
6 6 EA 21443 BEARING
8 24 EA V004359 NUT, HEX
10 1 EA V009586 ELBOW, 90 DEG
11 1 EA V009587 BUSHING, REDUCING
12 1 EA V009588 BREATHER, 0 PSI
13 1 EA V000415 PLUG, MAGNETIC
14 3 EA 99435 PLUG, PIPE
15 2 EA V000416 PLUG, PIPE
16 1 EA ------ PLATE, IDENTIFICATION
17 2 EA ------ SCREW, DRIVE
18 1 EA V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX) 4-37
19 1 EA V009590 ADAPTER, SAE C
20 1 EA V009591 RING, ADAPTER
21 1 EA V009592 ADAPTER, PUMP - SAE B
22 1 EA V009593 O-RING
23 1 EA V009594 DRIVE SHAFT C, 19T-8/16P M
24 1 EA V009595 SLEEVE, ADAPTER
25 2 EA V009596 DRIVE SHAFT D/E, 19T-8/16P EXT
26 1 EA V009597 O-RING
27 4 EA V009598 O-RING
28 2 EA V009599 PIN, DOWEL
29 1 EA V009600 COVER PLATE
30 1 EA 20480 O-RING
32 1 EA V015127 DIPSTICK TUBE (not shown)
33 1 EA V015128 DIPSTICK (not shown)
4-36
SHEET 2
BI012535
LINESHAFT ASSEMBLY, INPUT (GEARBOX)

5 2 7 4
8 3
4-37
SHEET 1
BI012535
LINESHAFT ASSEMBLY, INPUT (GEARBOX)


V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX)
1 1 EA 421114 SHAFT, FLANGED
4 1 EA 30169 O-RING
5 1 EA V004038 RING, RETAINING - INTERNAL
6 1 EA V011216 RING, RETAINING - EXTERNAL
9 1 EA V011219 SEAL, OIL
4-37
SHEET 2
BI012535
PUMP, GEAR - FAN

7
5
4
9
13
3 6
2
1
7
8
10
6
11
12 10
11
16
10
10
11 8
7
11
15
14
20
19
5 18
6
7
8 17
4-38
SHEET 1
BI012535
PUMP, GEAR - FAN


421077 PUMP, GEAR - FAN
1 1 EA 63004 RING, SNAP
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL
4 1 EA V010329 COVER, SHAFT END
5 1 EA V004209 PLUG
7 4 EA V009940 SEAL, CHANNEL
4 EA V009941 SEAL, CHANNEL
8 4 EA V009942 PLATE, THRUST
9 1 EA V010330 INTEGRAL DRIVE SHAFT & GEAR SET
10 4 EA V009944 SEAL, GASKET
11 16 EA V009945 PIN, DOWEL
12 1 EA V010331 HOUSING, GEAR
13 1 EA V010332 CARRIER, BEARING
14 1 EA V010333 SHAFT, CONNECTING
15 1 EA V010334 GEAR SET, MATCHED
16 1 EA V010335 HOUSING, GEAR
17 1 EA V010336 COVER, PORT END
18 4 EA ------- STUD OR CAPSCREW
19 4 EA 18677 WASHER
20 4 EA ------- NUT
V006789 SEAL KIT (Includes items 7 & 10)
4-38
SHEET 2
BI012535
PUMP, DUST COLLECTOR/WATER INJECTION

7
5
4
9
3
6
1
2 20
5 19
18
7
8 17
12
6
10
11
4-39
SHEET 1
BI012535
PUMP, DUST COLLECTOR/WATER INJECTION


414277 PUMP, DUST COLLECTOR/WATER INJECTION
1 1 EA. 35818 SNAP RING
2 1 EA. V004207 OUTBOARD BEARING
3 1 EA. 18669 SEAL
4 1 EA. V004208 SHAFT END COVER
5 1 EA. V004209 PLUG
6 4 EA. V008634 BUSHINGS
7 2 EA. V004210 CHANNEL SEAL
2 EA. V004211 CHANNEL SEAL
8 1 EA. V004212 THRUST PLATES
9 1 EA. V007347 INTEGRAL DRIVE SHAFT AND GEAR SET
10 2 EA. V004213 GASKET SEAL
11 4 EA. V004214 DOWEL PINS
12 1 EA. GEAR HOUSING
17 1 EA V004217 PORT END COVER
18 1 EA. STUDS OR CAP SCREWS
19 1 EA. WASHERS
20 1 EA. NUTS
1 EA. V007354 SEAL KIT, PUMP (Includes items 3, 7 & 10)
4-39
SHEET 2
BI012535
MAIN PUMP - OPEN LOOP

9
8
4
22
3
2 19
1 6 21
5 20
16
14
13 19
12
18
11 17
15 36
10
35
14
12
11
35
33 34
32
30
29
28
27
26
25
24
23
4-40
SHEET 1
BI012535
MAIN PUMP - OPEN LOOP


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED
435452 MAIN PUMP - OPEN LOOP

1 1 EA V014341 RING, RETAINING - 80 X 2.5
2 1 EA V014342 RING, SUPPORT - METAL
3 1 EA V014343 SHAFT SEAL
4 1 EA ------ HOUSING
5 1 EA V014359 PLUG W/O-RING
6 1 EA V014360 replacement o-ring
8 1 EA ------ RACE
9 1 EA ------ TAPERED ROLLER BEARING
10 1 EA ------ DRIVE SHAFT
11 2 EA ------ PIN
12 2 EA ------ SLIDING BEARING
13 1 EA ------ CRADLE
14 3 EA ------ BUSH
15 9 EA ------ PISTON ASSEMBLY
16 1 EA ------ PULL BACK PLATE
17 EA ------ SPACER PLATE
18 1 EA ------ HOLDING PLATE
19 4 EA ------ SCREW, SOCKET HEAD
20 EA ------ SPACER PLATE
21 1 EA ------ HOLDING PLATE
22 1 EA ------ CYLINDER BLOCK ASSEMBLY
23 1 EA ------ WASHER
24 1 EA ------ SPRING, COMPRESSION
25 1 EA ------ WASHER
26 1 EA ------ BUSH
27 1 EA ------ RING SEAL
28 1 EA ------ RING SEAL
29 EA ------ BUSH
30 1 EA ------ SNAP RING
32 1 EA ------ ROLLER BEARING
33 EA ------ SHIM (OPTIONAL)
34 1 EA ------ PORT PLATE
35 2 EA ------ CYLINDRICAL PIN
36 1 EA ------ O-RING
1 EA V014345 LP CONTROL ASSEMBLY
REF V014546 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP
SCREWS SPART PARTS LIST
REF V014552 THRU DRIVE AND RELATED PARTS SPARE PARTS LIST
1 KIT V014344 SEAL KIT FOR 435452
4-40
SHEET 2
BI012535
HYDRAULIC FILTER ASSEMBLY (CHARGE)

1 2
3
4-41
SHEET 1
BI012535
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of

conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-41
SHEET 2
BI012535
HYDRAULIC CHARGE VALVE

4-42
SHEET 1
BI012535
HYDRAULIC CHARGE VALVE


438004 HYDRAULIC CHARGE VALVE
1 1 EA ------- MANIFOLD ASSEMBLY
2 2 EA V011225 CHECK VALVE
3 1 EA 344008 VALVE CARTRIDGE
4-42
SHEET 2
BI012535
MUFFLER INSTALLATION (ENGINE)

1 7
22 4
18
21
3 6 6 3
18 16 8 5 11
5 11
21
8 16
21 21
5
3 6 5
3 6
11 11
5
19
19 1
7 1 22 4
4-43
SHEET 1
BI012535

13
7
14
2 15 9
24
7 1
23 4
22
9 24 23
19
4-43
SHEET 2
BI012535


4339651 MUFFLER INSTALLATION (ENGINE)
1 2 EA 416052 MUFFLER
2 8 EA 69318 WASHER, BEVEL (3/8)
3 2 EA 431517 EXHAUST TAPE
4 2 EA 416190 CAP, RAIN
5 4 EA 416191 CLAMP, FLEX
6 4 EA 348989 CLAMP, HOSE
7 4 EA 416193 CLAMP, MOUNTING BAND
8 2 EA 437791 KIT, FLANGE
9 6 EA 1674617 GASKET, FLANGE
11 * FT 416197 TUBE, EXHAUST - FLEX (*specify length - 2.92 ft)
13 8 EA 5991 NUT, HEX (3/8-16UNC)
14 4 EA 416333 BRACKET, MOUNTING
18 1 EA 423331 EXHAUST INLET PIPE
19 1 EA 423332 EXHAUST INLET PIPE
21 2 EA 4338430 EXHAUST, TURBO OUTLET
22 2 EA 421143 EXHAUST, OUTLET
24 48 EA 319562 NUT, LOCK - GR5 (3/4-10UNC)
4-43
SHEET 3
BI012535
PRECLEANER FUEL FILTER INSTALLATION

9
7
4
3
2
10
11
12 5
8
9
4-44
SHEET 1
BI012535
PRECLEANER FUEL FILTER INSTALLATION


426334 PRECLEANER FUEL FILTER INSTALLATION
4 2 EA 9134 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 0.750L)
7 * FT 15158 HOSE, FUEL - BULK (*7.50 FT)
8 3 FT 15158 HOSE, FUEL - BULK
4-44
SHEET 2
BI012535
SECTION 5 - DUST CONTROL

DUST CURTAIN ASSEMBLY (30 DEG) 1067209 5-1
DUST CURTAIN INSTALLATION 440572 5-2
DUST CURTAIN HOSE PLUMBING 423895 5-3
DUST CURTAIN ASSEMBLY - FRONT 433612 5-4
DUST CURTAIN HOSE PLUMBING - FRONT 433645 5-5
WATER INJECTION INSTALLATION (964 GALLON) 1511270 5-6
WATER PUMP ASSEMBLY 87252 5-7
HYDRAULIC MOTOR 43379 5-8
VALVE, FLOW CONTROL 81239 5-9
WATER INJECTION HOSE KIT (964 GALLON) 1511346 5-10
WATER TANK (600 GALLON) 427417 5-11
SECT5
SHEET 1
BI012535
DUST CURTAIN ASSEMBLY (30 DEG)

15
16 4 25 26 27
4 25 26 27
4 25 26 27
14
23
1
2
15 16
5-1
SHEET 1
BI012535

23
25 26 27
17 18
4
14 13 1
20 21 22
9 8 9
8
2
19
19
3 10 11 18
5-1
SHEET 2
BI012535


1067209 DUST CURTAIN ASSEMBLY (30 DEG)
1 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 3-39
2 1 EA 403397 WELDMENT, LEVER
3 1 EA 54808 STIFFENER, HYDRAULIC
4 4 EA 1621297 SUPPORT, LUG
(1-8UNC, 4.000L)
1.500L)
13 2 EA 30835 119438 ADAPTER, ELBOW 90 DEG (8MNPT X
-8MJIC)
14 1 EA 440572 DUST CURTAIN INSTALLATION 5-2
15 2 EA 35624 120271 ADAPTER, ELBOW
16 2 EA 77849 1755738 ADAPTER
18 2 EA 329095 DUPF692 ADAPTER, ELBOW
21 1 EA 435162 BAR, TAPPED - CB VALVE
23 1 EA 431047 LUG, SUPPORT - DUST CURTAIN
24 1 EA 423895 DUST CURTAIN HOSE PLUMBING 5-3
26 8 EA 42627 WASHER, FLAT (1/2)
27 8 EA 58363 NUT, HEX - GR8 (1/2-13UNC)
5-1
SHEET 3
BI012535
DUST CURTAIN INSTALLATION

9 4
7 8
10
11 12
1
6
2 9 3
5-2
SHEET 1
BI012535
DUST CURTAIN INSTALLATION


440572 DUST CURTAIN INSTALLATION
1 1 EA 431729 CURTAIN, DUST - FRONT
2 1 EA 431728 CURTAIN, DUST - REAR
3 1 EA 440341 CURTAIN, DUST - LH SIDE
4 1 EA 440340 CURTAIN, DUST - LH SIDE
5 1 EA 440376 RETAINER, FRONT STRIP
6 1 EA 440380 RETAINER, FRONT RIGHT
7 1 EA 440381 RETAINER, FRONT LEFT
8 2 EA 440379 RETAINER, FRONT SIDE
9 2 EA 440377 RETAINER, REAR SIDE STRIP
10 1 EA 440378 RETAINER, REAR STRIP
12 77 EA 7972 NUT, LOCK (3/8-16UNC)
5-2
SHEET 2
BI012535
DUST CURTAIN HOSE PLUMBING

1
2
2
1
3
4
5-3
SHEET 1
BI012535
DUST CURTAIN HOSE PLUMBING


423895 DUST CURTAIN HOSE PLUMBING
3 1 EA 1593227 HOSE ASSEMBLY (JCA8G2L-08-16)
4 1 EA 1593583 HOSE ASSEMBLY (JCA8G2L-08-26)
5-3
SHEET 2
BI012535
DUST CURTAIN ASSEMBLY - FRONT

4 4
12
1
4
6 6
7 7
3 10 11
5-4
SHEET 1
BI012535

4
5
13 1
12
7
3 10 11
14
5-4
SHEET 2
BI012535


433612 DUST CURTAIN ASSEMBLY - FRONT
1 1 EA 439628 HYDRAULIC CYLINDER 4-27
2 1 EA 438091 WELDMENT, LEVER -DUST CURTAIN
3 2 EA 433640 STIFFENER, FRONT
4 4 EA 89260 SUPPORT, LUG
5 1 EA 433633 LUG, CYLINDER
6 2 FT 51703 CHAIN, 3/16 - WELDED
7 4 EA 52491 LINK CHAIN
12 1 EA 433634 ARM, LEVER - FRONT
15 1 EA 433645 DUST CURTAIN HOSE PLUMBING - FRONT 5-5
5-4
SHEET 3
BI012535
DUST CURTAIN HOSE PLUMBING - FRONT

5-5
SHEET 1
BI012535
DUST CURTAIN HOSE PLUMBING - FRONT


433645 DUST CURTAIN HOSE PLUMBING - FRONT
1 1 EA 1593588 HOSE ASSEMBLY (JCAG2L-08-220)
2 1 EA 1593589 HOSE ASSEMBLY (JCAG2L-08-228)
5-5
SHEET 2
BI012535
WATER INJECTION INSTALLATION (964 GALLON)

67 66 49
21
5-6
SHEET 1
BI012535

20
32 22 19 8 21
18
17
38
3 13 15 16
24 26
41 14 7
1
21
25 24 23 22
2 11
9
47 10
42 24
46 44 45 43 48
31
6 27
28
4 29
6 4
27
31 29
32 40 10 32
13 30
11
34
5-6
SHEET 2
BI012535

33
39
5
21
5
21
21
35 36 12
5-6
SHEET 3
BI012535

66 67 64 65
18 68 69
40
63
41
54 7 19
49
57 60 61
51
56 55
56 55 65 64
67 66
57 58 59
68 69
61 60
5-6
SHEET 4
BI012535


1511270 WATER INJECTION INSTALLATION (964 GALLON)
1 1 EA 87252 WATER PUMP ASSEMBLY 5-7
2 1 EA 43379 HYDRAULIC MOTOR 5-8
3 1 EA 426279 COUPLING, CHAIN HUB
4 1 EA 421036 TANK, FRONT FUEL/WATER - 364 GALLON
W/HEATERS
5 1 EA 81239 VALVE, FLOW CONTROL 5-9
6 2 EA 320204 PLUG, PIPE - SQUARE SOCKET
7 2 EA 40349 STRAINER, WATER
8 1 EA 40395-050 VALVE, CHECK
9 1 EA 87579 MOUNT, WATER PUMP - WELDMENT
12 2 EA 6413 SETSCREW, SOCKET HEAD (1/4-20UNC, 0.250L
CUP POINT)
13 1 EA 426280 COUPLING, CHAIN HUB
15 1 EA 426282 COVER, CHAIN COUPLING
16 1 EA 426281 CHAIN, COUPLING
31 2 EA 34988 BUSHING, PIPE STREET
35 1 EA 412865 SHAFT EXTENSION - FLOW CONTROL
36 1 EA 407180 COUPLING, SHAFT
37 1 EA 1511346 WATER INJECTION HOSE KIT (964 GALLON) 5-10
38 1 EA 404113 GUARD, WATER PUMP
39 1 EA 407100 BRACKET, FLOW VALVE
46 4 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
47 2 EA 1500851 ANGLE, WATER PUMP ADJUSTABLE
5-6
SHEET 5
BI012535


48 2 EA 1500852 BAR, DETAIL MOUNT - WATER PUMP
49 1 EA 427417 WATER TANK (600 GALLON) 5-11
51 4 FT 428108 TUBING, PVC - CLEAR
52 1 EA 8359 NIPPLE, PIPE (3/4 NPT X 1.50, SCH 80)
53 1 EA 5950 PLUG, SQUARE HEAD (3/8 NPT, IRON)
54 1 EA 6008 PLUG, SQUARE HEAD (1/2, IRON)
57 2 EA 8314 ELBOW, PIPE STREET (1/2 NPT, 90 DEG)
58 1 EA 320181 NIPPLE, PIPE (1/2 NPT X CLOSE)
59 1 EA 8370 TEE, PIPE (1/2 NPT, 150#)
66 1 EA 431586 SUPPORT, WATER TANK
67 1 EA 431588 PLATE, MOUNTING - LH TANK SUPPORT
68 2 EA 432677 PAD, WATER TANK MOUNTING
69 2 EA 432687 PAD, WATER TANK MOUNTING
5-6
SHEET 6
BI012535
WATER PUMP ASSEMBLY

2 1
3
4
5
6 7
4
5
6
4 7
8
9
10
11 10
12 13
14 15
16
17
18
19
20
21
22
23
24
31 25 26 29 31
32 27
30 32
33 28
34
33
35
36
37
40 39
38
5-7
SHEET 1
BI012535
WATER PUMP ASSEMBLY


87252 WATER PUMP ASSEMBLY
1 1 EA. --------- HEX CAPSCREW (1/2-13UNC, 1.500L)
2 1 EA. --------- CLAMP-VALVE COVER (STEEL)
3 2 EA. --------- VALVE COVER (STEEL)
4 6 EA. --------- O-RING
5 4 EA. V010954 SPRING & DISC
6 4 EA. V010955 VALVE CAGE (STN. STL.)
7 4 EA. V010956 VALVE SEAT (STN. STL.)
8 3 EA. --------- HEX CAPSCREW (3/8-16UNC, 4.750L)
9 1 EA. V013191 VALVE CHAMBER (CAST IRON)
10 4 EA. --------- GASKET, CYLINDER
11 2 EA. 87340 CYLINDER (CERAMIC)
12 2 EA. --------- CAPSCREW (5/16-18UNC)
14 2 EA. V010957 PACKING WASHER
15 2 EA. V010529 PACKING
16 2 EA. V003547 PACKING HOLDER
17 2 EA. V009405 O-RING
18 2 EA. V012564 UMBRELLA
19 2 EA. V012498 WASHER, UMBRELLA
20 2 EA. V003548 SLEEVE, CROSS HEAD
21 1 EA. V003549 CASE, PUMP (CAST IRON)
22 1 EA. V003550 PIPE PLUG (CAST IRON)
23 2 EA. V003551 CROSS HEAD (CAST IRON)
24 2 EA. V012499 WRIST PIN
25 2 EA. V003709 CONNECTING ROD ASSEMBLY
26 2 EA. V009428 BEARING INSERT, CONNECTION ROD
28 2 EA. --------- MACHINE SCREW
1 EA. Speed Nut
29 1 EA. --------- OIL SLINGER
30 1 EA. --------- CRANK SHAFT
31 2 EA. V012500 BEARING
32 2 EA. V009426 OIL SEAL
33 2 EA. --------- SNAP RING
34 1 EA. V009432 GASKET-PUMP BASE
35 1 EA. --------- MOUNTING BASE-PUMP
36 6 EA. --------- CUP WASHER
37 6 EA. --------- CAPSCREW (3/8-16UNC, 0.750L)
38 1 EA. --------- PIPE PLUG
39 1 EA. --------- VALVE SEAT REMOVER
1 EA. 22358 VALVE CHAMBER ASSEMBLY (Includes Items 1-9)
1 KIT 22359 VALVE KIT (Includes Items 4, 5, & 7)
1 KIT 22360 CYLINDER PACKING KIT
(Includes Items 10, 12, 14, 15, & 17)
5-7
SHEET 2
BI012535
HYDRAULIC MOTOR
12
11 10
6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14
5-8
SHEET 1
BI012535
HYDRAULIC MOTOR

43379 HYDRAULIC MOTOR
1 4 EA --------- CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L)
2 1 EA --------- FLANGE, MOUNTING - 4 BOLT (3/8-16UNC)
3 1 EA 401918 SEAL, EXCLUSION
4 1 EA --------- WASHER, BACKUP
5 1 EA --------- SEAL, PRESSURE
6 1 EA 401919 SEAL
7 1 EA 315295 RACE, THRUST BEARING
8 1 EA 315339 BEARING, THRUST-NEEDLE
9 1 EA --------- SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA 16753 Key
10 1 EA --------- HOUSING, 7/8-14 O-RING PORTS
1 EA HOUSING, 1/2 NPTF PORTS
11 1 EA --------- O-RING
12 1 EA --------- PLUG
13 1 EA --------- DRIVE
14 3 EA --------- SEAL
15 1 EA --------- PLATE, SPACER
16 1 EA --------- GEROTOR
17 1 EA --------- CAP, END
18 7 EA --------- SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA --------- CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF)
20 1 EA --------- PLUG/ O-RING (7/16-20 DRAIN PORT)
1 EA O-ring for 7/16-20 Drain Port Plug
1 EA V004332 SEAL KIT
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.
5-8
SHEET 2
BI012535
VALVE, FLOW CONTROL

19 20
8 9 10
11
12
1 2 3 4 5 6 7 13 14 15 16 17 18
5-9
SHEET 1
BI012535
VALVE, FLOW CONTROL


81239 VALVE, FLOW CONTROL
1 1 EA V010223 PLUG, SPECIAL
2 1 EA ------- O-RING
4 1 EA V010225 RETAINING RING
5 1 EA V010226 PLUG, ORIFICE
6 1 EA ------- O-RING
8 1 EA V010228 STOP, SPRING
10 1 EA V010230 SPRING, COMPRESSION
11 1 EA ------- O-RING
12 1 EA V010231 PLUG, SPECIAL
13 1 EA ------- O-RING
14 1 EA ------- BACKUP, TEFLON
15 1 EA V010232 NEEDLE, ADJUSTING
16 1 EA V010233 KNOB
17 1 EA V010234 RING, EXTERNAL RETAINING
18 1 EA V010235 DECAL, FLOW CONTROL
19 1 EA V010236 SPRING
20 1 EA V010237 PIN, DETENT
1 EA V010222 SEAL KIT (Includes Items 2, 6, 11, 13 & 14)
5-9
SHEET 2
BI012535
WATER INJECTION HOSE KIT (964 GALLON)

ITEM PART NO. DESCRIPTION

1511346 WATER INJECTION HOSE KIT (964 GALLON)
1 403908 HOSE ASSEMBLY (JCA2661-16-180)
2 407013 HOSE ASSEMBLY (JCAF310-08-180)
7 82164 HOSE ASSEMBLY (JCAM2T-08-72)
8 1513468 HOSE ASSEMBLY (JCA2781-24-249)
5-10
SHEET 1
BI012535
WATER TANK (600 GALLON)

13
10
5 14 24 1 6 9 25 7
25
23 11
11 23
14
7
14
11 23
23 11
4 8
22 12
11 11 11 20 11 3 12 22
23 23 23 23
15 16 17 18 19
5-11
SHEET 1
BI012535

12 22
10 15 16 17 14 10
14 25
25 24 14 25 14
9 3 9
3 4 18 19
21 13
12
22 12
5 6
8
1
11 23
23 11
11 23 7
7
21 13
22 12 23 11 23 11 2 23 11 23 11 12 22
23 11 12 23 11 7 12
5-11
SHEET 2
BI012535


427147 WATER TANK (600 GALLON)
1 * FT 14183 PLATE, STEEL (*Specify Length 183.43)
7 * FT 14231 ANGLE, STEEL (*Specify Length 6.25)
9 1 EA 30150 CAP, PRESSURE
10 1 EA 30149 CAP, PRESSURE
11 4 EA 40824 FLANGE, WELD STD HEAVY FLAT TANK 2 NPT
12 5 EA 40820 FLANGE, WELD STD HEAVY FLAT TANK 3/4 NPT
13 2 EA 41441 FLANGE, WELD STD HEAVY FLAT TANK 1/2 NPT
14 3 EA 18498 PAD EYE
16 1 EA T105413 GASKET, TANK FUEL/WATER 24 X 50
21 2 EA 320865 PLUG, PIPE - SQUARE HEAD (1/2MNPT)
22 5 EA 320863 PLUG, PIPE - SQUARE HEAD
23 8 EA 320867 PLUG, PIPE - SQUARE HEAD (3MNPT)
24 1 EA 40823 FLANGE, WELD
25 2 EA 43160-050 BRACKET, FLOODLIGHT
5-11
SHEET 3
BI012535
SECTION 6 - MAST

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) 1496824 6-1
MAST PIVOT WELDMENT 433505 6-2
HOIST AND PULLDOWN CYLINDER ASSEMBLY 415060 6-3
ROLLER ASSEMBLY, CYLINDER GUIDE 422704 6-4
CYLINDER (AUTO FEED CABLE TENSION) 423281 6-5
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION T106192 6-6
CONTROL VALVE ASSEMBLY, 9 STATION 421240 6-7
CLAMP (HOIST AND PULLDOWN CYLINDER) 411093 6-8
MANIFOLD, TENSIONER ASSEMBLY 4324570 6-9
MANIFOLD, TENSIONER 416113 6-10
AUTO FEED TENSIONER KIT 1484679 6-11
MAST HOSE PLUMBING 421328 6-11A
AUTO TOOL WRENCH INSTALLATION 426766 6-12
HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER 1229059 6-13
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING 99740 6-14
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 99811 6-15
CYLINDER, 4 1/2 INCH BORE (SWING) 437090 6-16
CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) 413643 6-17
CYLINDER, 4 INCH BORE (CLAMP) 411305 6-18
WINCH INSTALLATION 422079 6-19
WINCH CASE DRAIN CONVERSION KIT 1706245 6-19A
WINCH ASSEMBLY 422078 6-20
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-21
WINCH PLUMBING 421808 6-22
MAST LOCK ASSEMBLY (SLEEVED) T105573 6-23
PIPE POSITIONER PLUMBING 421829 6-24
PIPE POSITIONER INSTALLATION 442197 6-25
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-26
PIPE POSITIONER SENSOR/COMPONENTS 435951 6-27
PIPE RACK INDEX PLUMBING 421839 6-28
PIPE RACK LOCK PLUMBING 421838 6-29
PIPE RACK SWING PLUMBING 421837 6-30
PIPE RACK SWING INTERLOCK 428577 6-31
PIPE RACK ASSEMBLY 1608319 6-32
CYLINDER, SWING (PIPE RACK) 416627 6-33
CYLINDER, INDEX (PIPE RACK) 411473 6-34
MAST HOSE PLUMBING 427237 6-35
MAST LOCK INDICATOR 411200 6-36
MAST TUBING 423257 6-37
ROTARY DRIVE ASSEMBLY 439031 6-38
ROTARY DRIVE GEARCASE ASSEMBLY 4260824 6-39
MOTOR, HYDRAULIC 413307 6-40
SHUTTLE VALVE W/TWO ORIFICES 58502 6-41
FRONT MAST REST INSTALLATION 421452 6-42
PIN RETAINER KIT - MAST ELEVATING CYLINDER 428402 6-43
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER 428401 6-44
SECT6
SHEET 1
BI012535
MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG)

ASSEMBLY 1496824 REVISION K
61 62 80 57 63
46 48 46 48 46 48
79 26 77 40 31 32 56 43 18 19 40
18 19
1 18 17 18
48 46 17
17
17
16 33 45 47 48 45 47 48 45 47 48
81 78 15 14 45 40 45 45 44 45 45 47 48
54 36
3 10
50 49 51 35 93 95 15
27 5 6 7 8 9 10 25
2 55 20 34 27 94 26 4
5 6 7 8 9 10 5 6 7 8 9 10
3 10 14 15
29 30
3 10 14 15
52 2
5 6 7 8 9 10 38 27 94 95 3 10 5 6 7 8 9 10
53 26
21 28 29 30 69 4 5 6 7 8 9 10 25
93 37 14 15
91 49
92 50
28
6-1
SHEET 1
BI012535

68
66 65 66
67 65
64 67 68
63
17 18
57
59 16 18 44
22 23 24
58
59 21
58
22 23 24
31 32
4 5 6 7 8 9 10
21 22
23 24
6-1
SHEET 2
BI012535

11 12 13 11 12 13
10 9 8 7 7 9 8 4
2 3 14 15 10 6 5 10 6 5
37 37
7 8 9
37
10 6 5
6-1
SHEET 3
BI012535

60
72 35
76 75 74 73 35 72
70 71
69 69
69
70 71
35 72
76 75 74 73 70 71
6-1
SHEET 4
BI012535


1496824 MAST ASSEMBLY - 13M W/AUTO TENSIONER (30
DEG)
1 1 EA 1496826 MAST WELDMENT -13M (30 DEG) SKS
433505 MAST PIVOT WELDMENT 6-2
2 2 EA 415060 HOIST AND PULLDOWN CYLINDER ASSEMBLY 6-3
3 4 EA 410715 PIN, SHEAVE CARRIAGE
4 2 EA 410710 SHEAVE CARRIAGE
5 12 EA 95045 SHEAVE (18 OD)
6 12 EA 95249 PIN, SHEAVE
7 12 EA 95253 BUSHING, BEARING
8 12 EA 42646-050 NUT, LOCK (1 1/4-12UNF, ELASTIC COLLAR)
9 12 EA T106112 RETAINER, SHEAVE PIN
10 16 EA 5929 FITTING, GREASE STRAIGHT (1/8NPT)
11 4 EA 422704 ROLLER ASSEMBLY, CYLINDER GUIDE 6-4
12 39 EA 42615-050 105206-050 CAPSCREW, HEX HEAD - GR5
(3/4-10UNC, 1.500L)
16 2 EA 403132 TUBE ASSEMBLY - PIPE (1/2 X 184)
17 6 EA 405158 TUBE ASSEMBLY (1/2 X 192)
18 10 EA 38681-050 119669 ADAPTER, STRAIGHT (08MJIC X 08MJIC)
19 4 EA 38690 ADAPTER, TUBE TURN - 90DEG (8FJIC X 8MJIC)
20 2 EA 423281 CYLINDER (AUTO FEED CABLE TENSION) 6-5
21 1 EA T106192 CONTROL VALVE ASSEMBLY, 9 STATION - 6-6
INSTALLATION
22 4 EA 6096 105134 CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 1.000L)
24 4 EA 42625 WASHER, FLAT (5/16-18UNC)
25 2 EA 426088 CABLE, HOIST
26 2 EA 438123 CABLE, PULLDOWN
28 2 EA 1626696 CLAMP, HOSE ASSEMBLY
29 8 EA 96127-050 NUT, HEX - GR8 (2 1/4- 4.500UNC)
30 8 EA 96133-050 WASHER, FLAT (2.250, HARDENED)
31 2 EA 95821 STANDPIPE (1 1/4)
32 2 EA 410721 TUBE ASSEMBLY -1 1/4 SPLIT FLANGE
33 1 EA 410719 STANDPIPE WELDMENT
1.750L)
36 1 EA 16600 O-RING - FLANGE
37 2 EA 411093 CLAMP (HOIST AND PULLDOWN CYLINDER) 6-8
38 1 EA 4324570 MANIFOLD, TENSIONER ASSEMBLY 6-9
43 1 EA 421328 MAST HOSE PLUMBING 6-11A
44 2 EA 419485 TUBE, ASSEMBLY - HYDRAULIC
45 12 EA 44253 CLAMP, TUBING (1/2)
46 4 EA 411712 STUD (5/16-18UNC X 2 7/8L)
6-1
SHEET 5
BI012535


47 4 EA 408481 STUD (5/16-18UNC X 1 7/8L)
49 6 EA 423286 PIN, HOIST/PULLDOWN
50 12 EA 320128 122142 PIN,COTTERED (0.188, 3.000)
52 1 EA 407498 ADAPTER, FLANGE
54 2 EA 81241 120264 ADAPTER, BRANCH TEE
55 2 EA 423283 ANCHOR, HOIST/PULLDOWN
56 2 EA 422665 ANCHOR, CABLE - HOSE
57 1 EA 427384 MOUNT, SAFETY SLING
58 5 EA 7808 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.00L
DRILLED)
59 5 EA 438682 WASHER, NORD-LOCK (3/4)
60 1 EA 419693 PLATE, SHEAVE CARRIER
61 1 EA 1493250 SEAL, NOSE - DUST HOOD - 30 DEG-20 WIDE
62 1 EA 1493401 STRAP, SEAL - NOSE - DUST HOOD - 30 DEG
63 1 EA 427383 MOUNT, SAFETY SLING
64 1 EA 427378 CHAIN, PROOF COIL
65 2 EA 427379 SHACKLE, CHAIN - BOLT
66 2 EA 427380 EYE BOLT, SHOULDER
68 2 EA 320391 123301 PIN, COTTERED (0.125, 1.125)
69 2 EA 423677 ANCHOR, HOIST/PULLDOWN
70 2 EA 441980 PLATE, ANCHOR
71 2 EA 441981 ROPE TENSIONER WELDMENT
72 8 EA 9147 120571 CAPSCREW, SOCKETHEAD - GR8
(1/2-13UNC, 1.750L)
7.000L)
74 2 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
76 2 EA 1485056 TUBE, ROUND
77 1 EA 1490184 DUST HOOD, WIDE - HINGED WIPER - 30 DEG
78 1 EA 1493530 SEAL, REAR - DUST HOOD - 30 DEG - 20 WIDE
1.250L)
80 3 EA 362784 75LM51 CAPSCREW, FLANGED - GR5 (3/8-16UNC,
0.750L)
81 1 EA 1493561 STRAP, SEAL - REAR - DUST HOOD - 30DEG
82 10 EA 44253 CLAMP, TUBING
6-1
SHEET 6
BI012535
MAST PIVOT WELDMENT

3
1
7 7 2
4 5 3
6
2
6-2
SHEET 1
BI012535
MAST PIVOT WELDMENT


433505 MAST PIVOT WELDMENT
1 1 EA 419433 BLANK-BURN
2 SQF 14187 PLATE
3 SQF 310739 PLATE
4 4 EA 35801-050 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 6.500L)
5 4 EA 441081 WASHER, NORDLOCK (1 1/4)
6 1 EA 419433 BLANK-BURN
7 2 EA 433553 SHIM, .003
6-2
SHEET 2
BI012535
HOIST AND PULLDOWN CYLINDER ASSEMBLY

14
6 6
12 4 8 3
17 15 5
9 11 10 20 23 1 2 7
18 19
22
21
6-3
SHEET 1
BI012535
HOIST AND PULLDOWN CYLINDER ASSEMBLY


415060 HOIST AND PULLDOWN CYLINDER ASSEMBLY
1 1 EA ------- O-RING
2 2 EA ------- BACKUP
3 1 EA ------- WIPER
4 1 EA ------- SEAL
5 1 EA ------- O-RING
6 2 EA ------- BACKUP
7 1 EA ------- O-RING
8 1 EA ------- SEAL
9 2 EA ------- INGRESSION RING
10 2 EA ------- SEAL
11 6 EA ------- WEAR RING
13 1 EA V010400 SEAL KIT (Includes items 1 thru 12) See item 14
14 2 EA V010401 O-RING (Not Part of Seal Kit)
16 1 EA V007069 SETSCREW (Located @ thread interface of nut - Not Shown)
17 2 EA V010403 NYLON PLUG
19 1 EA V010405 ROD
21 1 EA V010407 HEAD
22 1 EA V010408 NUT
6-3
SHEET 2
BI012535
ROLLER ASSEMBLY, CYLINDER GUIDE

2 3 7 5 4 6 5 6 5
3
1
2 7
2 7
3
2 3 7 5 4 6 5 6 5
6-4
SHEET 1
BI012535
ROLLER ASSEMBLY, CYLINDER GUIDE


422704 ROLLER ASSEMBLY, CYLINDER GUIDE
1 1 EA 422696 MOUNT, ROLLER
2 2 EA 422694 SHAFT, ROLLER
3 2 EA 422695 COLLAR, SHAFT
4 2 EA 40115 ROLLER
6 4 EA 40033 RING, RETAINING
7 2 EA 422706 SETSCREW, NYLON TIP
6-4
SHEET 2
BI012535
CYLINDER (AUTO FEED CABLE TENSION)

9
16
5 6
2 7 15 13 14
4 1 12
10
6-5
SHEET 1
BI012535
CYLINDER (AUTO FEED CABLE TENSION)


423281 CYLINDER (AUTO FEED CABLE TENSION)
1 1 EA ------- SEAL
2 1 EA ------- SEAL
3 1 EA ------- WIPER/MTL
4 1 EA ------- O-RING
5 1 EA ------- O-RING
6 1 EA ------- BACKUP
8 1 EA V011725 SEAL KIT (Includes Items 1 thru 7)
9 1 EA 87883 LOCKNUT
11 2 EA V003612 PLUG, PORT (Shipping)
14 1 EA V011728 ROD ASSEMBLY
16 1 EA V011726 HEAD
6-5
SHEET 2
BI012535
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION

ASSEMBLY T106192 REVISION C
5
8 8 4
6 3
9 9
7
1 3 2 1
6-6
SHEET 1
BI012535
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION

ASSEMBLY T106192 REVISION C

T106192 CONTROL VALVE ASSEMBLY, 9 STATION -
INSTALLATION
3 3 EA 37406 ADAPTER, STRAIGHT - PLUG
4 1 EA 37407 ADAPTER, STRAIGHT - PLUG
7 1 EA 421240 CONTROL VALVE ASSEMBLY, 9 STATION 6-7
8 1 EA 86242 ADAPTER, 90 DEG - LONG
6-6
SHEET 2
BI012535
CONTROL VALVE ASSEMBLY, 9 STATION

4 3 2 1 1B
3A
1B
1B
3A
1 2 3 4
1A
4 2 1 3 2 2 4 1 2
6-7
SHEET 1
BI012535
CONTROL VALVE ASSEMBLY, 9 STATION


421240 CONTROL VALVE ASSEMBLY, 9 STATION
1B 1 EA SECT V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1
& 3)
1 EA SECT V010603 Cartridge, Adjustable valve / Free Flow Check

1A 1 EA SECT V010602 CHECK VALVE (Pilot to Open) Used with items 1, 2 & 3
1 EA SECT 412888 Cartridge, check valve (Pilot to Open)

1B 1 EA SECT V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1
& 3)
1 EA SECT V010603 Cartridge, Adjustable valve / Free Flow Check
3A 1 EA V001724 VALVE, RELIEF W/HAND KNOB

2 EA SECT V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve sect.)
5 1 EA V005836 MANIFOLD
6-7
SHEET 2
BI012535
CLAMP (HOIST AND PULLDOWN CYLINDER)

3 4 3 4
6-8
SHEET 1
BI012535
CLAMP (HOIST AND PULLDOWN CYLINDER)


411093 CLAMP (HOIST AND PULLDOWN CYLINDER)
1 1 EA 422429 CLAMP, TOP HALF - HP CYLINDER
2 1 EA 422430 CLAMP, BOTTOM HALF - HP CYLINDER
4 4 EA 55932 WASHER, HARDENED
6-8
SHEET 2
BI012535
MANIFOLD, TENSIONER ASSEMBLY

6 5 16
8
12 15
14
13
1 8
9
17
8
7
10 12
16 5 6
16 11 6
6-9
SHEET 1
BI012535
MANIFOLD, TENSIONER ASSEMBLY


4324570 MANIFOLD, TENSIONER ASSEMBLY
1 1 EA 416113 MANIFOLD, TENSIONER 6-10
17 1 EA 1484679 AUTO FEED TENSIONER KIT 6-11
6-9
SHEET 2
BI012535
MANIFOLD, TENSIONER
2 3 4
5
6
6-10
SHEET 1
BI012535
MANIFOLD, TENSIONER
6-10
SHEET 2
BI012535
MANIFOLD, TENSIONER

416113 MANIFOLD, TENSIONER
1 1 EA ------- BODY
2 1 EA V007599 CARTRIDGE, VALVE - SHUTTLE
3 1 EA V002700 CARTRIDGE, VALVE - REDUCING
4 1 EA V007600 CARTRIDGE, VALVE - RELIEF
5 1 EA V007601 CARTRIDGE, VALVE - CHECK
6 1 EA V007602 CARTRIDGE, VALVE - CHECK
7 1 EA ------- SAE-4 HEX O-RING BOSS PLUG
8 1 EA ------- SAE-10 HEX O-RING BOSS PLUG
6-10
SHEET 3
BI012535
AUTO FEED TENSIONER KIT

1 6
4
3 5
6 6
3
6
6
5
6-11
SHEET 1
BI012535
AUTO FEED TENSIONER KIT


1484679 AUTO FEED TENSIONER KIT
6-11
SHEET 2
BI012535
MAST HOSE PLUMBING

15
1
2
6-11A
SHEET 1
BI012535
MAST HOSE PLUMBING

6 8
5
16
7
4 3
9
9
12
11
10
10
12
6-11A
SHEET 2
BI012535
MAST HOSE PLUMBING

14 13
14 13
13
14 14
14
13
13
10 10 9
6-11A
SHEET 3
BI012535
MAST HOSE PLUMBING


421328 MAST HOSE PLUMBING
1 2 EA 422962 HOSE ASSEMBLY (SCAG5K-20-485)
3 1 EA 404026 HOSE ASSEMBLY (SCCF273-20-26)
4 1 EA 412248 HOSE ASSEMBLY (TCCF273-20-29)
5 1 EA 412246 HOSE ASSEMBLY (TCAF273-20-36)
6 1 EA 404031 HOSE ASSEMBLY (TCCF273-20-SP-28)
9 2 EA --------- HOSE ASSEMBLY (TCAF273-20-XX)
11 1 EA --------- HOSE ASSEMBLY (JCA2781-20-XX)
13 2 EA --------- HOSE ASSEMBLY (TCAG5K-20-XX)
14 2 EA --------- HOSE ASSEMBLY (TCAG5K-20-XX)
NOTE: HYDRAULIC MANIFOLDS LOCATED ON VALVE STAND.
6-11A
SHEET 4
BI012535
AUTO TOOL WRENCH INSTALLATION

6 3 5
7
2 3 4
3 5
6
8
7
9
6-12
SHEET 1
BI012535
AUTO TOOL WRENCH INSTALLATION


426766 AUTO TOOL WRENCH INSTALLATION
1 1 EA ------ JAW (See Drilling Accessories - Section 7)
4 1 EA 95547 CYLINDER ASSEMBLY
1 EA 22481 Cylinder Seal Kit
7 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
2 EA V004403 Cartridge Replacement
6-12
SHEET 2
BI012535
HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER

10
23 24 25
13 14 15
11
11
38
14 15 16
40
26
27
2
47 37
42
19 21 22
12
19 20
4
1 29
17 18 19
6-13
SHEET 1
BI012535

30 31 32 8
9
28
31 32 35
28
29 10
36
41
7
33 34 3
36
33 2
11
43
39
31 37 38 42
6-13
SHEET 2
BI012535

6-13
SHEET 3
BI012535


1229059 HOBO WRENCH INSTALLATION - WITH
TELESCOPING CYLINDER
1 1 EA 339403 JAW, BREAKOUT
2 1 EA 99555 WELDMENT, BREAKOUT ARM
3 1 EA 99594 PIVOT WELDMENT
4 1 EA 339416 JAW, CLAMPING
6 1 EA 99740 HYDRAULIC OPERATED BREAKOUT WRENCH 6-14
PLUMBING
7 1 EA 339422 SLIDE PIN
8 1 EA 339418 CLEVIS PIN
9 1 EA 339420 CLEVIS PIN
10 1 EA 437090 CYLINDER, 4 1/2 INCH BORE (SWING) 6-16
11 2 EA 413643 CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) 6-17
12 1 EA 411305 CYLINDER, 4 INCH BORE (CLAMP) 6-18
13 1 EA 349576 PIN, 2 HOLES
15 6 EA 350448 PIN, COTTERED
16 2 EA 349567 PIN W/2 HOLES
17 1 EA 349566 PIN W/2 HOLES
20 1 EA 349578 PIN, CLEVIS
21 1 EA 349814 PIN
23 1 EA 349577 PIN, 2 HOLES
26 ------- DIE HOLDER (See General Items list, Sect 0)
27 ------- DIE HOLDER (See General Items list, Sect 0)
28 2 EA 327647 BUSHING, STEEL
29 2 EA 319005 FITTING, GREASE
32 2 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
36 2 EA 349656 BAR, W/HOLES
2.750L)
3.500L)
39 1 EA 318634 WASHER, SPRING WAVE
40 2 EA 343086 SLEEVE, BAR ROUND
41 3 EA 425186 TONG DIES
42 2 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
43 1 EA 339471 SHIM
6-13
SHEET 4
BI012535
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING

15 8 15 8 15
15 22
22 23
8 8
15
20 22
24
25
10 11
9
26
31
29
11 15
8
30 21
11
1 4 5
17 28
30 9 10 16 22
30 16 22
7 6 6 7 8
21
15
18
13
3
2
6-14
SHEET 1
BI012535

20 24 25 26
1 4 5 17
2 3 13 18
6-14
SHEET 2
BI012535


99740 HYDRAULIC OPERATED BREAKOUT WRENCH
PLUMBING
1 1 EA. 421587 VALVE, DUAL COUNTERBALANCE
2 EA. V011233 Replacement Cartridge (Part No. V011233 is for one)
2 2 EA. 353199 VALVE, SEQUENCE
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
4 2 EA. 16083 WASHER, FLAT
6 2 EA. 18565 ADAPTER, ELBOW - 90 DEG - O-RING
7 2 EA. 47035 ADAPTER, SWIVEL
13 2 EA. 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
15 7 EA. 44554 ADAPTER, HYDRAULIC
16 2 EA. 80032 FITTING, HYDRAULIC
17 2 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
19 1 EA. 99811 HYDRAULIC OPERATED BREAKOUT WRENCH 6-15
HOSE PLUMBING
20 1 EA. 1618905 VALVE, DUAL FLOAT - LOAD LOCK
2 EA 1635691 Replacement Cartridge (one only)
22 5 EA. 45862 ADAPTER, STRAIGHT - O-RING
23 1 EA. 35475 ADAPTER, ELBOW - 90 DEG - O-RING
24 2 EA. 7722 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC,
2.500L)
26 2 EA. 6292 NUT LOCK (5/16-18UNC, ELASTIC COLLAR)
29 1 EA. 408201 TUBE ASSEMBLY, HYDRAULIC - SEQUENCE
6-14
SHEET 3
BI012535
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

4
5
13
8 7
15
1 14
12
2
11
3 6
6-15
SHEET 1
BI012535
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING


99811 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 2 KIT 404381 HOSE ASSEMBLY (JCAF211-04-36)
6-15
SHEET 2
BI012535
CYLINDER, 4 1/2 INCH BORE (SWING)

15
4
6
9 14 3
13 5
16
11 8 2 1
6-16
SHEET 1
BI012535
CYLINDER, 4 1/2 INCH BORE (SWING)


437090 CYLINDER, 4 1/2 INCH BORE (SWING)
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- O-RING
6 1 EA. ------- SEAL
7 1 EA. ------- O-RING
8 2 EA. ------- WEAR RING
10 1 EA. V006768 SEAL KIT (Includes Items 1 thru 9)
11 1 EA. V008666 LOCKNUT
12 2 EA. V003612 PORT PLUG (Not Shown)
13 1 EA. ------- TUBE ASSEMBLY
14 1 EA. ------- ROD ASSEMBLY
15 1 EA. V006767 HEAD
16 1 EA. V004981 PISTON
6-16
SHEET 2
BI012535
CYLINDER, 5 INCH BORE

12
4 5 6 2
9 11
10
13
1 3 7 8
6-17
SHEET 1
BI012535


413643 CYLINDER, 5 INCH BORE
1 1 EA. V002361 NUT, LOCK
2 1 EA. V004511 RETAINING RING
3 1 EA. ------- O-RING
4 2 EA. ------- U CUP
5 1 EA. ------- O-RING
6 1 EA. ------- BACKUP
7 1 EA. ------- POLYPAK, TYPE "B"
8 1 EA. ------- WIPER
9 1 EA. V004508 TUBE ASSEMBLY
10 1 EA. V004509 ROD ASSEMBLY
11 1 EA. ------- HEAD
12 1 EA. V004510 PISTON
13 2 EA. V005013 LUBE FITTING
1 EA. 22507 CYLINDER SEAL KIT (Includes Items 1 thru 8)
6-17
SHEET 2
BI012535

3
16
8 6 14 4
17
5
15
12
11 9 1
2
6-18
SHEET 1
BI012535


411305 CYLINDER, 4 INCH BORE
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- O-RING
6 1 EA. ------- SEAL
7 1 EA. ------- O-RING
10 1 EA. V006720 SEAL KIT (Includes Items 1 Thru 9)
11 1 EA. V003611 LOCKNUT
12 2 EA. V005013 LUBE FITTING
13 2 EA. V004488 PORT PLUG (Not Shown)
16 1 EA. V006723 HEAD
17 1 EA. V006724 PISTON
6-18
SHEET 2
BI012535
WINCH INSTALLATION
2
1 6 7 8 9
10 6
11
1
7 8 9
3 4 3 4
5 12
6 7 8 9
13
1 3 4
6-19
SHEET 1
BI012535
WINCH INSTALLATION
ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAG

422079 WINCH INSTALLATION
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-19A
2 1 EA 422093 WEIGHT, OVERHAUL BALL
5 1 EA 403096 ORIFICE
6 2 EA 422095 SHEAVE, BRONZE BUSHED
1 EA SHEAVE V010987 Bushing, Sheave
7 2 EA 410834 PIN, WINCH SHEAVE
10 1 EA 61852 HOOK, SWIVEL
11 1 EA 422101 WIRE CABLE
6-19
SHEET 2
BI012535
WINCH CASE DRAIN CONVERSION KIT

1
3 3
2
6-19A
SHEET 1
BI012535
WINCH CASE DRAIN CONVERSION KIT


1706245 WINCH CASE DRAIN CONVERSION KIT
3 1 EA 422078 WINCH ASSEMBLY 6-20
6-19A
SHEET 2
BI012535
WINCH ASSEMBLY
9
29 26 34 22 21 15 73 30 1 38 8 65 41 63 60 78
16
66 37 38 36
28 31 23 19 20 14 72
32 57
68
35
36
42
76
48
44
75
46
71
56
53
50
7 52
70 51
18 17 77 11 45 4 3 5 6 54 74
13 79
24 47 33 12 27 49 39 2 69
80
6-20
SHEET 1
BI012535
WINCH ASSEMBLY
57
55
43
60
61
58
59
64
74 43 70 69
6-20
SHEET 2
BI012535
WINCH ASSEMBLY

422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/O-RING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
6-20
SHEET 3
BI012535
WINCH ASSEMBLY

52 2 EA 85570 BEARING, THRUST
53 2 EA 85571 RING, SNAP
54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
57 1 EA V010913 HOSE ASSEMBLY
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
73 1 EA V010905 BEARING
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-21
79 1 EA ------- NAMEPLATE
80 4 EA V004154 SCREW, DRIVE
6-20
SHEET 4
BI012535
BRAKE VALVE ASSEMBLY (WINCH)

19 17 18
1 3
12
20
11
6
14
16
5
8
7
13
12 9
4
10 15
2
6-21
SHEET 1
BI012535
BRAKE VALVE ASSEMBLY (WINCH)


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O-RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O-RING
13 1 EA V010937 O-RING
14 1 EA V010938 O-RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
6-21
SHEET 2
BI012535
WINCH PLUMBING
4
2
5
1
3 1
6-22
SHEET 1
BI012535
WINCH PLUMBING

421808 WINCH PLUMBING
4 1 EA --------- HOSE ASSEMBLY (JCAM2T-06-XX*)
5 1 EA --------- HOSE ASSEMBLY (JCAM2T-06-XX*)
* HOSE LENGTHS NOT DOCUMENTED AT ASSEMBLY.
6-22
SHEET 2
BI012535
MAST LOCK ASSEMBLY (SLEEVED)

ASSEMBLY T105573 REVISION -
1
3 20 21
6
2
2
6
1 5
3 20 21
18 16
6-23
SHEET 1
BI012535

1 4
3 20 21 14
15
16
5 6
7
19 17
15
14
11
8 8 10 12 13
8 10 12 13
9
1 1
6-23
SHEET 2
BI012535


T105573 MAST LOCK ASSEMBLY (SLEEVED)
1 2 EA 439628 HYDRAULIC CYLINDER 4-27
2 2 EA 96440-050 PIN, MAST LOCK
3 2 EA 439064 SLEEVE, MAST LOCKING
4 2 EA 96425 LUG, CYLINDER
5 2 EA 96424 SUPPORT, PIN - MAST
6 2 EA 96423-050 SUPPORT, PIN - MAST
7 2 EA 5929 FITTING, GREASE - STRAIGHT (1/8NPT)
9 2 EA 77849 1755738 ADAPTER, 90 DEG
10 2 EA 305849 JB7200108 ADAPTER,TEE
11 2 EA 35624-050 120271 ADAPTER, ELBOW
12 2 EA 36378-050 119328 ADAPTER, STRAIGHT
18 1 EA 435162 BAR, TAPPED - COUNTERBALANCE VALVE
20 2 EA 439065 SLEEVE, INTER MAST LOCKING PIN
21 12 EA 9128 120357 CAPSCREW, SOCKET HEAD - GR8
(1/4-20UNC, 0.750L)
6-23
SHEET 3
BI012535
PIPE POSITIONER PLUMBING

6 1
2 4
6 5
1 1
6-24
SHEET 1
BI012535
PIPE POSITIONER PLUMBING


421829 PIPE POSITIONER PLUMBING
6-24
SHEET 2
BI012535
PIPE POSITIONER INSTALLATION

12 13 36
10 11 13 33 24 13 14
7 5 3 4
15 16
8 9 1 19 15 16 34
28
29
29
30
6-25
SHEET 1
BI012535

17 2
23 22 21 18
32 31 4
19 20 27 19 19
18
18
20 20
27 27
6-25
SHEET 2
BI012535

6-25
SHEET 3
BI012535


442197 PIPE POSITIONER INSTALLATION
1 1 EA 95552 CYLINDER, HYDRAULIC
22480 cylinder seal kit
2 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-26
4 1 EA 96230 BRACKET, SLIDE - PIPE POSITIONER
5 1 EA 442179 ARM, SWING - PIPE POSITIONER
7 1 EA 96317 PIN, PIPE POSITIONER
8 2 EA 96321 BEARING, JOURNAL
9 2 EA 5929 FITTING, GREASE STRAIGHT
12 2 EA 439246 PIN, CYLINDER
13 4 EA 9821 PIN, COTTER (5/32 X 1 3/4)
16 8 EA 42606 NUT, LOCK (3/4-10UNC)
18 2 EA 95567 VALVE, SEQUENCE
22 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
23 2 EA 42624 WASHER, FLAT (0.250,TYPE A)
24 4 EA 1651642 ADAPTER, HYDRAULIC - 90 DEG
V004403 Cartridge Replacement
31 2 EA 428127 SHIM, PIPE POSITIONER - 12 GAUGE
32 2 EA 428128 SHIM, PIPE POSITIONER - 10 GAUGE
34 4 EA 42630 WASHER, FLAT (0.750,TYPE A)
35 1 EA 435951 PIPE POSITIONER SENSOR/COMPONENTS 6-27
6-25
SHEET 4
BI012535
HYDRAULIC CYLINDER ASSEMBLY - SWING

12
4 19 11
9 7 6 20 16 17 3
13
10 5 18 14
2 1
21
6-26
SHEET 1
BI012535

6-26
SHEET 2
BI012535


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
13 2 EA V002363 NYLON PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
21 2 EA V003839 CLEVIS PIN
6-26
SHEET 3
BI012535
PIPE POSITIONER SENSOR/COMPONENTS

6-27
SHEET 1
BI012535

1
5
1 3
6-27
SHEET 2
BI012535


435951 PIPE POSITIONER SENSOR/COMPONENTS
1 1 EA 81187 SWITCH, LIMIT- (2 P.D.T.) - UPPER CONTROLS
2 1 EA 416873 LAMP, RED
3 1 EA 342432 1420750 CABLE (SWITCH)
4 1 EA 1662895 BAR, FLAT PIVOT - PROXIMITY SENSOR
5 1 EA 438175 BRACKET, PIPE POSITIONER SENSOR
6-27
SHEET 3
BI012535
PIPE RACK INDEX PLUMBING

6-28
SHEET 1
BI012535
PIPE RACK INDEX PLUMBING


421839 PIPE RACK INDEX PLUMBING
6-28
SHEET 2
BI012535
PIPE RACK LOCK PLUMBING

6-29
SHEET 1
BI012535
PIPE RACK LOCK PLUMBING


421838 PIPE RACK LOCK PLUMBING
6-29
SHEET 2
BI012535
PIPE RACK SWING PLUMBING

4 1
5
2
6
6-30
SHEET 1
BI012535
PIPE RACK SWING PLUMBING


421837 PIPE RACK SWING PLUMBING
6-30
SHEET 2
BI012535
PIPE RACK SWING INTERLOCK

2 2
15 17 18
5
17
6-31
SHEET 1
BI012535

15
13 14
12
16
10
1
5
6 7 8 9 11
11 9 8 7 6
6-31
SHEET 2
BI012535


428577 PIPE RACK SWING INTERLOCK
1 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
2 1 EA 405242 MOUNT, LIMIT SWITCH
3 1 EA 54220 BAR, FLAT
5 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
6 30 FT 99323 WIRE, ORANGE - ELECTRICAL - SXL - 16 GAUGE
7 8 EA 45256 TERM, RING - 16/14AWG - 1/4 STUD
8 8 EA 78138 CONNECTOR, WIRE SLIP ON - 1/4 ST
9 8 EA 45261 CONN, BUTT - 16/14 AWG - 16/14 AWG
10 3 FT 88012 WIRE, GREEN/BLACK STRIPE - #16 AWG
11 8 FT 54430 CONDUIT, SEALTIGHT
12 2 EA 56719 CONNECTOR, ELECTRICAL LIQUID TIGHT
13 2 EA 95125 TERMINAL, MALE
14 2 EA 95127 TERMINAL, FEMALE
15 1 EA 350473 5000673 CONDULET, 2-WAY
16 1 EA 59347 CONNECTOR, ELECTRICAL LIQUID TIGHT
17 1 EA 347037 167530 STUD, WELD - 0.375
6-31
SHEET 3
BI012535
PIPE RACK ASSEMBLY

30 30
31
48 7 24
29
4 6 34
35 51 2 25 26 27
1 28 29
52
7 25 26 27
25 26 27 3 5 34 4 6 34
6-32
SHEET 1
BI012535
PIPE RACK ASSEMBLY

47 51 53 35 8 48
34
12 13 49
34
46
44 47 50 54 34
8 44 50 47 54
46
52
52
9
34
60 47 59
11 36
13 54 34 63
45 62
10
12 13
14 65 66 62
60 47 59
8
6-32
SHEET 2
BI012535
PIPE RACK ASSEMBLY

45
6-32
SHEET 3
BI012535
PIPE RACK ASSEMBLY

9
1
11
48 10
7 12 13 49
2
44 47 50 54
55 56 12 13
57 48
58 52
56 55
8
57
58
8 5 47 51 53 35 15 16 17 18 19 44 47 50 54
20 21 22 23 43
6-32
SHEET 4
BI012535
PIPE RACK ASSEMBLY

37 13 38
42
36 36
39
13 39
40
38 37 40
41
41
6-32
SHEET 5
BI012535
PIPE RACK ASSEMBLY


1608319 PIPE RACK ASSEMBLY
1 1 EA 413518 RACK, PIPE - 40 FT SUPPORT
2 1 EA 1610035 CAROUSEL WELDMENT - 40 FT - 5 POD (AUST)
3 1 EA 414861 CAP, BEARING - PIPE RACK
4 2 EA 96535 CAP, BEARING - CAROUSEL
7 2 EA 96421 WASHER, THRUST
8 2 EA 95550 CYLINDER, LOCK
1 EA CYL 22476 Piston Bore Kit
(Contains Wear Ring, Piston Seal & two Tube End
Seals)
1 EA CYL 22475 Rod Seal Kit
(Contains Rod Seal, Bushing, Bushing Retainer, Rod
Wiper & Bushing O-Ring
9 2 EA 96520 PIN, CAROUSEL - LOCK
10 2 EA 96521 PIN, INSERT - CAROUSEL LOCK
11 2 EA 96519 PIN, DOWEL
15 1 EA 40159 ROLLER, PIPE RACK
17 1 EA 40217 SEAL, RETAINER - PIPE RACK ROLLER
18 2 EA 40037 RING, RETAINER
19 1 EA 40171 RETAINER, PIPE RACK
20 1 EA 40215 RETAINER, SHAFT
21 1 EA 40172 SHAFT, PIPE RACK ROLLER
25 11 EA 74373 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 3.500L)
26 11 EA 73792 NUT, HEX - GR8 (1 1/4-7UNC)
29 13 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
31 1 EA 1605527 PLATE, RETAINER (2 INCH THICK)
34 9 EA 5929 FITTING, GREASE - STRAIGHT
35 1 EA 418987 KIT, SHIM - PIPE RACK
40 2 EA 35626 ADAPTER, TEE - SWIVEL
42 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
43 2 EA 41212 SUPPORT, PIPE RACK - LOWER
6-32
SHEET 6
BI012535
PIPE RACK ASSEMBLY


45 2 EA 416627 CYLINDER, SWING (PIPE RACK) 6-33
48 1 EA 413333 PLATE, INDEX - WELDMENT LOWER PIPE RACK
SUPPORT
49 1 EA 411465 PIN, CYLINDER - INDEX
50 2 EA 411476 CAP, END - CYLINDER INDEX
51 1 EA 411467 CAP, END - CAROUSEL INDEX
52 1 EA 411473 CYLINDER, INDEX (PIPE RACK) 6-34
55 1 EA 17752 NIPPLE, PIPE
59 4 EA 420861 PIN, SWING CYLINDER
63 2 EA 411493 PIN, CYLINDER - SWING
6-32
SHEET 7
BI012535
CYLINDER, SWING (PIPE RACK)

8
10
15 6 11
13 16
3 4
14
5
7 2
1
6-33
SHEET 1
BI012535
CYLINDER, SWING (PIPE RACK)


416627 CYLINDER, SWING (PIPE RACK)
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA V006884 O-RING
4 1 EA V006885 BACKUP
5 1 EA ------- O-RING
6 1 EA V006887 SEAL
7 2 EA V006888 RING, WEAR
8 1 EA ------- RING, WEAR
9 1 EA V008566 CYLINDER SEAL KIT (Includes Items 1 thru 8)
10 1 EA V004886 NUT, LOCK
12 2 EA ------- PLUG, PORT (Shipping) Not Shown
14 1 EA V008569 ROD ASSEMBLY
16 1 EA V008567 HEAD
6-33
SHEET 2
BI012535
CYLINDER, INDEX (PIPE RACK)

17
7 6
15 5
4
8 18 12
16
11 9 2 1 13
6-34
SHEET 1
BI012535
CYLINDER, INDEX (PIPE RACK)


411473 CYLINDER, INDEX (PIPE RACK)
1 1 EA. V005366 WIPER
2 1 EA. V005367 SEAL
3 1 EA. V010147 O-RING
4 1 EA. V005374 O-RING
5 1 EA. V005373 BACKUP
6 1 EA. V005372 O-RING
7 1 EA. V005370 SEAL
8 1 EA. V005795 RING, WEAR
9 2 EA. V005369 RING, WEAR
11 1 EA. V010149 NUT, LOCK
12 1 EA. V005013 FITTING, LUBE
13 2 EA. V010150 BUSHING
14 2 EA. V005381 PLUG, PORT (Not Shown)
17 1 EA. V005376 HEAD
18 1 EA. V010157 PISTON
1 EA. V010148 CYLINDER SEAL KIT
(Includes items 1 Thru 9)
6-34
SHEET 2
BI012535
MAST HOSE PLUMBING

18
1
2
6 8 3 5
12
11 9
14
12
17
10 13 4 7
6-35
SHEET 1
BI012535
MAST HOSE PLUMBING

15
15
15
15
15
15
10 13 14
6-35
SHEET 2
BI012535
MAST HOSE PLUMBING


427237 MAST HOSE PLUMBING
1 2 EA 422962 HOSE ASSEMBLY (SCAG5K-20-485)
3 1 EA 404033 HOSE ASSEMBLY (TCCF273-20-40)
4 1 EA 4350935 HOSE ASSEMBLY (TCCFC273-20-SPB24-29)
5 1 EA 4350936 HOSE ASSEMBLY (TCCFC273-20-SPB24-26)
6 1 EA 404031 HOSE ASSEMBLY (TCCF273-20-SP-28)
9 1 EA 1572728 HOSE ASSEMBLY (TCAG5K-20-31)
6-35
SHEET 3
BI012535
MAST LOCK INDICATOR

6-36
SHEET 1
BI012535
MAST LOCK INDICATOR

1 5 6 1 5
17 16 18
19
20
6-36
SHEET 2
BI012535
MAST LOCK INDICATOR

2 3
6-36
SHEET 3
BI012535
MAST LOCK INDICATOR


411200 MAST LOCK INDICATOR
2 1 EA 416874 LAMP, LED - GREEN
3 1 EA 416873 LAMP, LED - RED
5 2 EA 411862 MOUNT, SWITCH - INDICATOR
6 2 EA 411863 PLATE, MAST LOCK INDICATOR
7 56 FT 88012 WIRE, #16 AWG, GREEN/BLACK STRIPE
8 28 EA 88010 WIRE, #16 AWG - GREEN/WHITE STRIPE
9 28 FT 99323 WIRE, SXL - 16GA, ORANGE/YELLOW
10 12 FT 325642 1404203 WIRE, 18 AWG - BLACK
11 12 FT 342692 1420931 WIRE, 18 AWG - WHITE
12 2 EA 45256 TERM, RING - 16/14 AWG - 1/4 STUD - INSULATED
13 8 EA 45261 CONN, BUTT - 16/14 AWG
14 6 EA 45259 TERM, SPADE - 16/14 AWG-#10 STUD - INSULATED
15 20 FT 54430 CONDUIT, SEALTIGHT - 1/2" PVC
16 2 EA 350473 5000673 CONDULET
17 2 EA 60666 CONNECTOR, ELECTRICAL - STRAIGHT
18 2 EA 59347 CONNECTOR, ELECTRICAL - 90 DEG
19 2 EA 319461 118470 STUD, WELD (1/4-20UNC, 0.750L)
20 2 EA 5968 NUT, HEX (1/4-20UNC)
6-36
SHEET 4
BI012535
MAST TUBING

423257 MAST TUBING
1 6 EA 423256 TUBING ASSEMBLY, 1/2 INCH x 20 FT
2 6 EA 38681 119669 ADAPTER, STRAIGHT
3 12 EA 44253 CLAMP, TUBE - 1/2 INCH OD - 2 HOLE
4 2 EA 423255 TUBING ASSEMBLY, 1/2 INCH x 18 FT
6-37
SHEET 1
BI012535
ROTARY DRIVE ASSEMBLY

ASSEMBLY 439031 REVISION O
7 9
50
17 18 53 11 11 12 9
30 31 50
37 16
34 35 16 35 34 37
5 6 36 5 6 36 37
37 27 28
26
9 12 7 9 1
21 25
11 11 20
7 53 25 21 22 10
3
23 19
33
24
13 4
2 7
17 18
38 2
14 15
19
8
58 57
14 15
57 58
4
59
36 37
32
56 55 54 5 6 36 37
6-38
SHEET 1
BI012535
ROTARY DRIVE ASSEMBLY


439031 ROTARY DRIVE ASSEMBLY
1 1 EA 4260824 ROTARY DRIVE GEARCASE ASSEMBLY 6-39
2 2 EA 413307 MOTOR, HYDRAULIC 6-40
3 1 EA 438633 GUIDE, LH
4 1 EA 438634 GUIDE, RH
5 8 EA 410860 PAD, WEAR
6 8 EA 95541 SHIM, WEAR PAD
7 2 EA 95784 FLANGE
8 1 EA 320681 COUPLING
13 1 EA 45278 NIPPLE, PIPE
14 12 EA 426374 CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 2.250L
DRILLED)
15 12 EA 438680 WASHER, NORD-LOCK (7/8 INCH)
16 8 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
18 4 EA 42629 WASHER, FLAT (0.625, TYPE A)
25 2 EA 320658 ELBOW, PIPE - 90 DEG
28 1 EA 61982 ADAPTER, SWIVEL
32 2 EA 400680 BAR, CHOCK
33 1 EA 427587 KIT, FLANGE
34 2 EA 438595 SHIM, WEAR PAD
35 2 EA 438594 PAD, WEAR
36 16 EA 423852 CAPSCREW, BRASS (1/2-13UNC, 1.250L
HARDENED)
37 24 EA 438683 WASHER, NORD LOCK (1/2 INCH)
38 2 EA 58473 GASKET, 2 BOLT
54 2 EA 438593 PAD, WEAR - ROTARY DRIVE GUIDE
55 2 EA 438596 SHIM, WEAR PAD - ROTARY DRIVE GUIDE
56 4 EA 4339680 PIN, DOWEL - HEAD GUIDE
58 12 EA 438683 WASHER, NORD-LOCK (1/2 INCH)
59 1 EA 442617 DUST DEFLECTOR RING
REF 443222 HEAD GUIDE MAINTENANCE KIT (includes
items 3, 4, 5, 6, 14, 15, 16, 34, 35, 36, 37, 54, 55, 56, 57
and 58
6-38
SHEET 2
BI012535
ROTARY DRIVE GEARCASE ASSEMBLY

22 60
19 23
17 21
20
31
18 22
43
32 48
35
52
57 33
58
11 50 59
14
26 27
49 8 34 13
40
24 25
16
15
38
6
7
24 25
27 28
9
10 30
42
3
12 65
21
6-39
SHEET 1
BI012535

63 64
36
51
44
61 1 37
46
53 54 55
39
29
62
41
61
61
6-39
SHEET 2
BI012535


4260824 ROTARY DRIVE GEARCASE ASSEMBLY
1 2 EA. 38342 ADAPTER, SPLINE
2 4 EA. 98894 KEY
3 1 EA. V005118 SHAFT
4 2 EA. 98897 SHAFT, 24T
5 2 EA. V014285 GEAR, 84T
6 2 EA. V014286 SHAFT, 24T
7 1 EA. 98900 GEAR, 110T
8 2 EA. 98902 COVER, END
9 1 EA. 98903 SPACER
10 1 EA. 4159874 SPACER
11 2 EA. 407162 LOCKNUT
12 1 EA. 4159875 PLATE, SEAL
13 1 EA. 98907 CARRIER, BEARING
14 1 EA. V005119 HOUSING, SEAL
15 1 EA. ------- CASE
16 1 EA. V012376 COVER
20 6 EA. 319945 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.250L)
21 14 EA. 5962 WASHER, LOCK - 3/8
22 19 EA. 5975 WASHER, LOCK - 1/2
23 8 EA. 98914 WASHER, LOCK - 5/8
24 4 EA. 98915 BEARING CONE
25 4 EA. 98916 BEARING CUP
27 2 EA. 41137 BEARING CUP
29 2 EA. 37801 BEARING, BALL
30 1 EA. 98920 PIN, ROLL
31 2 EA. ------- PIN, DOWEL
32 1 EA. 98921 BUSHING
33 1 EA. 98922 PLUG, MAGNETIC
34 2 EA. 98923 PLUG, COUNTERSUNK HEX
35 1 EA. 98924 PLUG/O-RING
36 1 EA. ------- PLUG, MAGNETIC
37 2 EA. 38355 SNAP RING ADAPTER
41 1 EA. 1673470 PLUG
42 1 EA. 4276640 SEAL, SPECIAL
43 1 EA. ------- NAMEPLATE
44 1 EA. 69616 WINDOW, OIL LEVEL
45 1 EA. V004855 TAG, OIL EMPTY
46 2 EA. 1135942 PLUG, PLASTIC (SHIPPING)
48 1 EA. 98929 FITTING, BREATHER
49 2 EA. 98930 SHIM SET
50 8 EA. 98931 SETSCREW
6-39
SHEET 3
BI012535


51 1 EA. V002476 PLUG, SQUARE HEAD
52 1 EA. V012621 HOUSING, SEAL
53 5 EA. V004563 SHIM, .005
54 5 EA. V004564 SHIM, .007
55 6 EA. V004565 SHIM, .020
57 1 EA. V012622 SEAL, FACE
58 1 EA. V012623 SEAL SPACER
59 2 EA. V004566 SEAL
61 1 EA 4277211 FITTING, GREASE
62 2 EA ------- BEARING, BALL
64 1 EA 49149 WASHER (5/8")
6-39
SHEET 4
BI012535
MOTOR, HYDRAULIC
4 5 6 7
3
2
1
21 22 23
10
18
17 11 19 20
14 15 16
12 13 30 31 33
29 32
26 28
27
25
24
35
34
2
1
6-40
SHEET 1
BI012535
MOTOR, HYDRAULIC

413307 MOTOR, HYDRAULIC
1 2 EA V010367 PLUG, HEX SOCKET HEAD
2 2 EA V010368 O-RING
4 1 EA V007977 PORT BLOCK W/SHUTTLE
6 1 EA V010371 PORT PLATE, BI DIRECTIONAL
7 1 EA V010372 FACE PLATE
8 5 EA V010373 PIN, FACE PLATE AND PORT PLATE
10 1 EA 58502 SHUTTLE VALVE W/TWO ORIFICES 6-41
13 1 EA V010375 SPRING RETAINER
14 1 EA V010376 BARREL STOP
15 12 EA V010377 DISC SPRING
16 12 EA V010378 THRUST WASHER
17 1 EA V010379 CYLINDER BARREL
18 1 EA V010380 BARREL BEARING
19 1 EA V010381 RETAINING RING (ORANGE) .075" - 1.90 MM
1 EA V010382 RETAINING RING (BLACK) .077" - 1.96 MM
1 EA V010383 RETAINING RING (RED) .079" - 2.01 MM
1 EA V010384 RETAINING RING (GREEN) .081" - 2.06 MM
1 EA V010385 RETAINING RING (YELLOW) .083" - 2.11 MM
1 EA V010386 RETAINING RING (BLUE) .085" - 2.16 MM
1 EA V010387 RETAINING RING (WHITE) .087" - 2.21 MM
20 1 EA V007108 THRUST WASHER
21 1 EA V010388 PISTON, SHOES AND RETAINER
22 1 EA V010389 CREEP PLATE
23 1 EA V010685 CAM, 15.2 DEG
24 2 EA V010391 DOWEL PIN
25 1 EA ------- HOUSING
27 1 EA V010393 SHAFT, SPLINED
28 1 EA V010394 BEARING ASSEMBLY (CONE AND CUP)
29 1 EA V010395 O-RING
30 1 EA 59234 SHAFT SEAL
31 1 EA V010396 SEAL RETAINER
32 4 EA V010397 O-RING
34 1 EA V010398 O RING
35 1 EA V010399 RETAINER, BARREL BEARING
1 EA V002839 Seal Kit (With or Without Shuttle)
6-40
SHEET 2
BI012535
SHUTTLE VALVE W/TWO ORIFICES

6 4 5 2 1 8 7
14
9
10
11
6-41
SHEET 1
BI012535
SHUTTLE VALVE W/TWO ORIFICES


58502 SHUTTLE VALVE W/TWO ORIFICES
1 2 EA -------- PLUG
2 2 EA -------- O-RING
3 2 EA -------- SPRING
4 2 EA -------- WASHER, SPRING CENTER
5 1 EA -------- SPOOL
6 1 EA -------- BODY
7 1 EA -------- PLUG
8 1 EA -------- O-RING
9 1 EA -------- SPRING, RELIEF VALVE
10 1 EA -------- SPRING, RELIEF VALVE
11 1 EA -------- SEAT
14 2 EA -------- SHIM WASHER
(items 2 and 8 are included in V002839 seal kit)
6-41
SHEET 2
BI012535
FRONT MAST REST INSTALLATION

4 5 6
2
2
6-42
SHEET 1
BI012535
FRONT MAST REST INSTALLATION


421452 FRONT MAST REST INSTALLATION
1 1 EA 421437 REST, 12M-15M MAST (WELDMENT)
2 2 EA 421417 PLATE, DETAIL 1 X 8 13/16 X 15 3/4
6-42
SHEET 2
BI012535
PIN RETAINER KIT - MAST ELEVATING CYLINDER

6 5
2
6 5
6-43
SHEET 1
BI012535
PIN RETAINER KIT - MAST ELEVATING CYLINDER


428402 PIN RETAINER KIT - MAST ELEVATING CYLINDER
2 2 EA 428392 PLATE, PIN RETAINER
6 10 EA 438683 WASHER, NORD LOCK (1/2)
6-43
SHEET 2
BI012535
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER

2
3
1
5 4
5 4
6-44
SHEET 1
BI012535
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER


428401 PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER
1 4 EA 428388 PLATE, PIN RETAINER MOUNTING
3 4 EA 428391 PLATE, PIN RETAINER MOUNTING
4 12 EA 38323 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L - DRILLED)
5 12 EA 438683 WASHER, NORD-LOCK (1/2)
6-44
SHEET 2
BI012535
SECTION 7 - DRILLING TOOLS / ACCESSORIES

RAPID FILL INSTALLATION (1100 GAL) 434053 7-1
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-2
RAPID FILL PLUMBING 403823 7-3
LUBE SYSTEM INSTALLATION (MACHINE) AUTO 426699 7-4
LUBRICATION SYSTEM (MACHINE), AUTO 401271 7-5
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-6
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-7
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-8
FILTER/REGULATOR/LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-9
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 401973 7-10
VALVE, AIR 330617 7-11
VALVE, AIR (PART OF ASSEMBLY 330617) 330617B 7-12
VALVE, AIR (SOLENOID W/JUNCTION BOX) 330617C 7-13
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-14
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-15
LUBRICATOR HOSE PLUMBING KIT 405520 7-16
ROTARY TORQUE CONTROL 441078 7-17
ROTARY TORQUE CONTROL PLUMBING 441080 7-18
HOSE COVER AND GRATING INSTALLATION 428941 7-19
TRAM INTERLOCK, JACK 435465 7-20
TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) 1527382 7-21
SECT7
SHEET 1
BI012535
RAPID FILL INSTALLATION (1100 GAL)

1
4
8
8 12
7
6
19
14
4
3 13
7-1
SHEET 1
BI012535

2
1
12
7-1
SHEET 2
BI012535


434053 RAPID FILL INSTALLATION (1100 GAL)
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-2
2 1 EA 431393 RAPID FILL WELDMENT
11 1 EA 403823 RAPID FILL PLUMBING 7-3
12 1 EA 61982 ADAPTER, REDUCER
13 1 EA 8304 COUPLING, PIPE
14 1 EA 401270 CAP, VENT
15 1 EA 442314 COOLANT, NOZZLE / PLUG
16 1 EA 442313 NOZZLE, CRANKCASE W/PLUG - ENGINE OIL
17 1 EA 442312 NOZZLE, DIESEL FUEL
18 1 EA 442315 HYDRAULIC FLUID - NOZZLE / PLUG
19 1 EA T103711 CAP, WATER TANK
NOTE: ITEMS 15 THRU 18 SUPPLIED LOOSE TO THE CUSTOMER.
7-1
SHEET 3
BI012535
CONNECTOR KIT, RAPID FILL SYSTEM


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA V003530 CAP, RECEIVER (FUEL)
4 1 EA V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA V011429 PLUG (HYDRAULIC)
11 1 EA V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA V003536 CAP, RECEIVER (COOLANT)
13 1 EA V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA V011430 PLUG (COOLANT)
15 1 EA V003537 CENTRAL SERVICE BOX
- - - - -NOT INCLUDED IN KIT- - - - -

1 EA V011425 NOZZLE, REFUELING
7-2
SHEET 1
BI012535
RAPID FILL PLUMBING

5
1
7-3
SHEET 1
BI012535
RAPID FILL PLUMBING


403823 RAPID FILL PLUMBING
5 1 EA 433639 HOSE ASSEMBLY (JRA1503-32-102)
7-3
SHEET 2
BI012535
LUBE SYSTEM INSTALLATION (MACHINE) AUTO


426699 LUBE SYSTEM INSTALLATION (MACHINE) AUTO
1 1 EA 401271 LUBRICATION SYSTEM (MACHINE) AUTO 7-5
2 1 EA 426566 MOUNT, MONITOR / CONTROLLER (Located in Cab
)
7-4
SHEET 1
BI012535
LUBRICATION SYSTEM (MACHINE), AUTO

7-5
SHEET 1
BI012535
LUBRICATION SYSTEM (MACHINE), AUTO

ITEM QTY. PART NO. DESCRIPTION SECT-PAGE

401271 LUBRICATION SYSTEM (MACHINE), AUTO
2 3 63138 SL-1 INJECTOR (FOUR MANIFOLD)
3 6 63137 SL-1 INJECTOR (FIVE MANIFOLD)
1 97526 SL-1 Single Injector Replacement
1 V006812 Repair Kit, SL-1 Single Injector (Includes attaching gaskets)
4 1 97521 GAUGE-0 TO 5000 (GLY) Located on side of pump
5 31 63140 CAP - PLASTIC
6 1 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-6
7 1 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 7-7
8 1 63132 VENT VALVE ASSEMBLY
9 1 63130 COVER ASSEMBLY - DRUM
10 1 63131 PLATE - FOLLOWER
11 1 97523 MONITOR / CONTROLLER (MACHINE LUBRICATION) 7-8
12 1 63136 SWITCH - PRESSURE
13 1 63133 FILTER /REGULATOR/LUBRICATOR ASSEMBLY 7-9
(MACHINE LUBE)
14 1 97524 SWITCH - 3W 2POS NC 1/2"
15 1 97525 ROD ASSEMBLY - TIE
16 1 426026 COVER ASSEMBLY, AIR MOTOR/GREASE TUBE
7-5
SHEET 2
BI012535
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)

10
13
27
11
37
12
9
11 28
14 30
15
26
8 29
34
44
16
38
49
18 43 45
3 46
47
21
4
25
39
17
19
5
40
49
6
49 31
7
19
35 20
23
48
48
41 4
24
3
20
42 19
23
22 32
2
40
1
7-6
SHEET 1
BI012535

33
35
5
24
36 32
7-6
SHEET 2
BI012535


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
36 1 EA V011996 ADAPTER
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
44 1 EA V012003 NIPPLE
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
7-6
SHEET 3
BI012535


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY
7-6
SHEET 4
BI012535
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)

2 22
3 23
24
4
25 26
5
6
7
10
8 11
9
12
13 27
12
15 14 28
16
29
17
30
18 31
32
33
19
34
20
35
21
36
20
37
7-7
SHEET 1
BI012535
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)
7-7
SHEET 2
BI012535
MONITOR / CONTROLLER (MACHINE LUBRICATION)

5 9
8
7-8
SHEET 1
BI012535
MONITOR / CONTROLLER (MACHINE LUBRICATION)


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY
7-8
SHEET 2
BI012535
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)

7-9
SHEET 1
BI012535

7-9
SHEET 2
BI012535

7-9
SHEET 3
BI012535


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)
7-9
SHEET 4
BI012535
LUBRICATOR INSTALLATION (DRILL STEM THREAD)

33 11
29
13
14
16
15
34
20
20
6 23
19 13
22 23
28
8
7 9
18 18
3 4 5 21
21 15
3 4 5
7-10
SHEET 1
BI012535

8 22
10
29 15
20
11
14
10
7-10
SHEET 2
BI012535


401973 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR - 3-WAY 7-11
330617B VALVE, AIR (Part of Item 1) 7-12
330617C VALVE, AIR (SOLENOID WITH JUNCTION BOX (Part 7-13
of item 1)
1 EA 22487 Solenoid Operator Valve
3 2 EA 9179 SCREW, MACHINE - ROUND HEAD SLOT
4 2 EA 9753 NUT, HEX
5 2 EA 5982 WASHER, LOCK - SPRING
6 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-14
7 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-15
8 1 EA 401536 HOLDER, GREASE BUCKET
9 1 EA 413170 BRACKET, LUBE REGULATOR
10 1 EA 413180 BRACKET, VALVE - AIR - 3-WAY
11 1 EA 96417 NOZZLE CAP
13 2 EA 80032 FITTING, HYDRAULIC
20 5 EA 44554 ADAPTER, HYDRAULIC
22 1 EA 336672 1416254 GREASE, 5 GALLON BUCKET
32 1 KIT 405520 LUBRICATOR HOSE PLUMBING KIT 7-16
34 1 EA 1580703 BRACKET, GREASE LINE
7-10
SHEET 3
BI012535
VALVE, AIR
1
4
2
12
10
11
13
7-11
SHEET 1
BI012535
VALVE, AIR

330617 VALVE, AIR 7-12
1 2 EA. ------- RING, RETAINING
2 2 EA. ------- PLUG
3 EA. ------- SEAT
4 2 EA. ------- O-RING
5 EA. ------- O-RING
6 1 EA. ------- SPRING
7 1 EA. ------- POPPET
8 EA. ------- RETAINER
9 2 EA. ------- SEAL
10 1 EA. ------- PISTON
11 1 EA. ------- PUSHROD
12 1 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
13 1 EA. ------- BODY
14 EA. ------- OPERATOR / VALVE GASKET (not shown)
22485 KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)
7-11
SHEET 2
BI012535
VALVE, AIR (part of 330617)

PART OF ASSEMBLY 330617 REVISION B
1
2
12
13
14 6
7
15
7
20
17 6
10
16 18
9
8
19
5
14 13 12
19
7-12
SHEET 1
BI012535
VALVE, AIR (part of 330617)


T 330617B VALVE, AIR (part of 330617) 7-13
1 EA. ------- SCREW
2 EA. ------- WASHER, LOCK
3 EA. ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D
FOR -22 TIMER)
4 EA. ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D
FOR -22 TIMER)
5 EA. ------- GASKET, BOTTOM (PART OF OPERATOR)
6 EA. ------- VALVE, CHECK (POSITION B)
7 EA. ------- PACKING (POSITION B)
8 EA. ------- NUT, LOCK
9 EA. ------- SCREW, ADJUSTMENT
10 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
11 EA. ------- BODY (0-5 SECOND TIMERS)
12 EA. ------- RING, SNAP
13 EA. ------- PLUG
GREASE)
15 EA. ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 &
-24 TIMERS
16 EA. ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23
TIMERS
GREASE)
GREASE)
19 EA. ------- PLUG, PIPE
20 EA. ------- BODY (0-60 SECOND TIMERS)
22486 KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 &
18)
NOTE: SERVICE KITS ARE UNIVERSAL AND
CONTAIN EXTRA PARTS,
MATCH NEW PARTS FROM KIT WITH THOSE
REMOVED AT TIME OF DISASSEMBLY.
7-12
SHEET 2
BI012535
VALVE, AIR (SOLENOID W/JUNCTION BOX)

10 5
11 4
6
7
9
12
1
13
2
14
15
3
7-13
SHEET 1
BI012535
VALVE, AIR (SOLENOID W/JUNCTION BOX)


330617C VALVE, AIR (SOLENOID W/JUNCTION BOX) 7-11
1 4 EA. ------ SCREW
2 4 EA. ------ WASHER, LOCK
3 1 EA. V004477 GASKET
4 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages
Item 4 Includes Items 5 & 6)
5 1 EA. ------ SCREW
6 1 EA. ------ GASKET
7 1 EA. V004474 COIL, 24VDC
8 1 EA. V004475 BASE, SOLENOID - Standard nonlocking
9 2 EA. ------ SCREW
10 1 EA. V004773 DIFFUSER
11 1 EA. V004472 CLIP, COIL RETAINING
12 1 EA. ------ O-RING, LARGE
13 1 EA. ------ O-RING, SMALL
14 1 EA. ------ PLUG, PIPE
15 1 EA. ------ BASE
7-13
SHEET 2
BI012535
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)

2
19
18
17
5
16
5
6 15
14
7 13
12
9
11
8
10
7-14
SHEET 1
BI012535
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY
7-14
SHEET 2
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FILTER / REGULATOR / LUBRICATOR ASSEMBLY

7-15
SHEET 1
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7-15
SHEET 2
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7-15
SHEET 3
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ITEM QTY. PART NO. DESCRIPTION

337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC
7-15
SHEET 4
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LUBRICATOR HOSE PLUMBING KIT

6
1
7-16
SHEET 1
BI012535
LUBRICATOR HOSE PLUMBING KIT


405520 LUBRICATOR HOSE PLUMBING KIT
6 1 KIT 406780 HOSE ASSEMBLY JCAF211-04-375)
7-16
SHEET 2
BI012535
ROTARY TORQUE CONTROL

5 6
5
6
3 7
9 10 8
11
2
11
11
1
7-17
SHEET 1
BI012535
ROTARY TORQUE CONTROL


441078 ROTARY TORQUE CONTROL
1 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
4 1 EA 441080 ROTARY TORQUE CONTROL PLUMBING 7-18
6 2 EA 45301 ADAPTER , 90 DEG
8 1 EA 442078 VALVE, CROSS / PORT RELIEF
7-17
SHEET 2
BI012535
ROTARY TORQUE CONTROL PLUMBING

3
3
7-18
SHEET 1
BI012535
ROTARY TORQUE CONTROL PLUMBING


441080 ROTARY TORQUE CONTROL PLUMBING
7-18
SHEET 2
BI012535
HOSE COVER AND GRATING INSTALLATION

7 8
3
5 1
2
9 4
9
7-19
SHEET 1
BI012535
HOSE COVER AND GRATING INSTALLATION


428941 HOSE COVER AND GRATING INSTALLATION
1 1 EA 428929 COVER, HOSE
2 1 EA 428930 COVER, HOSE
3 1 EA 428931 SUPPORT, HOSE COVER
6 1 EA 428934 GRATING, WALKWAY - 30 DEG
9 2 EA 14156 BAR, FLAT (ST, ASTMA36)
7-19
SHEET 2
BI012535
TRAM INTERLOCK, JACK

5 2
3 4 6
7-20
SHEET 1
BI012535

8 8
11
10
7 7
10
11
11
10
8 7 8
7
10 11
7-20
SHEET 2
BI012535

27 8
7-20
SHEET 3
BI012535


435465 TRAM INTERLOCK, JACK
3 16 EA 5983 WASHER, LOCK (3/16)
4 16 EA 319918 120499 SCREW, MACHINE - ROUND HEAD SLOT
5 4 EA 5664 PLUG, PIPE - SQUARE HEAD
6 16 EA 320035 121097 WASHER, FLAT
7 4 EA 403689 RELAY, 24VDC - SPDT W/DIODE - 10A
8 4 EA 416874 LAMP, GREEN
9 1 EA 435538 BRACKET, MOUNTING - RELAY
10 4 EA 319926 120532 SCREW, MACHINE - ROUND HEAD
12 8 FT 435465-012 WIRE, 18 GAUGE - THHN - GREEN/BLACK
13 25 FT 435465-013 WIRE, 18 GAUGE - THHN - PURPLE/GREEN
14 35 FT 435465-014 WIRE, 18 GAUGE - THHN - PURPLE/YELLOW
15 60 FT 435465-015 WIRE, 18 GAUGE - THHN - PURPLE/WHITE
16 2 FT 416888-080 WIRE, 18 GAUGE - THHN - TAN/ZERO
17 25 FT 416888-081 WIRE, 18 GAUGE - THHN - TAN/ONE
18 35 FT 416888-082 WIRE, 18 GAUGE - THHN - TAN/TWO
19 35 FT 416888-083 WIRE, 18 GAUGE - THHN - TAN/THREE
20 10 FT 416888-084 WIRE, 18 GAUGE - THHN - TAN/FOUR
21 8 FT 416888-069 WIRE, 18 GAUGE - THHN - GRAY/NINE
22 8 FT 416888-036 WIRE, 18 GAUGE - THHN - WHITE/SIX
23 10 FT 416888-037 WIRE, 18 GAUGE - THHN - WHITE/SEVEN
24 95 FT 435465-024 WIRE, 18 GAUGE - THHN - TAN/RED
25 10 FT 435465-025 WIRE, 18 GAUGE - THHN - BLACK
26 15 FT 435465-026 WIRE, 18 GAUGE - THHN - TAN/GREEN
27 1 EA 416873 LAMP, RED
7-20
SHEET 4
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TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)

22 36
11
20
21
7-21
SHEET 1
BI012535

1
20
7-21
SHEET 2
BI012535

19
19
20
21
7-21
SHEET 3
BI012535

16
24
32
30 11
25
33 34
7-21
SHEET 4
BI012535

15
16 27
28 29
28
24 25 26 33 24 25 33
14
29
24 25 26 33
29 29
7-21
SHEET 5
BI012535


1527382 TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)
1 1 EA 410482 SWITCH, PROXIMITY (MAGNETIC SENSOR)
11 1 EA 416873 LAMP, RED - ECM
14 3 EA 45261 CONN, BUTT (16/14 AWG)
15 9 EA 45259 TERMINAL, SPADE (16/14 AWG-1/4)
16 3 EA 95125 TERMINAL, MALE
19 REF 4140202 TAPPED PAD, PROXIMITY SENSOR MOUNT (SEE NOTE)
20 1 EA 421872 MOUNT, ADJUSTABLE - PROXIMITY SWITCH
21 4 EA 319879 120350 CAPSCREW, SOCKETHEAD - GR8 (10-24UNC, 1.250L)
22 4 EA 16083 WASHER, FLAT (3/8)
24 35 FT 99312 WIRE, ELECT, SXL, 16 GAUGE, RED/BLACK 50V
25 35 FT 99315-050 WIRE, ELECT, SXL, 16 GAUGE, RED/GREEN 50V
26 10 FT 54430 CONDUIT, SEALTIGHT 1/2" PVC
27 3 EA 95127 TERMINAL, FEMALE
28 2 EA 56719 CONNECTOR, ELECT - LIQUID TIGHT (STRAIGHT)
29 4 EA 59347 CONNECTOR, ELECT - LIQUID TIGHT (90 DEG)
30 7 EA 350432 5000412 TERMINAL, LUG
32 6 FT 342692 1420931 WIRE, ELECT - 18 AWG, WHITE
33 35 FT 325642 1404203 WIRE, ELECT - 18 AWG, BLACK
34 3 EA 45256 TERMINAL, RING - 16/14 AWG, 1/4 STUD
7-21
SHEET 6
BI012535
SECTION 8 - HYDRAULICS / PLUMBING

MAST ELEVATING PLUMBING 421453 8-1
MAST LOCK PLUMBING 421474 8-2
MAIN AIR PLUMBING 421454 8-3
JACK PLUMBING 421450 8-4
PROPEL PLUMBING 421818 8-5
FAN PLUMBING (COOLER) 441812 8-6
HYDRAULIC RESERVOIR INSTALLATION 421074 8-7
FILTER ASSEMBLY (MAIN RETURN) 88595 8-8
FILTER ASSEMBLY (CASE RETURN) 88596 8-9
FILTER / INDICATOR WIRING 400346 8-9A
TEST STATION (SYSTEM HYDRAULIC PRESSURE) 441228 8-9B
TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT 440873 8-9C
TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION 426487 8-9D
TEST STATION HYDRAULIC HOSE PLUMBING 426504 8-9E
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING 421828 8-10
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) 422311 8-11
SUCTION PRESSURE & RETURN PLUMBING 439638 8-12
CAB TO VALVE STAND PLUMBING 425185 8-13
AUTO TOOL WRENCH PLUMBING 442369 8-14
FIVE LOOP FILTER KIT T104763 8-15
FILTER ASSEMBLY (LOOP) 402263 8-16
SECT8
SHEET 1
BI012535
MAST ELEVATING PLUMBING

3 3
3
3
1
8-1
SHEET 1
BI012535
MAST ELEVATING PLUMBING


421453 MAST ELEVATING PLUMBING
8-1
SHEET 2
BI012535
MAST LOCK PLUMBING

3
2
2 1
1 2
8-2
SHEET 1
BI012535
MAST LOCK PLUMBING


421474 MAST LOCK PLUMBING
8-2
SHEET 2
BI012535
MAIN AIR PLUMBING

8-3
SHEET 1
BI012535
MAIN AIR PLUMBING


421454 MAIN AIR PLUMBING
8-3
SHEET 2
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JACK PLUMBING
5
9
11 8
4
12
5
6
7
9
11
2
8
8
4 10
1
7 6
11
8-4
SHEET 1
BI012535
JACK PLUMBING

421450 JACK PLUMBING
4 1 EA 1572574 HOSE ASSEMBLY (JCB2781-12-260)
8-4
SHEET 2
BI012535
PROPEL PLUMBING
6 1
6
2 1
5
5
8-5
SHEET 1
BI012535
PROPEL PLUMBING

421818 PROPEL PLUMBING
8-5
SHEET 2
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FAN PLUMBING (COOLER)

13 13 15 4 21 7 12 11
17
16
14 3 6 5
8-6
SHEET 1
BI012535

14
16
8-6
SHEET 2
BI012535

4 8
9
7
11
12
13 5
11
3
5 6 6
8-6
SHEET 3
BI012535


441812 FAN PLUMBING (COOLER)
8 1 EA 436405 HOSE ASSEMBLY (JCAG1H-24-64)
15 2 EA 423015 HOSE ASSEMBLY (JCA2651-40-28.25)
8-6
SHEET 4
BI012535
HYDRAULIC RESERVOIR INSTALLATION

13
15 16 17 2
14 29
23
4 5 6
30
27
28
26 8 19 21 22 23 24 25
8 20 21 22 24 25
19
2 32 33 20 19 2
31
18 18
34 34
7 8 7 8
9 9
10 10
11 12 12 11
8-7
SHEET 1
BI012535
HYDRAULIC RESERVOIR INSTALLATION


421074 HYDRAULIC RESERVOIR INSTALLATION
1 1 EA 421042 HYDRAULIC RESERVOIR ASSEMBLY, 300 GAL
1 EA 67492 Cover w/gasket,fasteners & flange (Part of Item 1)
1 EA 96379 Gasket, Cover (Part of Item 1)
2 1 EA 4331509 AIR FILTER ASSEMBLY
1 EA 57311 Element
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA 34053 VALVE, SHUT-OFF
8 16 EA 5975 WASHER, LOCK (1/2)
11 2 EA 33198 COUPLING, HALF MALE DISCONNECT
12 2 EA 19713 CAP, COUPLING
15 24 EA 9440 NUT, HEX (1/2-20UNF, ELASTIC COLLAR)
17 24 EA 7663 CAPSCREW, HEX HEAD - GR5 (1/2-20UNF, 1.500L)
19 2 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-8
20 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-9
24 6 EA 16682 FLANGE, SPLIT HALF
25 3 EA 16622 O-RING
29 1 EA 61982 REDUCER, STRAIGHT
31 REF 400346 FILTER / INDICATOR WIRING 8-9A
32 REF 441228 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-9B
33 REF 426487 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-9D
INSTALLATION
34 6 EA 4030617 SPACER, TANK
8-7
SHEET 2
BI012535
FILTER ASSEMBLY (MAIN RETURN)

10
11
5 6
8 7
12
8-8
SHEET 1
BI012535
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-8
SHEET 2
BI012535
FILTER ASSEMBLY (CASE RETURN)

1
2
10
11
5 6
8 7
12
8-9
SHEET 1
BI012535
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-9
SHEET 2
BI012535
FILTER / INDICATOR WIRING

3 3 3 3 3 3 3 1 1 2 3
11 13
19
17
14
10
8
8
8 6
12
23 24
21
22
4 4 4 4 4 4 4 4 4 4 4 9
8-9A
SHEET 1
BI012535

16
18
20
8-9A
SHEET 2
BI012535

6 15
17
8-9A
SHEET 3
BI012535


400346 FILTER / INDICATOR WIRING
4 11 EA 416873 LAMP, RED - ECM
6 1 EA 46717 BOX, BREAKER
8 2 EA 440310 TERMINAL, STRIP
10 11 EA 323194 1402064 CONDUIT, CONNECTOR
11 225 FT 323364 1402350 WIRE, CABLE
12 75 FT 17816 WIRE, 16 GAUGE
13 27 EA 45261 CONNECTOR, BUTT
14 27 EA 45259 TERMINAL, SPADE
15 4 EA 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
20 10 FT 35659 CONDUIT, SEAL TIGHT
21 14 FT 99350 WIRE, ELECTRICAL - GRAY/BLACK, 16 GA
22 14 FT 99357 WIRE, ELECTRICAL - GRAY/GREEN, 16 GA
23 11 EA 404002 DIODE, MOLDED
24 11 EA 403987 PLUG, MOLDED
8-9A
SHEET 4
BI012535
TEST STATION (SYSTEM HYDRAULIC PRESSURE)

17 5 10 16 13 15 6 13 10 16
4
4
16 13 13 16
16 13
13 16
16 13
2
14 18 13 22 13 16 18 14 22
8-9B
SHEET 1
BI012535

1 6 7 8 9 5 7 8 9
11 12
4 4
29 30
2 3
4 11 12
12 11 4
3
1
8-9B
SHEET 2
BI012535

18
20
18
23
18
8-9B
SHEET 3
BI012535

25 25 25 25
27 27
19 19
26 26
28 28
8-9B
SHEET 4
BI012535


441228 TEST STATION (SYSTEM HYDRAULIC PRESSURE)
1 1 EA 403830 PLATE, PANEL - HYDRAULIC TEST SYSTEM
2 1 EA 403837 BOX, PANEL - HYDRAULIC TEST SYSTEM
0.50L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK (06 SPRING)
0.750L)
19 2 EA 344091 VALVE, SHUTTLE
24 1 EA 440873 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-9C
HOSE KIT
8-9B
SHEET 5
BI012535
TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT

10 2 5
3 3
7
8-9C
SHEET 1
BI012535

4 4
9 9
1 3
8-9C
SHEET 2
BI012535


440873 TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT
8-9C
SHEET 3
BI012535
TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION

6 7 8 9 5 7 8 9
1
11 12
3
29 30
4 11 12
12 11 4
3
1
8-9D
SHEET 1
BI012535

10 13
17 5 16 13 15 6 10 16
4
4
16 13 13 16
16 13
13 16
16 13 2
14 18 13 13 16 14 22
22 18
8-9D
SHEET 2
BI012535

18
24
20
20
13 19
18
18 13
23
8-9D
SHEET 3
BI012535


426487 TEST STATION (SYSTEM HYDRAULIC PRESSURE)
INSTALLATION
1 1 EA 403830 PLATE - PANEL - HYDRAULIC TEST STATION
2 1 EA 403837 BOX - PANEL - HYDRAULIC TEST STATION
0.500L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE - 600 PSI
6 1 EA 33985 GAUGE, PRESSURE
7 6 EA 59589 SCREW, MACHINE ROUND HEAD SLOT - GR5
(#6-32UNC, 0.500L)
8 6 EA 59590 NUT, HEX - GR5 (#6-32UNC)
9 6 EA 77858 WASHER, LOCK (SPRING)
0.750L)
12 8 EA 6293 NUT, LOCK - GR8 (1/4-20UNC)
17 1 EA 39465 ADAPTER - PLUG - STRAIGHT - O-RING
24 1 EA 426504 TEST STATION HYDRAULIC HOSE PLUMBING 8-9E
8-9D
SHEET 4
BI012535
TEST STATION HYDRAULIC HOSE PLUMBING

10 5
9 2
8
4
8-9E
SHEET 1
BI012535
TEST STATION HYDRAULIC HOSE PLUMBING


426504 TEST STATION HYDRAULIC HOSE PLUMBING
8-9E
SHEET 2
BI012535

13
11
2
10
14
12
1
9
1
8-10
SHEET 1
BI012535


421828 HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING
8-10
SHEET 2
BI012535
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)

11 1 7
7
6 10
3 1
6
4
3
6
11
5
12 11 6
7 11
13 2 9
14 8
15
8-11
SHEET 1
BI012535
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)


422311 MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)
1 1 EA 421334 MANIFOLD LESS ATTACHMENTS
2 1 EA 410711 NIPPLE
7 4 EA 54989 GASKET, FLANGE
8 4 EA 88081 CLAMP, (4.31- 4.59)
9 * EA 411207 HOSE, 18 INCH (*Specify Length)
11 2 EA 403030 VALVE, BUTTERFLY
13 16 EA 5984 WASHER, LOCK (5/8)
14 16 EA 42629 WASHER, FLAT (5/8)
15 16 EA 5978 NUT, HEX (5/8-11UNC)
8-11
SHEET 2
BI012535
SUCTION PRESSURE & RETURN PLUMBING

19
8-12
SHEET 1
BI012535

19
20
15
12 3
10
8-12
SHEET 2
BI012535

27
19
5
16
30
13
16
16
16
14
17
8-12
SHEET 3
BI012535

28
22 27
30
22
28 22
22
21
26 15
4
9
12
18
8-12
SHEET 4
BI012535

23
22 24
11 25
29
8-12
SHEET 5
BI012535


439638 SUCTION PRESSURE & RETURN PLUMBING
19 1 EA 434647 HOSE ASSEMBLY (JCA2681-20-88.5)
8-12
SHEET 6
BI012535
CAB TO VALVE STAND PLUMBING

1 2
8-13
SHEET 1
BI012535
CAB TO VALVE STAND PLUMBING


425185 CAB TO VALVE STAND PLUMBING
8-13
SHEET 2
BI012535
AUTO TOOL WRENCH PLUMBING

1 2
1
3
8-14
SHEET 1
BI012535
AUTO TOOL WRENCH PLUMBING


442369 AUTO TOOL WRENCH PLUMBING
8-14
SHEET 2
BI012535
FIVE LOOP FILTER KIT

ASSEMBLY T104763 REVISION B
2
3
4
4
1
3
6 5
8-15
SHEET 1
BI012535
FIVE LOOP FILTER KIT

ASSEMBLY T104763 REVISION B

T104763 FIVE LOOP FILTER KIT
1 5 EA 402263 FILTER ASSEMBLY (LOOP) 8-16
8-15
SHEET 2
BI012535
FILTER ASSEMBLY (LOOP)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-16
SHEET 1
BI012535
FILTER ASSEMBLY (LOOP)


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
10 1 EA. V001650 RETAINING RING
11 1 EA. ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA. ------- O-RING
22 1 EA. ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. ------- HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
NOTE: Part number 441760 (V011136) coreless element, comes as part

of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.
8-16
SHEET 2
BI012535
SECTION 9 - ELECTRICAL

WIRING DIAGRAM / COMPONENTS 425138 9-1
CAB WIRING HARNESS 419305 9-2
ENGINE SKID/CAB WIRING HARNESS 419306 9-3
CAB / VALVE BANK WIRING HARNESS 410126 9-4
MAST WIRING HARNESS 96330 9-5
CAB / DRILL PROPEL VALVE WIRING HARNESS 410124 9-6
ENGINE SKID/ENGINE/AIR CONDITIONER WIRING HARNESS 419307 9-7
LIGHTS (FRONT OF MACHINE) WIRING HARNESS 89403 9-8
DUST COLLECTOR TO ENGINE WIRING HARNESS 95139 9-9
BATTERY BOX ASSEMBLY 402930 9-10
BATTERY/ENGINE DISCONNECT INSTALLATION 427520 9-11
SECT9
SHEET 1
BI012535
WIRING DIAGRAM / COMPONENTS

9-1
SHEET 1
BI012535

9-1
SHEET 2
BI012535

9-1
SHEET 3
BI012535

9-1
SHEET 4
BI012535

9-1
SHEET 5
BI012535


NOTE: BUBBLES ON DRAWING SHOW WIRE
LOCATIONS AND DO NOT CORRESPOND WITH
ITEMS ON THE BILL OF MATERIAL.
THIS DRAWING FOR REFERENCE ONLY. SEE

SERVICE MANUAL FOR LARGER DRAWING SIZE.
425138 WIRING DIAGRAM / COMPONENTS

1 1 EA. 419305 CAB WIRING HARNESS 9-2
2 1 EA. 419306 CAB/ENGINE WIRING HARNESS 9-3
3 1 EA. 410126 CAB/VALVE BANK WIRING HARNESS 9-4
4 1 EA. 96330 MAST WIRING HARNESS 9-5
5 4 EA. 41758 BATTERY, 12 V
6 1 EA. 410124 CAB/DRILL PROPEL VALVE WIRING HARNESS 9-6
7 1 EA. 419307 ENGINE SKID/ENGINE A.C. WIRING HARNESS 9-7
8 1 EA. 89403 LIGHTS, (FRONT OF MACHINE) WIRING HARNESS 9-8
9 1 EA. 95139 DUST COLLECTOR TO ENGINE WIRING HARNESS 9-9
10 18 EA. 39999 CLAMP, SUPPORT (Not Shown)
11 12 EA. 35191 CLAMP, INSULATED (Not Shown)
12 2 EA. 32189 SWITCH, PRESSURE - HOUR METERS
13 2 EA. 402930 BATTERY BOX ASSEMBLY 9-10
14 1 EA. 57913 CIRCUIT BREAKER (STARTER) - 15A
15 1 EA. 57912 CIRCUIT BREAKER (ENGINE), RESET - 50A
9-1
SHEET 6
BI012535
CAB WIRING HARNESS


419305 CAB WIRING HARNESS
1 6 FT 44089 WIRE, 16 GAUGE - GRAY - TERMINAL 47 (power, temp, fuel, oil, volt)
2 6 FT 44093 WIRE, 16 GAUGE - GREEN W/YELLOW - TERMINAL 1 (compressor
temp)
3 12 FT 17816 WIRE, 16 GAUGE - WHITE - TERMINAL 2 (water temp)
4 36 FT 17821 WIRE, 16 GAUGE - BROWN - TERMINAL 3 (fuel)
5 12 FT 99329 WIRE, SXL - 16 GAUGE - BLACK/ORANGE - TERMINAL 4 (oil
pressure)
6 12 FT 17820 WIRE, 16 GAUGE - YELLOW - TERMINAL 5 (tach)
7 18 FT 17819 WIRE, 16 GAUGE - RED - TERMINAL 6 (tach)
8 12 FT 17814 WIRE, 16 GAUGE - BLUE - TERMINAL 7 (run-key)
9 6 FT 17817 WIRE, 16 GAUGE - GREEN - TERMINAL 8 (ecm diagnostic lamp)
10 12 FT 88009 WIRE, WHITE/GREEN STRIPE 16 GA - TERMINAL 9 (engine hour)
11 6 FT 88010 WIRE, #16 AWG - GREEN/WHITE STRIPE - TERMINAL 10 (drill hour)
12 6 FT 88011 WIRE, #16 AWG - GREEN/BROWN STRIPE - TERMINAL 11 (ether)
13 6 FT 88012 WIRE, #16 AWG - GREEN/BLACK STRIPE - TERMINAL 12 (key drill
hour)
14 6 FT 88013 WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up
alarm power)
15 6 FT 44090 WIRE, 16 GAUGE - ORANGE - TERMINAL 14 (a/c compressor)
16 6 FT 17823 WIRE, 10 GAUGE - GREEN - TERMINAL 15 (drill light power)
17 6 FT 17824 WIRE, 10 GAUGE - RED - TERMINAL 16 (main power)
18 6 FT 35399 WIRE, 12 GAUGE - BLUE - TERMINAL 17 (starter button)
19 26 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights)
20 6 FT 99313 WIRE, SXL - 16 GAUGE - RED/WHITE - TERMINAL 19 (mast unlock)
21 6 FT 99353 WIRE, SXL - 16 GAUGE - GRAY/WHITE - TERMINAL 20 (mast lock)
22 6 FT 99351 WIRE, SXL - 16 GAUGE - GRAY/BLUE - TERMINAL 21 (main air
close)
23 6 FT 99333 WIRE, SXL - 16 GAUGE - BLUE/YELLOW - TERMINAL 22 (main air
open)
24 6 FT 99341 WIRE, SXL - 16 GAUGE - PINK/BROWN - TERMINAL 23 (dust
collector)
25 6 FT 99362 WIRE, SXL - 16 GAUGE - BROWN/WHITE - TERMINAL 24 (water
injection)
26 6 FT 99348 WIRE, SXL - 16 GAUGE - PINK/BLACK - TERMINAL 25 (pipe rack out)
27 6 FT 99330 WIRE, SXL - 16 GAUGE - BLACK/PINK - TERMINAL 26 (pipe rack in)
28 6 FT 88016 WIRE, YELLOW/WHITE STRIPE - 16 GAUGE -TERMINAL 27 (pipe
rack index cw)
29 6 FT 88017 WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe
rack index ccw)
30 6 FT 88018 WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe
positioner in)
31 6 FT 88019 WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe
positioner out)
32 6 FT 88020 WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto
tool in)
33 6 FT 88021 WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto
tool out)
34 6 FT 88022 WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33 (winch
down)
9-2
SHEET 1
BI012535
CAB WIRING HARNESS


35 6 FT 44092 WIRE, 16 GAUGE - YELLOW W/BLUE STRIPE TERMINAL 34 (winch
up)
36 6 FT 88023 WIRE, WHITE/YELLOW STRIPE -TERMINAL 35 (dust curtain down)
37 6 FT 88024 WIRE, WHITE/RED STRIPE - 16 GAUGE -TERMINAL 36 (dust curtain
up)
38 6 FT 88025 WIRE, WHITE/BLACK STRIPE - 16 GAUGE - TERMINAL 37
(drill/propel)
39 6 FT 88026 WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil
injection)
40 15 FT 17824 WIRE, 10 GAUGE - RED (Top of Cab) - TERMINAL16 (power to ac)
41 15 FT 44090 WIRE, 16 GAUGE - ORANGE (Top of Cab) - TERMINAL 14 (ac
compressor)
42 15 FT 88015 WIRE, #16 AWG, GREEN/GRAY STRIPE (Top of Cab) - TERMINAL
18 (top lights)
43 65 EA 45259 TERMINAL, SPADE-16/14AWG- #10 STUD
44 12 EA 45252 TERMINAL, RING-12/10AWG-1/4 STUD
45 110 EA 45257 TERMINAL, RING-16/14AWG-#10 STUD
46 3 EA 78138 CONNECTOR, WIRE SLIP ON - 1/4 STUD
47 6 FT 99320 WIRE, SXL - 16 GAUGE - ORANGE/BLACK - TERMINAL 39 (hobo
release)
48 6 FT 99321 WIRE, SXL - 16 GAUGE - ORANGE/WHITE - TERMINAL 40 (hobo
clamp)
49 6 FT 99331 WIRE, SXL - 16 GAUGE - BLUE/WHITE - TERMINAL 41 (hobo swing
out)
50 6 FT 99327 WIRE, SXL - 16 GAUGE - BLACK/WHITE - TERMINAL 42 (hobo swing
in)
51 6 FT 99328 WIRE, SXL - 16 GAUGE - BLACK/YELLOW - TERMINAL 43 (pipe rack
lock)
52 6 FT 99352 WIRE, SXL - 16 GAUGE - GRAY/RED - TERMINAL 44 (pipe rack
unlock)
53 6 FT 99339 WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL 45 (oil injection
light)
54 6 FT 99361 WIRE, SXL - 16 GAUGE - TAN - TERMINAL 46 (thread lube)
55 6 FT 17818 WIRE, 16 GAUGE - BLACK - TERMINAL 51 (ground)
56 6 FT 44091 WIRE, 16 GAUGE - VIOLET - TERMINAL 99 (throttle position sensor)
9-2
SHEET 2
BI012535
ENGINE SKID / CAB WIRING HARNESS


419306 ENGINE SKID / CAB WIRING HARNESS
1 24 FT 44093 WIRE, 16 GA - GREEN W/YELLOW - TERMINAL 1 (compressor temp)
2 24 FT 17816 WIRE, 16 GA - BELDEN WHITE - TERMINAL 2 (water temp)
3 24 FT 17821 WIRE, 16 GA - BELDEN BROWN - TERMINAL 3 (fuel)
4 24 FT 99329 WIRE, SXL, 16 GA - BLACK/ORANGE -TERMINAL 4 (oil pressure)
5 24 FT 17820 WIRE, 16 GA - BELDEN YELLOW -TERMINAL 5 (tach)
6 24 FT 17819 WIRE, 16 GA - BELDEN RED - TERMINAL 6 (tach)
7 24 FT 17814 WIRE, 16 GA - BELDEN BLUE - TERMINAL 7 (run-key)
8 24 FT 17817 WIRE, 16 GA - BELDEN GREEN - TERMINAL 8 (diagnostic lamp)
9 24 FT 88009 WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour)
11 24 FT 88013 WIRE, #16 AWG - GREEN/RED STRIP - TERMINAL 13 (back-up
alarm)
13 24 FT 17823 WIRE, 10 GA - GREEN - TERMINAL 15 (light power)
14 24 FT 17824 WIRE, 10 GA - RED - TERMINAL 16 (key power)
15 24 FT 35399 WIRE, ELECTRICAL - 12 GA - BLUE - TERMINAL 17 (starter button
power)
16 24 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (light)
17 24 FT 44090 WIRE, 16 GA - ORANGE - TERMINAL 14 (a/c compressor)
18 24 FT 44091 WIRE, 16 GA - VIOLET - TERMINAL 99 (throttle position)
20 24 FT 88058 WIRE, VIOLET/YELLOW STRIPE - 16 GA - TERMINAL - - (extra)
21 24 FT 88059 WIRE, VIOLET/GREEN STRIPE - 16 GA - TERMINAL - - (extra)
22 24 FT 88060 WIRE, VIOLET/BLUE STRIPE - 16 GA - TERMINAL - - (extra)
23 24 FT 88061 WIRE, VIOLET/WHITE STRIPE - 16 GA - TERMINAL - - (extra)
24 8 EA 45258 TERM, SPADE - 12/10AWG - #10 STUD
26 22 FT 57860 CONDUIT, ELECT.LIQUID TIGHT
27 2 EA 57854 CONNECTOR, CONDUIT - ELECT. LIQUID TIGHT
28 24 FT 96331 CABLE, WELDING - SIZE 000
30 2 EA 96332 TERMINAL, BATTERY - POSITIVE
31 2 EA 17830 BATTERY, EYE CABLE
32 1 EA 76582 TERMINAL, STRIP
33 12 FT 30211 HOSE, HEATER - RUBBER - 5/8" DIA
34 2 EA 96333 TERMINAL, BATTERY - NEGATIVE
35 12 FT 344931 LOOM, 1/2" CORGTD SPLT NYLON
36 12 FT 344930 LOOM, 3/8" CORGTD SPLT NYLON
37 12 FT 344929 LOOM, CORGTD SPLIT NYLON
9-3
SHEET 1
BI012535
CAB / VALVE BANK WIRING HARNESS


410126 CAB / VALVE BANK WIRING HARNESS
1 15 FT. 17819 WIRE, 16 GAUGE - RED - TERMINAL 19 (mast lock)
2 15 FT. 17820 WIRE, 16 GAUGE - YELLOW - TERMINAL 20 (mast lock)
3 15 FT. 17817 WIRE, 16 GAUGE - GREEN - TERMINAL 21 (main air)
4 15 FT. 17814 WIRE, 16 GAUGE - BLUE - TERMINAL 22 (main air)
5 15 FT. 17816 WIRE, 16 GAUGE - WHITE - TERMINAL 23 (dust/water)
6 15 FT. 17821 WIRE, 16 GAUGE - BROWN - TERMINAL24 (dust/water)
7 15 EA. 88023 WIRE, WHITE/YELLOW STRIPE - TERMINAL 35 (dust curtain)
8 15 FT. 88024 WIRE, WHITE/RED STRIPE - 16 GAUGE - TERMINAL 36 (dust
curtain)
10 15 EA. 88026 WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil)
11 15 FT. 17818 WIRE, 16 GAUGE - BLACK - TERMINAL - (ground)
12 9 FT. 54430 CONDUIT, SEALTIGHT 1/2" PVC
13 2 EA. 56719 CONNECTOR, ELECT LIQUID TIGHT
14 1 EA. 350477 CONNECTOR
15 1 EA. 8304 COUPLING, PIPE - 1/2 NPT 300# X-HEAVY
16 1 EA. 46103 CLAMP, TUBE - 1 OD
17 16 EA. 45265 DISC, FTAB - 16/14AWG-.032X.250-INSUL
18 8 EA. 45259 TERMINAL, SPADE - 16/14AWG-#10STUD-INSUL
19 15 FT. 99339 WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL (oil injection light)
9-4
SHEET 1
BI012535
MAST WIRING HARNESS

33 29
33
31
30 29
30
31
9-5
SHEET 1
BI012535
MAST WIRING HARNESS


96330 MAST WIRING HARNESS
1 26 EA. 88010 WIRE, GREEN/WHITE STRIPE - #16 AWG - TERMINAL 10 (drill hour
meter)
2 26 EA. 88012 WIRE, GREEN/BLACK STRIPE - #12 AWG - TERMINAL 12 (drill hour
meter)
3 26 FT. 99313 WIRE, SXL - RED/WHITE - 16 GAUGE - TERMINAL 19 (mast lock)
4 26 FT. 99353 WIRE, SXL - GRAY/WHITE - SXL - 16 GAUGE - TERMINAL 20 (mast
lock)
5 26 FT. 99348 WIRE, PINK/BLACK - SXL - 16 GAUGE - TERMINAL 25 (pipe rack
in/out)
6 26 FT. 99330 WIRE, BLACK/PINK - SXL - 16 GAUGE - TERMINAL 26 (pipe rack
in/out)
7 26 EA. 88016 WIRE, YELLOW/WHITE STRIPE - 16 GAUGE - TERMINAL 27 (pipe
rack carousel)
8 26 EA. 88017 WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe
rack carousel)
9 26 EA. 88018 WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe
positioner)
10 26 EA. 88019 WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe
positioner)
11 26 EA. 88020 WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto
tool)
12 26 EA. 88021 WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto
tool)
13 26 EA. 88022 WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33
(breakout)
14 26 EA. 44092 WIRE, YELLOW/BLUE STRIPE - 16 GAUGE - TERMINAL 34
(breakout)
15 12 EA. 45265 CONNECTOR, FEMALE -16/14 AWG
16 28 EA. 45259 TERMINAL, SPADE - 16/14 AWG - #10 STUD
17 18 FT. 35659 CONDUIT, SEALTIGHT - 3/4" LT12 - TERMINAL 35
18 2 EA. 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT - 3/4 - TERMINAL 36
19 1 EA. 350477 5000718 CONNECTOR
20 1 EA. 320167 122227 COUPLING, PIPE- 3/4 NPT 150#
21 1 EA. 306002 JB7201123 CLAMP, HOSE - 24
22 26 EA. 39999 CLAMP, HOSE - 8
23 26 FT. 99320 WIRE, ORANGE/BLACK - SXL - 16 GAUGE - TERMINAL - - (hobo
clamp)
24 26 FT. 99321 WIRE, ORANGE/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo
clamp)
25 26 FT. 99331 WIRE, BLUE/WHITE - SXL, 16 GAUGE - TERMINAL - - (hobo swing)
26 26 FT. 99327 WIRE, BLACK/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo swing)
27 26 FT. 99328 WIRE, BLACK/YELLOW - SXL - 16 GAUGE - TERMINAL - - (pipe
rack lock)
28 26 FT. 99352 WIRE, GRAY/RED - SXL - 16 GAUGE - TERMINAL - - (pipe rack lock)
29 2 EA. 95124 CONNECTOR, 8-WAY MALE
30 2 EA. 95126 CONNECTOR, 8-WAY FEMALE
31 2 EA. 95129 CONNECTOR, 2-WAY MALE
32 20 EA. 95125 TERMINAL, MALE
33 2 EA. 95128 CONNECTOR, 2-WAY FEMALE
9-5
SHEET 2
BI012535
MAST WIRING HARNESS


34 20 EA. 95127 TERMINAL, FEMALE
9-5
SHEET 3
BI012535
CAB / DRILL PROPEL VALVE WIRING HARNESS


410124 CAB / DRILL PROPEL VALVE WIRING HARNESS
1 17 FT. 88025 WIRE, WHITE/BLACK STRIPE 16 GA - TERMINAL 37 (drill/propel)
2 14 FT. 54430 CONDUIT, SEALTIGHT - 1/2" PVC
3 2 EA. 56719 CONNECTOR, ELECT LIQUID TIGHT - 1/2
4 1 EA. 60666 CONNECTOR, ELECT - 1/2 MP X 3/8 ID
5 1 EA. 8304 COUPLING, PIPE - 1/2 NPT 300# X-HEAVY
6 1 EA. 46103 CLAMP, TUBE 1 OD
9-6
SHEET 1
BI012535
ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS


419307 ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS
1 18 FT 44093 WIRE, 16 GA - COLOR - GREEN W/YELLOW - TERMINAL 1
(compressor temp)
2 18 FT 17816 WIRE, 16 GA - COLOR - BELDEN WHITE - TERMINAL 2 (water temp)
3 18 FT 17821 WIRE, 16 GA - COLOR - BELDEN BROWN - TERMINAL 3 (fuel)
4 18 FT 99329 WIRE, ELECT, SXL, 16 GA, BLACK/ORANGE - TERMINAL 4 (oil
pressure)
5 18 FT 17820 WIRE, 16 GA - COLOR - BELDEN YELLOW - TERMINAL 5 (tach)
6 18 FT 17819 WIRE, 16 GA - COLOR - BELDEN RED - TERMINAL 6 (tach)
7 18 FT 17814 WIRE, 16 GA - COLOR - BELDEN BLUE - TERMINAL 7 (run-key)
8 18 FT 17817 WIRE, 16 GA - COLOR - BELDEN GREEN TERMINAL 8 (ecm
diagnostic lamp)
9 18 FT 88009 WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour)
11 18 FT 88013 WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up
alarm power)
12 18 FT 44090 WIRE, 16 GA - COLOR - ORANGE - TERMINAL 14 (a/c compressor)
13 2 FT 17823 WIRE, 10 GA - GREEN - TERMINAL 15 (drill light power)
14 2 FT 17824 WIRE, 10 GA - RED - TERMINAL 16 (main power)
15 12 FT 35399 WIRE, 12 GA - BLUE - TERMINAL 17 (starter button)
16 26 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights)
17 12 FT 44089 WIRE, 16 GA - COLOR - GRAY - TERMINAL 47 (power/engine hour)
18 6 FT 99299 WIRE, SXL, 16 GA - BLUE/YELLOW STRIPE - TERMINAL 51 (ground)
19 15 FT 99355 WIRE, SXL - 16 GA - GRAY/YELLOW STRIPE - TERMINAL52 (dust
collector)
20 12 FT 99380 WIRE, SXL - 6 AWG - RED - TERMINAL 53 (starter 50 amp)
21 18 FT 44091 WIRE, 16 GA - COLOR - VIOLET - TERMINAL 99 (throttle position
sensor)
22 12 FT 88057 WIRE, VIOLET/RED STRIPE - 16 GA - TERMINAL - - (remote
shutdown)
23 24 FT 346854 WIRE, RED - #14 AWG - THWN/THHN - TERMINAL - - (bat+/ecm p3)
24 3 EA 350477 CONNECTOR, CABLE - 1/2 INCH
27 1 EA 45253 TERM, RING - 12/10AWG - -#10 STUD
28 10 EA 45257 TERM, RING - 16/14AWG - -#10 STUD
29 5 EA 45261 CONN, BUTT - 16/14AWG - 16/14AWG
32 12 EA 350398 TERMINAL, LUG - #14-16 AWG - #10 STUD
33 1 EA 416809 40 CONDUCTOR PLUG (COMES WITH CAT ENGINE - PN 23114)
34 6 EA 416811 CONNECTOR PIN (COMES WITH CAT ENGINE - PN 23114)
35 34 EA 416810 SEAL PLUG (COMES WITH CAT ENGINE - PN 23114)
36 1 EA 416808 3 CONDUCTOR RECEPTABLE (COMES WITH CAT ENGINE - PN
23114)
37 3 EA 416812 CONNECTOR SOCKET (COMES WITH CAT ENGINE - PN 23114)
9-7
SHEET 1
BI012535
LIGHTS (FRONT OF MACHINE) WIRING HARNESS

9-8
SHEET 1
BI012535
LIGHTS (FRONT OF MACHINE) WIRING HARNESS

ITEM QTY. U/M PART NO. GAUGE DESCRIPTION

89403 LIGHTS (FRONT OF MACHINE) WIRING HARNESS
1 15 FT 88013 16 WIRE - GRN/RED STRIPE
2 23 FT 88015 16 WIRE - GRN/GRAY STRIPE
3 FT-IN 54430 CONDUIT, 1/2 - SKID TO FIRST CONNECTION
BOX X 10'6"
4 54430 CONDUIT, 1/2" - FIRST CONNECTION BOX TO
SECOND CONNECTION BOX x 2'-4 1/4"
5 54430 CONDUIT, 1/2" - SECOND BOX TO LIGHTS
ON COOLER x 9'-0"
6 6 EA. 56719 CONNECTOR, CONDUIT - 1/2"
7 4 EA. 60666 CONNECTOR, CABLE - 1/2"
8 1 EA. 8304 CLAMP, TUBING - 1"
9 2 EA. CLAMP, STRAP
10 2 EA. 64911 BOX, CONNECTOR
11 1 EA. 6008 PLUG, PIPE - 1/2"
12 2 EA. 45259 TERMINAL, 3/16 STUD - 16/14
13 5 EA. SPLICE, BUTT
14 3 EA. TERMINAL, 3/16 STUD - 16/14
15 3 EA. TERMINAL, 3/16 STU - 16/14
16 2 EA. 401628 COVER, ELECTRIC BOX
CONDUIT LENGTHS:
10'-6" - RIGHT BOX TO ENGINE ENCLOSURE
9'-0" - LEFT BOX TO LIGHT ON COOLER
6'-6" - LEFT BOX TO LEFT FRONT LIGHT
3'-8" - RIGHT BOX TO RIGHT FRONT LIGHT
2'- 4 1/4" - BOX TO BOX
9-8
SHEET 2
BI012535
DUST COLLECTOR TO ENGINE WIRING HARNESS


95139 DUST COLLECTOR TO ENGINE WIRING HARNESS
1 21 FT. 54430 CONDUIT, 1/2"
2 1 EA. 60666 CONNECTOR, CABLE-1/2"
3 1 EA. 8304 UNION, PIPE-1/2"
4 1 EA. 46103 CLAMP, TUBING
5 3 EA. 39999 CLAMP, STRAP
6 2 EA. 56719 CONNECTOR, CONDUIT-1/2"
7 1 EA. 17702 BUSHING
8 1 EA. 32189 SWITCH, PRESSURE
9 30 FT. 17834 WIRE
9-9
SHEET 1
BI012535
BATTERY BOX ASSEMBLY

5 4 4 5
1
2
5 4 4 5
2 3
9 8 7 7 8 9
6 6
9-10
SHEET 1
BI012535
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
9-10
SHEET 2
BI012535
BATTERY / ENGINE DISCONNECT INSTALLATION

2 1
3 4 5
9-11
SHEET 1
BI012535

8 12
12 9
160 12
10 12
12 13 11 12
9-11
SHEET 2
BI012535

2 1
9-11
SHEET 3
BI012535


427520 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 422208 SWITCH, DISCONNECT - MASTER - KEYED
2 1 EA 330517 CASE, BATTERY
5 4 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333 TERMINAL, BATTERY - NEGATIVE
8 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (13 FT - Specify length)
9 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (15 FT- Specify length)
10 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (12 FT- Specify length)
11 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (2.2 FT - Specify length)
12 * FT 1671799 WRAP, SPIRAL (3/4 X 47.7 FT - Specify length)
13 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (1.330 FT - Specify length)
160 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (5.5 FT - Specify length)
9-11
SHEET 4
© 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.

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Manual Partes Perforadora MD6420

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BI012535

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL

Hydraulic Shovels RH40E 6015 FS

Electric Rope Shovel 182M 7182

Dragline W2000 8000

Highwall Miner SHM HW300

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

IDENTIFICATION OF THE MACHINE

Caterpillar Global Mining LLC

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

FILTER KIT, IN HOUSE 95919

SECTION 1 - DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** CAB *****

***** AIR CONDITIONER *****

***** SECTION 4 *****

*****ENGINE AIR CLEANER*****

*****COMPRESSOR AIR CLEANER*****

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

Used on machines w/dust collectors.

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

***** SECTION 8 *****

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

DECAL KIT, CAT YELLOW (MD6420)

DECAL KIT, CAT YELLOW (MD6420)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

JUMPER SEAT WITH ATTACHING HARDWARE

JUMPER SEAT WITH ATTACHING HARDWARE

JUMPER SEAT WITH ATTACHING HARDWARE

ITEM QTY. U/M PART NO. DESCRIPTION

PANEL / GAUGES (ENGINE)

PANEL / GAUGES (ENGINE)

* CAB *

* AIR CONDITIONER *

* SECTION 4 *

ENGINE AIR CLEANER

COMPRESSOR AIR CLEANER

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

* SECTION 8 *