Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (8)

Systems CFB MULTIFUEL BOILER

RAPP PB3 PROJECT

KVAERNER CFB- BOILER

OPERATION AND MAINTENANCE

MANUAL

KVAERNER POWER OY
Power Generation Systems
Dep. 210 / Tuomo Keinonen / Timo Anttonen

0 2005 - 08 - 30 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by
KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\käyttöohje\Operation and Maintenance Manuals\Folder
4\00 contents.doc
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2004
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (8)

Systems CFB MULTIFUEL BOILER

FOLDER 1 OF 4

1. INTRODUCTION rev.0 30.08.2005

1.1 General
1.2 Reference list

2. PROCESS DESCRIPTIONS
2.1 Introduction rev. 0 30.08.2005
2.2 Fluidized bed combustion system rev. 0 30.08.2005
2.3 Feedwater, Boiler Water and Steam System rev. 0 30.08.2005
2.4 Solid Fuel Handling System rev. 0 30.08.2005
2.5 Fuel Oil System rev. 0 30.08.2005
2.6 Sand System rev. 0 30.08.2005
2.7 Limestone System rev. 0 30.08.2005
2.8 Combustion Air System rev. 0 30.08.2005
2.9 Flue Gas System rev. 0 30.08.2005
2.10 Fly and Bottom Ash System rev. 0 30.08.2005
2.11 Sootblowing System rev. 0 30.08.2005
2.12 Pressurized Air System rev. 0 30.08.2005
2.13 Cooling Water System rev. 0 30.08.2005

3. CONTROLS
3.1 Control descriptions rev. 2 10.05.2005
3.2 Interlocking descriptions rev. 2 27.05.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (8)

Systems CFB MULTIFUEL BOILER

4. MEASURE BEFORE START-UP rev. 0 30.08.2005

4.1 General inspection at the boiler plant

4.2 Preparations for the start-up of the feedwater system
4.3 Start-up preparations of boiler water and steam system
4.4 Start-up preparations of flue gas system
4.5 Start-up preparations of the air system
4.6 Oil pumping and heating station
4.7 Start-up preparations of the oil burners
4.8 Start-up preparations of solid fuel system
4.9 Start-up preparations of the fluidized bed combustion system
4.10 Start-up preparations of ash handling system
4.11 Start-up preparations of the sootblowing system
4.12 Walk around at the boiler plant

5. START-UP rev. 0 30.08.2005

5.1 Start-up of boiler plant in general

5.2 Start-up of feed water system
5.3 Start-up of the flue gas system
5.4 Start-up of the air system
5.5 Start-up of the burners
5.6 Boiler pressure increase
5.7 Starting steam generation of the boiler
5.8 Start-up of the fuel feeding line
5.9 Limestone feeding
5.10 Start-up of fluidized bed
5.11 Start-up of bottom ash removal
5.12 Start-up of the sootblowing

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (8)

Systems CFB MULTIFUEL BOILER

6. OPERATION rev. 0 30.08.2005

6.1 Steam generation

6.2 Operation control
6.3 Operating failures
6.4 Occupational safety
6.5 Special requirements with different fuels

7. SHUTDOWN rev. 0 30.08.2005

7.1 Shutdown of boiler plant generally

7.2 Boiler shutdown
7.3 Shutdown at disturbances
7.4 Shutdown of fluidized bed
7.5 Stop oil firing
7.6 Stopping of the air and flue gas system

8. PROCEDURES DURING SHUTDOWN rev. 0 30.08.2005

8.1 Measures during shutdown

8.2 Boiler preserve procedures
8.3 Inspections

9. BOILER SAFETY AND OPERATIONAL HAZARDS rev. 0 30.08.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (8)

Systems CFB MULTIFUEL BOILER

FOLDER 2 OF 4

10. APPENDICES
10.1 Design data of the boiler rev. 0 11.02.2005
10.2 Predicted performance data of the boiler rev. 0 11.02.2005
10.3 Pressure rise curve rev. 0 11.02.2005
10.4 Boiler control curves rev. 0 11.02.2005
10.5 Temperature diagram of the superheater rev. 1 01.10.2004
10.6 Safety valves operating diagram rev. 0 11.02.2005
10.7 Drum level and feedwater tank info rev. 0 11.02.2005
10.8 PI-diagrams rev. 0 30.08.2005
10.9 Interlocking diagrams rev. 4 18.08.2005
10.10 Control diagrams rev. 3 10.06.2005
10.11 Drawings of boiler rev. 0 30.08.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (8)

Systems CFB MULTIFUEL BOILER

FOLDER 3 OF 4

10.12 Electrical equipment list rev. 10 25.08.2005

10.13 Master position list rev. 0 22.08.2005
10.14 Main equipment list rev. 4 24.08.2005
10.15 Pipeline list rev. 7 25.08.2005
10.16 Valve lists
10.16.1 Valve list rev. 7 24.08.2005
10.16.2 Safety valve list rev. 3 26.04.2005
10.16.3 Actuator valve list rev. 2 21.04.2005
10.17 Blower, compressor and fan list rev. 0 24.08.2005
10.18 Conveyor list rev. 0 24.08.2005
10.19 Piping accessory list rev. 4 23.08.2005
10.20 Pump list rev. 2 24.08.2005
10.21 Tank, silo and agitator list rev. 1 23.08.2005
10.22 Tie-in list rev. 3 14.03.2005
10.23 Crane, hoist and lift list rev. 0 24.08.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 7 (8)

Systems CFB MULTIFUEL BOILER

FOLDER 4 OF 4

11. COMMISSIONING AND MAINTENANCE DOCUMENTS

11.1 Commissioning plan rev. 0 30.08.2005

11.1.1 Checking and commissioning of equipment and systems rev. 0 30.08.2005
11.1.2 Program for boiler hot tests rev. 0 30.08.2005
11.1.3 Detailed commissioning schedule rev. 1 22.07.2005
11.1.4 HSE-plan, commissioning rev. 0 30.08.2005
11.2 Hydro test program rev. 0 14.09.2004
11.3 Refractory maintenance instructions rev. 0 30.08.2005
11.4 Acid cleaning and boiler blow-out programs rev. 0 30.08.2005
11.5 Control list for inspections and commissioning rev. 0 30.08.2005
11.6 Test report of the interlockings and safety systems rev. 0 30.08.2005
11.7 Blackout instructions rev. 0 19.05.2005
11.8 Lubrication instructions for boiler auxiliary equipment
11.9 General maintenance instructions for CFB-boiler rev. 0 30.08.2005
11.10 Control measurement program during shutdown for CFB-boiler rev. 0 25.08.2005
11.11 Maintenance of hard metal coating rev. 0 25.03.2004
11.12 Test procedure for performance guarantee test rev. 0 02.08.2005
11.13 Test report of performance test after performance
test

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

OPERATION AND MAINTENANCE CFBM-582-1 0

MANUAL CONTENTS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 8 (8)

Systems CFB MULTIFUEL BOILER

INDEX OF AMENDED SECTIONS DUE TO THE FINAL ACCEPTANCE OF THIS

TECHNICAL DOCUMENT:

Muutos Pvm Laatinut Kansio / Kappale Muutoksen laatu

Rev. Date Prepared by Folder / Section Revision

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005