Specifications For Design And Use Of Ladles AISE Technical Report No. 9 August 1991 A ASSOCIATION OF IRON AND STEEL ENGINEERAISE TECHNICAL REPORT NO. 9 ‘TABLE OF CONTENTS PARTI: LADLE DESIGN — STEEL SHELL IAL Scope T-L.1 General 1-12 Intended Coverage 1-13 Specification Assumptions 1-2 Workmanship . . . 13 Materials. 1-3.1 General... eC 1-32 Bottom Plate and Adjacent Shell Plate. 1-3.3 Stiffener Bands, Splash Plate and Upper Sidewall 1.34 Lip Ring 1-35 Trunnion Pin 1-366 Trunnion Block 1.37 Rivets eves 38 Miscellaneous Forged Fittings 1-39 Other Materials : 1.3.10 Material Testing Procedures 1-4 General Requirements... . - [4.1 General Shape 1-42 Ladle Botioms .. . . 1-43 Continuous Caster and Clean Stel Ladles 1-44 Reinforcement for Nozzle Opening I-45 Welded Ladies... . . 1-46 Suess Relieved Welds 1-47 Wear Sleeves for Trunnion Pins I-48 Safety Flanges 1-49 Splash Plates 1.4.10 Vent Holes . LAL Reinforesment of Lip Ring 1-4.12 Refractory Retainer 1-4.13 Capacity Identification Ons an WIAD aa eee eR UENAA1-5.1 General 5 1-52 Ladle Volume and Metal Density 1.5.3 Location of Trumnion Axis. . L544 Allowable Stresses in Ladle Components 8 1.5.5 Allowable Stresses in Trunnion Pins. . sees wees Be 13 1-5.6 Allowable Shear Stresses in Rivets. . : ee oc 1 15.7 Allowable Shear Stress in Pins of Tit Mechanisms... 1.0.0... ee ts 1-6 Design of Trunnion Block and Pin... .. - 7 60 Bee ee ee 5) 1-6.1 General eee 15 1-62 Shear and Bearing Stesses 15 1-6.3 Bending Moment in Pins 15 1-644 Fillet Radius cee 16 1-6.5 Fitting in Trunnion Block... .. sees eo 16 1-66 Sleeves 16 16:7 Stiffness in Trunnion Block 16 1-68 Attaching Block toLadle 2.0.02... 2.50.05 oe es 16 1-69 Installation of Pins... 6. eee eee ee 16 16.10 Bending Suesses in Truanion Blocks 16 1-6.11 Ribbed Trunnion Block Design 16 1-7 Design of Bottom Plates of Flat-Bottom Ladies. ......... eee 7 7 1-7.1 General 1-72 Thickness of Circular Fat Botoms . =. sss sss sess, ee ly 1-7.3 Reinforcing Plate . . 0 7 1-7 Thickness of Bottom Pate and Reinforcing Plate 18 1-75 Equivalent Diameter for Oval Ladles . 2... eee 18 1-76 Stiffener Ribs for Bottom Plates 18 1-8 Design of Bottom Plates of Dished-Bottom Ladies... ... . ponedndAn : 19) 1-8.1 General : 693000 G0G0000b0nbonAnooodGE 19 1-82 Thickness of Dished Circular Ladle Bottoms 19 1.8.3 Thickness of Dished Oval Ladie Bottoms Pee sees fo 1-84 Reinforcing Plates 19 [8.5 Stiffener Ribs for Dished Circular Bottom Plates 19 1-86 Stiffener Ribs for Dished Oval Bottom Plates 21 1-9 Design of Stiffener Bands... .. 0.60.0 eee eee ee 3 eee eee ot 19.1 General : eel 1.9.2 Effective Band eet eee ccc eet eects eee ee 21 1-933 Calculations of Effective Band Width 21 1-9.4 Properties of Bands 23 1-955 Calculations of Compressive Forces in Bands... : 23 1-9.6 Portion of Trunnion Block Included in Effective Band Section . 23 1-9.7 Band Bending Moment . . 4 1-98 Calculation of Band Bending Moments 24 24 1-9.9 Combined Stresses in Bands . © ase 9/91