1.

Scope :
a. Facilities : Return 2 Green’s Lab, Bioreactor, Pulpier Mixer, Storage Tanks, Pipes, Supply
Tanks, Pulp Machine, Molds and Pouring Machine.
b. Operations and Activities : Extract papaya enzim, Latex suspension, Purification
process(isolate the enzim), Continous stirring, Enzim send to bioreactor, Left for 72 hours
(Culturization and Multiply the organism), Designing the Container, Mix the raw materials
with the enzim, Recycling previous materials, Pumping the results of recycling process to
storage tanks, Pumping the mixer from storage tanks to supply tanks, Pumping the mixer to
the pulp machine, Molding process, Pouring, Doing quality control, Segregated for package,
Putting to the cardboard, Sending to the customer.
c. Yes, Energies that is used for pumping the mixer from one machine process to next machine
process.
d. Based on video, No
e. Plant Manager
Boundaries :
a. Laboratory, Production area, Design area, Quality control area, Packaging area.
b. Based on video, Yes
c. Based on video, No
d. Based on video, there is no parts of site that not included.
2. Based on our discussion, we choose system-related as EnPI type.
3. Legal
No Regulator Nomor Peraturan Judul Peraturan
1 Pemerintah NKRI Nomor 30 Tahun 2007 Energi
2 Kementrian ESDM Nomor 70 Tahun 2009 Konservasi energi
3 Kementrian ESDM Nomor 31 Tahun2014 Tarif Tenaga Listrik yang
disediakan oleh perusahaan
perseroan PT. PLN
4 Kementrian ESDM Nomor 14 Tahun 2012 Pelaksanaan manajemen
energi

4. Energy planning process :

Laboratory Bioreactor Pulp Mixer

Pulp Machine Supply Tanks Storage Tanks

Molds and Pouring Packaging

 1. Laboratory
-AC
-Air-conditioning System
-Exhaust
2. Bioreactor
-Cooling/Heater
-Electricity
3. Pulp Mixer
-Electricity
4. Supply Tanks
-Electricity
5. Storage Tanks
-Electricity
6. Pulp Machine
-Electricity
7. Molds and Pouring
-Electricity
-Cooling/Heater
8. Packaging
5. Measurements Plan : Daily Monitoring for electricity Using Kwh meter (In 30 Days)
6. Energy Use and Consumption Data : 100% Electricity.
7. Energy Performance Improvement :
- Lightning (In Lab and Factory) : Using low watt lamps
- Electric Motors in pulp mixer, for compressor in supply and storage tanks : Replacing with
High efficiency motors.
- Air-conditioning System:
o System components: boilders, heat pumps, pump systems, ventilators and piping
systems, cooling units and heat exchangers. About 60% of the energy consumption
of air conditioning systems (HVAC systems) is caused by the use of cooling units and
heat pumps!
o Room heating and cooling: Energy saving measures through insulation of buildings,
efficient window technologies, reduction of external air, automated door closing,
de-layering of air ranges with different temperatures, low temperatures in non-
production areas, verification of nominal temperatures, use of waste heat, use of
heat pumps
o Use of “free cooling” technologies (normally the external ambient air temperature is
lower than the internal room temperature)
o Improvement potentials in the field of ventilation Blowers (type, size, and control
modalities are the main factors for saving energy), ventilation system (pipes and
ducts must have sufficiently large diameters, long straight parts and obstacles
should be avoided - bends, bottlenecks, etc.; the system should be air-tight and
regulated in the best possible way), efficient electric motors, optimised air flow rates
 (20% reduction of the air flow rate = 50% less electricity consumption), use of
energy recovery systems (use of heat from contaminated air zones), optimal air
filtering (reduction of pressure losses, prevention of microbial contamination of the
pipes, etc.), maintenance and repair as well as the control parameters of the
equipment (should be optimized)
- Optimalization efficiency listrik (Cos Phi)
- Compressor, heater/cooling system
o Overall pressurised air system (pressure ranges, type of pressurised air storage,
structure of the piping system and positioning of the compressors )
o Use of variable drives (“variable speed drives” - VSD) if, in the context of the processes,
the pressurised air requirements of the users are different with regard to certain hours /
week days. In VSD compressors the speed of the electric motor can be adapted as
required
o Use / implementation of highly efficient electric motors (see separate chapter)
o Use of pressurised air control systems when several compressors are installed (control
of operating conditions of each compressor regarding a) switching between load
operation, idling, stop and b) frequency control
o Use of heat recovery technologies: A major part of the electric energy used by the
compressor is converted into heat (thermal energy)
o Reducing leakages of pressurised air (the measure with the highest potential in terms of
improving energy efficiency). Methods: Detection of unusual sounds, searching for leaks
with "soap water", use of ultrasound-based acoustic detectors
o Filter maintenance and storage of the pressurised air close to the consumers when
there are different demands (use of pressurised air tanks)
o Operating the compressors by feeding cool ambient air (the compression of “warm air”
requires more energy, every 5°C = 2% more electrical energy)
8. The Auditors, Measurements tools, Measurements tools and Object audit usage
9. Examples of criteria for evaluating energy use, consumption and efficiency in purchasing
products and equipment can include:
a. Life cycle costs;
b. expected impact on the overall system energy performance (e.g. the energy efficiency of
a pumping system at the planned system operating conditions);
c. performance at part load and under fluctuating loads;
d. energy efficiency rating (including those based on labelling programmes);
e. certification from agencies or other third parties.
f. Replacement of overdimensioned motors or those not working to full capacity
g. Within the framework of maintenance and repair measures (exchange of aggregates)