2aioana C7 Or-highway Engine C7S00001-UP(SEBP43653- 25) - Sistemas y componentes ceco.sa BY Service Information System Pantalla anterior < Producto: TRUCK ENGINE Modelo: C7 TRUCK ENGINE C7S Configuracién: C7 On-hignway Engine C7S00001-U? Instruccién Especial Application, Installation, and Assembly Guide for On-Highway Cooling Systems for the CX28, CX31, and CX35 On-Highway Transmissions{1374, 1375, 1378, 1408, 3030, 7610} Nimero de medio -REHS3506- Fecha de publicacién -29/06/2011 Fecha de actualizacion -29/06/2011 i04aaaaas. Application, Installation, and Assembly Guide for On-Highway Cooling Systems for the CX28, CX31, and CX35 On-Highway Transmissions{1374, 1375, 1378, 1408, 3030, 7610} SMCS - 1374; 1375; 1378; 1408; 3030; 7610 Engine: C13 (S/N: LEEI-UP) C15 (SIN: SDP1-UP) CTS1-UP) C9SI-UP) On-Highway Transmission: ‘CX28 (S/N: TBB1-UP; T3X1-UP) CX31 (S/N: D9F1-UP; D9R1-UP; E2R1-UP; EBW1-UP; B3X1-UP) CX35 (S/N: W3X1-UP) ighway Truck: C660 (S/N: TRKI-UP; TKL1-UP; THP1-UP; TGT1-UP; TSW1-UP; TSY1-UP) Introduction This document is a reference and guide for the application and installation of Caterpillar cooling modules. The purpose of this document is to assist OEMs, engineers, and manufacturers who provide cooling systems for recreational vehicles. This document is divided into eleven sections. Section one is an Introduction that explains a cooling module, technical review, and nomenclature for the cooling modules. Section one ako lists engines, transmissions, and fluid references. Section two is General Information about all of the cooling modules discussed in this manual. Sections three, four, and five contain information on the Hydraulic System, Electrical System, and the ‘Assembly and Disassembly of the cooling modules. Sections six through ten are the technical Specifications for each of the cooling systems contained in this manual. Section eleven is an Appendix of acronyms, standard torques, ambient temperatures of various geographical areas and a generic installation check lst NOTICE hips:lsis.cat.comisisweb/siswebitechdoctechdoc_prnt_page jop?retuinur-isisweblsisweb product 1188.zaioan2 C7 Or-higrway Engine C7S0000T-UP(SEBPEIS3 - 25) - Sistemas y components The Cooling and Application Guide is stored and printed from an electronic file. The files are revised periodically. To ensure that your hard copy of this Special Instruction is the current version of the Cooling Module Application and Installation Guide, consult your local Caterpillar representative. All paper copies are uncontrolled. Caterpillar reserves the right to update, improve, and change the design of the cooling modules. Duc to continuous design and product development updates, the information contained herein is subject to change without notification. COOLING MODULE TECHNICAL REVIEW Caterpillar cooling modules are designed and built to provide superior value. However, achieving the end user's expectations depends upon the proper selection of the appropriate cooling module for the engine and transmission being used as wellas the application and ambient conditions where the vehicle will operate, During the intial stages, of the OEM's application request, the engine, transmission, and cooling requirements need to be considered. The engine, transmission, and the cooling module have specifications and ratings that need to be evaluated before selecting the cooling system. ‘The dimensions for each cooling module are provided on the specification sheet of this Application and Installation Guide. Specifications and ratings for the engines and the transmissions can be found in other engine and transmission related publications. The OEM will need to determine the specific heat rejection and absorption of each cooling system's components with a Caterpillar Application Engineer. The cooling modules are capable of cooling to the "C" Jevel that is shown in the ambient emperature chart that is provided in the Appendix. The engine power ratings for each module are printed at the top of each specification sheet. In order to validate the overall vehicle performance when a Caterpillar engine, transmission, and a cooling system are installed, Caterpillar requires a mandatory technical review of each OEMs initial production model. This production review of the OEM's production units is a prerequbite for the sale of the cooling modules on an ongoing basis. In addition, another review is necessary whenever an installation change is made that can affect system performance. It is the OEM's responsibility to inform Caterpillar when these production changes are to occur. The cooling guide Check List in the Appendix of this manual provides a generic set of requirements for the five cooling systems, This review is performed by OEM personnel at their facility with the assistance of qualified Caterpillar technicians. Particular attention is given to the following: ine routing, electrical systems, mounts, hydraulic tank size and location, serviceability, operator safety, and operating environment. A copy of Caterpillars Installation Review Report with recommended improvements (o the installation will be provided to the OEM. The review documents the important features and details of the system installation and designates those characteristics in the following categories: © Satisfactory hips:lsis.cat.comisisweb/siswebitechdoctechdoc_prnt_page jop?retuinur-isisweblsisweb product 21862aoait2 7 On higrway Engine C7S0000'-UP(SEBP4359 25) Sistemas y componentes + Marginally satisfactory * Likely to lead to user dissatisfaction © Unsatisfactory Although Caterpillar exercises all reasonable efforts to ensure proper system performance, the OEMs have the overall responsibilty for the installation of the cooling system in their vehicles. Caterpillar assumes no responsibility {or installation deficiencies within the OEM's vehicle, ‘Note: It is the installr's responsibility to consider and avoid possible hazardous conditions, which could develop from the systems involved in any specific instalation. The suggestions that are provided in this guide regarding avoidance ofhazardous conditions apply to all applications an are necessarily of a general nature since only the installer is familiar with the details ofthe installation. The suggestions that are provided in this guide should be considered general examples only and are in no way intended to cover every possible hazard in every installation Note: During a system failure of internal components, the power train generates abrasive debris that circulates throughout the system. The debris can cause the valves, the power train, pumps, and actuators to sufler repeat faitures. Thoroughly clean debris from the system after a component faiture and replace the transmission oil cooler core in order to prevent repeat failures, Refer to Operation and Maintenance Manual, SEBU6250, "Caterpillar Machine Fluids Recommendations" for information on improving the durability of machine components and for additional fuid information. Nomenclature ‘The Caterpillar Cooling Systems described in this Application and Installation Guide do not have model nomenckature designations due to the variability within the bill of materials for each of the cooling modules. ‘Therefore, each cooling module has an engine displacement in liters and a fan configuration as its nomenclature, Fans are designated as Single or Dual units. As a result, the CM-9S is a Cooling Module with a 9 liter engine and a single fan. The remaining four cooling modules are the following: CM-9D, CM-13D, CM-15S and CM-15D. Each. cooling module is capable of cooling the engine horsepower that is sted on the specification sheet to the "C" level of ambient temperature provided in this manuals Appendix References © Operation and Maintenance Manual, SEBU6250, "Caterpillar Machine Fluids Recommendations " * Operation and Maintenance Manual, SEBU6385, "Caterpillar On- Highway Diesel Engine Fluids Recommendations" © Parts Manual, SEBP4354, "C9 On-Highway Engine With Cooling Module" © Parts Manual, SEBP4356, "C13 On-Highway Engine With Cooling Module" © Parts Manual, SEBP4419, "C15 On-Highway Engine With Cooling Module" * Special Instruction, REHS2883, "Application and Installation Guide (Mechanical) for the CX28 On-Highway Transmission" hips:lsis.cat.comisisweb/siswebitechdoctechdoc_prnt_page jop?retuinur-isisweblsisweb product 3786