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The Toluene Trans Alkylation is a process used to produce benzene. The main reaction in the
process is:
Toluene and hydrogen are converted in a reactor packed with catalyst to produce benzene and
methane. Typically the reaction reaches a conversion of 90%. The reaction is highly exothermic
and the typical operating conditions are 500oC to 600oC, and 20 bar to 60 bar. Figure 1 shows the
block diagram of the Toluene Trans Alkylation process.
The mixture of hydrogen and toluene is preheated before it is introduced to the heater or furnace.
In the furnace the stream is heated to 600 oC, the reaction temperature, then introduced into the
reactor. The reactor is where the main reaction happens:
Steam Name 1 2 3 4 5 6 7 8
Pressure, bar 1.9 2.43 24.8 24.8 25.5 2.455 2.955 2.5
Composition