Logo and business name of Company Document Owner Document Revision Index Sheet of

Document owner Identification Identification Sheets

Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
3 / 15
CD-FE 01
e & p division

INDEX

1 INTRODUCTION ................................................................................................................... 4
2 DOCUMENT SCOPE ............................................................................................................ 5
3 ACRONYMS, DEFINITIONS AND ABBREVATIONS ........................................................... 6
4 REFERENCE DOCUMENTS ................................................................................................ 7
5 ENVIRONMENTAL CONDITION .......................................................................................... 8
6 Utilities ................................................................................................................................... 9
6.1 Electric Power ........................................................................................................................ 9
6.2 Utility Air................................................................................................................................. 9
6.3 Instrument Air ........................................................................................................................ 9
6.4 Nitrogen ............................................................................................................................... 10
6.5 Blanketing Gas .................................................................................................................... 10
7 PROCESS DESCRIPTION ................................................................................................. 11
7.1 Compressed Air Package: 002511104600XX001 ............................................................... 11
7.1.1 Air Compressors 002511104600KC001A/B ........................................................................ 11
7.1.2 Emergency Air Compressors 002511104600KC002A/B ..................................................... 11
7.1.3 Air Compressors Control Panel ........................................................................................... 12
8 SCOPE OF SUPPLY ........................................................................................................... 13
8.1 Detailed Scope of Supply .................................................................................................... 13
8.2 Supplier Documentation ...................................................................................................... 14
8.3 Process Guarantee.............................................................................................................. 15

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
4 / 15
CD-FE 01
e & p division

1 INTRODUCTION

ENI has been awarded the Zubair project for the development of an oil field (ZUBAIR
FIELD) in joint venture with Occidental, Korea Gas and Missan Oil COMPANY (as state
partner), with Eni as operator.
The Zubair Field is located in the southern area of Iraq, 20 km from Basra city. The
structure of the Zubair Field is a relatively gentle anticline oriented NNW - SSE,
approximately 60 km long and 10-15 km wide.

The Zubair project is a “brown field project” in which two main phases can be defined:
o Rehabilitation phase (or RP) in which includes the revamping of existing facilities to
maximise production capacity of the existing treatment plants in order to achieve an oil
production rate of 700 KBOPD at Q3 2013, after rehabilitation of wells, gathering
network and overall facilities, plus installation of new facilities as required. These
activities should be concluded within 36 month starting from the Contractual Effective
Date (CED).
o Enhanced Re-Development (or EP). During this phase the installation of new
permanent production facilities to achieve the plateau rate of 1200 KBOPD of oil
production has been foreseen. The oil will be produced from reservoir with natural
flowing and artificial lift systems requiring also water injection to support reservoir
pressure and maintain it above saturation pressure. This second phase should be
finished within 6 years from the CED.

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
5 / 15
CD-FE 01
e & p division

2 DOCUMENT SCOPE

Scope of present document is to provide process technical requirements for the supply of 1
package for Compressed air system to the Hammar Degassing Station in accordance with
the documents and the process data of Zubair Oil Field Development Project.

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
6 / 15
CD-FE 01
e & p division

3 ACRONYMS, DEFINITIONS AND ABBREVATIONS

API American Petroleum Institute

BOPD Barrels of Oil per Day
BS&W Basic Sediment and Water
CAPEX Capital Expenses
CED Contractual Effective Date
CPI Corrugate Plate Interceptor
DGS Degassing Station
EPF Early Production Facilities
EP Enhanced Re-development
ESP Electrical Submersible Pump
FEED Front End Engineering Design
GOR Gas / Oil Ratio
GTP Gas Treatment Plant
H Hammar
HIPPS High Integrity Pressure Protection System
HM Hammar Mishrif
kBOPD Kilo (10^3) Barrels of Oil per Day
kBWPD Kilo (10^3) Barrels of Water per Day
kBLPD Kilo (10^3) Barrels of Liquid per Day
MDMT Minimum Design Metal Temperature
MMSCFD Million Standard Cubic Feet Per Day (at 1.01325 bara and 60°F)
MTA Millions metric ton / year
PPM Part per Million
PPB Part per Billion
PWT Produced Water Treatment
R Rafidiya
RAM Reliability Availability and Maintainability
RP Rehabilitation Phase
RVP Reid Vapour Pressure
S Safwan
SCF Standard Cubic Feet (at 1.01325 bara and 60°F )
SCFD Standard Cubic Feet per Day
SOW Scope of Work
TDS Total Dissolved Solids
TSS Total Suspended Solids
TWP True Vapour Pressure
WC Water Cut
WHFT Well Head Flowing Temperature
WHFP Well Head Flowing Pressure
Z Zubair
ZM Zubair-Mishrif

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
7 / 15
CD-FE 01
e & p division

4 REFERENCE DOCUMENTS

Reference Title
Hammar DGS – New Facilities – Compressed Air System Utility
1 002511-00-FP-FQ-03134
Flow Diagram
Hammar DGS – New Facilities – Air compressors and Plant Air
2 002511-10-BP-FM-86646
Receiver P&ID
Hammar DGS – New Facilities – Dryers and Instrument Air –
3 002511-10-BP-FM-86647
P&ID
4 002506-00-BG-SG-09005 Site & Climatic Conditions

5 10007.HTP.PRC.PRG Best Practice – Compressed Air System

6 002506-00-FP-RB-08007 Recommended actions for concept selection

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
8 / 15
CD-FE 01
e & p division

5 ENVIRONMENTAL CONDITION

All the equipments supplied must be suitable for outside installation, because the location is
an arid zone subject to sandstorms. Their operation shall be guaranteed at the
environmental conditions of doc. Site & Climatic Conditions, Ref. [4].

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
9 / 15
CD-FE 01
e & p division

6 UTILITIES

The following utilities are available.

6.1 Electric Power

Voltage Level Description

MV Motors above 200 kW 6 kV, 3 Phase, 3W
LV Motors =<200 kW 400 V, 3 Phase + PE, Solidly Grounded, TN-S
distribution system;
Distribution & Utilities 400 V, 3 Phase (+N), 3 or 4 Wire+PE, Solidly
Grounded, TN-S distribution system;
230 V, 1 Phase + N, 2 Wire+PE, Solidly
Grounded, TN-S distribution system.
LV Motor Control Control 230 VAC, 1 Phase + N, 2 Wire, IT system with
Centre – Control Voltage insulation fault monitoring system, internally
created voltage from main bus bars voltage.

Instrumentation, Vital, 230 VAC, 1 Phase+N, 2 Wire from AC UPS, IT

essential, telecom, F&G system with insulation fault monitoring system;
system. 110 VDC “floating” 2 Wire not grounded with
insulation fault monitoring system, from DC
UPS.

6.2 Utility Air

OPERATING DESIGN

Min. Norm. Max Design

Temperature (°C) 5 60 120

Pressure (barg) 7.0 8 9.5 11.0

6.3 Instrument Air

OPERATING DESIGN

Min. Norm. Max Design

Temperature (°C) 5 60 120

Pressure (barg) 5.0 7.0 8.5 11.0

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
10 / 15
CD-FE 01
e & p division

6.4 Nitrogen

OPERATING DESIGN

Min. Norm. Max Design

Temperature (°C) 5 60 90

Pressure (barg) 6.0 7.0 7.5 11.0

6.5 Blanketing Gas

OPERATING DESIGN

Min. Norm. Max Design

Temperature (°C) 50 75 105

Pressure (barg) 1.0 1.5 2.0 3.5

Mol
Component(1) mol%
Weight
Water 18.015 0.79
Nitrogen 28.013 0.92
Carbon Dioxide 44.010 1.38
Methane 16.043 68.33
Ethane 28.013 14.63
Propane 44.097 7.42
I-Butane 58.123 3.62
n-Butane 58.123 1.01
I-Pentane 72.150 0.82
n-Pentane 72.150 0.52
n-Exane 86.300 0.37
C7 100.00 0.11
C8 114.00 0.05
C9 128.00 0.02
C 10 plus 165.70 0.01

1
Blanketing Gas Composition is preliminary.
This document is property of Eni S.p.A. Exploration & Production Division.
It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
11 / 15
CD-FE 01
e & p division

7 PROCESS DESCRIPTION

Wet atmospheric air is compressed by 100% oil free rotating air compressors driven by
electric motor and working in parallel.
Each compressor is equipped with a dust air filter to remove the coarse atmospheric
particles. The compressed air is sent to the Plant Air Receiver in order to remove liquid
droplets as well as to act as hold up buffer for the entire air system.
Compressed Air system will follow a phasing approach to take into account the phasing of
new oil processing trains.
o RP phase: two (2) Air Compressors 002511104600KC001A/B (each one rated for
2300 Nm3/h), fed by Medium Voltage main power circuit, plus two (2) Emergency Air
Compressors 002511104600KC002A/B (each one rated for 1150 Nm3/h), fed by Low
Voltage emergency power circuit.
o EP phase: one (1) Air Compressor 002511104600KC001C rated for 2300 Nm3/h), fed
by Medium Voltage main power circuit. This compressor is outside of Package Scope
of Supply.
Refer to ref. [1], “Hammar Degassing Station: “New Facilities - Compressed Air System
Utility Flow Diagram” and Refer to ref. [5] , “Best Practice – Compressed Air System”.

7.1 Compressed Air Package: 002511104600XX001

The compression unit shall be supplied as a package able to take air from atmosphere and
discharge it at the required value of pressure and temperature, free of oil entrainment.
Air Compressors 002511104600KC001A/B and Emergency Air Compressors
002511104600KC002A/B (00251110460KC001C in the future EP phase) shall be provide
with auxiliaries: air filters, silencers, condensate draining facilities and coolers; the cooling
system shall be by air. Design ambient air temperature for air coolers is 50°C [Ref.4]. The
aftercooler shall ensure the discharge temperature is low enough to avoid damage to the
solid desiccant air dryers, maximum 65°C. A non ret urn valve is installed upstream of
instrument air receiver to avoid back-flow from piping to air supply under all circumstances.
The Compressed Air Package will be installed in a non-hazardous area.

7.1.1 Air Compressors 002511104600KC001A/B

The following data, for one compressor, will be used to design the air compressors
002511104600KC001A/B:
Compressor type Screw Compressor
3
Design Air Flow rate 2300 Nm /h
Discharge Pressure 9.5 barg
Inlet Air Condition Atmospheric
Design Pressure 11 barg
Design temperature -5/120°C

7.1.2 Emergency Air Compressors 002511104600KC002A/B

The following data, for one compressor, will be used to design the Emergency Air
Compressors 002511104600KC002A/B:
This document is property of Eni S.p.A. Exploration & Production Division.
It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
12 / 15
CD-FE 01
e & p division

Compressor type Screw Compressor

Design Air Flow rate 1150 Nm3/h
Discharge Pressure 9.5 bar g
Inlet Air condition Atmospheric
Design Pressure 11 bar g
Design Temperature -5/120°C

7.1.3 Air Compressors Control Panel

The package is inclusive of all the control panel and safety instruments for the right and
safety operation of compressors, including start-up and shut-down, and the instruments and
control devices suitable to maintain the required air pressure in the discharge header.
Instrument must be connected to the control and safety system, provided with an operator
interface suitable to read information and manage operating variables.
The control system will fit to manage the fifth compressor installed in the EP phase.
Free contacts are required to transfer the following information to an external D.C.S.
• Indication of run/stop of the unit
• General alarm for unit malfunction
• Interlock for external causes

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
13 / 15
CD-FE 01
e & p division

8 SCOPE OF SUPPLY

8.1 Detailed Scope of Supply

The following PACKAGE shall be supplied:
Tag: 002511104600XX001 Compressed Air Package
• The SUPPLIER shall provide a complete detailed design package for the unit and shall
provide sizing and operating conditions for all the equipment
• The design package shall include all items within the battery limits shown on the
attached PFD and P&IDs
• The SUPPLIER responsibility for the process design and guarantee shall start at the
process inlet flange(s), as shown in the P&IDs
• SUPPLIER shall be responsible for the equipment layout.
• SUPPLIER shall perform all calculations required as part of the design. The
calculations will require approval by the CONTRACTOR.
• SUPPLIER shall be responsible for verification of pressure and temperature design
condition for both piping and equipment and relevant rating. Information included in the
P&IDs are to be considered as preliminary.
• SUPPLIER shall evaluate and then submit for CONTRACTOR approval, the corrosion
protection system for the carbon steel interiors.
• The equipment supplied shall be designed to have a service life of at least 25 years
and at least 3 years of uninterrupted operation. It is acceptable to replace
consumables (such as seals, gaskets) and any components that cannot achieve the
full service life during planned maintenance interventions.
• The SUPPLIER has the overall responsibility for process and hydraulic design.
It is understood that all the process guarantees of the overall package is under the Supplier
responsibility and Contractor approval of Vendor design will not release Supplier from his
responsibility.

• The supplier shall provide one COMPRESSED AIR PACKAGE (002511104600XX001)

which shall be prefabricated and shop assembled to the maximum possible extent
according to the limitations in dimensions and weight due to transport reasons. The
package shall include, but not be limited to, the following:
1. Air intake filters
2. High efficiency screw compressor
3. Cooler
4. Electric motors
5. Instrument for unit control
6. Instrument and devices for safety unit running
7. Control system
8. Structure for skid
9. Spare parts
Material selection defined by vendor.

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
14 / 15
CD-FE 01
e & p division

8.2 Supplier Documentation

DESIGN DOCUMENTATION

1. Specifications
2. Data sheets
3. Procedures
4. Equipment list
5. Electrical equipment list
6. Instrument list
7. Line list
8. Electrical load list
9. Cause & Effect Diagrams
10. Lubricant and utility consumption list
11. Safety valves calibration certificates
12. Pre-commissioning/commissioning spare parts
13. SPIR forms
14. Calculations
15. Miscellaneous

DESIGN DRAWING

1. Assembly/overall layouts
2. PFDs/P&IDs
3. Heat & Material balance
4. Piping, valves and fittings
5. Mechanical
6. Electrical
7. Instrumentation
8. Controls and automation
9. Installation/dismantling drawings
10. Brochures
11. Miscellaneous

OPERATING AND MAINTENANCE MANUAL

DESCRIPTION Information on identification, sizes, weights, performance, etc.

OPERATION To enable rapid familiarization with equipment operation.
To include functional description, operating controls and
procedures, start-up and shut-down requirements, trouble
shooting checklists, operational limits and precautions, etc.
MAINTENANCE To enable the development of a planned maintenance system
covering all preventative and corrective activities. To include
maintenance schedules, routine, text procedures, calibration,
tools, safety requirements, access and lifting requirements,
etc.

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document Revision Index Sheet of
Document owner Identification Identification Sheets
Validity
Rev.
00251100BPST86205 2511-ZA-E-86205 Status
15 / 15
CD-FE 01
e & p division

8.3 Process Guarantee

SUPPLIER shall warrant that the Supply performs according to the process conditions
required in this specification and approved Data Sheets including also transient and
turndown conditions.

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.