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S1000
Technical sheets
Doc.: FT_S1000_12_01_00_en
Fecha: 01/07/2013 Rev.: 01_00
COPYRIGHT
All the rights reserved. Antonio Matachana, S.A. claims the intellectual property of the content of this document. No part
of it may be used or copied without the prior permission of its legal representative, including its translation, reproduction or
manipulating by using any means or through any support, whatsoever.
A non-authorized use of the information contained into this document, as well as any infringement of intellectual or industrial
property rights held by Antonio Matachana, S.A., will lead to facing the legally established responsibilities.
CONTENT
Due to the constant evolution of our devices, the content of this documentation may be submitted to modification. In
this case, the user has to read the document entitled “modification and updating note” handed with the equipment's
documentation (see the General Index).
Some features and / or user’s instructions may vary according to each device and the options available. In this case, it is
necessary to consult the document entitled “special features of your device” (see the General Index).
2
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S1000
The Series S1000 comprise medium-to-large capacity sterilizers designed for
using in sterilizing centres of clinics and hospitals, surgical units, health centres,
microbiological laboratories, universities, research centers, etc. Some of the main
features offered by this series are their ease of use, high production capacity,
microcomputer control with touch screen, ejector-operated vacuum system,
continuous jacket and automatic doors with pneumatic operation.
Identification of models
Volume
in S.M. 1
V Network steam
E Built-in steam generator
1 Door
2 Doors
• Remote alarm
• Alarm for supplies.
• Programmed autostart
• Automatic cycle repetition
• Cycles’ download via USB port (located on the front panel from the loading area)
• External printer connection (via Ethernet port)
• Uninterrupted power supply (UPS)
• Hydraulic ring vacuum pump
• Connection to water recovery system (external cooling)
• Independent steam circuits to chamber and jacket
• Manual steam By-pass
• Automatic purge of steam generator
• Smart management of steam network
• Change of heating elements of steam generator at 48 kW
• Steam-heated steam generator (from model 1008)
• Stainless Steel extra circuits
• Voltage change
• Built-in air compressor
• Maintenance on the left ("E" and "V" versions)
• Connection to the automatic loading and unloading systems
• Stainless steel frame
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S1000
Specific options for industrial /laboratory version
The large steam sterilizers of Series S1000, when its intended use is for the
sterilization of medical devices in healthcare facilities, fall within the scope of the
Medical Devices Directive (MDD) 93/42/EEC, and with reference to Annex IX of
this directive are classified as class IIb.
0197
Furthermore, the sterilizers are also pressure equipment, and therefore within
the scope of the Pressure Equipment Directive (PED) 97/23/EC. The sterilizers
from S1000 Series are classified as category III, according to this Directive. To
verify compliance with the PED, the design code AD-2000 and the European
0053 standard EN 14222 have been applied.
In addition, the sterilizers of Series S1000 also comply with the essential
requirements from the following European Directives:
4
FT_S1000_12_01_00_en
S1000
General features
The MATACHANA Series S1000 sterilizers have been designed to incorporate the
latest developments in safety and efficiency according to the European Standard EN
285, ensuring perfect control over the entire sterilization processes:
Figure 1 The sterilizer has a control system by means of industrial PLC which centralizes the
Touch screen control of all the equipment's operations, with control CPU and a second independent
CPU for recording. It incorporates a touch screen (Fig.1) allowing a straight forward
and intuitive operation of the sterilizer.
Tch Pch
0,0°C 0,0 kPa
Pst = 0.00 bar 1 2 It is also equipped with appropriate elements for displaying and printing out the
process development parameters.
Standard
121º C
Standard
134º C
Container Special P
By means of the touch screen it can be carried out the functions of:
1 - Doors' opening/closing, start, reset of the running cycle.
- Monitoring temperature, pressure, phase time and estimated time for cycle ending.
- Indication of the state of the doors, alarms, operation and current cycle phase.
Figure 2 - The standard micro-computer is equipped with 7 programs that cover a wide range
printer (standard) of sterilization processes.
Remarks:
The sterilizers, as a standard feature, come equipped with an alphanumeric thermal
printer (Fig.2) located in the loading zone.
5
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S1000
Sterilizers 1006/1008 Sterilizers 1010/1012
1 door S1000
MODEL A (mm) B (mm) C (mm)
1006 1314 1096 890
1008 1614 1396 1190
1010 2054 884 810
1012 2313 1015 941
2 doors S1000
MODEL A (mm) B (mm) C (mm)
1006 1336 1096 890
Note:
(1) T
he 1.954 mm. height indicated on the sterilizers is measured from its frame's base, without considering the legs' height
(50 mm adjustable). The loading height will vary between 890 mm and 940 mm, depending on the height of the legs
(including the height of the guides on the chamber base).
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S1000
Main dimensions model 1004
7
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S1000
Technical data S1000
Height [mm] 670 670 670 670 670 670 670 670 670 670
Depth [mm] 625 638 998 996 1296 1265 1735 1733 2000 1998
Chamber volume [l] 279 285 445 445 565 578 774 773 893 892
Net weight "V" models [kg] 750 900 850 1000 925 1075 1175 1325 1275 1425
Net weight "E" models [kg] 850 1000 950 1100 1050 1200 1300 1450 1375 1525
Weight with packing "V" models [kg] 925 1075 1025 1150 1100 1275 1400 1550 1525 1675
Weight with packing "E" models [kg] 1025 1175 1125 1250 1225 1375 1525 1675 1625 1775
Weight full of water "V" models [kg] 1050 1225 1425 1550 1625 1800 2125 2275 2350 2500
Weight full of water "E" models [kg] 1175 1350 1575 1700 1800 1975 2300 2450 2525 2675
Weight per foothold "V" models [kg/leg] 275 325 375 400 425 475 550 575 600 650
Weight per foothold “E” models (kg/leg). 300 350 400 450 475 500 600 625 600 675
Loading accessories
Construction materials
mineral wool
type of material thickness insulation
(mm) (mm)
6
1
1 Chamber 1.4404 (AISI 316L) 5 40/90
2 2 Doors 1.4404 (AISI 316L) 6 90
3
3 Jacket 1.4404 (AISI 316L) 5 40/90
4 Steam generator 1.4404 (AISI 316L) 3 40
4 5 Chassis Galvanized steel 3
6 Front panels Paint coated steel 1-1,5
5
7 Water tank 1.4301 (AISI 304) 1,5
7
8
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S1000
Programs
The Series S1000 sterilizers are all supplied with the following fixed-parameter standard programs. There is the option
of installing other programs with fixed or modifiable parameters for sterilizing solid or porous materials and open liquids.
PREHEATING
VACUUM TEST BOWIE DICK TEST
PRESSURE
[hPa]
3000
PRESSURE
[hPa]
PRESSURE
[hPa]
2000 2000
1000
1000 1000
TIME
0 [min]
TIME TIME
0 0 [min]
[min]
3000
3000
3000
2000
2000
2000
1000
1000
1000
TIME
0 [min]
TIME
0 [min] TIME
0 Start End of process
[min]
Start End of process
Start End of process
Standard 134 ºC. This program is used for Standard 134 ºC. This program is used for Rapid. Aimed for sterilizing solid material with a
sterilizing textile, solid materials, and others sterilizing thermo-sensitive material, as well as single wrapping (for example rigid endoscopes,
capable of withstanding temperatures up to other material that can withstand temperatures turbines, etc.) Not suitable for the sterilization
137 °C (for example, instruments in mixed up to 124 ºC (for example, rubber, gloves and of porous materials, double wrapped material,
bags, containers, etc.). Maximum load: 7 kg per latex, etc.). Maximum load: 7 kg per sterilization containers or boxes. Maximum load: 8,5 kg per
sterilization module. module. There is an optional configuration sterilization module.
for which the sterilization temperature of this
programme is of 125 ºC.
CONTAINERS SPECIAL P
OPEN LIQUIDS
PRESSURE
[hPa]
PRESSURE
3000
2000
includes temperature probe which controls the
2000
liquid's temperature during sterilization.
DISINFECTION
1000
1000
0
TIME
[min]
Disinfection. Optional program for disinfecting by
steam textile materials and instruments wrapped
TIME
0 [min]
Start End of process
Start End of process
Containers. This program is used for sterilizing in bags or paper rolls, mixed or of other materials.
Special P. Program specially designed as part
instruments or heavy loads placed in boxes or of the treatment required for sterilization of
containers which can withstand temperatures up equipment likely to be contaminated by prions.
to 137 ºC. Maximum load: 15 kg per sterilization It requires a suitable pretreatment prior to
module. sterilization, according to the recommendations of
the World Health Organization (WHO).
9
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S1000
NOTE:
There is an optional configuration for which some specific programmes can vary from the ones indicated. See the
operating instruction manual for more details.
sterilization plateau
Hyper-atmospheric
pulses
Atmospheric
Pressure
Sub-atmospheric Drying
pulses
10
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S1000
Installation options
Wall
3
I.Z.
1 1
L.Z.
Z.C.
L.Z.
B
Loading zone
Options: B or D
Wall
Pared *
I.Z.
Z.I.
L.Z. 2
L.Z.
Z.C.
C
U.Z.
L.Z.
L.Z. 4
D
U.Z.
Z.D.
4 4
Wall
Pared *
I.Z.
Z.I.
11
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S1000
C
B
A
12
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S1000
LOADING SYSTEM WITHOUT PLATFORM WITH MANUAL LOADING AND AUTOMATIC UNLOADING
B
A D
13
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S1000
B
D
F
A E
Manual Manual
1004 - Code 75009.6 1004 - Code 75009.6
1006 - Code 75010.6 1006 - Code 75010.6
1008 - Code 75017.6 1008 - Code 75017.6
Remarks:
Coupling accessories kit - Code 76306
(2 units for loading/unloading option)
Loading system connection kit - Code 76307
Unloading system connection kit - Code 76307.1
Aut. loading and unloading connection kit - Code 76307.2
14
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S1000
Quality of supplies and installation requirements
(see installation plans and drawings)
In order to ensure the sterilizer functions correctly, it is important to take into account all the details
concerning supplies set out in the points below:
Water
The water quality may vary, depending on whether or not the sterilizer is equipped with its own
steam generator. The water quality for the vacuum system is less critical than the one used for
steam production.
Remark: In water temperatures > 15°C (up to max. 22°C), the consumption of demineralized water
is increased, as well as the times of the process. This can cause erroneous information (vacuum
time, drying pressure, etc.), particularly with extreme heavy loads. A higher graduation of hardness
results in a higher level of mineral salts sediments in the cooling circuits and in the pumps
NOTE: to guarantee a correct quality of water, we recommend to install a water treatment device
adapted for the sterilizer. According to the EN 285 European Standard, the level of non condensable
gases in the water supply must not exceed the 3.5 Vol % to be able to assure a correct level of
sterilization.
15
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S1000
As in the electrical steam generator, the quality of the water supply power has to be according to
Table 1 (See steam generator water feed).
The electrical power of the devices that incorporate this option is equal to a machine supplied by
steam network (V Version)
For its operation, the device needs to be equipped with a return line for condensates.
The sterilizer can be connected to an external system of water recovery / cooling (supplied
at a temperature of 6 °C). The system allows to cool the water of the vacuum system tank for
optimization of the water consumption.
We detail the values of water flow and calorific power so that the system of refrigeration can be
calculated according to the model of sterilizer.
NOTE: As a feature, the coolers have a by-pass incorporated. Should this not be the case, this can
be added as an option in the sterilizer, requesting it with the corresponding code.
The air supply should be dry, filtered at 25 µm,and regulated at a pressure of between 6 and 7
bar. The sterilizer, as standard feature, has a maintenance unit provided with filter decanter with
automatic purge and regulators of pressure for the pneumatic manoeuvre, as well as for the air
supply to gaskets (door joint).
NOTE:
The minimal flow to guarantee the closing of the automatic purge of the air regulatory filter must
be of 150 litres / minute at 1,5 bar.
Optionally, the sterilizer can be equipped with an integrated compressor, so that an external supply
of compressed air is not necessary.
16
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S1000
(4) Drain
A siphon trap should be provided with a rust-resistant outlet tube, capable of withstanding a
temperature of 100 ºC, to evacuate water from the vacuum and condensate cooling system.
It is located on the floor at the point indicated in the installation plan.
The connection of the siphon trap with the general drain network is done by a DN50 (2 " G)
pipe and under a working temperature of approx. 80 °C. Temporarily maximum temperatures
of 100 °C can be reached.
The sterilizer is prepared, as standard, for connection to a triphasic 400 V~/ 50 Hz mains
supply. However, the sterilizer can be prepared for other voltages and frequencies on
request.
17
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S1000
It is not easy to obtain steam of sufficiently good quality, as it usually comes from a central
steam unit designed for other purposes (laundry, cooking, heating, etc.). To ensure good
steam quality, the fitters should therefore install the sterilizer as shown in diagram A
E
G
A C C
D
A Condensate separator
B Steam trap
F C Cut-off valve
B D Filter
E (High) pressure gauge
F Pressure-reducing valve
G Safety valve
Very important:
Air system installation to be taken into account in the following points:
The air inlets and outlets in the intermediate zone should be fitted in opposite
corners, with the grilles near the floor and ceiling respectively.
Intermediate zone
18
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S1000
Allow a conduit section of 0.03 m2 for every 5 m2 to be ventilated. The grilles should measure
10x20 cm.
If they are made of galvanised metal plate, they should be sufficiently protected against high
temperatures or be fitted with special partitioning systems to prevent fire spreading from one
level to another.
Where air distribution channels have to go through floors, walls or partitions, they should be
wrapped in fire-resistant material with leak-tight joints.
When the distribution channels pass through floors, partitioning walls or premises belonging
to different owners, they should be provided with their own automatic partitioning systems to
prevent fire spreading through them.
Bench with
slopes and
siphonic drain
Layers of PVC
Tubular iron structure
or butyl Siphon trap Reinforced floor
Ø 100 x 50 x 5 mm.
The above detailed diagram shows an example of bench with tubular structure and slopes
leading onto the siphonic drain. The tubular structure needs to be installed in order to
distribute the sterilizer's load on the ground when the resistance of the device on a specific
point is not sufficient. These calculation must be carried out by a qualified personnel.
Whenever this type of installation is not made possible, and that there is no option of a
bench leading to a drain, the installation can be done on floor, with a support of the tubular
structure when needed, and a projecting pipe for drain connection located in the same
point as the siphonic drain, as indicated in the installation drawings.
Bench with tubular
structure on floor Finished floor
with connection to
outlet by means of
pipeline
Layers
Layersof of
PVC
PVC
Láminas de PVC Tubular iron structure Pipe connection
or butyl
oro butyl Reinforced floor
Butilo 100 x 50 x 5 mm. drain
ATTENTION:
The steel structure indicated on our drawings
is an indication, but it is not supplied by
MATACHANA. 19
FT_S1000_12_01_00_en
S1000
General remarks
- The installation up to the machine and provision of stopcocks as per specifications
indicated in the drawings are the responsibility of the owner.
- The various different connections should be installed in accordance with the different
regulations and standards currently in force.
-
Depending on the risk assessment of the installation on the definite location of the
sterilizer, the user will be responsible for taking care of discharge of the pipework from
the sterilizer’s safety valves via ducts into the drain. This way, it avoids that a possible
discharge of these valves can result in damage to the equipment or to the working
environment.
- If any problems occur while installing the different connections indicated in the plan, the
engineers or fitters concerned should notify the MATACHANA technical assistance service
so that it can advise on how to resolve the difficulties encountered as any unplanned
modifications could result in additional costs.
- The air extraction systems indicated are for the sole and exclusive purpose of dissipating
the heat generated by the machine, irrespective of any other arrangements for dealing
with heat in the area. The drive mechanism in the sterile or unloading zone should be
protected to prevent it from becoming contaminated.
- All the inlets connecting the supplies to the sterilizer, indicated in the drawings, will be
placed on a wall with the mains tap incorporated and easily accessible.
- If there is no false ceiling, the air extraction system, with the same power characteristics
as for false ceiling installations, should be fitted on the wall as far as the outside.
- The average sound pressure of the Series S1000 sterilizers is lower than 76 dBA
according to the EN ISO 3743-1 Standard. It is recommended that the sound pressure
level is measured or calculated by a competent entity, once the device is installed (both
in the operator's position in normal use and in a position 1 meter from the device), since
the real value of the sound pressure will vary depending on the configuration of the final
installation of the equipment.
20
FT_S1000_12_01_00_en
B (FINISHED WALLS) 67 7 FALSE CEILING LINE
8
Variable measures
100 DIST. (mm) A B C D E
S1004-1 - - - - -
15 REINFORCING ANGLE
S1006-1 1314 1350 1200 890 1500
S1018-1 1614 1650 1500 1190 1800
S1010-1 2054 2090 1940 810 2235
S1012-1 2316 2350 2200 941 1500
6 5
Et pH: 7 - 9
Built-in and accessible master key.
STERILIZERS S1000E-1
2. TREATED WATER (STEAM GENERATOR):
2100
Diameter: 1/2”G (DN15)
1900
1400
100 100 Chlorides level: less or equal to 2 mg/l
D (STERILIZERS 1006-1008) Hardness: less than 0.02 mmol/l
pH: 5 - 7
(STERILIZERS 1010-1012)
Water feed recommendation according to european standard EN285
SA
STERILIZERS
D D
Built-in and accessible master key.
S1000-1
320 100 485 3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)
Pressure: 5-7 bar
255
4 1 2 Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE For more information see installation examples in data sheet
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT
5. POWER (Electrical outlet to connect the sterilizer):
LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT
RESIST THE WEIGHT OF THE STERILIZER. Triphase + PE: (see table)
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS Fuse protection: (see table)
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Maximum permissible wire section: (see table)
500 100 100
PREVIOUS ORDER Cable for electric intake: 3 m
This intake will be protected and made according to the low tension
applicable norm.
MP
1000 (STRUCTURE)
100
98 6. POWER
150
Electric socket for connection of accessories for the maintenance):
1 2 Single Phase + PE: 230V. 50Hz. for 1 kW
320 3 This intake will be protected and made according to the low tension
485
applicable norm.
7. HEAT LOSS - Loading & Unloading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
B (FINISHED WALLS)
B (FINISHED WALLS)
A (STERILIZER)
C (STRUCTURE)
TO KEEP THESE CONDITIONS IN THE STERILIZER ZONE AND
Light point DEPENDING ON THE Kcal. LOST BY THE EQUIPMENT INDICATED
IN THE ITEMS 7 AND 8, WE SUGGEST THAT THE EXTRACTOR
5
AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
LE
AND MADE BY A SPECIALIZED COMPANY.
Et. BASE RJ45 FOR ETHERNET CONNECTION:
67
874 (LEGS) (system CSSDoc, monitoring, printing, etc.)
7 98 1000 598 THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.
THE DAILY LEVEL OF NOISE EQUIVALENT TO 70 dB.
E
LOADING/UNLOADING AREA
100 996 (STERILIZER) 600
FT_S1000_12_01_00_en
21
67 B (FINISHED WALLS) 67
9 FALSE CEILING LINE
8 7
Variable measures
100 DIST. (mm) A B C D E
REINFORCING ANGLE 15 15 S1004-2 - - - - -
S1006-2 1336 1200 1200 890 1500
S1018-2 1636 1500 1500 1190 1800
S1010-2 2076 1940 1940 810 2235
6 5 S1012-2 2338 2200 2200 941 1500
STERILIZERS S1000E-2
Built-in and accessible master key.
2. TREATED WATER (STEAM GENERATOR):
LOADING AREA
UNLOADING AREA
Temperature: less than 15ºC
1400
100 100 Consumption per cycle: (see table)
D (STERILIZERS 1006-1008) Chlorides level: less or equal to 2 mg/l
(STERILIZERS 1010-1012)
Hardness: less than 0.02 mmol/l
SA
STERILIZERS pH: 5 - 7
S1000-2 D D Water feed recommendation according to european standard EN285
Built-in and accessible master key.
420 507
3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)
255
4 1 2 Pressure: 5-7 bar
Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE For more information see installation examples in data sheet
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT
UNLOADING AREA LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT 5. POWER (Electrical outlet to connect the sterilizer):
RESIST THE WEIGHT OF THE STERILIZER.
E
100 996 (STERILIZER) 100 Triphase + PE: (see table)
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS UNLOADING AREA
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Fuse protection: (see table)
320 PREVIOUS ORDER Maximum permissible wire section: (see table)
98 1000 (STRUCTURE) 98
9 Cable for electric intake: 3 m
This intake will be protected and made according to the low tension
67
applicable norm.
MP
6. POWER
Electric socket for connection of accessories for the maintenance):
3 1 2
340
Single Phase + PE: 230V. 50Hz. for 1 kW
4 This intake will be protected and made according to the low tension
applicable norm.
7. HEAT LOSS - Loading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
8
9. HEAT LOSS - Unloading area (kcal/h): (see table)
A (STERILIZER)
Light point
C (STRUCTURE)
Light point
B (FINISHED WALLS)
B (FINISHED WALLS)
67
874 (LEGS) AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
7 AND MADE BY A SPECIALIZED COMPANY.
Et. BASE RJ45 FOR ETHERNET CONNECTION:
LOADING AREA
E
996 (STERILIZER) 600 (system CSSDoc, monitoring, printing, etc.)
FT_S1000_12_01_00_en
22
B (FINISHED WALLS) 67 7 FALSE CEILING LINE
8
Variable measures
250 100 DIST. (mm) A B C D E
S1004-1 - - - - -
15 REINFORCING ANGLE
S1006-1 1314 1350 1200 890 1500
S1018-1 1614 1650 1500 1190 1800
S1010-1 2054 2090 1940 810 2235
2 S1012-1 2316 2350 2200 941 1500
6 5
2.1
1. SOFTWATER (VACUUM SYSTEM):
150 Diameter: 1/2”G (DN15)
Pressure: 2.5-4 bar
Temperature:less than 15ºC
Flow & consumption per cycle: (see table)
Chlorides level: 0.7 - 2.0 mmol/l
S1000V-1
Hardness: 1 - 5 ºF
Et
pH: 7 - 9
Built-in and accessible master key.
STERILIZERS S1000V-1
2. STEAM NETWORK:
2100
Satured,dry, free and filtered of impurities,
1400
100 Flow & consumption per cycle: (see table)
D (STERILIZERS 1006-1008)
Built-in and accessible master key.
(STERILIZERS 1010-1012)
2.1. MANUAL DRAINING OF CONDENSATES:
SA
STERILIZERS
S1000-1 D D Diameter:1/2”G (DN15)
Carried out to the general network of recuperating condensates.
320 100 485
3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)
255
4 1 Pressure: 5-7 bar
Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT For more information see installation examples in data sheet
LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT 5. POWER (Electrical outlet to connect the sterilizer):
RESIST THE WEIGHT OF THE STERILIZER.
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS Triphase + PE: (see table)
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Fuse protection: (see table)
242 260 100
PREVIOUS ORDER Maximum permissible wire section: (see table)
Cable for electric intake: 3 m
This intake will be protected and made according to the low tension
applicable norm.
1000 (STRUCTURE)
100
MP
98
150
6. POWER
2 1 Electric socket for connection of accessories for the maintenance):
2.1 320 3 Single Phase + PE: 230V. 50Hz. for 1 kW
This intake will be protected and made according to the low tension
485
applicable norm.
7. HEAT LOSS - Loading & Unloading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
4
VERY IMPORTANT!!! ENVIRONMENTAL CONDITIONS IN THE
8 STERILIZERS ZONE
B (FINISHED WALLS)
B (FINISHED WALLS)
A (STERILIZER)
C (STRUCTURE)
TO KEEP THESE CONDITIONS IN THE STERILIZER ZONE AND
Light point
DEPENDING ON THE Kcal. LOST BY THE EQUIPMENT INDICATED
5 IN THE ITEMS 7 AND 8, WE SUGGEST THAT THE EXTRACTOR
AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
LE
AND MADE BY A SPECIALIZED COMPANY.
Et. BASE RJ45 FOR ETHERNET CONNECTION:
67
874 (LEGS)
(system CSSDoc, monitoring, printing, etc.)
7 98 1000 598
THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.
E
LOADING/UNLOADING AREA THE DAILY LEVEL OF NOISE EQUIVALENT TO 70 dB.
100 996 (STERILIZER) 600
FT_S1000_12_01_00_en
23
67 B (FINISHED WALLS) 67
9 FALSE CEILING LINE
8 7
Variable measures
350 100 DIST. (mm) A B C D E
S1004-2 - - - - -
REINFORCING ANGLE 15 15
S1006-2 1336 1200 1200 890 1500
S1018-2 1636 1500 1500 1190 1800
S1010-2 2076 1940 1940 810 2235
2 S1012-2 2338 2200 2200 941 1500
6 5
2.1
1. SOFTWATER (VACUUM SYSTEM):
150 Diameter: 1/2”G (DN15)
Pressure: 2.5-4 bar
Temperature:less than 15ºC
Flow & consumption per cycle: (see table)
Chlorides level: 0.7 - 2.0 mmol/l
S1000V-2
Et Hardness: 1 - 5 ºF
pH: 7 - 9
Built-in and accessible master key.
STERILIZERS S1000V-2
2. STEAM NETWORK:
Satured,dry, free and filtered of impurities,
LOADING AREA
UNLOADING AREA
Temperature: 143ºC
1400
100 Flow & consumption per cycle: (see table)
D (STERILIZERS 1006-1008)
Built-in and accessible master key.
(STERILIZERS 1010-1012)
SA
STERILIZERS 2.1. MANUAL DRAINING OF CONDENSATES:
S1000-2 D D Diameter: 1/2”G (DN15)
Carried out to the general network of recuperating condensates.
420 507
3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)
255
4 1 Pressure: 5-7 bar
Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE For more information see installation examples in data sheet
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT
UNLOADING AREA LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT 5. POWER (Electrical outlet to connect the sterilizer):
RESIST THE WEIGHT OF THE STERILIZER.
E
100 996 (STERILIZER) 100 Triphase + PE: (see table)
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS UNLOADING AREA
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Fuse protection: (see table)
320 PREVIOUS ORDER 1000 (STRUCTURE)
Maximum permissible wire section: (see table)
98 98
9 Cable for electric intake: 3 m
This intake will be protected and made according to the low tension
67
MP
applicable norm.
6. POWER
2 Electric socket for connection of accessories for the maintenance):
3 1
340
2.1 Single Phase + PE: 230V. 50Hz. for 1 kW
4 This intake will be protected and made according to the low tension
applicable norm.
7. HEAT LOSS - Loading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
8
9. HEAT LOSS - Unloading area (kcal/h): (see table)
A (STERILIZER)
C (STRUCTURE)
Light point Light point
B (FINISHED WALLS)
B (FINISHED WALLS)
E
996 (STERILIZER) 600 (system CSSDoc, monitoring, printing, etc.)
FT_S1000_12_01_00_en
24
S1000
Consumption table
AIR
WATER VACUUM SYSTEM (1) WATER STEAM GENERATOR (2) Pneumatic drive (4)
MODEL Flow Consumption Connection Flow Consumption Connection Flow Consumption Connection
l /min. Litres/cycle Inches l /min. Litres/cycle Inches Nm ³/min Nm ³/cycle Inches
S1004 V-1/2 8 200 3/4" G - - - 0,35 0,8 3/8" G
S1004 E-1/2 8 200 3/4" G 8 18 3/4" G 0,35 0,8 3/8" G
S1006 V-1/2 8 240 3/4" G - - - 0,35 0,8 3/8" G
S1006 E-1/2 8 240 3/4" G 8 20 3/4" G 0,35 0,8 3/8" G
S1008 V-1/2 8 270 3/4" G - - - 0,35 0,8 3/8" G
S1008 E-1/2 8 270 3/4" G 8 25 3/4" G 0,35 0,8 3/8" G
S1010 V-1/2 8 360 3/4" G - - - 0,35 0,8 3/8" G
S1010 E-1/2 8 360 3/4" G 8 28 3/4" G 0,35 0,8 3/8" G
S1012 V-1/2 8 360 3/4" G - - - 0,35 0,8 3/8" G
S1012 E-1/2 8 360 3/4" G 8 30 3/4" G 0,35 0,8 3/8" G
(1) Decalcified cold water inlet. Water used for the vacuum pump and in the cooling circuits.
(2) Water feeding for the steam generator, a water treatment equipment needs to be used with the following production requirements:
- Sterilizer S1004E-1/2 = 18 l/cycle. The generator requires 25 litres of water for its initial filling.
- Sterilizer S1006E-1/2 = 20 l/cycle. The generator requires 35 litres of water for its initial filling.
- Sterilizer S1008E-1/2 = 25 l/cycle. The generator requires 45 litres of water for its initial filling.
- Sterilizer S1010E-1/2 = 28 l/cycle. The generator requires 45 litres of water for its initial filling.
- Sterilizer S1012E-1/2 = 30 l/cycle. The generator requires 45 litres of water for its initial filling.
(3) Dry, saturated network steam supply, free of impurities, adequately filtered and regulated at a pressure between 2.5 and 3 bar.
(4) Air intake free of impurities for pneumatic system, adequately filtered and regulated at a pressure of 6/7 bar. Optionally, the sterilizer
can be equipped with an integrated compressor, so that an external supply of compressed air is not necessary.
(5) Siphon trap with the outlet tube indicated in the table, corrosion-resistance and capable of withstanding a temperature of 100 ºC.
(6) Air extraction system in the ceiling to dissipate the calories indicated directly to the outside.
(*) Water consumption is calculated on the basis of a fully loaded sterilizer.
NOTE: For more information see paragraph in this specifications' sheet : Quality of the supplies and needs of installation.
25
FT_S1000_12_01_00_en