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Elementos 1
Elementos 1
(CEBADA-TRIGO)
1. INTRODUCCION
2. FUNCIONES
1
3. MECANISMO DE FUNCIONAMIENTO DE LA MAQUINA
A medida que el cilindro trillador remueve el grano de las espigas batiéndolas contra
el cóncavo (cernidora tipo tamiz). Los granos, más las pequeñas porciones de pajas
van ingresando mediante los orificios del cóncavo (cernidora), para luego ingresar a
la zona de venteo o limpieza el cual es realizado por un ventilador centrifugo; el
venteo se realiza con el objetivo de eliminar las impurezas del grano para luego ser
almacenado.
2
GRUPOS DE LA MAQUINA
ORGANIZACIÓN DE LA FABRICACION
GRUPO 1 GRUPO 4
Cóncavo Rodamiento
Hoja de venteo
GRUPO 2 GRUPO 5
Rodamiento Chumacera
GRUPO 3
CILINDRO ALIMENTADOR
Eje alimentador
Polea A-D
Chumacera
Rodamiento
Disco circular
Perfil T
Chaveta 7*8*40
3
PIEZAS
GRUPO 1: ESTRUCTURA
4
GRUPO 3: CILINDRO ALIMENTADOR
5
GRUPO 5: VENTILADOR CENTRÍFUGO
MECANISMO DE TRANSMISION
6
VISTA EXPLOSIONADA
DISEÑO DE LA MAQUINA
7
CALCULO DE LA POTENCIA TOTAL
𝑃𝑡 = 𝑃𝑑𝑒𝑠𝑔 + 𝑃𝑎𝑙𝑖𝑚𝑡 + 𝑃𝑙𝑎𝑛𝑧 + 𝑃𝑣𝑒𝑛𝑡
8
𝑚𝑎𝑠𝑎 𝑡𝑜𝑡𝑎𝑙 = 13.5 [𝑙𝑏] = 6.12 [𝑘𝑔]
𝑚𝑎𝑠𝑎 𝑔𝑟𝑎𝑛𝑜 = 5.3 [𝑙𝑏] = 2.4 [𝑘𝑔]
𝑚𝑎𝑠𝑎 𝑝𝑎𝑗𝑎 = 8.2 [𝑙𝑏] = 3.72 [𝑘𝑔]
𝜋 ∗ 𝜙2
𝑣𝑜𝑙𝑢𝑚𝑒𝑛 𝑡𝑜𝑡𝑎𝑙 = ∗𝑙
4
𝑑𝑜𝑛𝑑𝑒 𝜙 = 45 [𝑐𝑚] = 0.45[𝑚] 𝑙 ≈ 1 [𝑚]
𝜋 ∗ 0.452
𝑣𝑜𝑙. 𝑡𝑜𝑡𝑎𝑙 = ∗ 1 = 0.159 [𝑚3 ]
4
𝜋 ∗ ∅2 𝜋 ∗ 0.062
𝐴´ = = = 2.83 ∗ 10−3 [𝑙𝑏]
4 4
𝑚 = 4 [𝑙𝑏] = 1.8 [𝐾𝑔]
𝑎
𝑏
donde 𝑎 = 5 [𝑐𝑚] = 0.05[𝑚] 𝑏 = 50[𝑐𝑚] = 0.5[𝑚]
𝐴 = 𝑎 ∗ 𝑏 = 0.05 ∗ 0.5 = 0.025 [𝑚2 ]
9
𝐴 0.025
Entonces: 𝑁° = 𝐴´ = 2.83∗10−3 = 8.8
𝑣𝑐 = 𝑤 ∗ 𝐷/2
2 2
𝑤 = 𝑣𝑐 ∗ = 20 ∗ = 114.28 [𝑟𝑎𝑑/𝑠]
𝐷 0.35
2 2 60
𝑤 = 𝑣𝑐 ∗ = 20 ∗ ∗ = 1091.35 = 1098 [𝑟𝑝𝑚]
𝐷 0.35 2𝜋
𝐷
El momento torsor: 𝑀=𝐹∗2
𝐷 0.35 1 [𝑘𝑔𝑓]
𝑀=𝐹∗ = 77.35 ∗ = 13.53 [𝑁 ∗ 𝑚] ∗ = 1.38 [𝑘𝑔𝑓 ∗ 𝑚]
2 2 9.8 [𝑁]
Entonces la potencia será:
𝑀 ∗ 𝑤 1.38 [𝑘𝑔𝑓 ∗ 𝑚] ∗ 114.28 [𝑟𝑎𝑑/𝑠]
𝑃𝑜𝑡 = = = 2.1 [ℎ𝑝]
75 75
Otra forma de hallar la potencia es:
𝑚
𝐹𝑐 ∗ 𝑣𝑐 77.35 [𝑁] ∗ 20 [ 𝑠 ]
𝑃𝑜𝑡 = = = 2.07 = 2.1 [ℎ𝑝] 𝑃𝑜𝑡𝑒𝑛𝑐𝑖𝑎 𝑑𝑒 𝑎𝑐𝑐𝑖𝑜𝑛𝑎𝑚𝑖𝑒𝑛𝑡𝑜
746 746
10
3 1
𝑇 ∗ ⁄8 ´´ 𝑠𝑒𝑔𝑢𝑛 𝑙𝑎 𝑛𝑜𝑟𝑚𝑎 𝐴𝑆𝑇𝑀 " 𝐴36" 𝑝𝑎𝑟𝑎 𝑒𝑠𝑡𝑟𝑢𝑐𝑡𝑢𝑟𝑎𝑠 𝑑𝑒 𝑎𝑐𝑒𝑟𝑜
4
𝑛𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑑𝑖𝑠𝑐𝑜𝑠 𝑑𝑒 𝑠𝑜𝑝𝑜𝑟𝑡𝑒 𝑝𝑎𝑟𝑎 𝑙𝑎𝑠 𝑏𝑎𝑟𝑟𝑎𝑠 (𝑎𝑛𝑔𝑢𝑙𝑎𝑟𝑒𝑠) = 2
𝑒𝑠𝑝𝑒𝑠𝑜𝑟 𝑑𝑒𝑙 𝑑𝑖𝑠𝑐𝑜 𝑒 = 3 [𝑚𝑚]
11
𝑙 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑
1 [𝑘𝑔𝑓]
𝐹 = 12 [𝑁] ∗ = 1.22 [𝑘𝑔𝑓] 𝑜 𝐹 ≈ 1 [𝑘𝑔𝑓]
9.8 [𝑁]
𝐷´ 0.22
𝑚𝑜𝑚𝑒𝑛𝑡𝑜 𝑡𝑜𝑟𝑠𝑜𝑟 𝑀 =𝐹∗ = 1.22 ∗ = 0.135 [𝑘𝑔𝑓 ∗ 𝑚]
2 2
12
CAUDAL
𝑄 = 𝑉∗𝐴
Dónde:
𝑉 = 5 [𝑚/𝑠] (Velocidad del aire de venteo) según recordaciones
𝐴 = 0.0225 [𝑚2 ] (Área de venteo)
𝐴 = 𝑏∗𝑎
𝑎 = 0.50 [𝑚]
b
𝑏 = 0.15 [𝑚]
a
Reemplazando:
𝑄 = 𝑣 ∗ 𝐴 = 5 ∗ 0.075 = 0.375 [ 𝑚3 /𝑠]
ANGULOS
𝛽1 = 45 ° 𝛽2 = 65°
CALCULO DE LOS DIAMETROS DE ROTOR
13
𝐷2 𝐷
= 1.3 𝐷1 = 1.32
𝐷1
0.25
𝐷1 = = 19 [𝑐𝑚] ≈ 0.19 [𝑚]
1.3
𝐷1 = 0.19 [𝑚]
𝑛 = 2450 [𝑅𝑝𝑚] 𝑎𝑠𝑢𝑚𝑖𝑑𝑜
π ∗ n ∗ 𝐷1 π ∗ 2450 ∗ 0.19
𝑈1 = = = 24.4 [m/s]
60 60
ENTRADA DE RODETE
Donde:
𝑈1 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑡𝑎𝑛𝑔𝑒𝑛𝑐𝑖𝑎𝑙
𝑊1 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑟𝑒𝑙𝑎𝑡𝑖𝑣𝑎
𝐶1 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑎𝑏𝑠𝑜𝑙𝑢𝑡𝑎
14
SALIDA DE RODETE
Donde:
𝑈2 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑡𝑎𝑛𝑔𝑒𝑛𝑐𝑖𝑎𝑙 𝑎 𝑙𝑎 𝑠𝑎𝑙𝑖𝑑𝑎
𝑊2 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑟𝑒𝑙𝑎𝑡𝑖𝑣𝑎 𝑎 𝑙𝑎 𝑠𝑎𝑙𝑖𝑑𝑎
𝐶2 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑎𝑏𝑠𝑜𝑙𝑢𝑡𝑎 𝑎 𝑙𝑎 𝑠𝑎𝑙𝑖𝑑𝑎
π ∗ n ∗ 𝐷2 π ∗ 2450 ∗ 0.25
𝑈2 = = = 32.1 [m/s]
60 60
Entonces:
15
ANCHO DEL ROTOR
𝑄 = 𝜋 ∗ 𝑏1 ∗ 𝐷1 ∗ 𝐶1𝑚
𝑄 = 𝜋 ∗ 𝑏2 ∗ 𝐷2 ∗ 𝐶2𝑚
𝑚3 𝑚
𝑄 = 0.375 [ ] ; 𝐷1 = 0.19 [𝑚] ; 𝐶1𝑚 = 24.4 [ ] ; 𝜂𝑣𝑜𝑙 = 0.85
𝑠 𝑠
𝑃𝑡 = 𝑃𝑑𝑒𝑠𝑔 + 𝑃𝑎𝑙𝑖𝑚𝑡 + 𝑃𝑙𝑎𝑛𝑧 + 𝑃𝑣𝑒𝑛𝑡 = 2.1 + 0.36 + 0.21 + 0.22 = 2.89 [ℎ𝑝]
16
PROCEDIMIENTO DE CALCULO PARA LA SELECCIÓN DE CORREAS
catálogo: “DUNLOP”
Datos de selección:
17
1) POTENCIA CORREGIDA:
𝑘𝑠 = 1.2
18
2) SECCION DEL TIPO DE CORREA:
19
Conociendo el diámetro primitivo de la polea menor (d) se obtiene el diámetro primitivo
de la polea mayor con la fórmula siguiente:
𝑎 = 19 [𝑚𝑚] 𝑏 = 25 [𝑚𝑚]
20
1
2 𝑠𝑒𝑔𝑢𝑛 𝑒𝑙 𝑐𝑎𝑡𝑜𝑙𝑜𝑔𝑜 ∶ 𝑙 = 1584 [𝑚𝑚] que pertenece al número: “61”
2 cc
7) CORRECION DE LA DISTANCIA ENTRE EJES:
(𝐷−𝑑)2
𝑙 = 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + 4∗𝐼
(132−100)2
1584 = 2 ∗ 𝐼 + 1.57(132 + 100) + → 𝐼 = 609.67 ≈ 610 [𝑚𝑚]
4∗𝐼
21
8) FACTOR DE CORRECCION DE LA LONGITUD DE LA CORREA:
*sección “A”
* “61” 𝐹𝑐𝑙 = 0.9825
∗ 𝑝𝑜𝑙𝑒𝑎𝑠 𝑎𝑐𝑎𝑛𝑎𝑙𝑎𝑑𝑎𝑠
∗ 𝑎𝑛𝑔𝑢𝑙𝑜 𝑑𝑒 𝑐𝑜𝑛𝑡𝑎𝑐𝑡𝑜 𝑠𝑜𝑏𝑟𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 𝐹𝑐𝑎 = 0.994
22
11) VELOCIDAD DE LA CORREA:
La velocidad tangencial de la correa no debe sobrepasar los 30 m/s en caso de
ser necesarias velocidades superiores
𝜋∗𝑑∗𝑛 𝜋∗100∗1450
1
𝑣 = 60∗1000 = = 7.59 [𝑚⁄𝑠]
60∗1000
𝑃𝑏 = 1.857 [𝐻𝑃]
𝑝𝑟𝑒𝑠𝑡𝑎𝑐𝑖𝑜𝑛 𝑎𝑑𝑖𝑐𝑖𝑜𝑛𝑎𝑙 𝑝𝑜𝑟 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛 𝑑𝑒 𝑡𝑟𝑛𝑠𝑚𝑖𝑐𝑖𝑜𝑛 = 0.16
23
14) POTENCIA EFECTIVA POR CORREA:
𝐷−𝑑 132−100
𝑙𝑠 = 𝐶 ∗ (1 − 0.125 ∗ ) = 610 ∗ (1 − 0.125 ∗ ) = 606 [𝑚𝑚]
𝐶 610
24
18) DETERMINACIÓN DEL COEFICIENTE DE ROZAMIENTO EN LA CORREA:
𝐹𝑟 ∗℮𝜇∗𝛼 203.2∗℮0.31∗3.09
𝐹1 = = = 329.71 [𝑁]
℮𝜇∗𝛼 −1 ℮0.31∗3.09 −1
𝐹 203.2
𝐹2 = ℮𝜇∗𝛼𝑟 −1 = ℮0.31∗3.09−1 = 126.81 [𝑁]
𝐹𝑎 = 𝐹1 + 𝐹2 = 456.52 [𝑁]
CORREA SELECCIONADA:
Tipo de correa = A61 Cantidad de correas = 2 Diámetro polea conductora = 100 mm
25
23) DIMENSIONES DE LA POLEA:
Polea menor
∗ 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 = 100 + 2 ∗ 3.3 = 106.6 ± 0.2 [𝑚𝑚]
Polea mayor
∗ 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑎𝑦𝑜𝑟 = 132 + 2 ∗ 3.3 = 138.6 ± 0.2 [𝑚𝑚]
26
SELECCIÓN DE CORREAS: CILINDRO ALIMENTADOR – CILINDRO
DESGRANADOR:
Datos de selección:
1) POTENCIA CORREGIDA:
𝑘𝑠 = 1.2
𝑃𝑜𝑡𝑘 = 1 [ℎ𝑝]
𝑛1 = 1098 [𝑟𝑝𝑚] Correa: “A”
27
5) RECORRIDO MÍNIMO DE TENSADO a/b PARA EL AJUSTE:
𝑎 = 19 [𝑚𝑚] 𝑏 = 25 [𝑚𝑚]
(𝐷−𝑑)2 (132−100)2
3 𝑙 ≈ 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + = 2 ∗ 380 + 1.57(132 + 100) + ≈
4∗𝐼 4∗380
1458.69 [𝑚𝑚]
4
5 que pertenece al número: “56”
𝑠𝑒𝑔𝑢𝑛 𝑒𝑙 𝑐𝑎𝑡𝑜𝑙𝑜𝑔𝑜 ∶ 𝑙 = 1459 [𝑚𝑚]
2 cc
7) CORRECCIÓN DE LA DISTANCIA ENTRE EJES:
(𝐷−𝑑)2
𝑙 = 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + 4∗𝐼
(324−100)2
1459 = 2 ∗ 𝐼 + 1.57(132 + 100) + → 𝐼 = 380.2 ≈ 380 [𝑚𝑚]
4∗𝐼
*sección “A”
* “56” 𝐹𝑐𝑙 = 0.96
∗ 𝑝𝑜𝑙𝑒𝑎𝑠 𝑎𝑐𝑎𝑛𝑎𝑙𝑎𝑑𝑎𝑠
∗ 𝑎𝑛𝑔𝑢𝑙𝑜 𝑑𝑒 𝑐𝑜𝑛𝑡𝑎𝑐𝑡𝑜 𝑠𝑜𝑏𝑟𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 𝐹𝑐𝑎 = 0.91
28
13) PRESTACIÓN BASE:
𝑃𝑏 = 1.49 [𝐻𝑃]
𝑝𝑟𝑒𝑠𝑡𝑎𝑐𝑖𝑜𝑛 𝑎𝑑𝑖𝑐𝑖𝑜𝑛𝑎𝑙 𝑝𝑜𝑟 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛 𝑑𝑒 𝑡𝑟𝑛𝑠𝑚𝑖𝑐𝑖𝑜𝑛 = 0.185
𝐷−𝑑 324−100
𝑙𝑠 = 𝐼 ∗ (1 − 0.125 ∗ ) = 380 ∗ (1 − 0.125 ∗ ) = 352 [𝑚𝑚]
𝐼 380
29
20) FUERZA PERIFÉRICA:
𝑀1 2∗𝑀1 2∗2.30
𝐹𝑟 = 𝐹1 − 𝐹2 = = = ∗ 1000 = 46.02 [𝑁]
𝑟1 𝑑 100
𝐹𝑟 ∗℮𝜇∗𝛼 46.02∗℮0.29∗2.55
𝐹1 = = = 88.05 [𝑁]
℮𝜇∗𝛼 −1 ℮0.29∗2.55 −1
𝐹 46.02
𝐹2 = ℮𝜇∗𝛼𝑟 −1 = ℮0.29∗2.55−1 = 42.03 [𝑁]
𝐹𝑎 = 𝐹1 + 𝐹2 = 130.08 [𝑁]
CORREA SELECCIONADA:
Tipo de correa = A56 Cantidad de correas = 1
Diámetro primitivo polea conductora = 100 mm
23) DIMENSIONES DE LA POLEA:
Polea menor
∗ 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 = 100 + 2 ∗ 3.3 = 106.6 ± 0.2 [𝑚𝑚]
Polea mayor
∗ 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑎𝑦𝑜𝑟 = 324 + 2 ∗ 3.3 = 330.6 ± 0.2 [𝑚𝑚]
30
SELECCIÓN DE CORREAS: LANZA PAJAS – CILINDRO
DESGRANADOR:
Datos de selección:
1) POTENCIA CORREGIDA:
𝑘𝑠 = 1.2
𝑃𝑜𝑡𝑘 = 1 [ℎ𝑝]
𝑛1 = 1098 [𝑟𝑝𝑚] Correa: “A”
31
5) RECORRIDO MÍNIMO DE TENSADO a/b PARA EL AJUSTE:
𝑎 = 19 [𝑚𝑚] 𝑏 = 25 [𝑚𝑚]
(𝐷−𝑑)2 (90−100)2
6 𝑙 ≈ 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + = 2 ∗ 275 + 1.57(90 + 90) + ≈
4∗𝐼 4∗380
832.74 [𝑚𝑚]
7
8 que pertenece al número: “32”
𝑠𝑒𝑔𝑢𝑛 𝑒𝑙 𝑐𝑎𝑡𝑜𝑙𝑜𝑔𝑜 ∶ 𝑙 = 853 [𝑚𝑚]
2 cc
7) CORRECCIÓN DE LA DISTANCIA ENTRE EJES:
(𝐷−𝑑)2
𝑙 = 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + 4∗𝐼
(90−90)2
853 = 2 ∗ 𝐼 + 1.57(90 + 90) + → 𝐼 = 285.2 ≈ 285 [𝑚𝑚]
4∗𝐼
*sección “A”
* “32” 𝐹𝑐𝑙 = 0.84
𝐷−𝑑 90 − 90
𝛼 = 180 − 57 ∗ = 180 − 57 ∗ = 180 = 𝜋 [𝑟𝑎𝑑]
𝐼 285
∗ 𝑝𝑜𝑙𝑒𝑎𝑠 𝑎𝑐𝑎𝑛𝑎𝑙𝑎𝑑𝑎𝑠
∗ 𝑎𝑛𝑔𝑢𝑙𝑜 𝑑𝑒 𝑐𝑜𝑛𝑡𝑎𝑐𝑡𝑜 𝑠𝑜𝑏𝑟𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 𝐹𝑐𝑎 = 1
32
13) PRESTACIÓN BASE:
𝑃𝑏 = 1.22 [𝐻𝑃]
𝑝𝑟𝑒𝑠𝑡𝑎𝑐𝑖𝑜𝑛 𝑎𝑑𝑖𝑐𝑖𝑜𝑛𝑎𝑙 𝑝𝑜𝑟 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛 𝑑𝑒 𝑡𝑟𝑛𝑠𝑚𝑖𝑐𝑖𝑜𝑛 = 0.00
𝐷−𝑑 90−90
𝑙𝑠 = 𝐼 ∗ (1 − 0.125 ∗ ) = 285 ∗ (1 − 0.125 ∗ ) = 285 [𝑚𝑚]
𝐼 285
33
20) FUERZA PERIFÉRICA:
𝑀1 2∗𝑀1 2∗0.89
𝐹𝑟 = 𝐹1 − 𝐹2 = = = ∗ 1000 = 17.05 [𝑁]
𝑟1 𝑑 90
𝐹𝑟 ∗℮𝜇∗𝛼 17.05∗℮0.28∗3.14
𝐹1 = = = 29.14 [𝑁]
℮𝜇∗𝛼 −1 ℮0.28∗3.14 −1
𝐹 17.05
𝐹2 = ℮𝜇∗𝛼𝑟 −1 = ℮0.28∗3.14−1 = 12.09 [𝑁]
𝐹𝑎 = 𝐹1 + 𝐹2 = 41.23 [𝑁]
CORREA SELECCIONADA:
Tipo de correa = A32 Cantidad de correas = 1 Diámetro primitivo polea conductora = 90
mm
23) Dimensiones de la polea
34
1) POTENCIA CORREGIDA:
𝑘𝑠 = 1.1
𝑃𝑜𝑡𝑘 = 1 [ℎ𝑝]
𝑛1 = 2150 [𝑟𝑝𝑚] Correa: “A”
𝑎 = 19 [𝑚𝑚] 𝑏 = 25 [𝑚𝑚]
35
6) LONGITUD PRIMITIVA DE LA CORREA:
(𝐷−𝑑)2 (169−100)2
9 𝑙 ≈ 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + = 2 ∗ 800 + 1.57(169 + 100) + ≈
4∗𝐼 4∗800
2023.82 [𝑚𝑚]
10
11 𝑠𝑒𝑔𝑢𝑛 𝑒𝑙 𝑐𝑎𝑡𝑜𝑙𝑜𝑔𝑜 ∶ 𝑙 = 2065 [𝑚𝑚] que pertenece al número: “80”
2 cc
7) CORRECCIÓN DE LA DISTANCIA ENTRE EJES:
(𝐷−𝑑)2
𝑙 = 2 ∗ 𝐼 + 1.57(𝐷 + 𝑑) + 4∗𝐼
(169−100)2
2065 = 2 ∗ 𝐼 + 1.57(169 + 100) + → 𝐼 = 820.5 ≈ 820 [𝑚𝑚]
4∗𝐼
*sección “A”
* “80” 𝐹𝑐𝑙 = 1.04
∗ 𝑝𝑜𝑙𝑒𝑎𝑠 𝑎𝑐𝑎𝑛𝑎𝑙𝑎𝑑𝑎𝑠
∗ 𝑎𝑛𝑔𝑢𝑙𝑜 𝑑𝑒 𝑐𝑜𝑛𝑡𝑎𝑐𝑡𝑜 𝑠𝑜𝑏𝑟𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 𝐹𝑐𝑎 = 0.99
36
13) PRESTACIÓN BASE:
𝑃𝑏 = 1.22 [𝐻𝑃]
𝑝𝑟𝑒𝑠𝑡𝑎𝑐𝑖𝑜𝑛 𝑎𝑑𝑖𝑐𝑖𝑜𝑛𝑎𝑙 𝑝𝑜𝑟 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛 𝑑𝑒 𝑡𝑟𝑛𝑠𝑚𝑖𝑐𝑖𝑜𝑛 = 0.00
𝐷−𝑑 90−90
𝑙𝑠 = 𝐼 ∗ (1 − 0.125 ∗ ) = 285 ∗ (1 − 0.125 ∗ ) = 285 [𝑚𝑚]
𝐼 285
37
19) PAR DE MOMENTO A TRANSMITIR POR LA POLEA:
75∗9.8∗60 𝑝𝑜𝑡 75∗9.8∗60 0.22
𝑀1 = ∗ = ∗ 2450 = 0.63 [𝑁 ∗ 𝑚]
2𝜋 𝑛1 2𝜋
𝐹𝑟 ∗℮𝜇∗𝛼 12.6∗℮0.37∗3.06
𝐹1 = = = 18.59 [𝑁]
℮𝜇∗𝛼 −1 ℮0.37∗3.06 −1
𝐹 17.05
𝐹2 = ℮𝜇∗𝛼𝑟 −1 = ℮0.37∗3.06−1 = 5.99 [𝑁]
𝐹𝑎 = 𝐹1 + 𝐹2 = 24.58 [𝑁]
CORREA SELECCIONADA:
Tipo de correa = A80 Cantidad de correas = 1 Diámetro primitivo polea conductora =
100 mm
∗ 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑒𝑛𝑜𝑟 = 100 + 2 ∗ 3.3 = 106.6 ± 0.4 [𝑚𝑚]
∗ 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎 𝑚𝑎𝑦𝑜𝑟 = 169 + 2 ∗ 3.3 = 175.6 ± 0.4 [𝑚𝑚]
38
CALCULO DE EJES
Datos:
𝑃𝑜𝑡𝑒𝑛𝑐𝑖𝑎 𝑑𝑒 𝑎𝑐𝑐𝑖𝑜𝑛𝑎𝑚𝑖𝑒𝑛𝑡𝑜 = 2.1 [ℎ𝑝] 𝑑𝑑𝑒𝑠𝑔𝑟𝑎𝑛𝑎𝑑𝑜𝑟𝑎 = 35 [𝑐𝑚] = 0.35 [𝑚]
𝑇1 = 329.71 [𝑁]
𝑇2 = 126.81 [𝑁]
𝑇𝑝𝑜𝑙𝑒𝑎 𝑀𝑂𝑇𝑂𝑅 = 456.52 [𝑁]
𝐹𝑡 = 203.2 [𝑁]
39
DIMENCIONAMIENTO POR ESTATICA
𝐴2
𝑀𝐶 = 𝑀𝐵 + = −45.65 + 91.3 ∗ 0.25 = −22.82 [𝑁 ∗ 𝑚]
2
40
𝑒𝑛 𝑒𝑙 𝑝𝑙𝑎𝑛𝑜 𝑥_𝑧
𝑥𝑦 2 2
𝜎𝑅 = √𝑀𝐵 + 𝑀𝐵𝑥𝑧 = √45.652 + 4.122 = 45.83 [𝑁 ∗ 𝑚]
𝑑𝑑𝑒𝑠𝑔 0.35
𝑀𝑡 = 𝐹𝑡 ∗ = 203.2 ∗ = 35.56 [𝑁 ∗ 𝑚]
2 2
Mt 41
SECCION CRITICA B-B
1
𝝈 V M Mt
PUNTO 3
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜋∗∅3 𝜋∗∅4
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) 𝑍= ; 𝐼𝑝 =
𝑝 32 32
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) ≤ 𝜎𝑎𝑑𝑚 𝜎𝑎𝑑𝑚 =
𝑝 𝑛
2 2 2
𝜎𝑅 𝜎𝑅 2 𝑀𝑡 ∗∅⁄2 𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗∅⁄2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍) + ( ) = 𝜋∗∅3
+ √( 𝜋∗∅3
) +( 𝜋∗∅4
) ≤
𝐼𝑝 2∗ 2∗ 𝑛
32 32 32
2 2
𝜎𝑅 𝜎𝑅 𝑀𝑡 𝜎𝑓
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 𝑛
16 16 16
2 2 2 2
45.83 45.83 35.56 45.83 45.83 35.56 310∗106
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16 16 16
2 2
𝜎𝑅 𝑀𝑡 𝜋∗∅4
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 𝜏𝑎𝑑𝑚 𝐼𝑝 = 𝜏𝑓 = 0.5 𝜎𝑓 = 155 𝑀𝑃𝑎 = 155 ∗ 106 [𝑃𝑎]
32
16 16
2 2 2 2
𝜎𝑅 𝑀𝑡 45.83 35.56 155∗106
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16
42
∅ ≥= 0.0179[𝑚] = 17.9 [𝑚𝑚]
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
donde
ka = factor de modificación de la condición superficial
kb = factor de modificación del tamaño
kc = factor de modificación de la carga
kd = factor de modificación de la temperatura
ke = factor de confiabilidad
kf = factor de modificación de efectos varios
S_e = límite de resistencia a la fatiga en viga rotatoria
Se = límite de resistencia a la fatiga en la ubicación crítica de una parte de máquina
en la geometría y condición de uso.
Factor de superficie ka
𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡
𝑏 𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡 = 𝑎 ∗ 𝑆𝑢𝑡 = 4.51 ∗ 620−0.265 = 0.82
Factor de tamaño kb
43
𝑑 −0.107 25.4 −0.107
𝑘𝑏 = (7.62) = (7.62) = 0.879
Factor de temperatura kc
𝑘𝑐 = 0.59
Factor de temperatura kd
𝑘𝑑 = 1
Factor de confiabilidad ke
𝑘𝑒 = 1 − 0.08 ∗ 𝑍𝑎
44
𝑘𝑒 = 1 − 0.08 ∗ 2.326 = 0.814
𝑘𝑒 = 0.814
Factor de efectos varios kf
𝑘𝑓 = 1 + 𝑞 ∗ (𝑘𝑡 − 1)
𝐷 26 𝑟 1
= 25 = 1.04 = 25 = 0.04 𝑘𝑡 = 1.85
𝑑 𝑑
45
𝑟 = 1 [𝑚𝑚] = 0.039´´ 𝑞 = 0.65
𝑘𝑓 = 1 + 0.65 ∗ (1.85 − 1) = 1.552
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
𝑆𝑒 = 0.82 ∗ 0.879 ∗ 0.59 ∗ 1 ∗ 0.814 ∗ 1.552 ∗ 248 ∗ 106
𝑆𝑒 = 133.24 ∗ 106 [𝑃𝑎]
2 2
𝜎𝑅 𝜎𝑅 𝑀𝑡
𝜎𝑚𝑎𝑥 = 3 + √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
45.83 45.83 35.56
𝜎𝑚𝑎𝑥 = −3 3 + √( −3 3 ) +( )
𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑎𝑥 = 32.27 𝑀𝑃𝑎
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑖𝑛 = 3 − √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
45.83 45.83 35.56
𝜎𝑚𝑖𝑛 = −3 3 − √( −3 3 ) +( )
𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10−3 )3
2∗ 2 ∗
32 32 16
𝜎𝑚𝑖𝑛 = −3.78 𝑀𝑃𝑎
46
|𝜎max | − |𝜎min | |32.27| − | − 3.78|
𝑆𝑎 = 𝜎𝑎 = = = 14.25 𝑀𝑃𝑎
2 2
se encuentra que la relación de Goodman modificada es:
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 𝑛
14.25 18.03
+ = 0.14 ≤ 0.33 𝑐𝑢𝑚𝑝𝑙𝑒 ‼!!
133.23 620
Pero entonces:
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑎𝑥 = 3 + √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
45.83 45.83 35.56
𝜎𝑚𝑎𝑥 = −3 3 + √( −3 3 ) +( )
𝜋 ∗ (31.75 ∗ 10 ) 𝜋 ∗ (31.75 ∗ 10 ) 𝜋 ∗ (31.75 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑎𝑥 = 16.52 𝑀𝑃𝑎
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑖𝑛 = 3 − √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
45.83 45.83 35.56
𝜎𝑚𝑖𝑛 = − √ ( ) + ( )
𝜋 ∗ (31.75 ∗ 10−3 )3 𝜋 ∗ (31.75 ∗ 10−3 )3 𝜋 ∗ (31.75 ∗ 10−3 )3
2∗ 2 ∗
32 32 16
𝜎𝑚𝑖𝑛 = −1.94 𝑀𝑃𝑎
47
Se encuentra que la relación de Goodman modificada es:
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 3
7.29 9.23
+ = 0.069 ≤ 0.33 𝑜𝑘! 𝑐𝑢𝑚𝑝𝑙𝑒 ‼!
133.23 620
Datos:
𝑃𝑜𝑡𝑒𝑛𝑐𝑖𝑎 𝑑𝑒 𝑎𝑐𝑐𝑖𝑜𝑛𝑎𝑚𝑖𝑒𝑛𝑡𝑜 = 0.36 [ℎ𝑝] 𝑑𝑑𝑒𝑠𝑔𝑟𝑎𝑛𝑎𝑑𝑜𝑟𝑎 = 25 [𝑐𝑚] = 0.25 [𝑚]
𝐹𝑡 = 46.02 [𝑁]
48
DIMENCIONAMIENTO POR ESTATICA
𝑒𝑛 𝑒𝑙 𝑝𝑙𝑎𝑛𝑜 𝑥 − 𝑦
49
SECCION CRITICA B-B
1
𝝈 V M Mt
50
PUNTO 3=1
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜋∗∅3 𝜋∗∅4
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) 𝑍= ; 𝐼𝑝 =
𝑝 32 32
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) ≤ 𝜎𝑎𝑑𝑚 𝜎𝑎𝑑𝑚 =
𝑝 𝑛
2 2 2
𝜎𝑅 𝜎𝑅 2 𝑀𝑡 ∗∅⁄2 𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗∅⁄2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍) + ( ) = 𝜋∗∅3
+ √( 𝜋∗∅3
) +( 𝜋∗∅4
) ≤
𝐼𝑝 2∗ 2∗ 𝑛
32 32 32
2 2
𝜎𝑅 𝜎𝑅 𝑀𝑡 𝜎𝑓
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 𝑛
16 16 16
2 2 2 2
13.05 13.05 5.75 13.05 13.05 5.75 310∗106
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16 16 16
2 2
𝜎 𝑀
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅𝑅3 ) + ( 𝜋∗∅𝑡3 ) ≤ 𝜏𝑎𝑑𝑚 𝜏𝑓 = 0.5 𝜎𝑓 = 155 𝑀𝑃𝑎 = 155 ∗ 106 [𝑃𝑎]
16 16
2 2 2 2
𝜎𝑅 𝑀𝑡 13.05 5.75 155∗106
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16
51
∅ ≥= 0.0112[𝑚] = 11.2 [𝑚𝑚]
"
𝑠𝑒𝑎 ∅ = 19.05 [𝑚𝑚] = 3⁄4
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
Factor de superficie ka
𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡
𝑏 𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡 = 𝑎 ∗ 𝑆𝑢𝑡 = 4.51 ∗ 620−0.265 = 0.82
Factor de tamaño kb
Factor de temperatura kc
𝑘𝑐 = 0.59
Factor de temperatura kd
𝑘𝑑 = 1
52
Factor de confiabilidad ke
𝑘𝑒 = 1 − 0.08 ∗ 𝑍𝑎
𝐷 20 𝑟 1
𝑑
= 17 = 1.17 𝑑
= 17 = 0.058 𝑘𝑡 = 1.88
53
𝑟 = 1 [𝑚𝑚] = 0.039´´ 𝑞 = 0.64
𝑘𝑓 = 1 + 0.64 ∗ (1.88 − 1) = 1.563
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 3
9.6 11.3
+ = 0.087 ≤ 0.33 𝑐𝑢𝑚𝑝𝑙𝑒!
138.3 620
54
2 2
13.05 13.05 8.05
𝜎𝑚𝑎𝑥 = −3 3 + √( −3 3 ) +( )
𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10−3 )3
2∗ 32 2∗ 32 16
𝜎𝑚𝑎𝑥 = 6.5 𝑀𝑃𝑎
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝐿𝑚𝑖𝑛 = 3 − √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
13.05 13.05 8.05
𝜎𝑚𝑖𝑛 = −3 3 − √( −3 3 ) +( )
𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10 ) 𝜋 ∗ (25.4 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑖𝑛 = −1.55 𝑀𝑃𝑎
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 3
2.47 4.02
+ = 0.02 ≤ 0.33 𝑐𝑢𝑚𝑝𝑙𝑒 ‼!
138.3 620
𝑇1 = 29.14 [𝑁]
𝑇2 = 12.09 [𝑁]
𝑇𝑝𝑜𝑙𝑒𝑎 𝐿𝐴𝑁𝑍𝐴𝐷𝑂𝑅 = 41.23 [𝑁]
𝐹𝑡 = 17.05 [𝑁]
55
56
DIMENCIONAMIENTO POR ESTATICA
57
𝑥𝑦 2 2
𝑀𝑅 = √𝑀𝐶 + 𝑀𝐶𝑥𝑧 = √1.032 + 2.132 = 2.36 [𝑁 ∗ 𝑚]
𝝈 V M Mt
58
PUNTO 3
2
𝜎 𝜎 2 𝑀𝑡 ∗∅⁄2 𝜋∗∅3 𝜋∗∅4
𝑅
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍
𝑅
) +( ) 𝑍= ; 𝐼𝑝 =
𝐼𝑝 32 32
2
𝜎 𝜎 2 𝑀𝑡 ∗∅⁄2 𝜎𝑓
𝑅
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍
𝑅
) +( ) ≤ 𝜎𝑎𝑑𝑚 𝜎𝑎𝑑𝑚 =
𝐼𝑝 𝑛
2 2
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗∅⁄2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) = 𝜋∗∅3
+ √( 𝜋∗∅3
) +( 𝜋∗∅4
) ≤
𝑝 2∗ 2∗ 𝑛
32 32 32
2 2
𝜎𝑅 𝜎𝑅 𝑀𝑡 𝜎𝑓
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 𝑛
16 16 16
2 2 2 2
2.36 2.36 1.7 2.36 2.36 1.7 310∗106
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16 16 16
2 2
𝜎𝑅 𝑀𝑡
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 𝜏𝑎𝑑𝑚 𝜏𝑓 = 0.5 𝜎𝑓 = 155 𝑀𝑃𝑎 = 155 ∗ 106 [𝑃𝑎]
16 16
2 2 2 2
𝜎𝑅 𝑀𝑡 13.05 5.75 155∗106
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16
"
𝑠𝑒𝑎 ∅ = 12.7 [𝑚𝑚] = 1⁄2
59
DIMENCIONAMIENTO POR DINAMICA (Fatiga)
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
Factor de superficie ka
𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡
𝑏 𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡 = 𝑎 ∗ 𝑆𝑢𝑡 = 4.51 ∗ 620−0.265 = 0.82
Factor de tamaño kb
Factor de temperatura kc
𝑘𝑐 = 0.59
Factor de temperatura kd
𝑘𝑑 = 1
Factor de confiabilidad ke
𝑘𝑒 = 1 − 0.08 ∗ 𝑍𝑎
60
𝑘𝑓 = 1 + 𝑞 ∗ (𝑘𝑡 − 1)
𝐷 13 𝑟 1
= 12 = 1.083 = 12 = 0.083 𝑘𝑡 = 1.65
𝑑 𝑑
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
61
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑎𝑥 = 3 + √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
2.36 2.36 1.7
𝜎𝑚𝑎𝑥 = −3 3 + √( −3 3 ) +( )
𝜋 ∗ (12.7 ∗ 10 ) 𝜋 ∗ (12.7 ∗ 10 ) 𝜋 ∗ (12.7 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑎𝑥 = 13.09 𝑀𝑃𝑎
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑖𝑛 = 3 − √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
2.36 2.36 1.7
𝜎𝑚𝑖𝑛 = −3 3 − √( −3 3 ) +( )
𝜋 ∗ (12.7 ∗ 10 ) 𝜋 ∗ (12.7 ∗ 10 ) 𝜋 ∗ (12.7 ∗ 10−3 )3
2∗ 2 ∗
32 32 16
𝜎𝑚𝑖𝑛 = −1.36 𝑀𝑃𝑎
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 𝑛
5.86 7.22
+ = 0.057 ≤ 0.33 𝑐𝑢𝑚𝑝𝑙𝑒 !!!
127.7 620
𝑠𝑒𝑎 𝑒𝑛𝑡𝑜𝑛𝑐𝑒𝑠 ∅ = 19.05 = 3⁄4 ´´
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑎𝑥 = 3 + √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
2.36 2.36 1.7
𝜎𝑚𝑎𝑥 = −3 3 + √( −3 3 ) +( )
𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑎𝑥 = 3.88 𝑀𝑃𝑎
62
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑖𝑛 = 3 − √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
2.36 2.36 1.7
𝜎𝑚𝑖𝑛 = −3 3 − √( −3 3 ) +( )
𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑖𝑛 = −0.404 𝑀𝑃𝑎
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 𝑛
1.74 2.14
+ = 0.017 ≤ 0.33 𝑜𝑘! 𝑐𝑢𝑚𝑝𝑙𝑒 !!!
127.7 620
63
𝑹𝑨𝒛
64
DIMENCIONAMIENTO POR ESTATICA
65
SECCION CRITICA C-C
1
𝝈 V M Mt
PUNTO 3=1
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜋∗∅3 𝜋∗∅4
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) 𝑍= ; 𝐼𝑝 =
𝑝 32 32
𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗ 2 ∅⁄ 2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍 ) +( 𝐼 2
) ≤ 𝜎𝑎𝑑𝑚 𝜎𝑎𝑑𝑚 =
𝑝 𝑛
2 2 2
𝜎𝑅 𝜎𝑅 2 𝑀𝑡 ∗∅⁄2 𝜎𝑅 𝜎𝑅 𝑀𝑡 ∗∅⁄2 𝜎𝑓
𝜎𝑚𝑎𝑥 = 2∗𝑍 + √(2∗𝑍) + ( ) = 𝜋∗∅3
+ √( 𝜋∗∅3
) +( 𝜋∗∅4
) ≤
𝐼𝑝 2∗ 2∗ 𝑛
32 32 32
2 2
𝜎𝑅 𝜎𝑅 𝑀𝑡 𝜎𝑓
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 𝑛
16 16 16
2 2 2 2
0.25 0.25 0.64 0.25 0.25 0.64 206∗106
𝜎𝑚𝑎𝑥 = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = 𝜋∗∅3
+ √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16 16 16
2 2
𝜎 𝑀
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅𝑅3 ) + ( 𝜋∗∅𝑡3 ) ≤ 𝜏𝑎𝑑𝑚 𝜏𝑓 = 0.5 𝜎𝑓 = 103 𝑀𝑃𝑎 = 103 ∗ 106 [𝑃𝑎]
16 16
2 2 2 2
𝜎𝑅 𝑀𝑡 0.25 0.64 103∗106
𝜏𝑚𝑎𝑥 = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) = √( 𝜋∗∅3 ) + ( 𝜋∗∅3 ) ≤ 3
16 16 16 16
66
"
𝑠𝑒𝑎 ∅ = 12.7 [𝑚𝑚] = 1⁄2
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
Factor de superficie ka
𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡
𝑏 𝑏
𝑘𝑎 = 𝑎 ∗ 𝑆𝑢𝑡 = 𝑎 ∗ 𝑆𝑢𝑡 = 4.51 ∗ 620−0.265 = 0.82
Factor de tamaño kb
Factor de temperatura kc
𝑘𝑐 = 0.59
Factor de temperatura kd
𝑘𝑑 = 1
67
Factor de confiabilidad ke
𝑘𝑒 = 1 − 0.08 ∗ 𝑍𝑎
𝐷 13 𝑟 1
= 12 = 1.083 = 12 = 0.083 𝑘𝑡 = 1.65
𝑑 𝑑
68
𝑟 = 1 [𝑚𝑚] = 0.039´´ 𝑞 = 0.66
𝑘𝑓 = 1 + 0.66 ∗ (1.65 − 1) = 1.429
𝑆𝑒 = 𝑘𝑎 ∗ 𝑘𝑏 ∗ 𝑘𝑐 ∗ 𝑘𝑑 ∗ 𝑘𝑒 ∗ 𝑘𝑓 ∗ 𝑆𝑒´
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 𝑛
0.63 1.71
+ = 0.011 ≤ 0.33 𝑐𝑢𝑚𝑝𝑙𝑒 !!!
87.83 412
𝑠𝑒𝑎 𝑒𝑛𝑡𝑜𝑛𝑐𝑒𝑠 ∅ = 19.05 = 3⁄4 ´´
69
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑎𝑥 = 3 + √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
2.36 2.36 1.7
𝜎𝑚𝑎𝑥 = −3 3 + √( −3 3 ) +( )
𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10−3 )3
2∗ 2∗
32 32 16
𝜎𝑚𝑎𝑥 = 3.88 𝑀𝑃𝑎
2 2
𝑀𝑅 𝑀𝑅 𝑀𝑡
𝜎𝑚𝑖𝑛 = 3 − √( 3 ) +( )
𝜋∗∅ 𝜋∗∅ 𝜋 ∗ ∅3
2 ∗ 32 2 ∗ 32 16
2 2
2.36 2.36 1.7
𝜎𝑚𝑖𝑛 = −3 3 − √( −3 3 ) +( )
𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10 ) 𝜋 ∗ (19.05 ∗ 10−3 )3
2∗ 2 ∗
32 32 16
𝜎𝑚𝑖𝑛 = −0.404 𝑀𝑃𝑎
𝑆𝑎 𝑆𝑚 1
+ ≤
𝑆𝑒 𝑆𝑢𝑡 𝑛
1.74 2.14
+ = 0.017 ≤ 0.33 𝑜𝑘! 𝑐𝑢𝑚𝑝𝑙𝑒 !!!
127.7 620
70
CALCULO DE SELECION DE RODAMIENTOS
1. −𝑡𝑖𝑝𝑜 𝑑𝑒 𝑠𝑒𝑟𝑣𝑖𝑐𝑖𝑜:
71
2. −𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒
𝑃 = 𝑋 ∗ 𝐹𝑟 + 𝑌 ∗ 𝐹𝑎
𝑆𝑖𝑒𝑛𝑑𝑜:
𝑃 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑋 = 𝑓𝑎𝑐𝑡𝑜𝑟 𝑟𝑎𝑑𝑖𝑎𝑙 𝑌 = 𝑓𝑎𝑐𝑡𝑜𝑟 𝑎𝑥𝑖𝑎𝑙
𝐹𝑟 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 [𝑁] 𝐹𝑎 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑎𝑥𝑖𝑎𝑙 [𝑁]
𝐹𝑎 = [𝑁]
𝑃 = 𝑋 ∗ 𝐹𝑟 + 𝑌 ∗ 𝐹𝑎 𝑑𝑜𝑛𝑑𝑒 𝑋 = 1; 𝑌=0
𝑃 = 𝑋 ∗ 𝐹𝑟 = 1 ∗ 𝐹𝑟 = 𝐹𝑟
𝑃 = 456.52 [𝑁]
2.1. −𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 𝐶𝑒
𝐶𝑒 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶𝑒 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
72
𝐿ℎ ∗ 𝑛 𝐶𝑒 𝑝
=( )
16667 𝑃
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃 = 𝐶𝑒
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 1098 3
𝐶𝑒 = ( ) ∗𝑃 =( ) ∗ 456.52 = 2694.18 [𝑁] = 2.69 [𝐾𝑁]
16667 16667
73
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 1098 3
𝐶0 = ( ) ∗ 𝑃𝑜 = ( ) ∗ 273.91 = 1616.49[𝑁] = 1.61 [𝐾𝑁]
16667 16667
𝑆𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛 𝑑𝑒 𝑟𝑜𝑎𝑚𝑖𝑒𝑛𝑡𝑜:
𝐶𝑒 ≤ 𝐶𝑒 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
2.69 ≤ 13.2 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎
𝐶0 ≤ 𝐶0 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
1.61 ≤ 8.25(𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎
𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑜 𝑐𝑢𝑚𝑝𝑙𝑒 𝑐𝑜𝑛 𝑙𝑎𝑠 𝑎𝑛𝑡𝑒𝑟𝑖𝑜𝑟𝑒𝑠 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛𝑒𝑠 𝑜𝑘‼!
3. −𝐶ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎𝑠/𝑠𝑜𝑝𝑜𝑟𝑡𝑒𝑠:
74
𝑐𝑜𝑛 𝑑 = 30 [𝑚𝑚]
𝑙𝑎 𝑐ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑎 𝑒𝑠: 𝑈𝐶𝑃𝑋06
75
𝑃 = 𝑋 ∗ 𝐹𝑟 = 1 ∗ 𝐹𝑟 = 𝐹𝑟
𝑃 = 130.08 [𝑁]
2.1. −𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 𝐶𝑒
𝐶𝑒 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶𝑒 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
𝐿ℎ ∗ 𝑛 𝐶𝑒 𝑝
=( )
16667 𝑃
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃 = 𝐶𝑒
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 339 3
𝐶𝑒 = ( ) ∗𝑃 =( ) ∗ 130.08 = 518.85 [𝑁] = 0.52 [𝐾𝑁]
16667 16667
76
𝐶0 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃𝑜 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶0 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃𝑜 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
𝐿ℎ ∗ 𝑛 𝐶0 𝑝
=( )
16667 𝑃𝑜
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃𝑜 = 𝐶0
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 339 3
𝐶0 = ( ) ∗ 𝑃𝑜 = ( ) ∗ 78.05 = 311.32 [𝑁] = 0.31 [𝐾𝑁]
16667 16667
𝑆𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛 𝑑𝑒 𝑟𝑜𝑎𝑚𝑖𝑒𝑛𝑡𝑜:
𝐶𝑒 ≤ 𝐶𝑒 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
77
0.52 ≤ 7 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎
𝐶0 ≤ 𝐶0 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
0.31 ≤ 4.55(𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎
𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑜 𝑐𝑢𝑚𝑝𝑙𝑒 𝑐𝑜𝑛 𝑙𝑎𝑠 𝑎𝑛𝑡𝑒𝑟𝑖𝑜𝑟𝑒𝑠 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛𝑒𝑠 𝑜𝑘‼!
3. −𝐶ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎𝑠/𝑠𝑜𝑝𝑜𝑟𝑡𝑒𝑠:
𝑐𝑜𝑛 𝑑 = 25 [𝑚𝑚]
𝑙𝑎 𝑐ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑎 𝑒𝑠: 𝑈𝐶𝑃205
78
𝑋 = 𝑓𝑎𝑐𝑡𝑜𝑟 𝑟𝑎𝑑𝑖𝑎𝑙 𝑌 = 𝑓𝑎𝑐𝑡𝑜𝑟 𝑎𝑥𝑖𝑎𝑙
𝐹𝑟 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 [𝑁] 𝐹𝑎 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑎𝑥𝑖𝑎𝑙 [𝑁]
𝐹𝑎 = 0 [𝑁]
𝑃 = 𝑋 ∗ 𝐹𝑟 + 𝑌 ∗ 𝐹𝑎 𝑑𝑜𝑛𝑑𝑒 𝑋 = 1; 𝑌=0
𝑃 = 𝑋 ∗ 𝐹𝑟 = 1 ∗ 𝐹𝑟 = 𝐹𝑟
𝑃 = 41.23 [𝑁]
2.1. −𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 𝐶𝑒
𝐶𝑒 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶𝑒 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
𝐿ℎ ∗ 𝑛 𝐶𝑒 𝑝
=( )
16667 𝑃
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃 = 𝐶𝑒
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 1098 3
𝐶𝑒 = ( ) ∗𝑃 =( ) ∗ 41.23 = 243.32 [𝑁] = 0.24 [𝐾𝑁]
16667 16667
79
𝑃𝑜 = 24.74 [𝑁]
2.1. −𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 𝐶0
𝐶0 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃𝑜 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶0 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃𝑜 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
𝐿ℎ ∗ 𝑛 𝐶0 𝑝
=( )
16667 𝑃𝑜
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃𝑜 = 𝐶0
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 1098 3
𝐶0 = ( ) ∗ 𝑃𝑜 = ( ) ∗ 24.74 = 146.0 [𝑁] = 0.15 [𝐾𝑁]
16667 16667
80
𝑆𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛 𝑑𝑒 𝑟𝑜𝑎𝑚𝑖𝑒𝑛𝑡𝑜:
𝐶𝑒 ≤ 𝐶𝑒 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
0.24 ≤ 4.6 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎
𝐶0 ≤ 𝐶0 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
0.15 ≤ 2.55(𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎
𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑜 𝑐𝑢𝑚𝑝𝑙𝑒 𝑐𝑜𝑛 𝑙𝑎𝑠 𝑎𝑛𝑡𝑒𝑟𝑖𝑜𝑟𝑒𝑠 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛𝑒𝑠 𝑜𝑘‼!
3. −𝐶ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎𝑠/𝑠𝑜𝑝𝑜𝑟𝑡𝑒𝑠:
𝑐𝑜𝑛 𝑑 = 17 [𝑚𝑚]
𝑙𝑎 𝑐ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑎 𝑒𝑠: 𝑈𝐶𝑃203
SELECCION DE RODAMIENTOS PARA EL EJE VENTILADOR
𝑃𝑜𝑡 = 0,22 [ℎ𝑝]
𝑛 = 2450 [𝑟𝑝𝑚]
𝐹𝑟 = 25 [𝑁]
𝐹𝑎 = 0 [𝑁]
3 𝑚𝑒𝑠𝑒𝑠 26 𝑑𝑖𝑎𝑠 8 ℎ𝑜𝑟𝑎𝑠
𝑣𝑖𝑑𝑎 𝑢𝑡𝑖𝑙 = 5 [𝑎ñ𝑜𝑠] ∗ ∗ ∗ = 3120 [ℎ𝑜𝑟𝑎𝑠]
1 𝑎ñ𝑜 1 𝑚𝑒𝑠 1 𝑑𝑖𝑎
81
𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑑𝑒𝑙 𝑒𝑗𝑒 𝑑𝑒𝑙 𝑣𝑒𝑛𝑡𝑖𝑙𝑎𝑑𝑜𝑟 ∅ = 1/2´´ = 12,7 [𝑚𝑚]
1. −𝑡𝑖𝑝𝑜 𝑑𝑒 𝑠𝑒𝑟𝑣𝑖𝑐𝑖𝑜:
𝐹𝑎 = 0[𝑁]
𝑃 = 𝑋 ∗ 𝐹𝑟 + 𝑌 ∗ 𝐹𝑎 𝑑𝑜𝑛𝑑𝑒 𝑋 = 1; 𝑌=0
𝑃 = 𝑋 ∗ 𝐹𝑟 = 1 ∗ 𝐹𝑟 = 𝐹𝑟
𝑃 = 25 [𝑁]
2.1. −𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 𝐶𝑒
𝐶𝑒 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶𝑒 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
𝐿ℎ ∗ 𝑛 𝐶𝑒 𝑝
=( )
16667 𝑃
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃 = 𝐶𝑒
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 2450 3
𝐶𝑒 = ( ) ∗𝑃 =( ) ∗ 25 = 193 [𝑁] = 0,19 [𝐾𝑁]
16667 16667
82
3. −𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒
𝑃𝑜 = 𝑋𝑜 ∗ 𝐹𝑟 + 𝑌𝑜 ∗ 𝐹𝑎
𝑆𝑖𝑒𝑛𝑑𝑜:
𝑃𝑜 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑋𝑜 = 𝑓𝑎𝑐𝑡𝑜𝑟 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑜
𝑌𝑜 = 𝑓𝑎𝑐𝑡𝑜𝑟 𝑎𝑥𝑖𝑎𝑙 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑜 𝐹𝑟 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 [𝑁]
𝐹𝑎 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑎𝑥𝑖𝑎𝑙 [𝑁]
𝑃𝑜 = 𝑋𝑜 ∗ 𝐹𝑟 = 0.6 ∗ 𝐹𝑟 = 0.6 ∗ 25
𝑃𝑜 = 15 [𝑁]
2.1. −𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 𝐶0
𝐶0 𝑝 16667
𝐿ℎ = ( ) ∗
𝑃𝑜 𝑛
𝑠𝑖𝑒𝑛𝑑𝑜:
𝐿ℎ = 𝑉𝑖𝑑𝑎 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 [ℎ𝑟𝑠]
𝐶0 = 𝐶𝑎𝑝𝑎𝑐𝑖𝑑𝑎𝑑 𝑐𝑎𝑟𝑔𝑎 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎 𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑎 [𝑁]
𝑃𝑜 = 𝐹𝑢𝑒𝑟𝑧𝑎 𝑟𝑎𝑑𝑖𝑎𝑙 𝑒𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡𝑒 [𝑁]
𝑝 = 3 𝑝𝑎𝑟𝑎 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠 𝑑𝑒 𝑏𝑜𝑙𝑎𝑠
𝑛 = 𝑁𝑢𝑚𝑒𝑟𝑜 𝑑𝑒 𝑟𝑒𝑣𝑜𝑙𝑢𝑐𝑖𝑜𝑛𝑒𝑠 𝑝𝑜𝑟 𝑚𝑖𝑛𝑢𝑡𝑜 [𝑟𝑝𝑚]
𝐿ℎ ∗ 𝑛 𝐶0 𝑝
=( )
16667 𝑃𝑜
1⁄
𝐿ℎ ∗ 𝑛 𝑝
( ) ∗ 𝑃𝑜 = 𝐶0
16667
1⁄ 1⁄
𝐿ℎ ∗ 𝑛 𝑝 3120 ∗ 2450 3
𝐶0 = ( ) ∗ 𝑃𝑜 = ( ) ∗ 15 = 116[𝑁] = 0,12 [𝐾𝑁]
16667 16667
83
𝑆𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛 𝑑𝑒 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜:
𝐶𝑒 ≤ 𝐶𝑒 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
0,19 ≤ 4.6 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑑𝑖𝑛𝑎𝑚𝑖𝑐𝑎
𝐶0 ≤ 𝐶0 (𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂)
0,12 ≤ 2.55(𝑐𝑎𝑡𝑎𝑙𝑜𝑔𝑜 𝐾𝑂𝑌𝑂) 𝑝𝑜𝑟 𝑒𝑠𝑡𝑎𝑡𝑖𝑐𝑎
𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑜 𝑐𝑢𝑚𝑝𝑙𝑒 𝑐𝑜𝑛 𝑙𝑎𝑠 𝑎𝑛𝑡𝑒𝑟𝑖𝑜𝑟𝑒𝑠 𝑟𝑒𝑙𝑎𝑐𝑖𝑜𝑛𝑒𝑠 𝑜𝑘‼!
3. −𝐶ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎𝑠/𝑠𝑜𝑝𝑜𝑟𝑡𝑒𝑠:
84
𝑐𝑜𝑛 𝑑 = 17 [𝑚𝑚]
𝑙𝑎 𝑐ℎ𝑢𝑚𝑎𝑐𝑒𝑟𝑎 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛𝑎𝑑𝑎 𝑒𝑠: 𝑈𝐶𝑃203
CALCULO DE CHAVETAS
85
De la tabla se consigue:
ℎ = 8 [𝑚𝑚] 𝑏 = 7 [𝑚𝑚]
𝑎 = 8 − 0.036 [𝑚𝑚]
𝑏 = 7 − 0.018 [𝑚𝑚] "𝐴𝐽𝑈𝑆𝑇𝐸𝑆 𝑌 𝑇𝑂𝐿𝐸𝑅𝐴𝑁𝐶𝐼𝐴𝑆"
𝑃
𝑀=
𝑛
2.67 [ℎ𝑝] 60 746 [𝑤𝑎𝑡𝑡𝑠]
𝑀= ∗ ∗ = 17.32 [𝑁 ∗ 𝑚]
1098[𝑟𝑝𝑚] 2 ∗ 𝜋 1[ℎ𝑝]
𝑀 = 𝑚𝑜𝑚𝑒𝑛𝑡𝑜 𝑡𝑜𝑟𝑠𝑜𝑟
𝑓=3 𝑐𝑜𝑒𝑓𝑖𝑐𝑖𝑒𝑛𝑡𝑒 𝑑𝑒 𝑠𝑒𝑔𝑢𝑟𝑖𝑑𝑎𝑑
𝐷 = 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑖𝑛𝑡𝑒𝑟𝑛𝑜 𝑑𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 30 [𝑚𝑚]
𝑏 = 7 [𝑚𝑚] 𝑎𝑛𝑐ℎ𝑜 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
4𝑀 ∗ 𝑓 4 ∗ 17.32 ∗ 3
𝑙≥ = = 0.00404 [𝑚] = 4.04 [𝑚𝑚]
𝐷 ∗ 𝑏 ∗ 𝑆𝑓 30 ∗ 10 ∗ 7 ∗ 10−3 ∗ 245 ∗ 106
−3
ℎ = 𝑎𝑙𝑡𝑢𝑟𝑎 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
𝑙 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
86
4∗𝑀 4 ∗ 17.32
𝜎𝑎𝑝𝑙𝑎𝑠𝑡 = = = 6.41 𝑀𝑃𝑎
𝐷 ∗ 𝑙 ∗ ℎ 30 ∗ 10 ∗ 1.5 ∗ 30 ∗ 10−3 ∗ 8 ∗ 10−3
−3
2∗𝑀∗𝑓 2 ∗ 17.32 ∗ 3
𝑙≥ = = 0.067[𝑚] = 67 [𝑚𝑚]
𝐷 ∗ ℎ ∗ 𝜎𝑎𝑝𝑙𝑎𝑠𝑡 30 ∗ 10 ∗ 8 ∗ 10−3 ∗ 6.41 ∗ 106
−3
ℎ = 7 [𝑚𝑚] 𝑏 = 8 [𝑚𝑚]
𝑃
𝑀=
𝑛
0.36 [ℎ𝑝] 60 746 [𝑤𝑎𝑡𝑡𝑠]
𝑀= ∗ ∗ = 7.56 [𝑁 ∗ 𝑚]
339[𝑟𝑝𝑚] 2 ∗ 𝜋 1[ℎ𝑝]
87
𝑀 = 𝑚𝑜𝑚𝑒𝑛𝑡𝑜 𝑡𝑜𝑟𝑠𝑜𝑟
𝑓=3 𝑐𝑜𝑒𝑓𝑖𝑐𝑖𝑒𝑛𝑡𝑒 𝑑𝑒 𝑠𝑒𝑔𝑢𝑟𝑖𝑑𝑎𝑑
𝐷 = 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑖𝑛𝑡𝑒𝑟𝑛𝑜 𝑑𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 𝑑𝑒𝑙 𝑒𝑗𝑒 25 [𝑚𝑚]
𝑏 = 8 [𝑚𝑚] 𝑎𝑛𝑐ℎ𝑜 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
4𝑀 ∗ 𝑓 4 ∗ 7.56 ∗ 3
𝑙≥ = = 0.0018 [𝑚] = 1.8 [𝑚𝑚]
𝐷 ∗ 𝑏 ∗ 𝑆𝑓 25.4 ∗ 10 ∗ 8 ∗ 10−3 ∗ 245 ∗ 106
−3
ℎ = 𝑎𝑙𝑡𝑢𝑟𝑎 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
𝑙 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
4∗𝑀 4 ∗ 7.56
𝜎𝑎𝑝𝑙𝑎𝑠𝑡 = = = 4.46 𝑀𝑃𝑎
𝐷 ∗ 𝑙 ∗ ℎ 25.4 ∗ 10−3 ∗ 1.5 ∗ 25.4 ∗ 10−3 ∗ 7 ∗ 10−3
2∗𝑀∗𝑓 2 ∗ 7.56 ∗ 3
𝑙≥ = = 0.057 [𝑚] = 57 [𝑚𝑚]
𝐷 ∗ ℎ ∗ 𝜎𝑎𝑝𝑙𝑎𝑠𝑡 25.4 ∗ 10−3 ∗ 7 ∗ 10−3 ∗ 4.46 ∗ 106
88
De la tabla se consigue:
ℎ = 5 [𝑚𝑚] 𝑏 = 5 [𝑚𝑚]
𝑎 = 5 − 0.03 [𝑚𝑚] 𝑏
= 5 − 0.03 [𝑚𝑚] "𝐴𝐽𝑈𝑆𝑇𝐸𝑆 𝑌 𝑇𝑂𝐿𝐸𝑅𝐴𝑁𝐶𝐼𝐴𝑆"
𝑃
𝑀=
𝑛
0.21 [ℎ𝑝] 60 746 [𝑤𝑎𝑡𝑡𝑠]
𝑀= ∗ ∗ = 1.36 [𝑁 ∗ 𝑚]
1098[𝑟𝑝𝑚] 2 ∗ 𝜋 1[ℎ𝑝]
𝑀 = 𝑚𝑜𝑚𝑒𝑛𝑡𝑜 𝑡𝑜𝑟𝑠𝑜𝑟
𝑓=3 𝑐𝑜𝑒𝑓𝑖𝑐𝑖𝑒𝑛𝑡𝑒 𝑑𝑒 𝑠𝑒𝑔𝑢𝑟𝑖𝑑𝑎𝑑
𝐷 = 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑖𝑛𝑡𝑒𝑟𝑛𝑜 𝑑𝑒𝑙 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜 𝑑𝑒𝑙 𝑒𝑗𝑒 17 [𝑚𝑚]
𝑏 = 5 [𝑚𝑚] 𝑎𝑛𝑐ℎ𝑜 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
4𝑀 ∗ 𝑓 4 ∗ 1.36 ∗ 3
𝑙≥ = = 0.00078 [𝑚] = 0.78 [𝑚𝑚]
𝐷 ∗ 𝑏 ∗ 𝑆𝑓 17 ∗ 10 ∗ 5 ∗ 10−3 ∗ 245 ∗ 106
−3
ℎ = 𝑎𝑙𝑡𝑢𝑟𝑎 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
𝑙 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
4∗𝑀 4 ∗ 1.36
𝜎𝑎𝑝𝑙𝑎𝑠𝑡 = = = 2.5 𝑀𝑃𝑎
𝐷 ∗ 𝑙 ∗ ℎ 17 ∗ 10 ∗ 1.5 ∗ 17 ∗ 10−3 ∗ 5 ∗ 10−3
−3
2∗𝑀∗𝑓 2 ∗ 1.36 ∗ 3
𝑙≥ = = 0.038 [𝑚] = 38 [𝑚𝑚]
𝐷 ∗ ℎ ∗ 𝜎𝑎𝑝𝑙𝑎𝑠𝑡 17 ∗ 10 ∗ 5 ∗ 10−3 ∗ 2.5 ∗ 106
−3
89
𝑠𝑒𝑎 𝑒𝑛𝑡𝑜𝑛𝑐𝑒𝑠 𝑙 = 40 [𝑚𝑚]
𝑙𝑎 𝑠𝑒𝑙𝑒𝑐𝑐𝑖𝑜𝑛 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎 𝑒𝑠:
𝑐ℎ𝑎𝑣𝑒𝑡𝑎 5 ∗ 5 ∗ 40 [𝑚𝑚] 𝐶𝑎𝑛𝑡𝑖𝑑𝑎𝑑 𝑑𝑒 𝑐ℎ𝑎𝑣𝑒𝑡𝑎𝑠 = 1 (𝑐𝑜𝑛𝑑𝑢𝑐𝑖𝑑𝑎)
ℎ = 5 [𝑚𝑚] 𝑏 = 5 [𝑚𝑚]
𝑎 = 5 − 0.03 [𝑚𝑚] 𝑏 = 5 − 0.03 [𝑚𝑚] "𝐴𝐽𝑈𝑆𝑇𝐸𝑆 𝑌 𝑇𝑂𝐿𝐸𝑅𝐴𝑁𝐶𝐼𝐴𝑆"
𝑃
𝑀=
𝑛
0.22 [ℎ𝑝] 60 746 [𝑤𝑎𝑡𝑡𝑠]
𝑀= ∗ ∗ = 0.64 [𝑁 ∗ 𝑚]
2450[𝑟𝑝𝑚] 2 ∗ 𝜋 1[ℎ𝑝]
𝑀 = 𝑚𝑜𝑚𝑒𝑛𝑡𝑜 𝑡𝑜𝑟𝑠𝑜𝑟
𝑓=3 𝑐𝑜𝑒𝑓𝑖𝑐𝑖𝑒𝑛𝑡𝑒 𝑑𝑒 𝑠𝑒𝑔𝑢𝑟𝑖𝑑𝑎𝑑
𝐷 = 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑑𝑒𝑙 𝑒𝑗𝑒 12 [𝑚𝑚]
𝑏 = 5 [𝑚𝑚] 𝑎𝑛𝑐ℎ𝑜 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
90
4𝑀 ∗ 𝑓 4 ∗ 0.64 ∗ 3
𝑙≥ = = 0.00037 [𝑚] = 0.37 [𝑚𝑚]
𝐷 ∗ 𝑏 ∗ 𝑆𝑓 17 ∗ 10−3 ∗ 5 ∗ 10−3 ∗ 245 ∗ 106
ℎ = 𝑎𝑙𝑡𝑢𝑟𝑎 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
𝑙 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑 𝑑𝑒 𝑙𝑎 𝑐ℎ𝑎𝑣𝑒𝑡𝑎
4∗𝑀 4 ∗ 0.64
𝜎𝑎𝑝𝑙𝑎𝑠𝑡 = = = 1.18 𝑀𝑃𝑎
𝐷 ∗ 𝑙 ∗ ℎ 17 ∗ 10 ∗ 1.5 ∗ 17 ∗ 10−3 ∗ 5 ∗ 10−3
−3
2∗𝑀∗𝑓 2 ∗ 0.64 ∗ 3
𝑙≥ = = 0.038 [𝑚] = 38 [𝑚𝑚]
𝐷 ∗ ℎ ∗ 𝜎𝑎𝑝𝑙𝑎𝑠𝑡 17 ∗ 10 ∗ 5 ∗ 10−3 ∗ 1.18 ∗ 106
−3
91
HOJA DE PROCESO
PROYECTO
Grupo 2-P.2.1
Hoja de Proceso TRILLADORA DE CEBADA
Herramienta
Herramienta Nº Velocidad
Operación
de
Subfase Croquis de de de Corte Rev/min Avance Tiempo
verificación pasadas m/min
trabajo
92
PROYECTO
Grupo 2-P.2.1
Hoja de Proceso TRILLADORA DE CEBADA
Herramienta
Herramienta Nº Velocidad
Operación
de
Subfase Croquis de de de Corte Rev/min Avance Tiempo
verificación pasadas m/min
trabajo
93
PROYECTO
Grupo 2-P.2.1
Hoja de Proceso TRILLADORA DE CEBADA
Herramienta
Herramienta Nº Velocidad
Operación
de
Subfase Croquis de de de Corte Rev/min Avance Tiempo
verificación pasadas m/min
trabajo
94
PROYECTO
Grupo 2-P.2.1
Hoja de Proceso TRILLADORA DE CEBADA
Herramienta
Herramienta Nº Velocidad
Operación
de
Subfase Croquis de de de Corte Rev/min Avance Tiempo
verificación pasadas m/min
trabajo
95
COSTOS
PA D=100mm 3 45
PB D=324mm 1 75
PC Aluminio D=90mm 1 35
Poleas PD D=169mm 1 40
Motor 3 hp ------------- -------- 1 1800
Correas Caucho Nº 31 1 30
A(13 X 8)
96