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Submission of Technical Details

of

Sewage Treatment Plant 180 KLD


FOR

Sharad Vasanji & Others


at
Door No.138, Sapthagiri Nagar Main Road, Karapakkam, Chennai, Tamil Nadu - 600 097.

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


WASTE WATER MANAGEMENT PLAN

SEWAGE WASTE MANAGEMENT PLAN FOR RESIDENTIAL PROJECT

Quantity of Sewage generated from the Residential building

Sewage Treatment plant capacity : 180 KLD.

Ultra filtration plant : 6 m3/hr.

Treated sewage waste water will be recycled for gardening.

Recycled water for gardening : 110 Lit./day

Recycled water for Toilet Flushing : 80 Lit./day

BASIS OF DESIGN ( Quantity & Quality):

The sewage water generated from Residential building are expected to be Ave. daily flow of
180000 Liters/day.
Sewage Quantity : 180 KLD

STP Ave. flow / hour : 12 m3/hr.

UF Ave. flow / hour : 6 m3/hr.

STP Operating Hours : 20 Hrs/day.

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Process Description and Technical Details:

Sewage waste water:

Bar Screen chamber:

Bar Screen removes solid wastes in the waste water to prevent them from clogging the pumps.

Cleaning Procedure :

Bar screen cleaning is done using crow bar type arrangement . Cleaning is done ones in 15 days or as
and when required.

Equalization tank

The Sewage waste water which includes solid waste and Kitchen waste generated at different
locations get collected in the Equalization sump which acts as a buffer storage tank after passing
through Screen chamber.

Sequence Batch Reactor tank:

From the collection sump raw sewage is pumped to sbr tank where it gets aerated effectively using
diffused Aeration system and BOD is controlled. Rotary twin lobe blowers are used to generate
adequate quantity of air to feed oxygen to the micro-organisms to facilitate its growth. Fine bubble
diffusers are provided to ensure effective mixing of oxygen with the liquid. Clear water flows to the
Primary treated water tank.

Sludge Holding Tank

Sludge is collected in sludge holding Tank and it is further processed through Filter press for Sludge
Separation

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Treated water cum chlorine contact tank:

The treated water is passed through treated water tank where Sodium hypo chloride dosing is done
for disinfection to get treated water.

Filtration System:

This treated water passes through Pressure Sand filter , Activated Carbon Filter to remove any
physical impurities and suspended solids.

STP Treated water:

STP Treated Filtered water part of it is reused for gardening after meeting TNPCB standards.

Ultra Filtration System:

This STP treated water passes through Ultra filtration system to remove further any physical impurities
and gets collected in UF treated water tank.

UF Treated Water:

Treated Filter water is reused for flushing after meeting TNPCB standards.

Sequence Batch Process:

Number of Batches : 5
Quantity processed per batch: 36000 Lit.
Aeration time : 3 hrs

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


PROCESS TANK DESIGN CALCULATION

BAR SCREEN CHAMBER

Average In flow of Sewage : 12 m3/hr


Peak Inflow of Sewage : 12 x 2 = 24 m3/hr
MOC : RCC
Dimensions : 1.0m x 1.0m x 1.50m
Nos. : 1
Pipe Provided for gravity flow: 200 mm

COLLECTION TANK:

Average In flow of Sewage : 12 m3/hr


Peak Inflow of Sewage : 12 x 2 = 24 m3/hr
Number of Hours of Operation : 20 hrs.
Retention Time : Peak Flow x 3 times
: 24 m3/hr x 3= 72m3
Tank Volume : 82 m3
Dimensions : 9.5m x 4.0m x 3.75 m (-INV LVL : 1.60m)

SBR TANK:

Average In flow of Sewage : 12 m3/hr


Number of Hours of Operation : 20 hrs.
MLSS Level : 3500 mg/l
Tank Volume : 100 m3
Tank Dimensions : 7.25 m x 4.0 m x3.75 m- (FB-0.3m)

CLARIFIED WATER TANK:

Average In flow of Sewage : 12 m3/hr


Number of Hours of Operation : 20 hrs.
Filter Feed Requirement : 12 m3/hr
Tank Volume : 55 m3
Dimensions : 4.0m x 4.0m x 3.75m-(FB-0.3m)

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


SLUDGE HOLDING TANK:

Average In flow of Sewage : 12m3/hr


Number of Hours of Operation : 20 hrs.
Sludge diverted to filter press : 10 Kg/day
Excess Sludge diversion
to Sludge Holding Tank : 10 m3/hr x 2 = 20 m3/day
Tank Volume : 20 m3
Dimensions : 1.5m x 4.0m x 3.75m-(FB-0.3m)

FINAL TREATED WATER TANK:

Average In flow of Sewage : 12 m3/hr


Number of Hours of Operation : 20 hrs.
Filtered water flow rate : 12 m3/hr
Tank volume : 52 m3
Dimensions : 3.75m x 4.0m x 3.75m-(FB-0.3m)

ULTRA FILTRATION TANK:

Average In flow of Sewage : 6 m3/hr


Number of Hours of Operation : 20 hrs.
Filtered water flow rate : 6 m3/hr
Tank volume : 48 m3
Dimensions : 3.50m x 4.m x 3.75m-(FB-0.3m)

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


STP TREATED WATER FOR GARDENING

Parameters Unit Treated water TNPCB Standards


S.No
.
1. PH - 5.5 - 9 5.5 - 9
2 Colour Clear Clear
3. Total Suspended Mg / l After STP <30 30
Solids After UF <10

4. BOD Mg / l After STP <20 20


After UF <10

5. COD Mg / l After STP <250 250


After UF <50

6. Oil & Grease Mg / l After STP <10 10


After UF Nil

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Equipment details:

Bar Screen
Quantity : 1 No.
Type : Manually cleaned with Hand rake.
Screen Size : 1m width x 1m Ht
Bar Spacing : 15mm
MOC : MS Epoxy coated.

Raw Sewage transfer pumps


Flow : 45 m3/hr.
Head : 10 m.
Type : Non-clog, Submersible
Make : CNP-Nan Fang, Cutter Version
Nos : 2 Nos (1W +1S).
Hp : 7.5 HP/3 Phase

Decanting pumps
Flow : 45 m3/hr.
Head : 10 m.
Type : Non-clog, Submersible
Make : CNP-Nan Fang, Cutter Version
Nos : 2 Nos (1W +1S).
Hp : 7.5 HP/3 Phase

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Aeration System

Air Blower:
Capacity : 225 m3/hr
Make : Kay International/ Everest
Type : Rotary, Twin lobe
H.P : 10 HP
Nos. : 2 Nos (1W +1S).

Air Blower Motor :

Drive details
Motor : 1440 RPM
Material of Construction : Impeller : Cast Iron
Casing : Cast Iron
Quantity : 2 Nos (1W +1S).
HP : 10 HP
Motor Make : Kirlosker

Fine Bubble Diffuser:

Quantity : Lot to suit the tank size.


Duty : To provide oxygen required for biodegradation in
Aeration Tank( SBR TANK)

Type : Fine bubble tube type diffusers/ Hanging with support

MOC : EPDM membrane

Size : 90 x1000mm

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Coarse Bubble Diffuser:

Quantity : Lot to suit the tank size.


Duty : To mix the sewage in Collection tank.

Type : Disc type diffusers

MOC : EPDM membrane


Size : 80 mm

Dosing Pump

Capacity : 0 – 6 liters / hr
Max. rated backpressure : 3.5 Kg/cm2
SPM : 100
Flow Control : Stoke length
Drive details : 230 V, 50HZ
Type : Electronic metering pump
Quantity : 1 No
Make : E-Dos

Chemical Dosing tank

Quantity : 1 Nos.
Capacity : 100 Litres
Dosing Chemical : Hypo – Clorin
MOC : PP

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Sludge Transfer Pump

Flow : 12 m3/hr
Head : 15 m
Type : non-clog.- Centrifugal
Make : Stork- Johnson / Kirloskar
Nos. : 1 No
HP : 2 Hp
Filter feed Pump

Flow rate : 12 m3/hr


Head : 25 M
Make : Kirloskar
Type : Monoblock
Hp : 5 HP
Nos. : 2 Nos (1W +1S).
Pressure sand filter

Flow rate : 12 m3/hr


Media : Proprietary
MOC : MS with Epoxy Coating
Dia : 1200 mm
HOS : 1500 mm
Dish Thickness : 6 mm
Shell Thickness : 5 mm
Code of Practice : IS 2825 Unfired Class -III
Valve : Frontal Piping with Butterfly valve

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Activated Carbon filter

Flow rate : 12 m3/hr


Media : Proprietary
MOC : MS with Epoxy Coating
Dia : 1200 mm
HOS : 1500 mm
Dish Thickness : 6 mm
Shell Thickness : 5 mm
Code of Practice : IS 2825 Unfired Class -III
Valve : Frontal Piping with Butterfly valve

Filter Back Wash Pump

Flow rate : 12 m3/hr


Head : 25 M
Make : Kirloskar
Type : Monoblock
Hp : 5 HP
Nos. : 1 No

Piping & Fittings

Quantity : 1 Lot
Duty : Connecting all tanks, pumps,Filters etc
MOC : UPVC
UPVC : Supreme/Finolex / astral
GI (Air Blower Line) : GI Class B
Make : TATA /Jindal

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Electrical Panel Controlled by PLC System
Panel : MS with Enamel Painting
Make : ARE
Details
MCB, TPN, 63A, Pilot Lamp( R,Y,B), DOL Feeder, socket & Switches, Wires, lugs , ferrules, ducts.
Components of the control board shall be ABB/ L & T make
Type : Non Compartment
Electrical cabling works
Cable make : Orbit / Havels
Wiring : PVC Conduit pipe

Instrumentation
 Pressure gauges for the Air Blowers,
 Make : Fiebig
 Levels switches for Raw sewage, Filter Feed pumps – Make : UKL.

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


Additional Equipments required for TNPCB:

 Filter press

Qty : 1 No
Make : Cleartec / Hydro press
Type : Plate & Frame Type
Size : 18" x 18"
Material of construction : Polypropylene
Pressure ( Test ) : 5Kg/sq.cm
Pressure ( Operation ) : 3 Kg/sq.cm
Delivery : Closed/Open Delivery
No of Plates : 6 Plates
No of Frames : 5frames
Surface Type : Pipped Button Surface
End Connections : 1 1/2" BSP Flanged End
Washing : Simple Washing
Closing : Manual Hydraulic Operated
Operating Pressure : 200-250 Kg / sq.cm.approx.

 Screw Pump

Quantity : 1 No
HP : 1 Hp
Make : Alpha Helical

 Electro Magnetic flow Meter

Quantity : 2 Nos
Type : Electro Magnetic Type

 Energy meter

Quantity : 1 No
Type : Digital
Make : Aster

 UV System
Flow Rate : 12 m3/hr
MOC : SS304
UV Bulbs Quarts : 325 watts
No. of Bulbs : 1
Make : Davey
Electrical Input : 230V AC 50 HZ Single Phase
Quartz Tube Jacket : Provided
Quantity : 1 No
STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam
Ultra Filtration System – 6 m3/hr

1.UF Feed Pump with Motor


Type : Centrifugal
Feed Flow rate : 6 m3/hr
Head : 25 m
Material of Construction : CI
Make : Kirloskar
Quantity : 2 Nos (1w+1s)

2.UF Backwash Pump with Motor


Type : Centrifugal/Submersible
Feed Flow rate : 9 m3/hr
Head : 25m
Material of Construction : CI
Make : Kirlosker
Quantity : 2 Nos (1w+1s)

3.CIP with Motor


Type : Centrifugal
Feed Flow rate : 6 m3/hr
Head : 14 m
Material of Construction : SS 304
Make : CNP Pumps
Quantity : 1 No

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


4.Pre filter(Bag Filter)
Type : Bag Filter
Membrane material : PP
Quantity : 1 No

5.Basket Strainer
Type : Bag Strainer (or) Y Strainer
Membrane material : PP
Quantity : 1 No

6.UF. Membranes
Number of membranes : 2 nos (2 nos x 50 Sq.m)
Total Area : 100 sq.m
Type : In to Out Multibore
Membrane Material : Modified Proprietary Polyether Sulphone
Make : Hitech
Quantity : 1 No

7.HCl / Hypo Dosing Pump (UF):


Type : Electronic dosing pump
Capacity : 0 - 4 litres per hour
Material of Construction : PP
Make : Asia LMI/Xeed
Quantity : 2 Nos

8.HCl / Hypo Dosing Tank (UF) :


Capacity : 50litres
Material of Construction : HDPE
Quantity : 2 Nos

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


9.Instruments
Pressure gauge, Flow meter
Quantity : 1 Lot

10.Electrical Panel: PLC based (Fully Automatic)


Quantity : 1 Lot

11.SKID
MOC : MS with epoxy coated
Quantity : 1 Lot

12.Interconnecting piping works


MOC : UPVC
Make : UPVC – Astral/ Finolex/Ashirvad

Schedule 40 / Fittings - Schedule 80


Quantity : 1 Lot

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam


STP PROCESS & INSTRUMENTATION DRAWING

STP Technical details – M/s. Bhaggyam Pragathi-Phase 1&2– Karapakkam