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LG

2016 UHD Training Materials

49UH6100 webOS 3.0 TV


IN START SERVICE MENU SCREENS
IN-START

In Start Service Menu: Power Off Status


LG

2016 UHD Training Materials

49UH6100 WebOS
W bOS 3.0
3 0 UHD TV

POWER SUPPLY TESTING

(Using a Simple 3V Jig)


49UH6100 SMPS (Power Supply) Drawing 49UH6100 (2016) Power Supply Section
To Panel Backlights (Dim to Bright) Can not use Smart Test Jig on this model for
P801 "SMPS Board" To "LED Backlights" Backlight Power 169.0V~163.6V pin 7 SMPS test mode.
PIN LABEL RUN Diode Pin 1 goes to Backlight Driver Q801 (Back of SMPS)
1 LED- 78.4V~55.78V OL Can not run normal Panel Test by removing
3 LED+ Pins 3-5 shorted
together on SMPS OL
P801 Vx1 cable on T-CON and supplying 12V to

D802

D803
LED- L801 Gnd T-CON fuse. It will not work. Can not use

D201
5 123.7V~109.4V 13.12V Smart Test Jig on this model for T-CON test.
7 LED+ 169.0V~163.6V OL Gnd
Backlight
In Out Dim to Bright Power
Gnd

D204
D206
D205
No Stand-By Voltages Backlights *0% to 100%

D202
D203
Pins 2, 4, 6 are n/c.
13.12V
80V Gnd
Pins 3 and 5 are jumped together T101 P201 "SMPS Board" To P2502 "MAIN Board"
Direct Lit Backlights (LED Array Strips) IC102
PIN LABEL STBY RUN Diode
36 Total LEDs. 4 Strips with 9 LEDs per/strip.
IC103
Secondary P201 (3) 12 P_DIM1 0V *0.18V-3.24V OL
Primary
23.40V SMPS (2) 11 MS (Drv_On) 0V 2.03V OL
IC102 IC103 D107 9-10 Gnd Gnd Gnd Gnd
1) 11.54V 1) 1.10V
P/N: EAY64388811
4-8 13.2V 7.90V 13.11V OL
Chassis 2) 10.52V Chassis 2) 0V D101

Can’t Read
3.15A / 250V 3 Gnd Gnd Gnd Gnd
Gnd Gnd Run: 400V D602
Hot Hot D109 STBY: 186.7V
(3) 2 N/C n/c n/c n/c
Gnd 3) Hot Gnd Gnd 3) 16.87V F101 (1) 1 PWR_ON 0V 3.29V 0.87V
200V 400V
4) 1.50V 4) 20.96V

+
*Dim to Bright

C611
460V
68uF
107.2V

-
CX101
SMPS TEST: Forcing SMPS On. (1) PWR-On Pin 1: Turns on 13.2V to the Main. No
This test requires simple 3V jig. See below.. D601 backlights at this time. Backlight Power is 160.8V.
106V L601
LF103

TH101
(2) MS(DRV_On) Pin 11: Turns on the Backlights.
Remove AC Power. CX102
Disconnect P2502 on Main Board. LF101 Backlight power goes to 169V.
Test 1: Using a 3V jig, Jump 3V to pin 1 (PWR_ON).

BD101
(3) P_DIM#1 Pin 12 and P_DIM#2 Pin 2: Will vary
Apply AC Power. (No Backlights in Test 1) AC
F100 LF102 according to incoming video IRE level and OSD Backlight
(Pins 4-8) rises to 13.14V. Backlight Power 160.8V.
Remove AC Power. P_DIM will be 10.12V
5A / 250V setting Output from the Video Processor. It is then routed
HGnd out P2300 to P201 and sent to the LED Driver IC on the
Back of the SMPS.
Test 2: Using a 3V jig, Jump 3V to pin 11 (DRV_ON). The Range is: 0.18V~3.24V.
Apply AC Power. All Voltages should be produced.
(13.14V to Main and 149.7V to the Backlights).
This will also force the Backlights to come on. SMPS MAIN
All 6 screws are M3X5L (Silver)
P_DIM will be 10.12V P201 P2502
Label Pin Pin Label
P201 Note: SK100 AC Hot Gnd
P_DIM1 12 2
Test 2 11 12 P201 still inserted. P2502 removed. (Shock Hazard)
Use P2502 side to insert resistors. MS 11 1 DRV_ON
2 AA (3V)

Note: 7.90V (Pins 4-8)


VOLTAGE LABEL Gnd 9-10 3-4
Must be present when AC is applied before
beginning test indicating Standby is OK. 12.2V 4-8 5-8, 10
3 MODEL LGP49L1U-15CH1
Gnd 3 9
INPUT AC100V~240V~50/60Hz. 2.5A
3V JIG: Made from 2 (AA) batteries. N/C 2 12
Test 1 1 2 Jump + to – on one side. 13.2V = 3.7A
On the other side, solder two red wires OUTPUT PWR_ON 1 11
Test Set Up
(needle tipped) to the + and one black wire 115V – 500mA
(needle tipped) to the – side.

LG
September 2016
Page 01
Power Supply Board Low Voltage Test 1 49UH6100 (2016) Power Supply Testing

Note: The numbers in Fig 1 refer to the “Main” board connector (from the SMPS TEST 1
SMPS) that has been unplugged. Use this end for easy insertion of needles. Top Row pins Female side
SMPS connector
t pins
i are the
th same as theth Main
M i on this
thi chassis.
h i are Odd numbers of P2502
AC Should not be applied at any time while adding connectors or while Fig 1
unplugging connectors, damage to the circuit Board may occur.
2 (1.5V Batteries) 11 12
I) When AC is applied, the SMPS “MUST” be producing STBY 7.9V on pins 4-8,
of P201. [Pins 5-8, and 10 on Main P2502]. 9 10

12.2V 7 8 12.2V
If STBY is missing, STBY voltage may be loaded down by the Main Board or the
Joy Stick/IR Board. Remove connector P2502 on Main board from SMPS. If Size: AA 12.2V 5 6 12.2V
STBY is still missing, SMPS is defective but make sure AC is arriving at the
Gnd
connector SK100. 3V 3 4 12.2V
PWR_ON
II) With P2502 on the Main Board unplugged, it will make insertion of the Needle 1 2
tips easier. Use P2502 (Main Board side) to insert connections during these A
tests. Pin numbers will be given from P201 side. Brackets [ ] indicate Main.
STAND-BY VOLTAGE:
7.90V in STBY, 13.11V in Run
TEST 1: TESTING THE POWER SUPPLY TURN-ON CIRCUIT. (See Fig 1)

(1) Using two AA 1.5V batteries hooked in series (3V supply) jump the negative Pin 1 Bottom Front on SMPS
lead to ground (pin 3) [Main pin 9] and the positive lead to PWR-ON (pin 1) Pin 1 is Top Front on Main
[Main pin 11] as shown in example (A) in Fig 1 on the right. Top row is odd pins, bottom row is even pins.
Apply AC, this will turn on the SMPS. No Relay click will be heard.
Check that the 13.2V supplies that go to the Main board turn on; WARNING:
To Main Board Power: Do not to let the leads touch positive (+) to
• [P2502 “13.14V” pins 5-8, 10] negative (–) at any time as this will cause
• (P201 “13.14V” 4-8) battery to overheat creating a fire hazard.

(2) Remove AC Power (Leave Battery connected in this configuration).

Caution: Pins on Main are not the


same as pins on SMPS. Use SMPS side for pin count.
See bottom of page 1 .

September 2016 Page 02


LG
Power Supply Board Backlights Test 2 49UH6100 (2016) Power Supply Testing

Continue if the 1st test was OK. Leave original jumper (A) in place. SMPS TEST 2
Top Row pins Fig 2 Female side
AC Power is removed at this time
time.
are Odd numbers of P2502
TEST 2: Backlight Section (Using P2502 side)
B
(3) (B) Jump the 3V to Pin 11 MS (DRV_ON). (See Fig. 2), 2 (1.5V Batteries) 11 12
DRV_ON
Simulating a Power On and Backlight On command.
9 10
0
(4) Apply AC Power.
12.2V 7 8 12.2V

Backlights Normal: Backlight Power 149.7V Size: AA 12.2V 5 6 12.2V


a) If normal, the backlights will be on.
Gnd
SMPS OK, Backlight Section OK. Backlight power P801 pin 7 (149.7V). 3V 3 4 12.2V
PWR_ON
Backlights Abnormal: 1 2
a) Recheck all connections. A
b) Confirm the PWR_ON and DRV_ON lines are pulling up to at least 3V.
c) Check the connections to the Panel’s Backlights.

Iff the DRV_On O command is pulling up to 3V and the 149.7V is being Generated
G
at P801, suspect a Panel’s Backlight Section problem. Pin 1 Bottom Front on SMPS
Note: If P801 is disconnected, the backlight power will come on, Pin 1 is Top Front on Main
start at 112V climb to 122V and stay there. Top row is odd pins, bottom row is even pins.

Remove AC Power, Remove all Jumpers and WARNING:


Reconnect P2502 on the Main. Do not to let the leads touch positive (+) to
negative (–) at any time as this will cause
battery to overheat creating a fire hazard.

Caution: Pins on Main are not the


same as pins on SMPS. Use SMPS side for pin count.
See bottom of page 1 .

September 2016 Page 03


LG
Power Supply Board Voltage Reading During Test Modes 49UH6100 (2016) Power Supply Testing

P201 "SMPS Board" Stand-Alone Test


LED Power during TEST 1. Pin 7 P801 160.8V
Pin Label Test 1 Test 2
(3)
LED Power during TEST 2. Pin 7 P801 149.7V
12 P-DIM#1 10.20V 10.12V
(2)
Test 1 LED Ground Return Line Pin 1 P801 76.6V
11 DRV-ON 0.48V 3.10V
Test 2 LED Ground Return Line Pin 1 P801 40.47V
9-10 Gnd Gnd Gnd

48
4-8 13 2V
13.2V 13 14V
13.14V 13 14V
13.14V
Backlight Driver Q801
3 Gnd Gnd Gnd
(3)
Backlight Controller IC is IC801
2 P-DIM#2 0V 0V
(1)
D204 and D206 Backlight Power Source P801 pin 7
1 PWR-ON 3.11V 3.11V

BL Off BL On
D201 and D202 13.2V Source

Test 1 = PWR_ON only SMPS Controller IC is IC101


Test 2 = PWR_ON and DRV_ON
Main board is disconnected
BL = Backlights

September 2016 Page 04


LG
P201 Power Supply Connector Voltage and Diode Check 49UH6100 (2016) Power Supply Testing

P201 "SMPS Board" to "MAIN Board" P2502


P201 to Main
Pin Label STBY Run Diode Check
(3)
12 P-DIM1 0V 0.18V~3.24V OL
(2)
11 MS (DRV_ON) 0V 2.03V OL

9-10 Gnd Gnd Gnd Gnd

4-8
48 13.2V
13 2V 7.90V
7 90V 13.11V
13 11V OL

3 Gnd Gnd Gnd Gnd

2 N/C n/c n/c n/c


(1)
1 PWR-ON 0V 3.29V 0.87V
T Row
Top R off pins
i are odd
dd
(3)
Dim to Bright numbers
(1) PWR_ON: turns on the 12V (7.90V in STBY) and 24V lines.
1
Backlight power is 160.8V. Backlights are not on.
(2) MS (DRV_ON) Pin 2: Turns on the 169V Backlight Power and Backlight
Drive Backlights turn on at this time
Drive. time.
Diode Mode values taken with all Connectors Removed
Pin Silk Screen Label
P801 "SMPS Board" To "Panel LEDs"

Pin Label Run Diode Check 50% B/L

1 LED- 78.4V~55.78V OL 66.2V


(3) P_DIM1: Controls the backlight brightness. Controlled via the
3 LED+ 123.7V~109.4V OL 109V Customer’s Menu: Home Settings  Picture  Backlights. Range
5 LED- Jumped Together OL 116.0V 0% to 100% directly proportional to DC voltage to Backlight
brightness. (0.18V~3.24V).
7 LED+ 169.0V~163.6V OL 163V P_DIM is actually a Pulse Width Modulated Signal.
In
*Dim (0%) to Bright (100%)
Out

September 2016 Page 05


LG
LG
2016 Direct View UHD Training
49UH6100 WebOS 3.0 UHD LCD TV
T-CON BOARD INFORMATION

T-CON Board Layout


y and
Voltage Measurements

Published September 09th, 2016


Updated October 10th, 2016
49UH6100 T-CON Board (Photo) 49UH6100 (2016) T-CON Board Section

October 2016 Page 01


LG
49UH6100 T-CON (TFT Drive) Components Identified 49UH6100 (2016) T-CON Section
Caution: Make sure the screws are installed when the T-CON is operating, damage may occur without them.

PANEL TEST: ROLLING TEST PATTERNS Warning: Do not use the


1) With no Power, remove CN1 (Vx1 Cable) Smart Jig on this T-CON.
2) Jump 12V from SMPS to Fuse F1. CN1 Damage will occur.
TO MAIN
For 12V from SMPS use D202 (center leg) Top VIN: (PANEL_VCC 12V)
Warning Do Not Use Jig
right hand heat sink. Pins 1-8 (11.97V)
3) Jump VCC (3.3V) to pin 23 of CN1. From Main
LVDS
For easier contact to pin 23, use top side of R111. Panel_VCC Supply
CN1
(3.29V)
Gnd 23 Gnd
(12.90V)
(7.70V) VCC
HVDD F1 (VIN)
(1.81V)
Vcore R111 F1 5A/125V (3.28V) (Gnd)
D1 (1.20V)
FL3 34 18 (-7.05V) FL2
35 17 44 1 U4
VGL1
U5
45 176
U1 U4
51 1
D3 (1.81V)
52 69
D2 U3 Q3
VGH VGL2 UC1 10Mhz
GCLK
RS1 VCC18 (1.81V)
(28.09V) (-7.05V) MCLK VDD
GST Source
VST (15.84V)
EQ (-7.01V ~ 28.09V)
88
(-7.01V)
133
VDD
89 132 VGH-ODD VGH-EVEN
CN2 VGH-ODD and VGH-EVEN CN3
Toggles between
5 10 15 20 25 30 35 40 45 50 55 60 29.09V to -7.05V every second. 5 10 15 20 25 30 35 40 45 50 55 60

CN2 Key Voltages CN3 Key Voltages


Vcore Pin 33 RS1 Vcore Pin 28
1.63Vdc
VCC18 Pin 34, 35 3.72V p/p VCC18 Pin 26, 27
Top Legs
U1
HVDD Pin 36 HVDD Pin 25
Pin 1 Gnd
VDD Pin 37-40 1.56Vdc VDD Pin 21-24 Pin 2 Gnd
3.58V p/p Pin 3 Gnd
VGL1 Pin 45 Bottom Legs VGL1 Pin 16 Pin 4 Gnd
Pin 5 3.27V
VGH_EVEN Pin 49 VGH_EVEN Pin 12
Pin 6 3.26V
VGH_ODD Pin 50 CLK1 – CLK8 GCLK MCLK GST VGH_ODD Pin 11 Pin 7 3.29V
32.8V - 33.0V p/p 3.56V p/p 3.60V p/p 3.24V p/p Pin 8 3.30V
VGH Pin 51 VGH Pin 10

All have similar


waveforms EQ: No Waveform

October 2016 Page 02 LG


LG
2016 Direct View UHD Training
49UH6100 WebOS 3.0 UHD LCD TV
TELEVISION TURN ON COMMANDS

Main Board Side


Television Turn On Commands
49UH6100 Power Supply Control Circuit Drawing 49UH6100 (2016) Power Supply Section
8 Q2504 13.05V
+13V 5
R2519 L2504 13.15V
Panel_Vcc (12V) D S R2518
13.01V R2520 150K Q2503 10K
G
0.05V 0.56V
SMPS MAIN 10.50V 7
P201 P2502 Q2500 Off: Hi
3.29V 3.29V 3 2.67V R2300 10K 4 On: Lo
4 PWR_ON 1 11 PWR_ON 36 RL_ON
2 0.01V
1 +3.5V_ST

PANEL_CTL
R4121 3.40V
N/C 3.40V
N/C 2 12 N/C P4100 (pin 15) IR 6 IR
100Ω
3 Power Button 3.40V
Gnd R4104
9 3 P4000 (pin 19) Key 2 32 Joy Stick
3.49V 100Ω
Gnd 1 0V when 8
10 4 STBY: 7.90V L2312 Pressed 19
5 RUN: 13.11V
L2502 L2313 6 +3.5V_ST IC3000 1.37V
13.11V Micro
5 7 +13V 8 IC2306 3.48V
C2508/12 R2346 EN 1
STBY: 7.90V 13.11V 1
6 8 10uF 10K 48 6
RUN: 13.11V 12.78V 3.46V
C2505 R3030 Power Det 14
1 13.11V 0.1uF 10K
13.2V 4 10 To IC5800 3.46V 3.48V
5 C3004 40 Reset
13.17V L2503 L2500 Pins 19, 20, 31, 32
0.1uF IC2304
13.11V 2 (pin 2)
7 5 A13V +13V_AMP 13.11V 13.11V
5 Senses
C2511 7 12.2V
13.11V 10uF L2300 IC2302 R2304 10K
8 6 +3.3V_Normal 2 EN 5 33 PWR_ON/
3.39V 3.40V OFF2_1
3.31V 3.31V
Gnd
3 9 R2501 +3.3V_Normal Off: Lo
R2503 On: Hi
100Ω 1K Goes to other circuits
2.03V 3.42V
9 MS 11 1 INV_CTL 19 9
3.49V
0.18V~3.24V R2509 100Ω
10 P-DIM#1 12 2 P_DIM1 AM24 P_DIM
P_DIM 10
3.44V p/p
P-DIM1 (PWM Dimming) can vary according
50% Backlight
to incoming video IRE level, OSD Backlight IC100
Setting. 120Hz
setting. Range 0.18V to 3.24V.
DC: 1.71V Processor

September 2016 Page 01 LG

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