Quality for Engineering Consulting HVAC course Prepared BY © Eng. Hossam ELdin Samir e.hosam2000@gmail.com Supervised By Eng. Mahmud Abdelaty Senior Electromechanical Engineer Engmah11i@gmail.com July, 2015 QEC: 01111001659HVAC Course prepared by \ Eng-hosam eldin samir seal gorpll alll pasty HVAC system H = Heating, V = Ventilation, A = Air, C = Conditioning 6) sell auSi 5 Abst 5 4p geil Reenen Sodieky for Weabias <4 BRebvigersbien ark AL Manual “ASHRAE” Crallionitey Easy. a ediee we Hourly Avdsys Proaseerrn 2- Different HVAC systems Course contents Chilled water system D-X “ Direct Expansion” lal Osby ing" apy aS "Stl all le gang else" ole 3c" "olga legs Cast Que Nee. he ctl ne Sal ai ese il 4elsls ie. 4 components in the Waker cel “Mini, concealed, | same package central split acl sly Window ,central package 736 pal ig led 3 ggse UU cy - _ © central package -@ central split © Chilled water system Sorc ee eee Ea CS tay isn ll AY SL ped le pil Ja ad “selection factor “Livni si Jin yy SEEN SEE EERIE eed QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 2HVAC Course prepared by \ Eng.hosam eldin samir — ‘Type “catalogue ” 3- Air out let: Design “ location, number, type, size” 4- Duct design “ Duct Seizer qt» plait” Duct Type:- Rectangular Circular> Duct" lal)" Elbow" ¢_!" 5- Duct construction Branch \ takeoff 2 ved Accessories: “volume, fire” damper Duct weight: “manual, Exce! 6- Duct connections: cic) ina 7- Duct test: “smoke, light” Test 8- Duct insulation: “Types, Design” Chilled water net work “GPM” sla 445. Circulation chilled water pump [Design “flow ‘Q’, Head ‘H’ “, Pump set] 9-Chilled water system|» Balancing system, load variation system Equipments tctercraiodoe aume FC AMY, Coan ove! Qe it 10- Fans: [ Types, construction] BN at Building Manage System “design drawings, B0Q" 11- a ation: 4s tS QEC ; 01111001659 , 01222284244, 01090047420, 01129269686 Page 3prepared by \ Enghosam eldin samir Design Package HVAC Course 1- Design Drawings Grill: number for each size Pipes: length for each diameter Duct: weight Insulation: area 2- BOQ “Bill Off Quantities” “LS! yom sae 3-Specification Hcl sa) = Advanced HVAC J) .<* contents J! #12 af) 29 Page 4 101111001659 , 01222284244, 01090047420, 01129269686,HVAC Course 1-1 Types of loads: prepared by \ Enghosam eldin samir 1- Load Estimation *manual 2 eda cole cg share jue SSI lea) clus ais a) External loads [solar heat gain, transmittion heat gain] b) Internal loads [people, lighting, equipments, miscellanies equip:] ¢) Ventilation [ fresh air CFM ] 1-2 notes on comparison: a) | Dry bulb temperature Wet bulb temperature Tdb | Twb Ailatl el sel) 3) ye Aa | Ade Del gall 8s aa Hoa pusell 3) pal Ge pad | BASS atl ge gad “sensible heat “ “latent heat.” HumidityfTwb t,Humidity + Two} | b) Humidity Ratio Relative Humidity Was a el ph hay IS i Mad agp gall sled Saad | clea JS eal le ope pa old GU as les el sel eshte a Grose! dalle 3 alc apts J alle 1- Solar-— Sensible 2- transmittion Sensible 3- internal “ people” Sensible, latent 4- internal “ lights” Sensible 5- internal “ equipments” Sensible 6- internal “misc. equipments” Sensible, latent |__7- ventilation Sensible, latent Page 5 oe OTTO 227244244 LOERTTAG OLALOEIBUE 93HVAC Course prepared by \ Eng.hosam eldin samir ee a 30 30 oo 3 ts 25 sary re) 25 teal Urell- March 2008 20 ‘Specific humidity (a) grams moisture / kilogram dry air a ) Dry bulb temperature °C —— ee (QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 6HVAC Course prepared by \ Enghosam eldin samir a 1-3 BTU Sheet Space nami ~Space location: zIndoor condition... “Based on application” human comfortable temperature; Tab = 75°F Air-at 50% RH = out door condition: ... “Based on project location” design condition (HAP, Ashrae, 22,1) asin} Load sensible Latent dssolar Vote ere 2-transmittion MeO. a)people <- oD vo b)light 4 @ 3-internal c)equipment v SS d)Misc. equip. v oO R. Room Sensible Heat 4-ventilation O.A.S.H Outside Air Sensible Heat = type om A je ol O.A.L.H je Air Latent Heat G.S.H Grand Sensible Heat =RSH+O.ASH =RLH+O.ALH QEC: 01111001659 , 01222284244, 01090047420, Page7HVAC Course prepared by \ Enghosam eldin samir —— eee 1-4 load estimation: solar heat gail "Walls " 4s 6) Lt pat og 9s (Sins Geert) Leatl apm 5 0 Tail) Lea Y/ gs "Glass " 4s 13) i) ly YLbilpal pb fla U lulen 2 5[ solar, transmittion] oss" Walls” bisa) -b Les) - Q5,t aero sib co Gye Legals ay ch ete stransmittion oI tes Ys eda solar ol des 136 a OLY AG pains QRS ato prea Ost - Solar heat gain through glass: Qs = A* F * (Solar heat gain \ feet*2) Where: Qs ——_+ BTU\hr A ———> area of glass window (i bee ¢ sll gle 029.54 A) F ———+ solar heat gain factor * 36.0" curtains Ji 5 glass typed ck wu, Migs th eay dle Lis (Bed clbaiy gy p24) L816 Ussp US) -) Gls 4 Lael fala gl wt alin pd Upland full J - ~More safe:, - Mare applicable: QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 8HVAC Course prepared by \ Enghosam eldin samir Solar heat gain \ feet*2) ———> (¢ 84) 415 Use us) age adany- - Location of the project “latitude” ( ual Ls) - Timing“ month, hour” = Direction (44 bee 4.5 i QCA jay gi peal Gu LD oe lash ands) From table 15 we get the follow as standard for our design work: E 165 se 163 S-W 163 Ww. 165 N-W 39. H 250 (QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 9HVAC Course prepared by \ Eng.hosam eldin samir eS ee 1-4-2 Transmittion load: transmittion I Jes! (ullis) clin Root™ Le transmittion only :¥) Level 2 ee i a) glass; le os ling en |b) partition’ lala Lila", ceiling "plsls iia" floor "a ueyela_ | [hwat_[ Hoon solar & transmittion: = 3% a) wall "ass bila" Lage ye Sey b) Roof "Us" Do>ppopdoda>>> E> >d> DD DD 2D DBDEDBDDEDEDD t n only :¥s ut 2 a) Glass: Qt=A*U*AT Where: A ———+ area of glass window (bed cll ke eayaya ns) U ———+ over all heat transfer coefficient cla) Als Ue gi le ates Hind Hass dhe Lis (B05 alba y og p21 gi 33 yap JS) -; dalie Hleeall Jnl! J idols ye Genel! ole J -More safe: U=D - More applicable: U AT ——— Temp. diff. = 29°F, for Egypt QEC : 011110016: 222284244, 01090047420, 01129269686 Page 10,HVAC Course prepared by \ Enghosam eldin samir b) Partition" ,ls!o Lila", ceiling "s/s 44" floor 3" Qt=A*U*AT Where: A ——~ area of Partition, ceiling, floor (4 eed cl ge ote As) U ———+ overall heat transfer coefficient pRigh 43 ary Ale hs (Hag lly og 8h! gb 26 Ue SS) +: Zale Lylanad ucla I. dale pt Yael fal I= 4 -More safe: U= 4. - More applicable: *partition U, 33 * Ceiling, floor U= 0.1: 0.2 AT st sell ype G8 ee gs gh LS GYLeis 3 I b—Tdb AT= Tdb —Tdb ae pee feats - 2 spaces conditioned Jet room= 75°F Js room=75°F | pith ths same unit as _ administration building |” ares Where: Tdb = Tdp’out” -10°F 1a = Tdp'our 3 a Where: Where: Tap out” gate gly le aaa] TAP"ou” gl gga te ss ee yuna OS pee Mat glad 04°F ol QEC : 01111001659 , 01222284244, 01090047470, 01129269686 Page 11HVAC Course prepared by \ Eng-hosam eldin samir ee solar & transmittion a) wall "pase Lie Qs,t=A*U * ATeq Where: A —— area of wall or roof (4 Lena! z sll le 20 5a.50 8) U ———+ overall heat transfer coefficient ATegq = Ateg + At correction Where: Ateq —_____, from table 20 At correction —__ from table 20-a Loa) ple peascai be Lasts J From table 20 we get the follow as ‘standard for our design work for Ateq: Condition Magnitude of Ateq Exposed to sun “wall & roof” 46 f° Covered with water “roof only” 22 Sprayed “ roof only” 18 Shaded” roof only” 14 At correction for Egypt = 12 Tes 4 (32) QEC ; 01111001659 , 01222284244, 01090047420, 01129269686 Page 12HVAC Course prepared by \ Eng. hosam eldin samir — 1-4-3 internal loads: 1 1 people: ‘sensible, latent’ Qs no. of person * sensible heat gain for each person Q\ = no. of person * latent heat gain for each person Where: -No. of person—> Gol ce Si dleeal c oll oe Valet ae From table 63 we get No. of person \ feet ‘2 which it depends on type'of application. - Sensible, latent heat gain for each person: It depends on type of application. From table 48 >oppopnanaadaaaaannnnnaaana> 1-4-3-2 light: ‘sensible’ TARY! Slaal Gs gle si lla eee Light load = wattage *3.4 Light load = wattage * 3.4 * 1.25 Locke @ table 49<— i wattage light ll ass4l * 1- Electrical drawing: lighting fixture 485 o ‘8 UY! cs 2- Electrical engineer <— 3- Range ‘ Assumption’ [TresidentierS coi Malls ev 5a Factories Guat |__20:25 wattage\m’2__| _25: 30 wattage\m*2, 35 wattage\m*2 oe’ (QEC: 01112001689 , 01222284244, 01090047420, 01129269686 Page 13,HVAC Course prepared by \ Enghosam eldin samir 1-4-3-3 Equipments: ‘sensible’ Qs = total wattage of equipments * 3.4 Where: Qs ——- BTU >ppaaaaaaaaaaaaaaaaaaaa 2200002 1-4-3-4 Miscellanies Equipments: ‘sensible, latent’: Locke @ table 50, 51, 52 g_l) Hana) Crema hy S220 JSS, 1” deal claed Slant) ods Electrical burning ‘table 50’ Gas burning ‘table 51” Pigyllcia} hooded ‘5s Gali yll os 5 BUA Was OS jie =not hooded Snot hooded —I Alla 1 Ugls CD lanl! cod aye sll all * fot hooded —li 448 asl, gale JyJsall JSai hooded -li dlls 3 * 0.5 tla mais Zetland jal ile LSI S, LU chav ill 8 jen Yals : 52 Ural * Qs = sum [sensible load for each equipments]. Qi=sum [latent load for each equipments]. reer eeeERe er EnEISUE INURE aelDelpnenieeeseneeseeieeee QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 14HVAC Course prepared by \ Enghosam eldin samir ae an 1-4-4 Ventilation load: Fresh air CFM a er Return CFM supply CFM Vy Exhaust CFM no. of persons * CFM per person Step (1): calculate Fresh air CFM from table ee ared* CFM per sqfeet Step (2): calculate load from this air [Qs, Ql] 1) Qs = 1.08 * CFM * AT =~ Where: Qs ——+ BTU\ hr AT = [Tdp)out — Tdp)in] 29 = (75 — 104 ) moe is CFM ——+ froth table 45 2) Ql =0.6.8* CFM * (AGr \ Ib) Where: Qi ——- BTU\ hr CFM ———> from table 45 {AGr \ Ib) ——> "Jb" 45 G8 oe (QEC 01111001659 , 01222284244, 01090047470, 01129269686 Page 15,HVAC Course prepared by \ Enghosam eldin samir eee (AGr \ Ib) = [(AGr \ Ib)out - (AGr \ Ib)in ] Alalaal! Gl a gas pd Glue 4S 6 pee bp Ale eet ES ll gg eal GJ Es Us ss Tdb)out = 104°F, at 52% RH (lds 28 dip 15) pee ds sh Gy! ate Uy Tob)out = 104°F , at 52% RH chy pl odgs 5 eb) Ande h 529m yall 4 finy Sul) Ay alas - 165 = Wess 5 ¢ Jal Ap 4 yh cues Gai gual) UY ay (AGr \ Ib)out = 165 scgllls (pa 4d pall” Qala ae ay yb o) te Ul, Tab)in = 75°F , at 50% RH Tao)in= 75°F , at 50% RH hy 38 oSes 5 by Maine Saya yall 4s fay Soul Uy SJ Jan 65= (gD 5 "48 sl" atte Mays Maes GAIL Chesil Ua pie (QGr \ Ib)in = 65 AGr \ Ib) clas ab Legias QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 16HVAC Course prepared by \ Eng.hosam eldin samir ea dey Yl B50 Slory) shar Lie yo alll figs Lagi! * pls lek Lilia gli! pla yf! Aut Ly8uig BTU Sheet It gle lis fai - BTU Sheet Space nami = Space location: = Indoor condition... “eased on application” human comfortable temperature; Tab = 75°F at 50% RH = out door condition: ... “Based on project location” design condition {HAP, Ashrae, =Y! <3} Load | sensible latent | 1-solar lees | 2-transmittion v a)people v v 3-internal Pikeht A c)equipment vo d)Misc. equip... wa R.S.H R.LH Room Sensible Heat Room Latent Heat AP GA MD AM ese | = Sil dT E nee 4-ventilation _ ov Q.A.S.H Outside Air Sensible Heat = bye de ise Meh | stat de dose A G.S.H G.L.H Grand Sensible Heat Grand Latent Heat =RS.H+O.AS.H =R.LH+O.ALH Air conditioning capacity = G.S.H + G.L.H 4 V S337 2000 eqle dati BTU Vir C399 28 phy ele aortic —— Page 17HVAC Course prepared by \ Eng.hosam eldin samir 1-5 Supply CFM: 1-5-1 By pass factor: bad Jales fresh ll el sgl) gllen! cys opp le pat 0 SSS coll ol yell Aut Shah - “coil sdb alela"- 1-5-2 Effective Sensible Heat Factor ‘ESHF’: ESHF = (room sensible heat \ room total heat) + by pass factor Where: Room total heat ——-> ‘sensible + latent’ ESHF= [(R.S.H + 0.1 0.A.S.H) \ (R.S:H + R.L-H + 0.1 (0.A.S.H + O.A.L.H))] pai 1-5-2 Temperature Apparatus Dew Point ‘TADP’: sail) 43S 4ba LIAM oLged Cig jl le ately © coll I ley pal LD Ul Spa gol ll galay 8) Un a ESHF I dit Spoall ie! Spl pb ce 65 pte GA TADP cele nasi - Supply CFM = [(R.S.H + 0.1 0.A.S.H) \ ((1.08 * 0.9) (Tdp in — TADP)] SSUES EEEEsSNsEaNEE Eee QEC: 01111001659 , 01222284244, 01090047420, 01129263686 Page 18HVAC Course prepared by \ Enghosam eldin samir —_— eee 2- Cooling cycle & Different HVAC Systems outdoor unit Ce EEE EEEEEEEEEDENDEEeaeseeseeee ee (QEC: BLIILONIESS , 01222284244, 01090047420, 01129269686 Page 19HVAC Course prepared by \ Enghosam eldin samir 2-2 HVAC Systems: 2-2-1 Types of HVAC Systeins Chilled water system D-X “ Direct Expansion” | gad iy png" Lay pad "5 pte Gail de goes ly" 52k ct "elsell Lee sty Gees Package wi i.e. 4 components in the ‘eilin an acl aly rp package 2 i ducted unit sais grill 2 5s) Aus Uda Ulsalldae OSs mini a - Bucted» ey Sia tal ptt fe reirh return J os 3- duct GAS ileal Ciel) 2-2-2 comparison between central package & central split: central package WW central split Disadvantage: Advantage: required additional space for duct _| - don’t required additional space for risers, duct risers - no.separate control - separate control | Advantage: Disadvantage: easier in installation = high cost for refrigerant pipes “pipes, | -no oil trap is required welding, test, insulation” -oltrap required —_— (QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 20,HVAC Course 2-2-3 Factor affecting for selection: 2-2-3a Block load ‘full project load’: prepared by \ Enghosam eldin samir required System Available Full load mini split 7TR_ 4— Concealed 7:15 7R Central ‘ package, split’ + 15: 707R ¢, Chiller = >70TR # aN w Seon ieietnomiomiiine S357 nS 2-2-3b Capital cost: +Lsy) Gls: 5 LE per TR Window] mini |concealed| central package] central split | chiller 1000 1500 | 2000 3000 3500 4500 2-2-3c Running cost: Jal Gis LE per TR Window| mini concealed] central package| central split | chiller tf : oa 2-2-3d Available duct space: “central package, central split’ 4s 158! Gx 4 ld) suns - 2-2-3e previous design: Abbi Calls LaSS acaild G1 jY) Aa pall yee pls 88) Jade Is Sig 5 pe LS aie - posill qUlaill Quits aaa) Gua ¢ yds uast dle Gia, SEER QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 21HVAC Course prepared by \ Enghosam eldin samir eee eee 2:3 load control syste! Sabai 3 Gob ye oy CAV VAV VRV Constant Air Volume Variable Air Volume Variable Refrigerant system system Volume ‘chilled water system’ | - control in air flow | compressor tla jf ssid | Ay S15 ola S- | damper Gob ce fey iS ie Sagas metal tne OSs - control in chilled damper I oS» Sst - water flow glia ge Cand say ol sell glint se Feb’ Ly 38S Tne Lal QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 22HVAC Course prepared by \ Eng-hosam eldin samir 3- Air out lets 3-1 functions of air out lets: Its function is; diffusion for air inside the space. - Air out lets called “diffuser, air terminals “ 3-2 types of air out lets: - Colure, Shape ————, lasiny gla! air fueellg plead! ge ats 2 all Al jeoag exhaust air ga aglaial gapal guda3- GEl tise ailies lots Setgell al Gallet JSliy dag ete SEDER EEEnEETEnieeeeeettiatmamEETaaeeiEaEmeee ee QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 23,HVAC Course prepared by \ Eng-hosam eldin samir ee Ee ee eee 3-3 factors ‘roles’ affecting air out lets design: 3-3-1 types of ceiling: Ghul Gia ¢ 53 "Glaall " Lita Gl) Gye Gle si allie 3-3-1a ceiling tiles: Sy fay (24% 24) cm (60% 60) pial culaall - Neck area" 3.39 dala" Register “lsd ivi gle ld Gay Gee wa 9 ce edn de — Ex: Cetbesie® oan tS wee 3k - Grill 24 * 24 “face area” - Grill 18 * 18 “neck area? pAb yale — ‘ne 3 face) ied I cigs Tiled) - Aue I 3-3-4b gypsum béted: tne! cl WA QEC: 01111001659 , 01222284244, 01090047470, 01129269686 Page 24HVAC Course prepared by \ Enghosam eldin samir 3-3-2 CFM for each air out let : CFM each air terminal = (total CFM \ no. of air terminal) pee etd tT Soe? 3-3-3 size of grill 3-3-4 noise level: Max. Accurate sound db 32 = aybll Spall db 48 = anh) Spall: GY yall Gd + size Ay « CFM each air terminal.—.ceiling diffuser I Uslsa Jax - AT seul all ol} dees ald size I yi gle No Gyall J 3-3-5 air through: X=(3\4)L Where: Xa pehygll dae Loss Grill Al oy Atle! QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 25,HVAC Course 3-4 air out lets design: prepared by \ Eng.hosam eldin Samir 2 Gfi pb dls Reflected ceiling plane Architectural plane RCP baa) Casa - (Gib Ge penal Ullal oda (3 - CFM el sell 428 Cun - noise I Sas ls Gaal RCP I a- osalsgrill bal Uayielas - 4s sl QA Grill orc ches | as 5inoise dass Syigll clas ,1- Goel) noise + 45535 gril] 4 sac CFM each air terminal t) casas ~ | RCP I 8 o1mesize ti - | CFM each airterminal 3 Jslsat) Ja - | N3Sa 5 cipal y£85 lass Size I es | wal 5 QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 26HVAC Course prepared by \ Enghosam eldin samir ES SSE EEE 4- Duct design “ Duct Seizer qi» elas” 4-1 Duct Type: >in fn Rectangular Circular SN 4 oes GU depth J) 4 shes Like 5! Rectangular —!) alls V3 - =: USalL LS ¢ 25 depth ll ef .Dus oS! plane yo +232 hoe 18 reduction in depth EDAD plane +) 6 sebes width I fase he) Rectangular —! ils | - =: JS Nagy 20* 18 age eee reduction in width QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 27HVAC Course prepared by \ Eng hosam eldin samir 4-2 The factors which affected on design of ducts: 3 ae % 1 CFM 2. Size" W* D", “diameter” 4 3 Velocity “v" Dom bes \ 4- Friction “?” b pucininaienie ee 4-3 Rules of duct sizing selection: = NW ee 4-3-1 Aspect Ratio “AR? 22" Aspect Ratiof duct weight { heat:losses t bbl! ai square ls2225round ies chai! - depth ly width 2 gi dst din 5 5) se! 2-3-4 qbill saclé 3-3-4 D2 D2 = 2” suesolels. Oe main t¢& depth I ebiy branch Det: width I oY Liidepth 1 tols Wiel - QEC: 01111001659, 01222284244, 01090047470, 01179269686 Page 28HVAC Course epared by \ Eng.hosam eldin samir 4-3-4 Reduction: lull sacl seta tale 4 OSs cal hay - 4-4 steps of design: 4-4-1 load estimation (TR ) > 4-4-2 air out lets design—+ CFM for each grill 4-4-3 design drawing—-> single line from AGU to air out lets “simple, symmetrical” 4-4-4 calculate CFM in each duct section 4-4-5 use the Duct Sizer program ae noe 4-4-6 constant friction 4-4-7 @ each section by “CFM, f” we get sizing Note that: . Oy *@ van which ‘is nearest to compressor; - max: Velocity 1200 fpm) - CFM'= total CFM - By max. Velocity, total CFM; we get duct sizing friction ‘QEC: 01111001689 , 01222284244, 01090047420, 01129269686 Page 29HVAC Course prepared by \ Enghosam eldin samir — Ee sees duct sizer I aati» plata! aie ci Artem sate Bitead wore Dyetooay Flow -) 4s (<4 pesSia « USA) Gye Cue 1S CFM 500 Unico) Uz fidia -2 CHa Gulls Gare g4 LS 1200 velocity I 4s 2S rate ei | 0.276 12 Lilie 4 44 cclll head loss I 414 (4 8) gate gl Dia -3 Jap agsS lo SI Bia AS Ciel MEY Dba ¢ Ga shelly Lie: head loss I 48 Gle ol 5 Wed 5S lls 0,276 olabaim Dpranch = 2" @5Y chil dle 4-7 = Tee GAS (gi LIES aie Gel gis D il Laas D catl a GY Cala Ul 3-8 Abe) 953 A Gull Gl 4a! Goo! i» Duct size J al 1-9 9:87 Abii 6) [5 Lid flow rate I eatin! .4 US4 Section cf wie [46 se - ADELE Ex1:- CFM 500 tel grill US 5 JSlls LS Grill DV avj. 8 WIS s Ss cgaety As (gate - sat ee at - Design drawing» single line from ACU to air out lets “simple, symmetrical” - calculate CFM in each duct section Cas Page 32HVAC Course prepared by \ Enghosam eldin samir - use the Duct Sizer program - Constant friction - @ each section by “CFM, f” we get sizing etal claatal ic Ua 83 yee All QI) Gila Lall Gulati ee - ii feeeae [este 16712 cok pasa il ple pai Salad bial Likud 3S, Aspect Ratio} tle 14°14 Gy J Lai 16°12 a Ex2: 700 CFM for each air out let: QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 33,HVAC Course prepared by \ Eng.hosam eldin samir SS - Design drawing —+ single line from AHU to air out lets “simple, symmetrical” - calculate CFM in each duct section a a a ~ use the Duct Sizer program - Constant friction - @ each section by “CFM, f” we get sizing qaG all AlsSl aie Wa 83 Gas CI.) lad uk ee + jall Via aie" galls Ya" a5a.y lel yo L ok SS QEC: 01111001659 , 01222284244, 01050047420, 01129269686 Page 34HVAC Course prepared by \ Enghosam eldin samir a1 ASAD Nes oS Stall da oa wis nae ee a ge er 7a aaa seat | exe eee par oF ae ase he "aE ar wy a ae a ca fe | we}2 safz 1216 | PPD © W& sled Jo all a M for each grill 600 pommel De eee eed (QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 35HVAC Course prepared by \ Eng.hosam eldin samir a a SE 5- Duct constructio1 5-1 Volume damper: duct Se e)y jy the gis oh) Ge «phe - 5-1-1 Function: - Balance for air quantities inside duct network - Equalizing to friction or pressure drop in all baths 5-1-2 Type of volume damper: YK PARALLEL BLADE WITH OPPOSED BLADE WITH MANUAL ADJUSTING OUTBOARD BEARING HAND QUADRANT AND BRACKET ROUND RECTANGULAR SINGLE BLADE FLAT BLADE SEEEEEENEIEE QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 36HVAC Course prepared by \ Enghosam eldin samir 5-1-3 Location volume damper: - Supply ducts at entering of each branch. EAS Site le cheall cloall Gi 5-1-4 Smacna cad standard: ¢ sll .e aks | if or a. ae VD Note that: Ghaal hall fad Gob Ge YS 482) GS) Late Al dues! Cie! volume damper - a5¥ - Oe) A Said al ol ues - Volume damper must be accessible BY access panel from air outlet. —— J Becauseof: > Testing & commissioning AB a Aloe! os (36 sisal - Testing & Balancing & Adjustment #8891 cle” QEC 01111001659 , 01222284244, 01090047420, 01129269686 Page 37HVAC Course prepared by \ Eng.hosam eldin samir 5-2 fire damper: “smoke damper” cele Lakes Spring 4a Lilay "USI le Gi sibel) GIS Gs 5 "Ob Le Ale Ge ole DEI BA A yy ys jee ered AME eng age y dada oll OS al jul GUI spring -) al Gu) Beall Me oh S2 apps Ge ASe len ata gy Return branch 425 i aiss aoe) 513 "Gaal ue Lil a" "Fire rated wall"4e 48.58! I Ls Duct) Uy>5 (Oe G5 sel) abu) Get: duct I "3383" 52:5 OSI Fire rated wall Fire damper ~S52 525 Fire sealant material eau! ole OS call ge aay / D Da Note that: - Return CFM is-from supply CFM for the same space. aa 5-3 Branch “take off”: flow J 4ss4 G curve Ate main duct QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 38HVAC Course prepared by \ Eng.hosam eldin sa ——— ——Ee eer 5-4 Reducer: oui) wll taney duct od put 10 Gael pSV taeda - zits location: After 10cm from the branch take off =Its length: L= 4(W1- W2) | wi Poe wa oe Rete) aa as 5-5 Elbow:¢ ss!) - We tated ee \\ i QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 39 Guide vanes 49.5 Ui) oS dal)HVAC Course prepared by \ Eng.hosam eldin samir Design of Guide vanes: from table as shown le ll width 4) Gx plane Vc eye ail hs Caley U) aed J yaa) Ja riser cay S95 53 J Gs ale depth 4 aiy Ut eke sl Table of Guide vanes ] Depth for the elbow No. of Guide vanes Up to 10” No Guide vanes Ao EAGe one Guide vanes 16” : 24” two Guide vanes More than 24” three Guide vanes Ex: 28 <) aa ee 2d ae Beebe jae HeeL, RASS CR? THROAT RADIUS (Ry? (QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 40,HVAC Course prepared by \ Eng.hosam eldin samir Guide vanes -)_jb8 asa) - = Where: Rt ——> throat radius (3”:6”) RH—-+ Heel radius width Depth Geese Rt «RH tte UII - ‘Alay AD lait Hip at deo si 5 RH I Leis Gens REA! Ga sill Fas Guide vanes pls sai Ui at - + R2«R1 4af ya Guide vanes J) ase 1 pas a perbliiy Uy SI le VANE LOCATION FOR RECTANGULAR ELBOW SSR 17 SS tt oak : ; j aE - TS peese ee Page 41,HVAC Course 5-6 Canvas: prepared by \ Enghosam eldin samir Return 15 Supply 4) ds le AHU se: oS. § Utlaill (yo gine LALE Ye 0 he ( To prevent Horizontal Vibration) AHU = 5) 538) cays aial Return duct Canvas ‘Supply duct construction element .s!! did Vertical Vibration 3.3 consultant WIR ——+ work inspection Request OSS QEC : 01111001659, 01222284244, 01090047420, 01129269686 litle aie es plitinY) yaliney U ptsly Lali lalies Page 43HVAC Course prepared by \ Eng.hosam eldin samir 7- Duct insulation: “Types, Design” 7-1 Sound insulation - In supply Duct branch. - In return Duct branch. - Elbow * Sound insulation is in side duct. Duct J fai Glee Lf ai sArm flex Sle ou eines = ** Its Function is damping sound level It from 1cm to 3cm 7-2 Heat insulation: - For the whole network tls «<2 * Heat insulation is-outside the duct Fiber glass J << ei2i; Duct installation se. a2 - ** Its Function i - Decrease heat transfer. - Prevent water vapor condensation on the outer duct surface. Le se GY 4st) ash U Return I jabs cots Supply JI J jab - ais pte Gaal, Catal le Lay fae Duct Yt cla (65 cs Seeeececesosaassa-=- casaeanipu Taos nea Speen QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 44HVAC Course prepared by \ Enghosam eldin samir *** Density of Heat insulation: cm3 JS) 655) hs Density lon oekg/ee 24 *9/ 5 43 *9/, **** Thickness of Heat insulation: ” 2 4” Duct insulation In door duct outdoor duct Ss je ed cay Gl clell- -duct is on roof or shaft Air condition region - Density 24 #9, ie - Density 12 Kay < - Thickness 2” - Thickness 1”. ° sjed ou s - Density 48 #9/_, phe > - Thickness 4” (vest 2-0) outdoor duct J dais (diel! Use cdlaa els) Cladding — (QC: 1511001659 , 01222284244, 01090047420, 01129269686 Page 45HVAC Course prepared by \ Enghosam eldin samir see ***** Duct insulation steps foster "46" cla qlall ys (aS dieY cole yet CEE Bs aye 4 WI ye clea pee le J jell Gd 2 jell of Gare ab Gf Shs Glide 235 pu 5 Ga over lap ys a duct tape: au 5 Je all 4p Gualis Sil pall og j leds Gene 3 al GA me Slee Shas Loses lle jal Jjclaildy 4 Be Duct tape Weinaliy J jall 5a ye Glaus! a e RS SS Duct Belt: 424k yell 5 Ba Bpa¥® US Ay) ins sll yi ud tal £ uduy SE RSS (QEC : 01111001659, 01222284244, 01090047420, 01129269686 Page 46HVAC Course prepared by \ Enghosam eldin samir 8- Design Package 1- Design Drawings 2- BOQ “Bill Off Quantities”GLus!) nas Jylaa jumber for each size Pipes: length for each diameter 3- Specification “SPCS” — — |, 7) pump set FCU: Fan cool unit Air handli Page 49HVAC Course prepared by \ Eng.hosam eldin samir a eo i sam 9-1Chilled water net work “GPM” ell) 4<$ By: Load (Gallon per minute “Gpm”) ——+ Diameter (D) Ox smaGPra/\Tona| Where: Q —- load m ——-+ chiller water flow rate CP ——+ heat transfer coefficient AT ——+ temp.diff. To be the same for all FCU or AHU chiller puns Q “load” Ga Ss mff ary mb attt - pipe sizef = pipe size} - Costt - Cosi | |-FCU cost} -FCU costt - Chiller cost} ™ - Chiller cost! aT ual! | ae etal J 10°F 12°F m “for load 1TR” — gel Js m=2.4 GPM\TR m=1.9 GPM\TR (QEC: 01111001659, 01222284244, 01090047420, 01129269686 Page 50HVAC Course prepared by \ Eng.hosam eldin samir a Design steps: 1-calculate the load for each coil. ileal oe W pares Fy tally JOTR = coil Ses Saat! oI a. 2-calculate GPM for each coil. m= 24 GPM FOR each coil 3-calculate GPM in the main network. Legh US chilleregl hoai cl oI Soi) 531 50 ly FCU.or AHU FCU,e AHU FOU. AHU Heap tit v PNM v [ 1 { | atom 24\6PMm alpen zalcpm 2saPM — 241GPM a 246M | cra i ' 4-use the friction, chart. From GPM we get Diameter - Friction chart friction for each 100 ft 11111001659 , 01222284244, 01090047420, 01129269686 Page 51HVAC Course prepared by \ Enghosam eldin samir Friction Chart 2) a+ Jeleii SI 1- Material of pipe: 1-a) Black steals 244 a -Seamless Black steal schedule 40 pipe 4s 2) s8¥1 Yo yexll Gist 1-b) Galvaniz steal: (Hot deep galvanizes or electrostatic galvanizes) We use Black steals 2-Type of cycle: (open cycle or closed cycle) Chilled water cycle is closed 3-Units: sis Geis Ae pall Ld hall Of, M psties bas Ug al GPM 2 by AI) JSay 2a hl Friction Afi) 4is J 5aly SY! size Baal Gy jb8 oy ally put Dla Friction =f [al Sjily 02). sbillGPM bs 10110 44 _uS/ Friction Is! Friction <10__ I -v¥ ails) i QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 52See | SONS KS as ON Ts HSS DSS 0: SaneHVAC Course prepared by \ Eng.hosam eldin samir Note that: *V<=6 **F < 10 feet\100 feet *** In case of F > 10 take the larger size for the same line of GPM Ex: TR ll (hanes pre hE 5 wall 2! osllly Gus 32 US GPM for each coils #2 «——m=2.4 GPM\TR 107R 107R 10TR 40TR Chiller 57.6GPM 816GPM Tina GEN pup set 283) CA AE GPM Lak Ul yosals IS GPM Gu le i sll Cae US te 1-GPM=24 « pd=1t +. F27 Feet\100Feet 2:GPM=9.6 + D=1 3- GPM =33.6 + De 4- GPM =57.6 =2 5-GPM=81.6 -. D=2} 6-GPM=105.6 « D=3 1 ee QEC: 01111001659 , 01222284744, 01090047420, 01129269686 Page 54HVAC Course prepared by \ Eng hosam eldin samir 9-2 Circulation chilled water pump [Design “flow ‘a’, Head ‘H’ “, Pump set] a) Flow calculation in GPM (Flow passes in pump, chiller) Ex: TR I hess pos cigs pial) aM oslll cue 94 US GPM for each coilies 2 <——1is2.4 GPM\TR A 5 ™ 12 enter Gen | Gxoeu | srecem | erecem tosacre b) Head calculation: Hp = Hse + Hres + Hy -Hp——_, pump head - Hst —_ static head - Hres —_~-, residual head - Hf —=— friction head eisai asi a Jieall gles lel Hes | Hep oS closed circuit ul * * For closed circuit Hp = est « Lil Coil su Friction dl She. QEC-or111001659 , 01222784744, 01090047420, 01129269686, Page 55HVAC Course prepared by \ Enghosam eldin samir ==“ EO EOE ee ES HFS lus, jhe gb aus iy ()) Aavaall aie Gye lasdy TUS Se Flowd) coi ps8 eens Le US csection cell jhe U sl asi cis () ame 10TR torr oTR ’ aA al agora 2dfoem aapeu ce cater 9.6GPM 33.6GPM S7.8GPM . 81.6GPM wan mp set o d@ ad oe ; sll Uptall 338 ()Y From table (10, 11) hr. | Lpire | Leq | Ltotat | H; sr section GPM 12 2 D 1 ale] 2 23 ae 3 3-4. ANS" 4 45. 5 5-6 | 6 7 8 9 | | | | 67 L I | | | | 213 1 8-9 7 9-10 a Ane nea ae " Hp 2 ites fi sas ftp ian gpStlsy 1 spd tit te pene QEC: 0111100659, 01222284244, 01090047420, 01129269686 Page 56HVAC Course prepared by \ Enghosam eldin samir TABLE 10—VALVE LOSSES IN EQUIVALENT FEET OF PIPE* Screwad, Welded, Flanged, and Flared Connections [cenccer [earett | ieee, | vorvrs sraaneenss a Rs ce ee es Ol CA teem z : 7 aD miter os z g $ he |ereg en fe og] nave [ebay o eye "i 3 20] Guo 7 iM 5 er SUSE : = Seer _ 3 Seon |e 3 ke a 7 = =e 2+ 3 eye ric (RE SM is z, cee obi) i = ee is 2 = ei 8 2 2 = Ea = a nee = = bee |e TABLE 11—FITTING LOSSES IN EQUIVALENT FEET OF PIPE Scitwed, Welded, Flanged, Flared, and Brazed Connections J nage —_ ant 1B is a ‘ Be8) ees] 885 eos pele ee ly ect ff) sasiersiuss|cs, ‘QEC: 01111001659 , 01222284244, 01090047420, 01129269686HVAC Course Tee I ca (ye si tgay table 11 ti fi baru- Tee Flow through branch Straight through flow ola! 8 jas Gay ala) Gt yt Ga tle Lilies ort pill lay sd all weet pales no reduction , reduced 1/4 ‘reduced 1/2 (QEC: 01121001659 , 01222284244, 01090047420, 01129269686 Page 58HVAC Course prepared by \ Enghosam eldin sa 9-3 Balancing system: 2alarm pomp set CL __} sll sans Balancing system Al 3* 9-3-1 Friction\ pipe Length: “Common reversed return” pial gall Ssh} Geb vefriction Sf Liki wll SSN LAS m 20 coil A cys Adlesall GI ye silts - 40 maby) 4S - ~4.20 madaty a 45.23 - 160 mala And 4520 - 200 meds a 4652 - OS. Vey 9S AS Bay Sere ie chiter ms figet Lscout| QEC: o1111001659 , 01222284244, 01090047420, 01129269686 Page 59HVAC Course prepared by \ En 9-3-2 Friction\ Equivalent length: “Balancing valve” coildt return US +e valve e! 20823 Nay oS 4S La, som 24pm eet 24GPM De Ll chiler puripset TAB AI Gitte dha i acl lavalve I a5Y iv! Test act 2 Ul TAB ol lal cS J) balancing ai oLtle 6 3Y ( common feversed return) pipe length 4% ,** symmetricsiic (same load on all equipment ‘ same rooting for epieat Balancing valvepssisi ay bball 495% 33.9) ce Balancing valve Common reversed return Concept Concept B.V.on-the'return of each coil make all the baths same pipe length Cos Cost: B.V.. BV. Pipe cost. Pipe cost .. Total cost. Total cost. {111001659 , 01222284244, 01090047420, 01129269686 Page 60HVAC Course epared by \ Eng.hosam eldin samir 9-4 load variation system “in each coil 2 way valve or 3way valve: cui: all sta ab - 9-4-1 3way valve BN: Chiller 4 5 J tigate ob opening! 2 opening! , chilled water enter in the coilf 2- toad] > b opening a opening} , Chilled water enter in the coil | 3-@1/y load > a=b> Bypass(b) Jaa ee (QEC- ori ii0016ss , 01222284244, 01090047420, 01129269686 Page 61HVAC Course prepared by \ En; josam eldin sat I 4a m p——5 7 additional B.V at BV rotum 826 ue ae USI N3g2 osSie Bway Valve 145i) dau 5. ev BV By Chiller para set (GEC: S11 1001659 , 01222284244, 01090047420, 01129269686 Page 62HVAC Course prepared by \ Enghosam eldin samir &ev aM ey Chiller pump set 1+ Load| cocccheniiel ) pressure in supplytine, chilled water enter in the eait 2- Loadlexs-opening| , pressure in suppl fel chiled water eneerin ta coil , Note that: variable speed pumpe 53I = pump oS ¢ JY 2way we Frequency Driver) VFD pumpd) cle iS sus —— (QEC -O11i1001659 , 01222284244, 01090047420, 01129269686 Page 63HVAC Course prepared by \ Eng.hosam eldin sami 2way valve 3way valve Concept: : 1- 2way valve on the return of each coil way valve 2-VFD “variable speed pump ” Advantage: - By pass with add. B.V is omitted ~ Electrical cost} Disadvantage: - Maintenance cost - Life time} 2- By pass with add. B.V Advantage: = Capital cost} ie, there is no Variable pump-with VFD Disadvantage: - Additional cost with add. 8.V - Electrical costf load fluctuation hes )_185 Le«' 58 3way ! 2way UES oof peSaeell * 2way psiveiv steady acl load fluctuation lll es niall 5) pine - (giles (4 JI gia) 3 way I psa pis y fall os ji go oe dol load fluctuation ole + xtall - QE: oii2i001659 , 01222784244, 01090047420, 01129269686 Page 64HVAC Course prepared by \ Eng.hosam eldin samir EE Ee esse eee 9-5 Equipments [Circulation pump, Chiller, FCU, AHU, Cooling tower] 9-5-1 circulation pump *Pump flow (Q), *Pump head (H): we had calculated them previously © **pump set: (GSul) stand by ric iy Glile (5 5) gi dhe gia lull de pane - 600 GPM anor 6 bar Os eB 2cocru Suction, | | discharge header eos | header 200 GPU ber 9-5-1-a) Pump now=chillers no. +1 “stand by” oe pump Sens ell 4 control panel ses lS itiypump 4 AS eY) JO SHO le bia ed i coly 4S Gala _ QlGpm] + Hffeet] Hp 3960" 1, Where: 1, = 0,65. ***°NPSH) available >= NPSH) req. cavitationswigS Cassa N Juan 3) ** ,090047420, 01129269686 Page 66prepared by \ Enghosam eldin samir HVAC Course HEAD IN METERS TA Series Speed nae Model 1230 1450 RPM__| sueSx6z12 i 7500. 3000 EI + tr 110 rae. i i at ea IC oe I 100 { aot | 90 é 00 i t J 70 E | T O; RN 5 ; fo 9. fo" | i 3 * : “G Ks — BY fs 1 t, at 7 : Oech = Coin a STE GuRveS BASED ON CLEAR WATER | 29 25 50 75, 100 «4125 «(150 «64175 «6200 FLOW IN LITERS PER SECOND IN FEET HEAD Page 67 (QEC -ott11002658 , 01222284244, 01090047420, 01129269686HVAC Course prepared by \ Eng:hosam eldin samir ——— EE ee 9-5-2 pumps hock up: 1-Two(2) isolating valve 2- Check valve 3- Pressure gage 4- Flow meter 5- PRV “Pressure reducing valve” 6- Strainer ( siaull ) 7- Eccentric reducer 8- Automatic air vent “AAV” ¢l sql! lela Las 9- Two(2) flexible connection to prevent vibration 10- Floating floor “spring cap, rubber pad”. (8) \ beat (2) (6) (40). (9) (3) ) (2 a SSS === (QEE-oitiio01sse , 01222284244, 01090047420, 01129269686 Page 68HVAC Course prepared by \ Eng.hosam eldin samir -EDS ——————> “Equipment Data Sheet” * In case of constant speed pump Low speed High speed @50Hz 1450 rpm 2900 rpm | @60 Hz 1750 rpm 3500,rpm E ‘Advantage Large volume ‘smaller volume Weightt cost? | — Weight — Cost} Noise Level } Noise Levelt Life Time * Life Time+ Friction | Friction Maintenance }. Maintenance f Application Circulation pumps “HVAC” | __ Fire Fighting Pump Plumbing Pump SEE (QE: ort ii001659,, 01222284244, 01090047420, 01129269686 Page 69HVAC Course prepared by \ Enghosam eldin samir 9-5-2 Chiller a- Design b- selection c- Hock up 9-5-2-a) Design - Steps: 1) Calculate Block Load 2) Determine the required No. of chile! -t Design stream Gb ye «lls, feel LS Sail 54 Cilalag) EOE poate Lf ** 1- 100% stand by : dee J pial gle bila stand by ge ose chiller tI Gi dle Ue Gi of cine Yo 100 +38 Dass & 5 pial) EX: 1000TR “Block Load” : © .oSe) S!s eee TR 1000 = chiller 2 48 - © Gans CAN! chad aly Glos a1 pete + TR500 = Chiller 3 wa J- "anes il Lands pital ig SAMI fy HospitalschpitinaD Ua pb (ali St Ln ** (Y100 4alins 35S pall hid Hi De)” %100 Ul tans zone IK ote uf cine ' ‘ ule ISI Shy All iS jaisy 2 65%:75%_stand by OSL; Shs ah ly ph Say %75 £5 Seas lease gy pial # chiller V gi Use Ale oi G! pine - EL BSD ais ok esti SLI US of ke yl ll le lal of paras GN Ciny aes ble ™ cist Jules" diversity factor lia Les Jay lel des TR 375 4291) chiller 3 aa - Malls, Hotels, Residential Tower, Administration 4 /s¥! 6SUe¥! 3- 50% stand by: Page 70HVAC Course prepared by \ Eng hosam eldin samir 9-5-2-b) selection 1) Calculate Block Load 2) Determine types of chiller & its number Types of chiller condenser I 458 485 ¢ 5 le ace 1- Air cooled condenser «Air cooled chiller 500 ee! 350 ce laa! dats - - limited 2- water cooled condenser “. water cooled chiller ata yates BY Qe dd lel (od Gul 4c sia Jlaal -un limited 104 °F, 40 °C Ailal) sal) 5 Joa dn 3 (3 peiaesvennvensingergeaptiress EMESY Gas Gute Lygle Gal gin g 5 IS coll Wy dal gall 4) ¢ chiller Vg 5 Gos Yada UI * * Factor affecting on selection: Air cooled chiller 1- Load TR. vy 2- Ambient température | Tambient = 104 °F, 40°C | 3. chilled water Out temperature | Twater yout water cooled chiller 1-Load TR 2- inlet condenser cooling water temperature ‘Teondenser cooling water) in =Tambient ~ 10 °C 3- chilled water Out temperature T water Jout QEC: 01222001659 , 01222284244, 01090047470, 01129269686 Page7iHVAC Course prepared by \ Eng hosam eldin samir Jaifl agllizil * (Wommines 2 ay £ 5. soo 4g © Sigss eth ws Sle aye digs natal OK (QEC=GittLO0IES9 , 01222284244, 01090047420, 01129269686 Page 72by \ Enghosam eldin samir HVAC Course prepared by \ 7 meres ; i (werninr) Wy, Cooling capacities ¢ ¢ ¢ 300 LGWT'S—Coodenzar eng selenpeane OS——\ es Sat an cone Carma Bla cor Ba 5 is wn ole eae Sl ae ar a i a as 2 Sioa lm aa ees aes |i z Bi vob wae a fav vue ime (es (G) ae faa at a |e ‘e fw is ots iw mses ie aiws S es att seh fou ea tap fat ay Se ee mf % fe aus int @ lay es ea (SSS A Pm ee fie = > ion mem (oe cee mye (ig me te a zfs * res eae 3 ie hus foe es eit mee zig NY St Peery eo ise amt at |sa x is sa aos i et cos a8 aa SS ar oar dot ma) Ge Se ae wl b?S ere (eS ele ee ay a s oe aos (Sasa |e St ae ie = Se its seg (go ae [et St Be = = fat mee fe a moe ie ee tae fe a te tet a wer |G" spate af “|S as |g aie sms Bae fame eZ pe ‘ Ss Siem ae woe federghe |e ye A Slit is ine 3 Bag [onde S| Sy & is i ie = are it ome It os is 1s oe ft jacaeae se & . aie goes ai = a isos 3 Fy oo 3 E EA 3 F = : 3 e 2 2 Ee 7S Sares m = Pages QEC: O1111001659 , 01222284244, 01090047420, 01129269686HVAC Course prepared by \ Enghosam eldin samir = eo me im Sy Sas mi BEE Iz mt ors slSka a = m2, ae he 3 = = & Be Ei i bee seein = eo Se : E 3 we jez teresa fa a = = sie aS re = Ro 8 S88 tens as | sc9 2 bal 5 “ae [so wor waz we |se * ° 10 a yss mos |sey ry x = BR |e 8 Ete ig metas Bo seis Bub ftw. ana set 8. ( a * SEES Soe es isi asia = EMT | Leow ted water tga Feigewt fh Se Emm ET, ea : cog worn ‘een cape rear te te Ermneoaevens 100) OM: Rapa teow Pu BS 8, jaa! col AULD gs a ala 13a (28 JW obit thas { model I ya lau! Age Qa ayle JJ chiller 3 a) Bai a yalall 4a AB YF Ga "family name" chiller Wall . as ¥) i apie Le gj Lastly hati) Sa ~ COMP “KW? + ays s5ll dees - UNIT “KW” Aig sai ays © ¢ SUSI plaaia! 4 ph* °C 40 = 24 dA ull Ambient temperature wie ¢ slUSI) Ja -1 20.6 ost Utes eC 12 25.5 Os hy Ll Range is* LCWT°C Me Jasi-2 085-30GZ 9 ¢ sl Lies 200 98s cS CAP “KW” 4 ull Load I 3 Jk -3 cent Notwinen yyy ooling capacities & g Ka ROUT Tae aelee Spee REEEES o[SBaeBbaRESOREaaslag|= 2[BE a|SEE0E s/euaeteeausaneaeHVAC Course prepared by \ Enghosam eldin samir -ERFORMANCE TABLES SUEY! pf Ladtnd sl | quasi sl ¢ sli HIGH AMBIENT ae] aa [en |at ele Suse Re Pee S/S see | | ee Sel eel ee selene leah eles Air cooled chiller 2 uals Le see saorc pe Bh ee e ate] o5.8 ss sziz| 19016] sss 32.7 | 10714 | ‘ssa asiz| usa] sas asia | 11917 | saio 37.1 | 115.2 | 38.4 37.4 | w18.6 | 32.7 36 | 125.2] 30.4 38.7 | 132.2] 20 sela | 129.4 | 20,7 az.7 | 132.6 | 44.2 as | ise4| aa5 43.7 | 144.2] 45.2 asia | i623| 4519 4s.2| 160.8 | 46.7 49.8 | 154.9 | 51.6 50.2 | 150.3] S10 st | a6si4| szis 51.9 | 177.8] 53.7 s2ie | 18716 | saz AM Shad ¢ ED ALCWTC gp aude GBM! ball 6p aple JJ * GS Ast Sao 1 9C 6 tbl WME g shall) Sa oll yA 5 os SBA Qo **** °C 40 = 22 coi 4 ell Ambient temperature Ze (QEC = 01211002659 , 01222284244, 01090047420, 01129269686 Page 7HVAC Course prepared by \ Eng-hosam eldin samir JSG) iy yb - °C 40 = wo 4 4 lll Ambient temperature © ¢ sSI Jaai-1 130 Me GSA, QO 8 ol) Load i = Jas -2 deal 6 aie gi Sol od Dl °C 6 otiliy LE «6 Tyater Jour SS dS4-3 sl 0952 115.2 Leall Olin 6 sic ote: lle pill JjSE log sl adie (id 98.8 coll Seal) ats 18 5 132.6 eal Dba 6 sie ones alll ¢ ill J jtis adie Ut lo 130D GS Us 3 sy aye SJ Gog sill fais Lee e Qo, P = 8) 33 32,2 | 1076 | 33.3 32,7 | 107.4 | “33.8 33,2] 113.4] 34,3 33.8 | 119,7 | 34,9 r4tE115.2) 38,4 37.4| T85| 338.7 se | 125.2] 39,4 sa,7 | 132.2] 40 39,4 | 139.4 | 40.7 - 32,6) 44,2 136.4 | 44,5 43,7 | 144.2] 45.2 44,4 | 192,3] 45,9 45,2 | 160.8 | 46,7 49,8 | 154.9| 51.5 50,2 | 159,3) 51.9 51 | 168,4] 52.8 51,9 | 177,8| 53,7 52.8 | 187.6 | 54.7 Sa Siyg oil t ¢ IGS Ide Qo g gi JS Lat oly pgSll Ulan Altill daguall i * ela jeSth dala GL GEC: O4171001659 , 01222284744, 01090047420, 01129269686 Page 78HVAC Course prepared by \ Enghosam eldin samir ELECTRICAL DATA ECOLOGIC™ STANDARD Plus — Sze, wa | 006 200 | 200] 500 [2000 | 800 [000] a7a0 "cess Somer a oy | ame | soa) mig | me | aps | see “Power sbected tw sea | ssa | ong | eer TV sas | 135_ ‘Openeee el |eipeas lt el | fuesey|l ama | seca Pao i ees oso —80| | “so eam aon | auai a —st_| eo Max sac cect | aval sz ‘Sopp 1 eos | atr.7 sooty aj fe Songpows ei —eomy| 04 | 190 ECOLOGIO™ LOW NOISE Sue wa | “s00e. s0 | 300 | 1500. | G000 | —Secingcepecty nw) 98.3 $04 seen | nar | 947 Tpoversote cy ww | aca sea sao | ora) 00 ‘eeraing ra cea | wor | wea | 15097 cowegy aL a sa_| “oo | “se | “so Nasir cow | waa! was sort i Seon ‘eo | raz | e90 | ssa Sir ___wa} 44s Beene oomecierel BIA Toa Te ECOLOGIC™ SUPER LOW NOISE eve: wa | aoe | ase | ose | vse eer ewe Feceabsoteaty iw | 235 Oerting srt)" At seu -sseuge Max serieg covoen___ Surety veer ‘Sound pow level (3) BUA) ECOLOGIC™ HIGH AMBIENT Sues = wa [aoe age | ose se coningcovacty (ty gw | 402 | 497 | 60 | 778 power stsones aw] we Les | 244] 27 | ering sao | ascv| 52" sen “ae | “to | 48. AMasrem 392/| sax/| cos! t977 sawn ao | a0 (tp Max sarieg crrent 1423 | 2006 | 208.0) Sty zrai| ara [aaa - metre 03 | 08 | 08 (1): Gonteraer a et emperture: 49°C | ced water 127°C (7): Pomer = Seabefor 30V to 440VSOHe Opera Rag at 4OQV Control: 200YNI50 He (QEC - 01111001659 , 01222284244, 01090047420, 01129269686 Page 79HVAC Course prepared by \ Enghosam eldin samir water cooled chiller 3 «iI 5 53) ¢ IS | Température sorte deau *c Water outlet Temperature Temperiture dentiée d'eau chaude __ Gondensor water inlet temperature eit te aT ees volo safe Sofowe % 9 3 7 pclae 208, 5 751 | 173 | 695 | 183 | 671 | 201 | 630) 213 ‘ea | 234 2 pos |/a77. .} Tae) Age yoten |sz07 | 72 | 220 sf Bee |-2a3 9 esi | seo | 200 | 203 | 773 | 212 | 727 | 226 623_{ 251 (Go: Pussance figorique en kW = Gactng capacty in KW. (P Pulscance absorbee compesseuts en ON ~ Compressors power put 0 KC Eau glacée - Chilled wat. Eau chaude - Condenser water: (ee) iar Se Deedee Factour encrassement = Foullag factor: 0,048 m?CAW. : $ ht Ew agde dit sladl gy 8 typ "a pa get colle Gus EsISSI GA LCWTPC 8 nde at ** EGF Ue ously Bt 9 16 C12 5.5 Oe sty Ue Range I * Ltt os Avinlét condenser cooling water temperature cd Gd cll 3) yall Glas ett Shee 30 og JUG 4 co! Teondenser cooling water) in fambient ~ 10°C > deal ys Qo Ag) deel (8 the 11111001659 , 01222284244, 01090047420, 01129269686 Page 80HVAC Course epared by \ Eng.hosam eldin samir ssl 4b « 400 deal gate = A cll inlet condenser cooling water temperature sic ¢ slSI) JS -1 etl 30 15 38d «5% os!) Teondenser cooling water) in =Tambient ~ 10 °C 400 2H S15. QO + ll Load 3) Us -2 Se esd gh Dhis $ °C 5 esl Walley ee Tyarer Jour “JS 9352340 Gaal Dia § sic odes calll g sill J5U flag sll gids Ghd 330 deal eal) hats Ibe y 415 eal Die § se vans (lg ill Jj x adios (te la gl LCW-452PK (3S Ullhs G3 sy aysle Isl Os g sil Hpi dies Uae tl BR een cpa Mare Genito Tous auto Bice —_ Ses Sone ra ee eee Hopes acres —"y ESE | temperature| ao |e n xe ‘ 3 [3 | 20 3 i a oes es ast oes | 126 wee E 3 [es | 8 4a [0 4 TS Pen ame ere 499% BE | ro | sso 20 | 208 Saas Lie ea | aM eek 7 205, I amr Bee" | 243 ESE) 0 | ees | wo sa | 251 Puen gate i ~ Coakg capac ni Feit Cencrosemest-Foulgtctor 044 mca Tecan mesete Sopenenss cant Compa awe Eau glcke- Child water: Eau chaude- Condenser water: (ex) ears Re] fetrareec QEC: 01211001659 , 01222284244, 01090047420, 01129269686 Page 81HVAC Course prepared by \ Eng hosam eldin samir ** Chiller plant room: a Ra chiler 1 chiller 2 | chiller 3 }§—] hited waterfetm ‘suction discharge chilled water supply o system header -—(—} Reader Pe EEE ‘QEC -01111001653 , 01222284244, 01090047420, 01129269686, Page 82HVAC Course prepared by \ Enghosam_ eldin samir 9-5-2-c) Hock up For chiller 1-Two(2) isolating valve, “normally open” 2- Balancing valve 3- Strainer ( ols!) 480 dined! ) 4- Flow switch 5- By pass line with “Gate valve”, for flashing 48:3) Jue (G:Vis normally closed) 6- Two(2) flexible connection to prevent vibration 7- Two(2) Thermometers “temperature sensor” Th Gy normally open BV Fc -3—* Th Fs |! Chiller ets o kt Fc 14 rl rT a strSines_ ————> nomnally open Page 83 ‘QEC = o1111001659 , 0122228424HVAC Course prepared by \ Enghosam eldin sa —S ee... Eee 9-5-3 Cooling tower | t condenser cooling water | ey spray nozzels, coming frém condenser Fa air condenser cooling tower x back to chiller "condenser (gh US 45a el ol La ahi. 2 4i_LI 2 ,:surface cooling -1 air temperature 40 °c = surface water in cooling tower30 °c sail! cll cod pads (3) sais jbl ob y : evaporate cooling -2 cooling tower J! Silo 4 iil) Gi pbs ** Aad Sle Uesil spray cll water 3) dass spray nozzles I ps 1 = spray water ee eieedt CleY air ase fan ast 2 sell! +l sell es Js ol Jat water I is 5 3 water Constaritof water = 4.186 AT ——> Range Twarer yin ~ Twater Jout = Load seuiat “KW” = Loadnomina “KW” * capacity factor Where: Capacity factor——> from following T,., table passed on Approach, Range QEC: 01111001659 , 012222843 Page 86HVAC Course prepared by \ Eng.hosam eldin samir Twp Table: G76 | 06? | O60 | O53 0 oes |o62 | ose | 00 sx |) oa Lose 48 12 0.54 oa3 3 O51 eat | a: Lu _zise?_|042 [038 1038 [931 | 023 | o27_jozs |ozs juz 23°C. W.8. 1.68 ast O73 oa8 | 6.6 7G | O84 | C8a | O48 _8__|| 082 [ore [oss | ose | og | 024 | 72 |i yess |osy jst Jes (ep oar oar oss Jose Joss S| Tee ee is ee es 24°C. W.B. i 3 4 : ing & 105 | O88 = 0.90] 077 3_|} oye | oo s 0.70 033 } O50 10 0.84 O31 | 0.26 Lona | 22 | 27 ‘QEC: 1111001659 , 01222284244, 01090047420, 01129269686, Page 87HVAC Course prepared by \ Enghosam eldin samir Steps of selection: 1- Calculate cooling tower flow rate m: = TR* 3GPM 2- Determine T,,, for the project , By HAP passed on project location 3-_Determine the range 4- Determine the Approach 5- Calculate nominal load 6- Determine Capacity factor 7- Calculate corrected “actual” load 8- Entering the following chart by (Loadgcrya) “KW”, m "L/S" ) dy ll JS * m (lis) - G8 AM model bs 5655+ model cbs cx ails cual flow rate Des load I Ls tai] 4) QEC: 01111001659 , 01222284244, 01090047470, 01129269686 Page 88HVAC Course prepared by \ Eng-hosam eldin samir MODEL Chart AT B51 THRY AT E-S65 CORRECTED LOWATTE oe ew ww ze ew tea so be a Na MON aoe Ze (EC: o11i1001659 , 01222284244, 01090047420, 01129269686, Page 89HVAC Course prepared by \ Eng hosam eldin samir Ada AN Gf glee # Sa Cosas yall obs Gy bLaally oi gladll Gadi ania ¢ al ¢ Ss Capacity factor I es cuss «MODEL I! ais Cusin J pial s Ser eee 2c , asaatviacte] Dis gil 2 curve asl as alate of Gl pl bss range A os d5s- ALD be hs) 68 Be A Ty, ll dad ae gilts 6) Gol) isl Las 8 + Approach capacity factor I (ity ni bas dj Bt p AM dada 8 LS © doa gall (yds, eally Jasin ti Jyarall ** [222284244, 01080047420, 01129269686 Page SOHVAC Course prepared by \ Enghosam eldin samir ee renee ee orn er Sameer ew eee ao ees cease eke) see one ER me oF te SO Om (QEC -O1111001659 , 01227284244, 01090047420, 01129269686 Page 91HVAC Course prepared by \ Enghosam eldin samir — ee eee cooling tower pump calculation: 1- Flow rate: spall cal Ga Whee Um de 2- Head calculation: Hp = Hst + Hres + Hf Where: -Hp——_, pump head -Hst ——+ static head bar co} Usstil 10 ce dai sully Lala Acad Sl ce GLY GA -Hres + residual head = 35: 50 KPa;.according to catalogue - Hf ——+ friction head sia! sii Shit 46.094 le deb a - Page 92HVAC Course prepared by \ Eng hosam eldin samir i EE oe 9-5-4 Air handling unit “AHU” & 9-5-5 fan coil unit “FCU” * The difference between AHU & FCU: ng Hag ye" Teel Gai Dhan GLBYN + baa #FCU: - load range “small spaces; room in hotel” - Process: ¢l s¢l) cele ity (lll Gillet! “sa. Types of FCU 2 pipe “ 2way” 4 pipe “ 4 way” | Li a8 pS 8 return 435 supply ba aie hin - rgtie is pall return 4&5 supply bs - Gsutil return 445 supply Ls- # AHU: - load range-“big'spaces; hole & restaurant in hotel” ** Design'of AHU, FCU: - By CFM, TR from catalogue QEC: 01111001659 , 01222284244, 01090047470, 01129269686 Page 93,HVAC Course prepared by \ Enghosam eldin samir —__E eee Houck up of “AHU, FCU” —>- Hi a Gy ‘strainer addB, al J, Fe eo normally cl =e By FC 1- Two(2) isolating valve, “normiallyopen” 2-Two(2) Thermometers “temperature sensor” 3- Strainer (oe 4acall ) 4- By pass line with “Gate valve”, for flashing 48+! Use , (G.Vis normally closed) 5 Balancing valve on return line 6- By pass of 3way valve with add.B.V “ load variation” ; it may be-2way valve according to application “load fluctuation” 7- Two(2) flexible connection to prevent vibration Page 94HVAC Course prepared by \ Enghosam eldin samir 10- Fans 10-1 Types of fans a) Centrifugal fan b) Axial fans C) Propeller fans * it used in air conditioning “AHU,FCU” teal putty - Forward - Backward - Radial : not used in air conditioning, But it used in compressor * it used in ventilation * it used in small Application such as kitchen cemtt ap| - not over loaded teal pu - normal + tuber dan se Gud ye et -vane: gay gical ease HN olyell gis Ss 1 = Fie, Ti —Aniat Flow Fox Ponromseance, Fie. 10 = Vasaceiat. Fatt se Taduates - aur Dasreen Diter Casstenes Vaneau Fas + Dees Danes ng Dinter Goan cries 01112001658 , 01222284244, 01090047420, 01129269686 Page 9SHVAC Course prepared by \ Enghosam eldin samir | * comparison between Forward & Backward Centrifugal fan a) Backward b) Forward -high CFM - Low CFM - Low speed - high speed - Low noise - high noise - Low Friction | - high Friction -Maintenance | -Life Time t - No transient zone -Cost f - Not over loaded |-cem tHe + 5 Maintenance b = Life Time + - transient zone - Cost 1 - over loaded -crm} Het a GEe- pisi00%659, 01222284244, 01090047420, 01129269686 Page 96HVAC Course prepared by \ Enghosam eldin samir 10-2 Fans in HVAC system oe ake 4d fan J) oll Gysial - indoor fan ceasds Saal 5 deb - double fan: out door cencis! citlle ye She Glan! - a) Fan section b) in line fan c) roof top fan * itis HVAC equipment Giaasfand Se-| cle tax Fan ce alle - 2 ool eu - Thal Gata pind gleerclila clan ingle fan: Lal gikA5 el gal Gand sally Alesis lat) US * 10-3 Roof coordination: chu! le Hi uie YI asl a) Relation between fresh air fans & Exhaust air fans: ae use Leealssl exhaust Is fresh ofan dS o) dts Gi - ae oS shaall glitle G7 aulgall Jari y gle! a ciouull clad fresh JI GS; Legis oaal y 185 Page 97HVAC Course prepared by \ Eng.hosam eldin sa b) Back pressure lS sald Lpalal Bile J Anil aay 5 el sell oo fi aillll ey = Lad sheila fl 04 2D aay ke alll AS 6 sy of AY 1D Satead ($$ canal Alla (35 Sal Gud fresh QEC : 01111001659 , 01222284244, 01090047420, 01129269686 Page 98HVAC Course prepared by \ Eng-hosam eldin samir SS 10-4 Fan construction: aor Ducted inlet Conditions. 7 | ‘Non-dueted inlet Conditions POOR pan ISSSIeEEE QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 99HVAC Course prepared by \ Eng.hosam eldin samir qe 10-5 Fan Specification: 4s) 1- Flow rate: (CFM ventilation) 2- Head : static pressure Total Length dx Js! 385% pumped) SI) sed cad =F * Total Length * 1.1 tals 1 Duct sizer 3 Ge 71111001659 , 01222284244, 01090047420, 01129269686 Page 100HVAC Course prepared by \ Eng hosam eldin samir 11- Ventilation + ;<3) Steps of design: 1- Calculate required ventilation CFM 2- System of ventilation 1- ventilation CFM: Volume of space +n CFM = BD Where: CFM ——. exhaust or fresh , Cubic feet per minute N ——-» number of air change per hour 43 ualé Al Gui US N=dAclall gael sell RSC yo ase GI le praraill diy dale oseliS, - Axial fant pasinis ** "pS ada ad) tts CFM a QEC- 02111001659 , 01222284244, 01090047420, 01129269686 Page 101HVAC Course prepared by \ Enghosam eldin samir Air Change Rates Air chanoe rate per hour can be expressed ACR=60xFM/V (1) Were: ACR = alr change rate per hour (CFM = air flow through the room (Gutic Feet per Minute) V.=-volume ofthe room (Cubic Feat) Focexamole: Room= 10x10 x8 = 800 cubic feet ‘Supply Grile = 10x 8.x 6 wth 6 inch flex duct attached delivering 80 cfm @ 0.tin. static pressure ACR = 60x 80/800 ACR = 4800 CFH (Cubic Feat per Hour) /800 ACA = 60 Conclusion: The complete volume of ar fiting this room is completely changed 6 times in one hour when the veniilation equipment is dfivering its air fo the room fer that length of time. Homever, to be also considered is that the comfort system delivering the air does not always run for the whole hour siaight. ‘Soto factor in the change rate, one must consider the demand for ventilation raquiramants based on bulding construction, heat load requirements, and buildings emronmental characterisics. Such as shade, direction of exposure, glass, radiant, convection, and conduction heat loads. The mare efficient the building construction, the iower the demand to heat or cool, thus reducing the air changes per hour unless the blower is set fo run al the time in the “on” position as is normal in commercial satiings. The fables on te allowing pages show common Ait Change Rates for bubdngs / rooms QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 102HVAC Course prepared by \ Eng.hosam eldin samir Building / Room ‘i Change Bulking / Room At Change -AGR- -ACR- (ne) (ho ‘All spaces in general mind ‘Court Houses 4-10 ‘tie spaces for cooling 12-15 Dental Centers 8-12 ‘Auditoriums 8-18 ‘Department Stores 6-10 Bakeries 2 Dining Halls 12-15 ‘Banks 4:40 Dining rooms (restaurants) a2 Barber Shops 6-10 Dress Shops 6.10 Bas 20-30 ‘Drug Shops 6-10 Beauty Shops 6-10 Engine rooms 4-6 ‘Boiler rooms 18-20 Factory buitings, ordinary 2-4 Bowling Aloys 10-15 Factory buildings. fumes and 10-15 moisture Catotorias 42-18 4510 Churches 8-15 18-20 ‘Club rooms 2 20-30 Chibhouses 20-90 20-90 ‘Cocktail Lounges: 4-65 ‘Computer Rooms 15-20 Homes, night cooting 10-18 Laundries 10-15 ‘Jewelry shops 6-10 Libraries, public 4 Kitchens 18-60 ‘QEC : 01111001659 , 01222284244, 01050047420, 01129269686 Page 103HVAC Course prepared by \ Enghosam eldin samir oe ‘Lonch Rooms 12-45 Restaurants 8-12 Luncheonettes 12-45 Reta 6-10 ‘Nighiciubs 20-30 ‘Schiool Classrooms 4-12 Malls 6-10 ‘Shoe Shops 6-10 Medical Centers: 8-12 ‘Shopping Centers 6-10 Medical Clnios 8-12 Shops, machine 5 ‘Nedical Offices 8-12 ‘Shops, paint 15-20 Mills, paper 15-20 ‘Shops, woodworking 5 _ Mls, textile general 4 ‘Substation, elec 5-10 Nils, texte dye houses 18-20 ‘Supermarkets 4-10 Municipal Butiaings 4-10 Town Halls 4-10 Museums 12-15 Tavems 20-30 Offices, public 3 ‘Theaters 8-15 Offices, private 4 Turbine rooms, electic 5-10 Police Stations 4-10 ‘Warehouses 2 Post Offices 4-10 ‘Waiting rooms, public 4 Prego Mantatng Pi : QEC: 01111001659 , 01222284244, 01090047420, 01129269686 Page 104HVAC Course prepared by \ Eng. hosam eldin samir 2- System of ventilation 2-1 Free Ventilation (Fresh air) Exhaust fan: Cost J | aye Fresh 94 os& Fresh air Io) Gas -1 GALE gate SD Lg LN llc ye dela ye A he daluall US (ole Fresh A a2) 5 glans -2 2-2 Exhaust Fan, Fresh Fan: Ww Solar, Transmission, Internal, Ventilation eid gyed Gus pods (261) Aale Page 105HVAC Course prepared by \ Eng.hosam eldin samir 2-3 Exhaust Fe 1+ Fresh air A/C Unit: eS ye as oh pcs ata — | Solar, Transmission, Internal ae eet eae 1200 + 1800 sill aie de pull 6) (ua stdin (Duct Sizer) +) slosusDuct Design - 4a jb ity QEC: 01111001659, 01222284244, 01090047420, 01129269686 Page 106HVAC Course prepared by \ Enghosam eldin samir eee E.G Qualify for Engineering Contracting QEC in collaboration with Ain Shams university 50% masa Kalbe quiiga dels mai doghs gil https://www.facebook.com/pages/QEC/625648684247100?fref=nf ~ atlell 435 aienty cg i asad $4 ells oly Lal age gly Calla lanl! 1a en of pala Gf yall C2 pale il Sal Glee Us JA: git le J Gye Hee Y/ ie Y ake aie ahi Glu) ab Hy" Mal sou Page 107