INTERACTIVE SCHEMATIC

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 RENR8755
November 2003

232B, 242B, 252B and 262B

Skid Steer Loaders
Hydraulic System
232B: 242B: 252B: 262B:
SCH1-UP BXM1-UP SCP1-UP PDT1-UP

© 2003 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2

Part Machine Schematic

Description
Number Location Location
Accumulator 149-0686 32 D-6
Cooler As - Radiator 232 142-8861
Cooler As - Radiator 242 228-2723 4 C-6
Cooler As - Radiator 252/262 221-9126
Coupling - Female 193-8335 13 F-6
Coupling - Male 193-8334 14 F-6
Cylinder Gp - Hydraulic Coupler 192-2640 24 E-9
Cylinder Gp - Lift Lt. Hand 232/242 230-3703
18 F-7
Cylinder Gp - Lift Lt. Hand 252/262 230-3705
Cylinder Gp - Lift Rt. Hand 232/242 230-3703
17 F-7
Cylinder Gp - Lift Rt. Hand 252/262 230-3705
Cylinder Gp - Tilt Lt.. Hand 232/242 230-3684
16 F-7
Cylinder Gp - Tilt Lt.. Hand 252/262 230-3687
Cylinder Gp - Tilt Rt. Hand 232/242 230-3694
15 F-7
Cylinder Gp - Tilt Rt. Hand 252/262 230-3697
Filter Gp - Oil 223-9974 6 C-8
Manifold As - Drain Manifold 218-5560 7 C-8
Motor Gp - A/C Compressor 218-6840 26 C-7
Motor Gp - Fan 232 216-6179
Motor Gp - Fan 242 230-3727
5 C-7
Motor Gp - Fan 252 225-9260
Motor Gp - Fan 262 216-6193

Motor Gp - (Single Speed) 232/242 220-8152 B-10 , B-12

Motor Gp - (Single Speed) 252/262 220-8162 8 B-10 , B-12
Motor Gp - (Two Speed) 252/262 220-8172 E-3 , E-4

Pump GP - (Single Speed) 232/242 228-9216 A-9

Pump GP - (Single Speed) 252/262 191-9617 2 A-9
Pump GP - (Two Speed) 252/262 191-9700 D-1
COMPONENT LOCATION
Page 2 of 2

Part Machine Schematic

Description
Number Location Location
Pump GP - Imp & Charge 232/242 236-5106
1 A-8 , D-1
Pump GP - Imp & Charge 252/262 177-3397
Screen 195-6768 23 E-6
Solenoid - Control Valve (12) 185-4254 31 E-6
Switch As - Back Up Alarm 192-0836 21 D-13
Tank GP - Hydraulic 204-1491 3 B-7
Valve - Check 123-4750 22 B-11 , D-4
Valve Gp - Ball 191-9783 19 E-9
Valve Gp - Control 232 216-6168
Valve Gp - Control 242 191-9686 12 E-8
Valve Gp - Control 252/262 216-6170

Valve Gp - Float Detent Magnet 228-9228

Handle As - A1 & A2 218-6118
Handle As - A1 & A2 223-3725 11 F-12
Handle As - A1 & A2 Proportional 215-8307
Pin - Spring - Slott 117-8683

Valve Gp - Hydraulic Coupler 209-0640 25 D-9

Valve Gp - Dual Self Level R/L 232/242 228-9218
20 F-10
Valve Gp - Dual Self Level R/L 252/262 220-8125

Valve Gp - S-Turn Resolver Block 218-6119

Handle As - Control Flow 218-6117
Handle As - Horn & Control Flow 218-6118 10 F-13
Handle As - Horn & Control Flow 223-3725
Pin - Spring - Slott 117-8683

Valve Gp - Brake (Single Speed) 208-5681 B-11

9
Valve Gp - Brake (Two Speed) 222-3692 F-4
TAP LOCATION

Tap Schematic
Description
Number Location
AA Main Worktool System Pressure D-8
BB SOS C-7
CC Signal Pressure C-11
DD Main System Pressure (Pump 1 Forward) B-11, D-4
EE Charge Pressure B-11, D-3
FF Main System Pressure (Pump 2 Forward) B-10, D-3
GG Main System Pressure (Pump 2 Reverse) A-10, C-3
HH Main System Pressure (Pump 1 Reverse) A-11, C-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
SPECIFICATIONS AND RELATED MANUALS

Description Media Number

Parts Manual
Skid Steer Loaders 232B & 242B SEBP3770
Skid Steer Loaders 252B & 262B SEBP3769
Machine System
Specifications 232B & 242B RENR4895
Testing and Adjusting 232B & 242B RENR4897
Specifications 252B & 262B RENR4865
Testing and Adjusting 252B & 262B RENR4867
Electrical System
Schematic: (Electrical System) RENR6419
 13 12 11 10 9 8 7 6 5 4 3 2 1
(10) VALVE GP (S-TURN RESOLVER (11) VALVE GP BASIC -B (FLOAT DETENT MAGNET) (17) CYLINDER GP (16) CYLINDER GP
BLOCK CONFIG WITHOUT SWITCHES) 228-9228 LIFT RIGHT HAND TILT LEFT HAND
218-6119 HANDLE AS (A1 & A2 BUTTON) 230-3703 (232/242) 230-3684 (232/242)
D
HANDLE AS (HORN & NO C1 & C2) 218-6118 230-3705 (252/262) 230-3687 (252/262)
218-6117 HANDLE AS (A1 & A2 BUTTON) C

HANDLE AS (HORN & CONTINUOUS FLOW) 223-3725 (18) CYLINDER GP LIFT CYLINDERS (15) CYLINDER GP (9) VALVE GP
218-6118 HANDLE AS (ROLLER / A1 & A2 LIFT LEFT HAND TILT CYLINDERS TILT RIGHT HAND TWO SPEED
F HANDLE AS (HORN & CONTINUOUS FLOW) PROPORTIONAL BUTTON) 230-3703 (232/242) 230-3694 (232/242) 222-3692 F
223-3725 E 230-3705 (252/262) 230-3697 (252/262)
215-8307 (236/246/252/262)
PIN - SPRING - SLOTT PIN - SPRING - SLOTT
117-8683 DRIVE PILOT VALVE IMPLEMENT PILOT VALVE 117-8683
(19) VALVE GP - BALL
191-9783
F AUXILIARY TOOLS

TO DRAIN MANIFOLD
NEUTRAL NEUTRAL NEUTRAL NEUTRAL

TO DRAIN MANIFOLD
(14) COUPLING
REVERSE FORWARD LEFT RIGHT DUMP RACK LOWER RAISE
MALE
(13) COUPLING
B
193-8334
FEMALE
193-8335 (8) MOTOR GP
TO DRAIN MANIFOLD
TWO SPEED
A (23) SCREEN 220-8172
195-6768 (236/246/252/262)

1A 1B 3B
2A 2B 3A
COUPLER (12) VALVE GP
E
C IMPLEMENT E
1 3 2 4 T P
(20) VALVE GP - DVTR - C 216-6168
RIGHT
DUAL RAISE / LOWER SELF LEVEL VALVE (232) LEFT
MOTOR
T P MOTOR
191-9686 A2 C

TO CHARGE FILTER
C 220-8125 (252/262)
4 P T 2 3 228-9218 (232/242) (242) AUX RELIEF
(24) CYLINDERGP

TO DRIVE PILOT
1
T P 216-6170
HYDRAULIC
(252/262)
COUPLER
TO DRAIN MANIFOLD
192-2640 FF
TO IMPLEMENT VALVE DD

TO IMPLEMENT VALVE
AA EE

TO FAN MOTOR
S1 S2 G B MB R
R T1 MG A MB B Y G1 A
F E
C D A1 C SPEED
(25) VALVE GP SENSING
HYDRAULIC T P FWD FWD
COUPLER PF PF
209-0640
D G P T D
F C D E

(31) SOLENOID
(32) ACCUMULATOR
149-0686 M
(A1 & A2)
185-4254
ML MR CI T
(7) DRAIN MANIFOLD (6) FILTER GP (5) MOTOR GP -FAN
218-5560 OIL 216-6179 (232) RF RR TO HYDRAULIC TANK
(21) PRESSURE SWITCH HP 223-9974 230-3727 (242) LR LF
OPTIONAL BACK-UP 225-9260 (252)
ALARM 1.72 X3 X4 MA X3
(2) HYDROSTATIC PUMP
216-6193 (262) MA X4
192-0836
BAR 228-9216 (232/242)
HH GG 191-9617 (252/262)
D
R TO DRIVE JOYSTICK TO DRIVE JOYSTICK (1) HYDROSTATIC PUMP
A
RJ T CO 191-9700 (236/246/252/262)
I
N BB
SOS/
DIAGNOSTIC
FAN MOTOR
RELIEF
SSL 252B & 262B
C
PORT
TWO SPEED OPTION C

B A
(4) COOLER AS
RADIATOR
L 142-8861(232)
228-2723(242)
(8) MOTOR - SINGLE SPEED 221-9126
220-8152 (232/242) (252/262)
CC A B
220-8162 (252/262)
B A
(26) MOTOR GP
C (9) VALVE A/C COMPRESSOR
SINGLE 218-6840
Z SPEED Z A

LEFT T P PARKING BRAKE RIGHT

MOTOR 208-5681 MOTOR L
B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
FF Pump Output. (Left Hydrostatic)
B DD B
BAFFLE Pump Output. (Right Hydrostatic) LINE PATTERNS
(8) MOTOR-SINGLE SPEED EE (2) HYDROSTATIC PUMP Pump Output. (Implement Supply) Pressure Line
220-8152(232/242) (22) CHECK VALVE Pump Output. (Charge Supply)
R T1220-8162(252/262) 123-4750 MG A MB B Y G1 G B MB A R 228-9216 (232/242) Pilot / Load Sensing Pressure
Supply Line.
191-9617 (252/262) Drain / Return Lines
Drain / Return Line.
Drive Pilot Control Circuit. Component Group
(1) IMPLEMENT / CHARGE PUMP (3) TANK GP - HYDRAULIC Implement Pilot Control Circuit.
236-5106 (232/242) 204-1491 Attachment
Coupler Cylinder Control Cicuit.
177-3397 (252/262)
PF PF Lift Cylinder Control Circuit. Air Line
Tilt Cylinder Control Circuit.
Auxiliary Tool Control Circuit.
Parking Brake Control Circuit.

M Two Speed Control Circuit.

T
THIS SCHEMATIC IS FOR THE 232B, 242B, 252B & 262B
A
SKID STEER LOADERS (Dual Self Level - Raise & Lower) A

Part #: 218-6462-00
Components are shown installed on a fully operable machine with the key and engine
X3 X4 X4 X3 off and transmission shifter in neutral.
MA GG MA
HH

13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATION

VIEW ALL CALLOUTS

20 3 9 10 11 21 15 16

4
13
252/262
6
14
232/242

25
24
2
7 17 8 18 26 12 23 31 32
22 1

252/262

19 6 9 18 8 10 21 13 14 16

4 24

232/242
26
6

15

25

20 3 1 17 2 22 7 12 23 31 32 11
DUAL SELF LEVEL VALVE

DVTR - C
2x F905-YL
2x 200-BK

20
HYDRALIC FAN MOTOR AND SOS PART

VIEW ALL CALLOUTS

BB
HYDROSTATIC DRIVE PUMP COMPONENTS

Speed Sensing Speed Sensing VIEW ALL CALLOUTS

Forward Pilot Port Pressure Tap Valve Forward Pilot Port

CC

Neutral Adjustment Screw Neutral Adjustment Screw

Right Forward Crossover

Relief and Makeup Valve (MB2)

Left Forward Crossover Charge Pressure

Relief and Makeup Valve (MB1) Port (G1)

Charge Relief Left Reverse Crossover Right Reverse Crossover

Valve Relief and Makeup Valve (MA1) Relief and Makeup Valve (MA1)
EE
Forward Travel Drive
Loop Pressure Port (MB1)
Maximum Displacement Maximum Displacement
Stop DD Stop

Reverse Pilot Port Reverse Pilot Port

Forward Travel Drive Forward Travel Drive

Loop Pressure Port (MB2)
Loop Ports
FF Case Drain
Port

Reverse Travel Drive

Loop Port
Forward Travel Drive
Loop Port

Reverse Travel Drive Reverse Travel Drive Reverse Travel Drive

Loop Port Loop Pressure Port (MA2) Loop Pressure Port (MA1)

GG HH
LOCATION FOR 232B AND 242B

VIEW ALL CALLOUTS

COUPLER SOL
779-WH
2x K927-BU
780-PU

19

25
MACHINE LOCATION FOR 252B AND 262B

VIEW ALL CALLOUTS

COUPLER SOL
779-WH
2x K927-BU
780-PU

19
25
IMPLEMENT PILOT VALVE

IMP PILOT SOL

P988-OR
975-WH

DETENT COIL
P988-OR
975-WH

11
MAIN WORK TOOL

VIEW ALL CALLOUTS

A2 SOLENOID
P979-YL
L998-OR

31

AA

A1 SOLENOID
P978-GN
L998-OR

12
MOTOR GP A/C

A/C SOLENOID
513-OR
200-BK

26
SINGLE SPEED VALVE

SPEED SOL
P981-PU
L999-GN

9
TRAVEL PILOT VALVE

TRAVEL SOL
H416-GN
975-WH

10

BACKUP PRESS SW
120-YL
321-BR