Documentos de Académico
Documentos de Profesional
Documentos de Cultura
October 2007
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AU TO M OT I V E I N D U S T RY
October 2007
Contents
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PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
2005 8.53
• Indian auto industry sales grew to 11.12 billion 2006
units in 2006-07, exhibiting an impressive CAGR
2007 11.12
of 15.5% during the past 5 years
million units
• T
wo wheelers have the maximum share in the Source: SIAM, IMaCS analysis
• M
aximum growth has been witnessed in the Two wheelers 76.2% 14.5%
commercial vehicles segment, followed by Passenger vehicles 14.2% 16.7%
three-wheelers Three wheelers 4.9% 20.5%
Commercial vehicles 4.7% 26.7%
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• M
G • Tata Motors
• Toyota • Mahindra & Mahindra
• Ford • Bajaj Auto
Global OEM Indian OEM
• Hyundai • TVS Motors
• Maruti Suzuki • Hero Honda
• Honda • Bajaj Tempo
• Skoda • Ashok Leyland
• Volvo
• Mercedes • Bharat Gorge
• Sundram Fasteners
• Delphi Global Indian • Rane Group
Suppliers Suppliers
• Visteon • Shriram Pistons
• Bosch • RICO Auto
• Denso • Sona Koyo Steering
• Valeo
• Thyssen Krupp
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• T
he Indian auto industry is highly competitive
with a number of global and Indian auto companies
present
• T
he supplier industry is equally competitive with
a mix of global and Indian players
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• D
omestic two wheeler industry has steadily
grown at a CAGR of 13% to reach 7.85 million
units in 2006-07
• M
otorcycle segment has attained highest growth
and dominates the market
• E ntry level bikes (engine power below 125 cc
and price US$ 850-1,100) account for around 80%
sales
• C
ost of ownership and economics of operation
are key purchase criteria
• P
remium bike segment (engine power above
125 cc and price US$ 1,200-2,000) growing
at a faster pace as compared to the entry level
vehicles, an indication of increasing affluence
of users
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• S cooter segment as a whole has been shrinking, Segment-wise analysis of two wheeler market
except for the A2 segment Segment Description Share in Share in CAGR
2001-02 2006-07
• B
ikes having engine capacity 75-125 cc corner
A1 Scooter with engine capacity less 5% 0% -33.9%
the major share of the two wheeler market than 75 cc
A2 Scooter with engine capacity 5% 10% 32.9%
• C
ost of ownership and economics of operation between 75-125 cc
are most important criteria determining purchase A3 Scooter with engine capacity 12% 1% -27.7%
between 125-250 cc
B2 Motorcycle with engine 62% 66% 14.9%
capacity between 75-125 cc
B3 Motorcycle with engine 5% 17% 44.8%
capacity between 125-250 cc
B4 Motorcycle with engine capacity 1% 1% 5.7%
above 250 cc
C1 Mopeds 10% 5% -2.7%
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• H
ero Honda: Largest Two-wheeler manufacturer Market share of key players in 2006-07
in the world 3%
9%
• B
ajaj Auto: Second largest Two-wheeler
manufacturer in India and the largest 3 wheeler
42%
manufacturer 19%
• T
VS Motor Co: Third largest Two-wheeler
manufacturer in India. Established a manufacturing
facility in Indonesia 27%
• H
onda Motors: Has recently entered the Indian
n Hero Honda Motors n Bajaj Auto Ltd
market through its direct subsidiary (in addition n TVS Motor Co, n HMSIL
to its joint venture Hero Honda) n Others
CAGR
2004 265.1
42.8% 46%
2005 366.4 16%
2006 513.2
2002 675.1
22%
2003 707.2
2006 1143.1
2007 1379.7
• T
he domestic Indian passenger vehicles market
has grown at a CAGR of 15.4% over the last
5 years to reach 1.38 million units in 2006-07
• P
assenger cars, contributing to 78% of volumes, grew
at a CAGR of 16%
• T
he remaining share is with utility vehicles and
sports vehicles
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• M
aruti Udyog: Largest passenger car manufacturer Market shares of key players in 2006-07
in the country, India considered as strategic market
by Suzuki 13%
4%
• T
ata Motors: Largest automotive player in the
Indian industry; launching the Rs. 1 lakh (US$ 2,500) car 7%
46%
• H
yundai Motors: Third largest passenger car 14%
manufacturer in India, has established India as one
of its manufacturing bases in the world 16%
n Maruti Udyog Ltd. n Tata Motors Ltd . n Hyundai Motor India Ltd.
n Mahindra & Mahindra n Toyota n Others
• M
ahindra & Mahindra: Amongst the largest players
in the multi utility vehicles segment, has tied up
with Renault for manufacturing and marketing of
Logan brand of cars in India
• T
oyota: Has vision of capturing 10% share of the
Indian passenger car market by 2010
• H
onda Motors: One of the leading players in the
Indian premium cars segment
• Ford: Leading player in the premium cars segment
• G
eneral Motors: Leading player in the premium
segment; entered the compact car segment recently
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• T
here are more than a dozen manufacturers
in the industry
• M
ost of the leading global players have a presence in
India in the form of joint ventures or subsidiaries
• T
he industry leader is Maruti Udyog with
46% market share, closely followed by Tata Motors
and Hyundai Motors at 16% and 14% respectively
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
2002 9%
53.17
2007 198.48
2002 146.67
5%
2003 190.68 6%
CAGR
2004 260.11
26%
2005 318.43
2007 467.88
• D
omestic CV industry sales reached 467.88 thousand
vehicles in 2006-07, registering a CAGR of
26% over last 5 yrs
• S hare of LCVs is gradually increasing, indicating the
emergence of hub and spoke model of transportation
• W
hile the passenger bus industry has seen only a
moderate growth, goods industry grew 37% in
FY 2006-07
• G
oods industry is dominated by multi axle vehicles,
which account for nearly 50% of the market
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• T
ata Motors Ltd: Largest commercial vehicle Market Shares of Key Players in 2006-07
manufacturer in the country, has acquired the Korean
4%
manufacturer Daewoo Gap Motors 6%
• A
shok Leyland Ltd: Second largest player with 10%
• M
ahindra & Mahindra Ltd: Relatively new player in the
segment; has formed JV with International Trucks to
manufacture M&HCV trucks in India
n Tata Motors Ltd n Ashok Leyland Ltd
• E icher Motors Ltd: Leading player in the LCV trucks n M&M Ltd n Eicher Motors Ltd
segment; has entered the M&HCV trucks segment n Others
• T
ata Motors is the market leader in both goods and
passenger segments, closely followed by Ashok Leyland
• L CV market is dominated by Tata Motors, followed
by Mahindra & Mahindra
• Introduction of Tata Ace has contributed significant
growth in the sub 1 tonne segment
• A
ll the players in the segment are in the process of
enhancing the capacities and launching new products
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
2004 CAGR
17.43
33.2%
12%
2005 29.94 71%
2006 40.60
2007 49.77
0 10 20 30 40 50
Source: SIAM, IMaCS Analysis
n Tata Motors n Ashok Leyland
n M&M Ltd n Others
2002 200.28
2003 231.53
2004 CAGR
284.08
15%
2005 307.86 41% 59%
2006 359.92
2007 403.91
n Passenger n Goods
• T
hree Wheeler sales in India touched a new record
of 0.4 Million registering a growth of 15% CAGR over
the last 5 years
• T
he proportion of Goods carriers in the
proportion of overall sales has doubled
indicating towards the increased need for
low cost last mile transportation systems
• S ub 1 tonne segment in Goods accounted
for 73% of the sales and Sub Four seater segment
in passenger versions accounted for 97%
of the sales
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• BajajAuto Ltd. : Market leader in the Market Share of Key players 2006-07
Three wheeler segment, in the process of revamping
its product portfolio 11%
8%
• PiaggioVehicles : The Italian manufacturer is one
of the leading players with fast growing market 45%
share, in the process of making India as their
global hub
36%
• B
ajaj Auto emerged the leader in Three Wheeler
industry with 45% share, closely followed
by Piaggio with 36% share
• B
ajaj Auto lead the passenger carrier segment
with 58% share, while Piaggio lead the goods
segment with 40% market share
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• E xports of three wheelers touched a new high Three wheeler exports and growth
Thousand Units
of 143.9 thousand units, registering a robust
growth of 56% CAGR over the last 5 years 2001-02 15.46
• T
his has been contributed almost entirely 2002-03 43.37
CAGR
by Bajaj Auto, which accounted for around 2003-04 68.14
56.2%
2005-06 76.88
• B
ajaj Auto exports to Sri Lanka, Egypt, Nepal,
2006-07 143.90
Bangladesh among other countries
0 25 50 75 100 125 150 175
Source: SIAM, IMaCS Analysis
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• M
ajor automotive clusters - Mumbai-Pune-Nasik-
Aurangabad (West), Chennai-Bangalore-Hosur
(South) and Delhi-Gurgaon-Faridabad (North)
• E xport oriented companies have formed base
in the West/South regions, due to proximity
to ports
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
North / Central
• Ashok Leyland • Eicher Delhi-Gurgaon-Noida-
Ghaziabad
• Force Motors • Hero Honda Ludhian Haridwar
a
• Hindustan Motors • Honda
• Honda SIEL • ICML
Jamshedpur
• Kinetic • LML Pitampur Kolkata
• Majestic • Maruti Suzuki
• Piaggio • Yamaha
• Swaraj Mazda • Tata Motors
East
• Hindustan Motors
• Tata Motors Chennai Bangalore Hosur
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
West
• Ashok Leyland • Atul Auto Delhi-Gurgaon-Noida-
Ghaziabad
• Bajaj Auto • Daimler Chrysler Ludhian Haridwar
a
• FIAT • Force Motors
• GM • Greaves
Jamshedpur
• Kinetic • M&M Pitampur Kolkata
• Piaggio • Premier
• Skoda • Tata Motors
South
• Ashok Leyland • Enfield Delhi-Gurgaon-Noida-
Ghaziabad
• Ford • Greaves Ludhian Haridwar
a
• Hindustan Motors • Hyundai
• Mahindra & Mahindra
Jamshedpur
• Tatra • Volvo Pitampur Kolkata
• Toyota Kirloskar • TVS Motors
Indian Auto Policy is designed for supporting the growth of the industry
EMPHASIS
ON R&D
• T
he key regulations that are likely to impact the n Fully/ Partially Allign n In Process of Being Aligned
n Items/ Regulations to be covered
auto industry and create the need for world class
products in the future are crash related regulations Source: ARAI, IMaCS Analysis
and introduction of Bharat Stage IV norms
PRO F I L E OF I N D I A N AU TO MOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
NCR and 10
EURO - IV Major Cities
NCR and 10 Entire Country
EURO - III Major Cities
NCR and 3 NCR and 10 Entire Country Emission Regulations
EURO - II Major Metros Major Cities
Entire Country
EURO - I
Ahmednagar-VRDE Up-Gradation
Research, Design, Development and Testing of Vehicles
Centre of Excellence For Photometry, EMC, EMI,Test Tracks
Manesar- iCAT
Complete homologation services to all vehicle categories as
per Indian or Global Standards
Center of Excellence For Component Development, NVH
Silchar Centre
Hill area Driver Training Centre and Inspection &
Maintainence Facilities
Centre of Excellence For Driver Training
Commissioning Schedule Phase-I : 2008; Phase-II : 2010
Chennai Centre
Complete homologation services to all vehicle categories as
per Indian or Global Standards
Center of Excellence For Infotronics,EMC,Passive Safety
Commissioning Schedule Phase-I : 2008; Phase-II : 2011
GROWTH POTENTIAL OF INDIAN
AUTOMOTIVE INDUSTRY
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GROW T H P OT E N T I A L O F I NDIAN AUTOMOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
Cost
Competiveness
- E xport competitiveness
- Reduced cost to consumer
- India emerging as a manufacturing hub
GROW T H P OT E N T I A L O F I NDIAN AUTOMOTIVE INDUSTRY
AUTOMOTIVE INDUSTRY • October 2007
• T
he size of the Indian automotive industry Potential vehicle sales in India (2015-16)
million units
is expected to grow at 13% p.a over the next
decade to reach around US$ 120-159 billion Cars
by 2016
• T
he total investments required to support the
0.64
CVs
• T
otal export in the automotive sector would Total
be around US$ 30-5 billion, of which component
exports would account for US$ 20-25 billion Source: SIAM, ACMA, AMP Vision & IMaCS Analysis
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IN D I A A S A M A N U FAC T U R I NG HUB
AUTOMOTIVE INDUSTRY • October 2007
2007 1011.28
• H
yundai Motors - 36% of its production
is exported to 67 countries. Hyundai has
shifted its entire production of the Atos Prime,
its compact model, to its Chennai Plant. Similar
plan is on the cards for Getz. Hyundai is planning
to double the production capacity to 0.6 million
cars, primarily to meet export demand
• S uzuki Motor Corp: It is investing US$ 2 billion
in India, and plans to export 200,000 cars from
India by 2010
• F ord Motor Co: It exports 58% of the total
production from India
IN D I A A S A M A N U FAC T U R I NG HUB
AUTOMOTIVE INDUSTRY • October 2007
• T
ata Motors: The company plans to make its
US$ 2,500 car available in other markets.
It is setting up showrooms across Africa and
has tied up with Italy’s Fiat to use its
South American sales network
• N
issan Motor: Has recently announced plans
to make cars in India and export them
to Europe
• H
onda Motor: Has begun building a new
plant for premium hatchbacks in western India
• T
oyota: Has set us a transmission plant
in India to meet its regional demand
• India compares favourably with other low cost India Brazil China Thailand
countries in productivity adjusted labour cost Labour cost (US$/hour) 0.7 4.1 0.7 0.72
• Indian labour productivity in the manufacturing Labour cost (US$/day)* 5.6 32.8 5.6 5.76
sector is on an increase with the application of Productivity index** 1.0 2.0 1.0 1.2
production management techniques and many Productivity adjusted 5.6 16.4 5.6 4.8
companies have doubled their productivity labour cost (US$/day)
• P
ower cost in India is the highest amongst the Power costs
competing countries Country Cost per kwh (US$)
India 0.14
• H
owever, power cost accounts for around
Brazil 0.05
3% of the overall cost structure, hence not a
China 0.03
significant disadvantage Thailand 0.11
• P
ower costs in India varies by state and
is as low as US$ 0.1 in states like Maharashtra
• W
ith privatisation and competition in the Interest costs
emerging Indian power sector, cost of power Country Annual lending interest rate
is expected to come under control India 10-11%
Brazil 14-16%
• Interest rates in India are high as compared China 5-6%
to competing countries, but expected to soften Thailand 7-8%
in the future
IN D I A A S A M A N U FAC T U R I NG HUB
AUTOMOTIVE INDUSTRY • October 2007
Source: Government websites, discussions with leading automotive players, IMaCS analysis
IN D I A A S A M A N U FAC T U R I NG HUB
AUTOMOTIVE INDUSTRY • October 2007
disadvantage vis-à-vis Thai vehicle manufacturers, Cost of vehicle of an Indian 100 100
primarily due to higher level of taxes in India Company
Less
• H
owever, the large market potential of the Taxes and Duties Net state level -5.61% -5.86%
levies and cascading
Indian market more than makes up for this impact of taxes
disadvantage Import duty on raw -0.60% -0.20%
materials
Corporate taxes -0.20% -0.20%
Total -6.41% -6.26%
Industry costs Power & fuel -1.03% -1.11%
Labour cost -1.28% -1.56%
Cost of funds -0.36% -0.36%
Total -2.67% -3.03%
Cost disadvantage -9.08% -9.29%
for India
Economies of scale no diff no diff
Total cost -9.08% -9.29%
disadvantage for
India
Source: Government websites, discussions with leading automotive players, IMaCS Analysis
IN D I A A S A M A N U FAC T U R I NG HUB
AUTOMOTIVE INDUSTRY • October 2007
Source: Government websites, discussions with leading automotive players, IMaCS Analysis
IN D I A A S A M A N U FAC T U R I NG HUB
AUTOMOTIVE INDUSTRY • October 2007
Conclusions
Conclusions
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