Duyen Hai

2 x 660 MW
Spiral Wall Supercritical
16-Dec-09
 Site Location
LOCATION

Mu U Hamlet, Dan Thanh Commune,

Duyen Hai District, Tra Vinh Province
To
TP
.H
C
M

200 km

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Scope of Work

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 Laydown
10 - 12 hectares laydown 100 ton crawler crane
1.5 hectares assembly Fork trucks
1,400 m2 indoor storage Flat bed trucks
200 m2 climate controlled Warehouse Shelving

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Major Cranes & Hoists

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Pulverizer Erection

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Pulverizer Erection

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Pulverizer Erection

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Structural Steel

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Structural Steel

Steel Color Code

Tier or Area
Number: Color:
1 Yellow
2 Orange
3 Green
4 Blue
5 Black
6 White

1BA 1BD 1BG 1BJ

1B2

3
green

1B4

1 4 5
black
yellow blue

1B10

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2
orange

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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Steel Erection

Crane Access

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Steel Erection

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Steel Erection

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Coal Silo Erection

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Coal Silo Erection with Structural Steel

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Main Girders

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Steel Erection

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Steel Erection

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Ducts

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Ducts

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Integrated Component Erection

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Coal Piping

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Pressure Part Hangers

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Buckstay Layout & Erection

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Buckstay Details

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Typical Startup System

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Pressure Part Panel Erection

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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Site Pre-Assembly

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Site Pre-Assembly

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Pressure Part Pre-Assembly & Lifting

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Spiral Wall

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Spiral Wall Scaffolding

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Corner Tube Fit-up & Welding

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Pressure Part Pre-Assembly & Lifting

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Furnace Spiral Coutant Bottom Erection

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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Element Support System

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Ljungstrom Air Heater

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Ljungstrom Air Heater

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Fans

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Coal Feeders

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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Siding & Roof

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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Insulation & Lagging

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Insulation & Lagging

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Turnover to Commissioning

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Schedule

31-Aug-11 29-Feb-12 31-Dec-12 30-Jun-13 30-Sep-13 31-Mar-14

Unit 1 Unit 1 Unit 1 Unit 1 Unit 1 Unit 1
Start Steel Start Pressure Hydro First Fire First Coal Commercial
Erection Parts Erection Complete Oil Fire Operation

Oct-11 Jan-12 Apr-12 Jul-12 Oct-12 Jan-13 Apr-13 Jul-13 Oct-13 Jan-14 Apr-14 Jul-14

31-Dec-11 30-Jun-12 30-Apr-13 31-Oct-13 31-Jan-14 31-Jul-14

Unit 2 Unit 2 Unit 2 Unit 2 Unit 2 Unit 2
Start Steel Start Pressure Hydro Complete First Fire First Coal Commercial
Erection Parts Erection Oil Fire Operation

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 Equipment Summary Sheets

Circ uit To tal We ig ht

Numbe r De s c riptio n Mate rial Quantity (lbs ) We lds OD MW
Ec o no mize r
E-01 Economize r Che ck Va lve S A-216 1 2
E-02 Economize r S top Va lve S A-216 1 1
E-03 Economize r Inle t Link S A-106C P 1 5
E-04 Inle t He a de r S A-106C P 1 81,200 0 26.000 5.125
E-05 Loos e Tube s : Inle t Te rm S A-210 C 368 12,300 736 2.000 0.270
E-06 Horiz Lowe r: P la in Tube S A-210 C 184 796,500 368 2.000 0.270
E-06 Ha nge r tube s S A-210 C 220 47,400 220 2.500 0.400
E-07 Horiz Uppe r:P la in Tube S A-210 C 184 932,100 368 2.000 0.270
E-07 Ha nge r tube s S A-210 C 220 8,700 220 2.500 0.400
E-08 He a de r: J unction S A-106C P 2 48,200 0 12.750 2.500
E-09 Econ Ha nge r Tube s - w/ LTRH e le me nts S A-210 C 112 40,800 560 2.500 0.400
E-10 Econ Ha nge r Tube s S A-210 C 112 16,200 224 2.500 0.400
E-11 Econ Outle t He a de r S A-106C P 1 25,100 0 16.000 2.690
E-12 Outle t Links S A-106C P 2 60,400 7 14.000 2.000
E-13 Mixing Line S A-106C P 1 79,700 3 20.000 2.812
E-14 Wa te rwa ll Inle t Line S A-106C P 2 36,200 3 14.000 2.000
EB-3 Econ Bypa s s Link S A-106C P 1 5,900 2 10.750 0.500
EB-4 Econ Bypa s s Link S A-106C P 2 4,700 4 8.625 0.500
EB-4A Econ Bypa s s Link S A-106C P 4 2,500 8 8.625 0.500

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 Equipment Summary Sheets
Structural Steel Weight
Roof Framing 566,000 Q235
Girt Framing 428,000 Q235
Pressure Part Support Level Double Channel Assemblies 270,000 Q235, Q345
Main Girders 1,864,000 Q345
Boiler Misc Support Girders
Verticle Bracing 1,700,000 Q235, Q345
Horizontal Bracing And Framing
Platform Grating Support 8,010,000 Q235, Q345
Columns 6,350,000 Q345
Field Bolts 102,000 A325
Monorails 286,000 Q235
Elevator Framing
Elevator
Anchor Bolts 18,000 Q235
Platform/Railing/Toe Plates
Grating 110,000 sq ft
Checkered Plate 540 sq ft
Handrail Assembly Speedrail 33,000 lin ft
Toe Plate (kick plate) 33,000 lin ft
Stair Treads w/Bolts & Nosing 1,500 ea
Open & Caged Ladders 320 lin ft
Corrugated Metal Form Decking 14,000 sq ft

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 Equipment Summary Sheets
Ducts , Dampers & Expansion Joints Weight

Primary Air to Air Heater 77,000 PA Fan Outlet to AH Expansion Joint; 3/16" carbon steel plate
Secondary Air Fan Outlet to AH Expansion Joint; 3/16" carbon
Secondary Air to Air Heater 139,000 steel plate
Air to PA Fan 100,000 Inlet Duct to PA Fan; 3/16" carbon steel plate

Duct to Windbox Connecting Duct Sect 1 266,000 Airheater Outlet to Windbox; 3/16" carbon steel plate

SOFA Windbox 221,000 SOFA Windbox on Side of Furnace; 3/16" carbon steel plate
Duct to Windbox Connecting Duct Sect 2 217,000 AH Outlet to Windbox; 3/16" carbon steel plate
Crossover Duct Between Hot Secondary Air from Airheater to
Hot Secondary Air Crossover 6,000 Windbox; 3/16" carbon steel plate

Hot Air to Mills 168,000 From Airheater Outlet to Damper; 3/16" carbon steel plate
Mixed Air per Mill 640,000 Vertical Duct to Inlet to Mills; 3/16" carbon steel plate
From AH outlet to rear vertical air heater flange; 1/4" carbon
Air Heater Gas Outlet 268,000 steel plate
From Backpass bottom header to first expansion joint for Gas
Economizer Hopper 147,000 outlet; 1/4" carbon steel plate
Gas to Air Heater 179,000 1/4" carbon steel plate
Gas to Air Heater 220,000 1/4" carbon steel plate
From Expansion Joint Below AH to Precipitator Interface.; 1/4"
Gas to Precipitator 224,000 carbon steel plate
Expansion Joints-Air Large 21 23,500 1/4" c.s. . > 10'x10' 14' x 14' ave.
Expansion Joints-Air Small 33 13,200 1/4" c.s. . < 10'x10' 6' rnd ave
Expansion Joints-Gas Large 12 33,600 1/4" low alloy . > 10'x10' 16' x 40' ave
Expansion Joints-Gas Small 0 1/4" low alloy . < 10'x10'
Hot Air to Mills 226,384 3/16"tk c.s. 13'x9', 18500sq ft
Hot Air to Mills 47,646 3/16"tk c.s. 34'x20', 3600 sq ft
Hot Air to Mills 117,137 1/4"tk c.s. 7.0' dia., 9600sq ft
Mixed Air to Mills 64,331 3/8"tk c.s. 10'x3', 2300sq ft
Dampers - Hot Primary Air to Mills 6 ea 14,400 45" x 45" control dampers
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Division of Responsibilities (DOR)
Co ns truc tio n Ac tivity Arrang e d S upplie d Paid Fo r Pe rfo rme d
By By By By

Unloa ding of ma te ria l a t jobs ite S UB S UB S UB S UB

Tra ns porta tion / ha ndling of ma te ria l &
e quipme nt a t jobs ite S UB S UB S UB S UB
Ma te ria l la ydown a nd s tora ge a re a AP AP AP S UB
Ma te ria l la ydown a nd s tora ge a re a P re pa ra tion,
Ma inte na nce , Re s tora tion S UB S UB S UB S UB
Ma te ria l s tora ge buildings S UB S UB S UB S UB
P re pa ra tion for he a vy e quipme nt move me nt S UB S UB S UB S UB
Ma inte na nce of s tora ge a re a S UB S UB S UB S UB
Cribbing a nd dunna ge a s re quire d S UB S UB S UB S UB
Ins ide s tora ge S UB S UB S UB S UB
J obs ite office -fa cilitie s S UB S UB S UB S UB
Furniture , e quipme nt, AC for office S UB S UB S UB S UB
J obs ite tool room S UB S UB S UB S UB
J obs ite cha nge room S UB S UB S UB S UB
S a nita ry fa cilitie s S UB S UB S UB S UB
S a nita ry wa s te S UB S UB S UB S UB
Cons truction wa te r AP AP S UB S UB
Drinking wa te r AP AP S UB S UB
Dis tribution of wa te r S UB S UB S UB S UB
S e curity AP AP AP AP
Enclos ure s & Fe ncing AP AP AP AP
Wa te r Control /Ma inta ining Dra ina ge AP S UB S UB S UB
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Cost & Manhour Estimate
Work Area/Component Hours Value
Buckstays
Circulation Pump
Skin Casing
Outer Casing
Tilting Tangetial System
Ljungstrom Air Heater
Control System
Instrumentation
Monitor Roof & Misc Siding
Piping
Sootblower System
Miscellaneous Other Tanks
Element Supports & Seals
Access Doors & Observation Ports
Steam Coil Air Heater
Boiler Maintenance Equipment
Fans & Equipment
Ducts, Dampers & Expansion Joints
Furnace
Economizer
Reheat
Superheat
Piping
Structural Steel
Total
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End

Questions

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