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Indian Standard
NATURAL AND MAN-MADE FIBRE ROPE
SLINGS - RECOMMENDATIONS ON
SAFE WORKING LOADS
( First Revision )
0 BIS 1992
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by
the Cordage Sectional Committee had been approved by the Textile Division Council.
This Indian Standard which was published in the year 1981 has been taken up for revision.
Following are the major changes in the revised version.
a) Since the minimum breaking strength values specified for various ropes in the relevant
standards are being revised on the basis of corresponding IS0 standards, the maximum safe
working load values have been calculated accordingly.
b) Recommendations on selection, safe use inspection, care and storage of slings have also
been included in Annexure for guidance of the users.
IS 9944 : 1992
Indian Standard
NATURALANDMAN-MADEFIBREROPE
SLINGS- RECOMMENDATIONSON
SAFEWORKINGLOADS
(First Revision )
1 SCOPE 3.1.7 Effective Length
The distance between the bearing points of the sling
1.1 This standard specifies the maximum safe work- stretched out by hand on a flat surface.
ing load for slings made from polyamide, polyester,
polypropylene, sisal and manila ropes (see Amrex A). 3.1.8 Minimum Breaking Strength of the Rope
1.2 This standard also specifies recommendations for The breaking strength of the rope from which the sling
the selection, safe use, inspection, care and storage of is made, as given in relevant Indian Standards for the
fibre rope slings. rope of which the sling is made.
Flexible component for connecting the hook of the 3.1.11 Mode Factor (M)
final element of the lifting apparatus and the load to be The factor which takes into account the geometry of
lifted during handling and lifting. the assembly, the multiplicity of parts and empirically
determined constants. It is constant by which the work-
3.1.2 Slinging ing load limit in straight pull of a single part of spliced
rope is multiplied to give the maximum safe working
Sling in the form in which it is used with certain load of the sling.
modalities for lifting the load.
3.1.12 Muimum Safe WorkingLood (Maximum SWL.)
3.1.3 Single Sling
The maximum mass in kilograms which the sling is
A sling consisting of a rope having a spliced eye at permitted to lift in a given mode (subject to considcra-
each end with or without end fittings. tion of 3.1.13 not applying/after applying mode factor
to the working load limit.
3.1.4 Endless Sling
3.1.13 Safe Working Load (SWL)
A length of rope formed into a sling by having its ends The maximum mass in kilograms, which a sling is
joined together by a short splice. permitted to lift in use, taking account of exceptional
.. and/or enviromnental conditions which may affect
3.1.5 Spliced Eye adversely the sling (for example, heat, abrasion, chemi-
cal contamination, etc). The safe working load never
Loop at the end of a rope obtained by splicing. exceeds the maximum SWL.
In the case of slings consisting of more than one rope, Safe working loads are chosen in accordance with the
which are completely equal and independent and which following basic principles:
terminate with one extremity into a single end fitting, a) The reduction factor applicable to a rope
the various ropes are called legs. depends on the diameter of the rope.
1
IS 9944 : 1992
fit) When the sling is intended for use in adverse 7.2 Calculation of Working Load Limit
conditions, the advice of the sling supplier The working load limit (see 3.1.10) of the single part
shall be sought as to whether it is necessary to of spliced rope shall be calculated by dividing the
derive a safe working load reduced from the minimum breaking strength of the rope as specified in
maximum safe working load. the relevant Indian Standard by the reduction factor
(see 3.1.9).
5 REDUCTION FACTOR
7.3 Calculation of Maximum Safe Working Load
The reduction factor (see 3.1.9) shall be calculated
from the following equation: The maximum safe working load (see 3.1.12) of the
sling configuration shall be calculated by multiplying
Reduction factor = $ +3 the working load limit by the appropriate mode factor
given in Fig. 1.
0
(1) ;l$ifH’
( b) END;;SS
W MODE FACTOR
PULL (tX$lKt9HRCH
SLING
(l)Mrn~EIT~ITCH
Mm 2.9
t4’ME:E~”
U=L*O
2
IS 9944 : 1992
Table 1 Maximum Safe Working Loads for Slings Made for 3-Strand Hawser-
Laid and %Strand Plaited Polyamide Ropes Conforming to IS 4572 : 1992
(Clnuse 7.1)
Table 2 Maximum Safe Working Loads for Slings Made for 3-Strand Hawser-Laid (Special)
and g-Strand Plaited Polypropylene Ropes Conforming to IS 5175 : 1992
(Chrse 7.1)
3
IS 9944 : 1992
Table 3 Maximum Safe Working Loads for Slings Made for 3-Strand Hawser-Laid
Polyester Ropes Conforming to IS 11066 : 1984
(Clause 7.1)
Straight Choke Basket hitch Basket hitch Straight Choke Basket Basket hitch
pull hitch and parallel and pull hitch hitch parallel
two legged four legged
Table 4 Maximum Safe Working Loads for Slings Made for 3-Strand
Hawser-Laid Sisal Ropes Conforming to IS 1321 (Part 1):1992
(Chse 7.1)
4
IS 9944 : 1992
Table 5 Maximum Safe Working Loads for Slings Made for Grade 1 Manila Ropes
Strand Hawser-Laid Conforming to IS 1084 : 1983
(Clause 7.1)
ANNEX A
(Clause 1.1)
4 Where more than one sling is used to lift a A-3.2.2 Mechanical Damage and LocalizedAbrasion
load, each sling should be identical.
Areas of severe abrasion, as distinct from general
f) Tilting of loads should not exceed 5O and the external wear, caused, for example, by the passage of
included angle between the legs (or opposite the rope sling over a sharp edge whilst under tension,
legs) should not be less than 30°. These limits will cause serious loss of strength. Serious reduction in
are based upon practical experience and cal- the section of one strand would warrant rejection.
culations of the forces arising from asymmet-
rical loads. The vulnerability of rope slings to wear and mechani-
cal damage increases inversely with cross-sectional
g) Ensure that angles for two-legged and four- area. Smaller ropes have all or most of the yarns on the
legged slings do not exceed 90°. outside of the strand, and hence the effect of chafing is
h) Rope slings should never be overloaded. They more severe. Larger ropes have strands composed of
should only be used to lift loads not exceeding concentric rings of yarns and such chafing has to be
the safe working load. proportionately deeper to achieve the same effect.
6
IS 9944 : 1992
Cuts, which may be difficult to detect when first Polyester is resistant to moderate strength acid
inflicted, have a serious effect on the strength of the but is damaged by alkali,
rope, they may be indicated by local fraying of the
Polypropylene is little affected by acids and
yarns of strands.
alkalis and is suitable for applications where
the highest resistance to chemicals, other than
A-3.2.3 Internal Wear
certain solvents, is required.
Internal wear is caused by repeated loading and flexing
Slings suspected of contamination should be
of the rope when under tension. It may be accelerated
thoroughly washed in cold water immediately
by the penetration of grit or other sharp particles into
after use and dried naturally.
the rope, and may be indicated by excessive looseness
of the strands or by the presence of fibre dust within the
A-3.2.6 Heat
rope.
Charring of natural fibres and fusing of man-made
A-3.2.4 Mildew fibres indicate that the sling has been subjected to
excessive heat from the method of use, for example, in
Mildew will attack natural fibre rope slings if stored
choke hitch. A rope may be severely weakened by
wet and/or in stagnant air. The mould will live on the
heat without observable indications.
cellulose of the rope and in consequence, a loss in
strength will occur.
A-3.2.7 Solar Degradation
Mildew does not attack man-made fibre ropes, al- Fibre rope slings are subject to degradation by ultra-
though surface contamination may provide a nutrient violet light, and should be stored away from sunlight
which permits the growth of moulds. These do not and other sources of ultraviolet radiation.
affect the strength of the rope, and may be removed by
washing in water only. Detergents should not be used. A-4 STORAGE
A-3.2.5 ChemicalAttack and Wetting The following storage conditions are ideal for all types
of fibre rope slings, but are particularly relevant to
If slings are liable to contamination by chemicals, the
natural 1fibre:
---
advice of the supplier should be sought.
a) When rope slings are stored, they should be
The following information is for general guidance protected from condensation, damp, heat and
only: the effects of ultraviolet light.
a) Cotton has a selective resistance to weak b) They should be hung on wooden pegs, galva-
acids, alkalis and solvents. nized hooks or other non-corroding materials
so that air can circulated freely around them.
b) Manila and sisal are very vulnerable to attack Ideally the temperature of the storage area
from acids, alkalis and solvents. should be between 10°C and 20°C and the
relative humidity between 40 percent and 60
c) Polyamide (nylon) is virtually immune to the
effects of alkalis. It is attacked by moderate percent.
strength acids. Attention is drawn to its loss of
c) Natural fibre rope slings should not be stored
strength on wetting, which can be of the order away when wet but allowed to dry in freely
of 15 percent. circulating air at ambient temperature.
ANNEX B
(Clause 2)
7
Standard Mark
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Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark on
products covered by an Indian Standard conveys the assurance that they have been produced
to comply with the requirements of that standard under a well defined system of inspection,
testing and quality control which is devised and supervised by BIS and operated by the
producer. Standard marked products are also continuously checked by BIS for conformity
to that standard as a further safeguard. Details of conditions under which a licence for the
use of the Standard Mark may be granted to manufacturers or producers may be obtained
from the Bureau of Indian Standards.
Bureau of Indiau Standards
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harmonious development of the activities of standardization. marking and quality certification of goods
and attending to connected matters in the country.
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course of implementing the standard, of necessary details, such as symbols and sizes, type or grade
designations. Enquiries relating to copyright be addressed to the Director ( Publications ), BIS.
Indian Standards are reviewed periodically and revised, when necessary and amendments, if any, are
issued from time to time. Users of Indian Standards should ascertain that they are in possession of
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