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On the Torque Transmission by a Cardan-Hooke Joint

Article · January 2017


DOI: 10.5937/fmet1701117S

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Slaviša Šalinić
Associate Professor
On the Torque Transmission by a
University of Kragujevac
Faculty of Mechanical and Civil Engineering
Cardan-Hooke Joint
in Kraljevo
Kinematics and dynamics of a Cardan-Hooke joint are investigated.
Aleksandar Vranić Kinematic analysis is based on the kinematic chain rule for angular
Teaching Assistant velocity vectors. Dynamics of the Cardan-Hooke joint is analyzed by
University of Kragujevac
Faculty of Mechanical and Civil Engineering means of the Lagrange equations of the second kind. The Cardan-Hooke
in Kraljevo joint is analysed under varying operating conditions, that is, it is assumed
that the input shaft has variable angular velocity. Two cases are
Nikola D. Nešić
considered: (1) the driving yoke plane coincides with the plane of the
Research Assistant
Serbian Academy of Sciences and Arts, shafts; (2) the driving yoke plane is normal to the plane of the shafts. An
Mathematical Institute expression for torque transmission in a Cardan-Hooke joint in varying
operating conditions was developed. The expression contains terms
Aleksandar M. Tomović representing inertia of the shafts and the cross of the Cardan-Hooke joint.
Teaching Assistant
University of Belgrade
Theoretical considerations are accompanied by a numerical example.
Faculty of Mechanical Engineering
Keywords: Cardan-Hooke joint, kinematics, dynamics, torque transmission

1. INTRODUCTION
2.1 The case when the driving yoke plane coincides
In literature regarding the dynamics of the Cardan- with the plane of the shafts
Hooke joint, the inertial characteristics of shafts and a
cross and their influence on the joint torque Figure 1 shows a Cardan-Hooke joint composed of three
transmission are often ignored (see e.g. [1]). In [2], the rigid bodies (V1), (V2), and (V3) where (V1) is the input
cross inertia and its effect on shafts bearing reactions at shaft with driving yoke, (V2) is the cross, and (V3) is the
the constant angular velocity of the input shaft was output shaft with driven yoke. Without loss of
considered. generality it is assumed that the input shaft is placed
On the other hand, the problem of the torque along the y -axis of the reference frame Oxyz and that
transmission at a variable angular velocity of the input axes of the input and output shaft crossing at the point
shaft and in the presence of both structural and error O1 lie in the coordinate plane Oyz.
misalignments between the shafts is considered in [3].
Moreover, the inertial characteristic of the cross is not
taken into account. In [4], only the inertia of shafts was
taken into account.
The aim of this paper is to form a relation between
the applied and resisting torques, which will be taken
into account inertial characteristics of both the cross and
the shafts. In general case, the variable angular velocity
of the input shaft is assumed where elasticity effects and
friction are ignored.

2. KINEMATICS OF A CARDAN-HOOKE JOINT

Various approaches have been used in kinematic


analysis of the Cardan-Hooke joint, such as: the Figure 1. Cardan-Hooke joint – Variant I
descriptive geometry approach [5,6], the transformation The cross is connected to the driving and driven
-matrix approach [7], the space analytic geometry
yokes with the revolute joints whose axes are
approach [8], the approach based on the kinematic chain
represented with the unit vectors e2 and e3 ,
rule for angular velocity vectors [9] etc. In this paper,
the kinematic analysis is based on the approach from respectively. The unit vectors of the input and output
reference [9]. In authors' opinion, this approach shafts are denoted by e1 and e4 , respectively. Let φ1,
requires minimal computation effort and is simple in φ2, φ3, φ4 and α represent, respectively, the rotating
application. angle of the input shaft, the relative rotating angle of the
cross about the axis e2 with respect to the input shaft,
Received: February 2015, Accepted: April 2016 the relative rotating angle of the cross about the axis e3
Correspondence to: Dr Slaviša Šalinić with respect to the output shaft, the rotating angle of the
Faculty of Mechanical and Civil Engineering in output shaft, and the angle between axes of the shafts
Kraljevo, Dositejeva 19, 36000 Kraljevo, Serbia connected. The local coordinate frame O1ξηζ is fixed to
E-mail: salinic.s@mfkv.kg.ac.rs the cross in the manner shown in Figure 1. In the
doi:10.5937/fmet1701117S
© Faculty of Mechanical Engineering, Belgrade. All rights reserved FME Transactions (2017) 45, 117-121 117
reference configuration of the Cardan-Hooke joint e2 = cos φ1i − sin φ1k (12)
shown in Figure 1 one has that φ1 = 0, φ2 = 0, and φ3 =
α. In this reference configuration, the driving yoke plane while the vectors e1 and e4 are determined by the same
coincides with the plane Oyz. As in [9], applying the expressions as in (3) and (4). Applying the similar
kinematic chain rule for angular velocity vectors [9] to procedure as in previous section, the following relations
the bodies (V1) and (V2) yields the following expression are obtained:
for the angular velocity of the cross, ω2 :
ϕɺ1 cos α + ϕɺ2 sin α sin ϕɺ1 = ϕɺ4 (13)
ω2 = ϕɺ1e1 + ϕɺ2e2 , (1) ϕɺ2 = ϕɺ4 sin α sin ϕ1 (14)
where ϕɺ1 and ϕɺ2 are, respectively, the angular speed of By solving (13) and (14) for ϕɺ4 and ϕɺ2 , the following
the input shaft and the relative angular speed of the expressions for angular speeds are obtained:
cross with respect to the input shaft. Similarly, applying
the kinematic chain rule for angular velocity vectors to cos α
ϕɺ4 = ϕɺ1 ≡ fϕ 4 ( II )ϕɺ1 , (15)
the bodies (V2) and (V3) yields: 1 − sin 2 α sin 2 ϕ1
ω2 = ϕɺ4e4 + ϕɺ3e3 , (2)
sin α cosα sin ϕ1
ϕɺ2 = ϕɺ1 ≡ fϕ 2 ( II )ϕɺ1 . (16)
where ϕɺ3 and ϕɺ4 are, respectively, the relative angular 1 − sin 2 α sin 2 ϕ1
speed of the cross with respect to the output shaft and
Finally, the integration of (16) yields the following
the angular speed of the output shaft. The vectors e1 ,
expression for the angle ϕ2 :
e2 , and e4 may be expressed in the frame Oxyz as
follows: ϕ2 = − tan −1 (cos ϕ1 tan α ) (17)
e1 = j , e2 = sin ϕ1i + cos ϕ1k (3)
e4 = cos α j − sin α k (4)

where i , j and k are the unit vectors of the axes x, y,


and z, respectively. By observing Figure 1, it is obvious
that:
e3 ⋅ e4 = 0, e3 ⋅ e2 = 0, e1 ⋅ e2 = 0 (5)

Equating (1) with (2) yields:


Figure 2. Cardan-Hooke joint – Variant II
ϕɺ1e1 + ϕɺ2e2 = ϕɺ4e4 + ϕɺ3e3 . (6)

Premultiplying both sides of (6) by e4 and e2 one 3. DYNAMICS OF A CARDAN-HOOKE JOINT


has, respectively, that:
3.1 The case when the driving yoke plane coincides
ϕɺ1 cos α − ϕɺ2 sin α cos ϕ1 = ϕɺ4 (7) with the plane of the shafts
ϕɺ2 = −ϕɺ4 sin α cos ϕ1 (8)
During the motion of the Cardan-Hooke joint, the shafts
Further, solving (7) and (8) for ϕɺ4 and ϕɺ2 gives: perform the rotation about fixed axes while the cross
performs rotation about fixed point O1. Taking this fact
cos α into account, the kinetic energy of the Cardan-Hooke
ϕɺ4 = ϕɺ1 ≡ fφ4 ( I )ϕɺ1 (9) joint is determined by the following expression:
1 − sin 2 α cos 2 ϕ1
2 2 2
sin α cos α cos ϕ1 J1ϕɺ12 J3ϕɺ42 J 2ξ ω2ξ + J 2η ω2η + J 2ζ ω2ζ
ϕɺ2 = − ϕɺ1 ≡ fφ2 ( I )ϕɺ1 (10) Ek = + + (18)
1 − sin 2 α cos 2 ϕ1 2 2 2

Finally, after the integration of (10) it is obtained that: where J1 and J3 are the mass moments of inertia of the
shafts, J2ξ, J2η, and J2ζ are the mass moments of inertia
ϕ2 = − tan −1 (sin ϕ1 tan α ). (11) about the cross principal inertia axes ξ, η and ζ, and ω2ξ,
ω2η and ω2ζ are the projections of the angular velocity of
the cross, ω2 , onto the axes of the local coordinate
2.2 The case when the driving yoke plane is normal
to the plane of the shafts frame O1ξηζ. Based on (1), the projections ω2ξ, ω2η and
ω2ζ are determined by:
Let us now consider a Cardan-Hooke joint in which, ω2ξ = ϕɺ1 sin ϕ2 , (19)
when the joint is in the reference configuration ϕ1 = 0 ,
ϕ2 = −α , and ϕ3 = 0 , the driving yoke plane is normal ω2η = ϕɺ1 cos ϕ2 , ω2ζ = ϕɺ2 (20)
to the plane of the shafts as it is shown in Figure 2. Taking into account (9), (10), (11), (19), and (20),
Now, one has that: the kinetic energy in expended form reads:

118 ▪ VOL. 45 No 1, 2017 FME Transactions


1 1
Ek = ( J1 + J 3 fϕ24 ( I ) + J 2ζ fϕ22 ( I ) + Ek = ( J1 + J 3 fϕ24 ( II ) + J 2ζ fϕ22 ( II ) +
2 (21) 2 (30)
+ J 2η cos 2 ϕ2 + J 2ξ sin 2 ϕ2 ϕɺ12 ) + J 2η cos 2 (α − φ2 ) + J 2ξ sin 2 (α − ϕ2 ) ϕɺ12 )
Applying Lagrange’s equations of the second kind δ A = T1δφ1 + (−T3δφ4 ) =
[10], the differential equation of motion of the Cardan-
 cos α  (31)
Hooke joint reads: =  T1 − T3  δϕ1 ≡ Qϕ1δϕ1
 1 − sin α sin ϕ1 
2 2
d ∂Ek ∂Ek 
− = Qφ1 (22)
dt ∂φɺ1 ∂φ1 Now, the equation of motion of the Cardan-Hooke
joint reads:
where Qφ1 is the generalized force obtained from the
cos α
expression for the sum of virtual works of the applied T1 = T3 +
torque T1 acting on the input shaft and the resisting 1 − sin 2 α sin 2 ϕ1
torque T3 acting on the output shaft as follows: + ( J1 + J 3 fϕ2 + J 2ζ fϕ2 + J 2η cos 2 (α − ϕ2 ) +
4 ( II ) 2 ( II )
δ A = T1δϕ1 + (−T3δϕ4 ) =
 cos α  (23)
)
+ J 2ξ sin 2 (α − ϕ2 ) ϕɺɺ1 + (32)
==  T1 − T3  δϕ1 ≡ Qϕ1δϕ1  ∂f ϕ4( II ) ∂fϕ ( II )
 1 − sin 2 α cos 2 ϕ1  2
 +  J 3 fϕ ( II ) + J 2ζ fϕ ( II ) +
 4 ∂ϕ1 2 ∂ϕ1
Now, (22) in developed form reads: 
 ∂ϕ  J 2η − J 2ξ 
cos α +  2 fϕ2 ( II ) − 2  sin 2(α − ϕ2 )  ϕɺ12
T1 = T3 + ( J1 + J 3 fϕ2 ( I ) + ∂ϕ1  2 
2
1 − sin α cos ϕ1 2 4  

+ J 2ζ fϕ2 ( I ) + J 2η cos 2 ϕ2 + J 2ξ sin 2 ϕ2 )ϕɺɺ1 + while, for ϕɺɺ1 = 0 , it is obtained that:


2
 ∂fϕ4 ( I ) ∂fϕ2 ( I ) (24) cos α
+  J 3 fϕ4 ( I ) + J 2ζ fϕ2 ( I ) T1 = T3 +
 ∂ϕ1 ∂ϕ1 1 − sin 2 α sin 2 ϕ1

 ∂ϕ  J 2η − J 2ξ   ∂fϕ4 ( II ) ∂fϕ2 ( II )
+  2 − 2 fϕ2 ( I )  sin 2ϕ2  ϕɺ12 +  J 3 fϕ4 ( II ) + J 2ζ fϕ2 ( II ) + (33)
  ∂ϕ1 ∂ϕ1
 ∂ϕ1  2  
 ∂ϕ  J 2η − J 2ξ 
In the case of a constant angular velocity of the input +  2 fϕ2 ( II ) − 2  sin 2(α − ϕ2 )  ϕɺ12
∂ϕ1  2 
shaft, that is, ϕɺɺ1 = 0 , one has that:  

cos α and, finally, for the inertial characteristic of cross and


T1 = T3 + output shaft ignored:
2 2
1 − sin α cos ϕ1
 ∂fϕ4 ( I ) ∂fϕ2 ( I ) cos α
T1 = T3 (34)
+  J 3 fϕ4 ( I ) + J 2ζ fϕ2 ( I ) + (25) 1 − sin 2 α sin 2 ϕ1
 ∂ϕ1 ∂ϕ1

 ∂ϕ  J 2η − J 2ξ 
+  2 − 2 fϕ2 ( I )  sin 2ϕ2  ϕɺ12 4. NUMERICAL EXAMPLE
2 
 ∂ϕ1  
Let us apply everything what is considered in Section
wherefrom, ignoring the inertial characteristic of cross 2.1 on the Cardan-Hooke joint with constant angular
and output shaft, the following common inter– velocity of the input shaft and let TII and TIV contain
dependence of the torques is obtained (see [1]): terms of (25) that come from the inertia of the cross and
cos α the output shaft, respectively, as follows:
T1 = T3 (26)
1 − sin 2 α cos 2 ϕ1  ∂fϕ2 ( I )
TII =  J 2ζ fϕ2 ( I ) +
 ∂ϕ1

(35)
3.2 The case when the driving yoke plane is normal 
 ∂ϕ  J 2η − J 2ξ
to the plane of the shafts +  2 − 2 fϕ2 ( I )  sin 2ϕ2  ϕɺ12
2 
 ∂ϕ1  
In this case one has that:
 ∂fφ ( I )  2
ω2ξ = −ϕɺ1 sin(α − ϕ2 ) (27) TIV =  J 3 fφ4 ( I ) 4  ϕɺ1 (36)
 ∂ϕ1
ω2η = ϕɺ1 cos(α − ϕ2 ) (28)  

ω2ζ = ϕɺ2 (29) In order to investigate the effect of the inertia of the
cross and the output shaft on the torque transmission at

FME Transactions VOL. 45, No 1, 2017 ▪ 119


a constant angular velocity of the input shaft, the 5. CONCLUSIONS
following numerical values of the joint parameters will
be used (see [11]): The relations obtained in this paper give an opportunity
to estimate the influence of the inertia of cross and
T3 = 750 Nm, J 2ξ = J 2ζ = 0.00111 kgm 2 shafts on the torque transmission in Cardan-Hooke
joints. By observing Figures 3 and 4 it is noted that at a
J 2η = 0.00202 kgm 2 , α = 15o (37) constant angular speed of the input shaft, the influence
of the output shaft inertia is dominant in comparison
J 3 = 0.01528 kgm 2
with the influence of the cross inertia. Also, from Figure
The plots of the quantities TII and TIV are shown in 5 it can be observed that at higher values of the input
Figures 3 and 4, respectively, for various angular speed shaft angular speed, the difference between results
of the input shaft. Also, for the given value of resisting obtained by the static torque transmission relation (26)
torque and various angular speeds of the input shaft, the and the relation (25) is obvious. So, at higher angular
plots of the applied torque are shown in Figure 5. Note speeds of the input shaft, the effect of inertia of the
that the plot of applied torque determined by means of components of the Cardan-Hooke joint must be taken
the relation (26) is marked by a dash-dot line. into account. The results obtained in this paper are
valuable for the design as well as the stress and fatigue
analysis of Cardan-Hooke joints (see e.g. [12]).

ACKNOWLEDGMENT

Support for this research was provided by the Ministry


of Education, Science and Technological Development
of the Republic of Serbia under Grant No. TR35006.
This support is gratefully acknowledged.

REFERENCES

[1] Porat, I.: Moment transmission by a universal joint,


Mechanism and Machine Theory, Vol. 15, pp. 245-
Figure 3. Quantity TII versus angular position and various 254, 1980.
angular speeds [2] Freudenstein, F. and Macey, J.P.: The inertia
torques of the Hooke joint, in: Proc. of the 21st
Biennial ASME Mechanism Conference, Chicago,
September 16-19, DE-Vol. 24, pp. 407-413, 1990.
[3] Feng, Ch., Wang, D. and Zhu Y.: Analysis of
moment transmitted by universal joint in varying
operating condition, Advanced Engineering Forum,
Vols. 2-3, pp. 999-1003, 2012.
[4] Kil’chevskii N.A.: Course of theoretical mechanics
(Volume 2), Nauka, Moscow, 1977. (in Russian)
[5] Artobolevsky, I.I.: Theory of mechanisms and
machines, Nauka, Moscow, 1975. (in Russian)
[6] Zlokolica, M., Čavić, M. and Kostić, M.:
Figure 4. Quantity TIV versus angular position and various Mechanics of machines, Faculty of Technical
angular speeds Sciences, Novi Sad, 2005. (in Serbian)
[7] Uicker, J.J., Pennock, G. and Shigley, J.: Theory of
machines and mechanisms, Oxford University
Press, New York, 2003.
[8] Yanying, G., et al.: The kinematics analysis on
single cross universal joint, in: Proc. of 2008 IEEE
Vehicle Power and Propulsion Conference (VPPC),
Harbin, China, September 3-5, 2008.
[9] Beatty, M.F.: Principles of engineering mechanics,
Volume 1: Kinematics-The geometry of motion,
Springer, New York, 1986.
[10] Lurie, A.I.: Analytical mechanics, Springer-Verlag
Berlin Heidelberg New York, 2002.
[11] Biancolini, M.E., Brutti, C., Pennestrì, E., Valentin,
Figure 5. Applied torque T1 versus angular position and
P.P.: Dynamic, mechanical efficiency, and fatigue
various angular speeds analysis of the double Cardan homokinetic joint,

120 ▪ VOL. 45 No 1, 2017 FME Transactions


International Journal of Vehicle Design, Vol. 32, теорији сложеног кретања крутог тела. Динамичка
No. 3-4, pp. 231-249, 2003. анализа Кардан-Хуковог зглоба је извршена на бази
[12] Rakić, B., et al.: The influence of variation in Лагранжевих једначина друге врсте. Кардан-Хуков
position of output shaft to load on the Cardan joint зглоб је анализиран у условима променљиве угаоне
cross shaft, Mobility & Vehicle Mechanics,Vol. 39, брзине погонског (улазног) вратила зглоба.
No. 1, pp. 53-64, 2013. Разматране су две варијанте зглоба: (1) раван
погонске виљушке се поклапа са равни вратила; (2)
раван погонске виљушке је нормална на раван
O ПРЕНОСУ ОБРТНОГ МОМЕНТА КАРДАН- вратила.
ХУКОВИМ ЗГЛОБОМ Изведен је израз којим се описује пренос обртног
момента Кардан-Хуковим зглобом. Изведени израз
садржи чланове који потичу од инерције улазног и
С. Шалинић, А. Вранић, Н. Нешић, А. Томовић
излазног вратила као и од инерције крста Кардан-
Проучавана је кинемтика и динамика Кардан- Хуковог зглоба. Теоријска разматрања су
Хуковог зглоба. Кинематичка анализа се базира на пропраћена нумеричким примером.

FME Transactions VOL. 45, No 1, 2017 ▪ 121

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