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Training Material of MS59KL Chassis

Table of Contents Page


 MS59KL Series………………………………..………………………………….…….. 1
 Main Chip Introduction...……………………………………………….……….……. 2
 Interface&Key Components Introduction ..…………………………………………3
 Key Components List …………….…………………………………………………..…7
 Chassis Block Diagram .………….………………………………………………….…10
 Power Supply Block Diagram…….………………………………………………….…11
 Key Test Point ...……………………………………………………………….………....12
 Unit Circuit Analysis and Testing...……………………………………………….……14
 Trouble Shooting .……………………………………………………………………...…31
 Accessories Introduct.………………………………………...…...…..…... ...…...…..34
 Software Update From USB.………………………………………………………….....35
 Enter factory menu & Reset the system.…………………………...…..…...…...…..37
MS59KL series
----Dual Core Google TV
Google TV system builds on the things people love most about Android--easy handling, rich
apps, customizable home screens, resizable widgets, and deep interactivity--and adds
powerful new ways of communicating and sharing.

Dual Core: Dual Core's faster processing speeds allow you to perform multiple tasks at the
same time, and it is helpful to improve PQ.

4k UHD display:4K display can give an Ultra high resolution ratio,and make an exellent PQ.

High Motion Rate: TCL's world-class motion clarity captures all the details of fast-moving images
for gaming, sports,action-packed movies and more.

Wireless: With wireless, no additional equipment is needed to connect with an existing wireless
router in your home network and start accessing APP Store or other TCL Smart TV
features.(Note:Some TV need an external module)

These chassis are designed for NA/MX markets Ready for Google TV. The main chip is from
Mstar.

-1-
Main chip introduction

The MSD6359IV is MSTAR’s most up-to date system-on-chip solution for flat panel integraded
digital television products. The MSD6359IV hosts the most advanced picture processing engine-
MstarACE-PRO2 for all experts in various TV video quality turning fields to devolope the state-of-
the-art TV and DTV system.

The MSD6359IV integrates DTV/multi-media all-purpose AV decoder,ATSC/QAM demodulator,and


sound/video processor into a signal device.This allows the BOM to be reduced significantly making
the MSD6359IV a very cost effective muti-media DTV solution.

The MSD6359IV enables feature rich products that bring defferentiation to the iDTV market. By the
use of AV decoder capable of decoding a plethor of high defition content with internet,USB3.0
connectivity,MHL and powerful CPU/GPU,an MSD6359IV based system can provide a high quality
media-center experence.

The MSD6359IV supplies all the necessary A/V inputs and outputs to complete a receiver design
including a multi-port HDMI receive and conpoment video ADC.All input selection multiplexed for
video and audio are integrated,including full SCART support with CVBS output.

To meet the increasingly popular energy legislative requirements without the use of additional
hardware, the MSD6359IV has an ultra low power standby mode during which an embedded MCU
can act upon standby events and wakeup the system as required.

-2-
Interface&Key Components Introduction
HDMI1 USB3.0 USB2.0 USB2.0
HDMI2 U404 HDMI3
U301 2.5V
USB CAM5V to1V0 U403 U301 U007
SWITCH HDMI MHL 5V USB 5V
U1003 SWITCH SWITCH SWITCH
U201
5V TO 3.3V U405
To USB 5V to3.3V U1201(CPP) USB3.0 5V
Camera MEMC software SWITCH U002
U1001 U1102 5V to2.5V
To 2.4G USB HUB 5V TO 3.3V
module U1303 U1304
U1104 DDR U602
DDR EMMC
To WIFI 5V TO 1.5V
module U1301
DDR U400
Debug
U1302 U1202
port MCU
DDR MEMC U501
U008
Debug DDR
5V to1.15V
port U1103 AV in
5V to 2.5V U503 U502 U402(CPP)
U001 DDR DDR Tuner in
U1106 U004 Mboot
LVDS 5V to1.15V
5V/3.3V to
24V to12V 1.15V DDR Spdif out
cable2 U2001 5V
Debug
To TU3V3 LAN in
LVDS port
UD80+QD80 U003
cable1 UD90 24V to 5V 5V to3.3V
24V to 5V U701 U801
U004 Audio NET SWITCH
24V to12V Amplifier

To IR board
To right speaker To left speaker Power Supply Socket To KEY board
-3-
Interface&Key Components Introduction
----2.4G RCU reciever module

2.4G RCU reciever antenna

To Main board
P1005

2.4G RCU reciever


Signal processor module

-4-
Interface&Key Components Introduction
----Wireless Module

To main board
P1003

Wireless Module
built-in antenna

-5-
Interface&Key Components Introduction
----IR&Keypad board

IR board top

IR board bottom

To power light To main board P003

To main board P002 Keypad board

-6-
Key Components List
Part No. Component Type / Model location
13-MN6359-IVB SOC IC MAIN MA MSD6359IV-YR U400
5V/3V3SB to
13-MP2143-00B IC SPEC DC-DC IC MP2143 U001
1.5V_DDR
13-AS1117-25B 5V to 2V5 IC SOT-223 AS1117-25 CX U002
13-AS1117-33B 5V to 3V3 IC 3.3V SOT-223 AS1117-33 CX U003
IC MAIN DC/DC BULK CONTROL IC
13-AO1284-PIB 24V to 12V U004
AOZ1284PI-1
5V to USB_5V
13-RT9711-AGBG IC MAIN CURRENT LIMIT /RT9711AGBG U007
SWITCH IC

13-MP8606-00B 5V to VDDC_1V15 IC MAIN DC-DC IC MP8606 U008


OPTICOUP N3T USB 2.0 HIGH-SPEED 4-
13-USB251-4AB USB HUB PORT HUB CONTROLLER QFN USB2514 36- U1001
PIN
USB_5V to IC 3.3V LOW DROPOUT LINEAR
13-AZ1117-33B U1003
USB_3V3 REGULATOR
USB_5V to
13-RT9711-AGBG IC MAIN CURRENT LIMIT /RT9711AGBG U1004
USB5V_CAM
6M40_5V to
13-AS1117-33B IC 3.3V SOT-223 AS1117-33 CX U1102
+3V3_6M40

-7-
Key Components List
Part No. Component Type / Model location
6M40_5V to
13-AS1117-25B IC SOT-223 AS1117-25 CX U1103
+2.5V_6M40
6M40_5V to
13-MP2143-00B IC SPEC DC-DC IC MP2143 U1104
+1.5V_DDR_S
6M40_5V to
13-MP8606-00B IC MAIN DC-DC IC MP8606 U1106
VCORE
13-W25Q32-FVB MEMC software IC MAIN MEMORY WINBOND U1201(CPP)
13-MST6M4-0AB MEMC IC IC SPEC MEMC MST6M40 U1202
IC MEMORY 1G-DDR3-1600MHZ U1301/U1302/
13-DRH5TQ-BCB1G DDR for MEMC
H5TQ1G63EFR-PBC U1303/U1304
13-AS1117-33B 5V to TU3V3 IC 3.3V SOT-223 AS1117-33 CX U2001
13-RT9711-AGBG 5V to USB_5V_C IC MAIN CURRENT LIMIT /RT9711AGBG U201
6M40_5V to IC MAIN USB/MHL POWER SWITCH
13-RT9721-ABB U301
HB_5V RT9721AB
IC MS19C-LA 16M BIT SERIOUS FLASH TAPE
13-W25Q16-00B MBOOT for SOC U402(CPP)
SOIC 208MIL WINBOND
13-SI9687-00B HDMI SWITCH IC MAIN PORT PROCESSOR SILICON IMAGE U403
+2.5V_6M40 to
13-AP7361-ADB IC SPEC U-DFN3030-8 LDO MT5651-EU U404
9687_1V0

-8-
Key Components List
Part No. Component Type / Model location
6M40_5V to
13-AS1117-33B IC 3.3V SOT-223 AS1117-33 CX U405
3V3_9687
IC MEMORY 2G-DDR3-1600MHZ
13-H5TQ2G-BCB DDR for SOC U501
H5TQ2G63DFR-PBC
IC MEMORY 4G-DDR3-1600MHZ
13-DRH5TQ-BCB4G DDR for SOC U502/U503
H5TQ4G63AFR-PBC
IC MAIN 8GBYTE EMMC FLASH 19NM V4.41
13-FHG6A2-8GB EMMC memory U602(CPP)
INTERFACE THGBM5G6A2JBH2H
IC MS68C D类数字功放 盒装 HTQFP 48
13-TAS570-70B Audio amplifier U701
TAS5707
36-726180-002 Net filter FILTER-MAIN 0.5UH R=Y U801

13-MP2905-EKB 24V to 5V IC POWER CONTROL IC MP2905 UD80


IC MAIN DC/DC BULK CONTROL IC
13-AO1284-PIB 24V to 6M40_5V UD90
AOZ1284PI-1

-9-
Chassis Block Diagram

-10-
Power Supply Block Diagram

-11-
Key Test Point---top overview
USB_5V_CAM 9687_1V0 HB_5V USB_5V_C
USB_5V

USB_3V3
3V3_9687
+1.5V_DDR_S 2V5

+3.3V_DDR_S VDDC_1V15

6M50_2V5

12V 5V TU3V3
VCORE
6M50_5V

PANEL_VCC 3V3

-12-
Key Test Point---bottom overview
SPEAKER Power
KEYPAD IR
LVDS supplier
for NET
panel SPDIF
MEMC SOC SILICON
RESET RESET TUNER
AV IN

WIFI
2.4G RCU

CAMERA

USB1 USB2 USB3


-13-
Unit Circuit Analysis and Testing
----Power Supply

When TV set is working normally,


voltage of each pin of P001 is as
follow:
Pin 1/2/4: 24V/12V
Pin 3/5/6/9: GND
Pin 7/10/12: 3V3
Pin PIN8: low(2D), high(3D)
Pin 11: Dim signal , 3V3

-14-
Unit Circuit Analysis and Testing
----DC to DC--- 24V TO 12V

When there is no output from the output pin of DC to DC or LDO ,we


should doult whether the input is OK,or the circuit module is damaged.

-15-
Unit Circuit Analysis and Testing
----DC to DC ---24V TO 5V

-16-
Unit Circuit Analysis and Testing
----DC to DC ---5V TO VDDC1V15

-17-
Unit Circuit Analysis and Testing
----DC to DC ---5V/3V3SB TO 1V5_DDR

-18-
Unit Circuit Analysis and Testing
----DC to DC ---6M40_5V TO VCORE

-19-
Unit Circuit Analysis and Testing
----DC to DC24V TO 6M40_5V

-20-
Unit Circuit Analysis and Testing
----DC to DC ---6M40_5V TO +1.5V_DDR_S

-21-
Unit Circuit Analysis and Testing
----LDO

-22-
Unit Circuit Analysis and Testing
----LDO

-23-
Unit Circuit Analysis and Testing
----LDO

-24-
Unit Circuit Analysis and Testing
----POWER SWITCH

When MHL in ,CD_SENSER_B=HIGH,


Then output HB_5V is 5V level.
When MHL out,HB_5V is disable.

-25-
Unit Circuit Analysis and Testing
----POWER SWITCH

When PANEL=HIGH,
The output PANEL_VCC
is enable.

-26-
Unit Circuit Analysis and Testing
----SOC reset circuit

5ms

AC
ON

This signal is delivierd to SOC.


When AC poweron,this signal will
kepp high more than 5ms,
and then change to low.
When TV set is working normally,
MCU_RESET signal is LOW.

-27-
Unit Circuit Analysis and Testing
---key circuit

When the keypad is pressed,


There will be PWM signal on
KEY_IN signal.

-28-
Unit Circuit Analysis and Testing
---key circuit

When the remote control


is pressed,There will be
PWM signal on IR_IN signal.
-29-
Unit Circuit Analysis and Testing
---Amplifer
When working normally,
pin 2/3/34/35/40/41/44/45 is 24V;
Pin 15/20/21/22 is digital pulse signal;
Pin 19/25 is 3.3V;

U701
tas5707

-30-
Trouble Shooting
a、Don’t start
Don’t start
Check power No Is Power board 3.3V
board STB, 12V/24V normal?

YES Only3.3V Yes

Check if every DC-DC


Shift module has
No Check every
Check if main chip output. Does main IC have DC-DC module
power supply or not
Output ON/OFF_PWR,
Dim,BL-ON Signal Yes
to PSU Check the U400(SOC) SOC reset circuit
No Peripheral components
(include U402/U602)
/ upgrade main software / IIC bus signal
check whether it connect
ground well / Crystal work or not
Check UART LOG

Replace 400/U402/U602

-31-
Trouble Shooting
b、Abnormal Picture
Abnormal Picture

Abnormal picture To check which source Abnormal picture


in some of source has abnormal picture in all source

Check the relevant U400


signal source Problem Check the circuit between U400 to
circuit. U1201 and U1201 to panel

TV, AV, YPbPr, HDMI, VGA Check the row-resistor, Check the LVDS
is source signal OK? Replace cap. and copper of connector and T-con
U400 circuit is OK? board and panel.

Check peripheral
components of U400

-32-
Trouble Shooting
c、Abnormal Sound or No Sound

Abnormal Sound or No Sound

Abnormal sound To check which source Abnormal sound in all source.


in some of source. has abnormal sound.

Y Check
Check the waveform of P701/P702. OK?
Check the input Y Speakers.
N
coupling circuit of
U400. OK? Check the waveform of all Y Check the output
power inputpin of U701,OK? circuit of u701.OK?
N Y
N
Check the relevant Replace U701.
signal source Is the I2S and I2C and
circuit. Check the status N
of U400: VDD, reset signal OK?
control signal.
Y
IS the power and
Replace config pin OK?
U400. Check the power
supply circuit?
-33-
Accessories Introduction
----Remote Control

Note: You can learn more from the manuals


of the TV and RC.

-34-
Software update from USB
----Update for Software

1.Download the bin file “V8-MS59002-LF1VXXX.bin” to the root directory of


your USB device, and change the file name to “MstarUpgrade.bin”. Ensure
the root directory of USB device has no any other bin file with the same
name. Then insert the USB device to USB interface of TV set.

2.Then turn TV into standby mode and wait for 3-5 seconds.

3.Press and hold the power key of key board before the LED flickering.

4.Once the LED starts flickering, TV is beginning to update,and the TV would


show the special picture as next page.

5.After updating, the TV set will reset automatically. The process for updating
mboot would just last for a few seconds.

6.After updating, the TV set will reset automatically.


Note:
Do not power off the AC source while upgrading.
-35-
Software update from USB
----Update for Software
Note:
Do not power off the AC source while upgrading.

-36-
Enter Factory menu & Reset the system

① How to enter the factory menu?

Enter into TV source, then follow these steps:


1、Press “menu”button on RCU;
2、Move the cursor to “Picture”,then press”OK” on RCU;
3、Move the cursor to “Contrast”;
4、Press the subsequence RCU keys “9”, “7”, “3” and “5”.

② How to reset the system

1、Enter the “Factory menu”;


2、Move the cursor to “Shop”, press the right directional button;
3、Then the TV set will turn to standby,and reset was done.
4、Power on the TV set,and initial the TV again.

-37-
Thank you!

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