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AUTOMOTIVE COACHES AND

COMPONENTS LTD INSPECTION REPORT QA/FWC/CP / 03

PART / SUB ASSY DESCRIPTION PART NO


CUSTOMER : AL
QTY:
6 HOLES COUPLER ASSY WITH SUBFRAME KIT(4923 MODEL) X 7421400 PLANT: PNR

Sl INSPECTION
No
PARAMETERS TO BE CHECKED SPEC
METHOD
ACTUAL OBSERVATIONS

Sl.No

Ensure proper setting of under structure


1 with top plate & distance from rear is 255 Visual
mm

Check for proper welding of


2 coupler,Without spatters,undercut,blow Visual
holes

Adequate greasing is done on Shoulder Grease done


3 Visual
Plate , Hook & Plunger. properly

4 U' & 'Z' washers seal tacked. Visual

M16 bolt properly tightened and locked


5 Visual
by split pin.

6 Whether wear adjuster rod is tight Visual

Bearing bolt & Collar Properly inserted


7 400 NM Torque Wrench
and Torque Tightened

Ensure Bearing bolt Spring washer and


8 Visual
Torque mark

Locking & Unlocking check done using


9 Fixture
king pin fixture.

Total DFT of
Surface is properly applied with two
10 60 to 80 DFT meter
coats of black paint
microns

Ensure proper tightening of coupler with


11 300 NM Torque Wrench
4923 kit (bolts properly tightened)
Ensure welding of stopper piece at
12 Qty : 10 nos Visual
respective areas

13 Remarks

Production Incharge: Kishoth Inspected by : B.R.C.Pillai APPROVED BY: Sridhar.K DATE :


CP / 03

AL
E: