Deviation Detail of Key Equipments

Spec No:
Rev.No Descripti
250 Rotary & Package Unit
R3
R2
Project Name TDI 50000 TPY, GNFC
R1
Project No 120
R0 For comm
Sr no. Boiler Parameter Unit IBIC Specifications ISGEC
Service Conditions
Type of Boiler Type of Boiler Bi drum, D type Packaged
Gross Capacity / Peak Evaporation Ton/hr Gross Capacity / Peak Evaporation 107/120
Feed Water Temp.at economiser inlet o

C Feed Water Temp.at economiser inlet 105
Steam Pressure at Outlet of Main steam check valve barg Steam Pressure at Outlet of Main steam check valve 35
Design/ PSV set. Pr. Kpa g Design / PSV set pressure 3755
Steam Temperature o
C Steam Temperature 255+/-5
Steam Quality Steam Quality saturation +10oC Superhea
Fuel Fuel Natural Gas
Turn Down ratio required Turn Down ratio required 1:6
Rated For Continuous Operation
Ambient temperature (Performance) o

C Ambient temperature (Performance) 30
Ambient temperature oC (min/Avg/Max) Ambient temperature oC (min/Avg/Max) 13.2/27.78/48

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Relative humidity max/Average (Performance) Relative humidity max/Average (Performance) 80/58.7
Wind Velocity m/sec, max m/sec Wind Velocity m/sec, max 47
Rain Fall Rain Fall Max. 65mm/hr Average 92
Rainy Season Rainy Season June to September
Height above mean sea level m Height above mean sea level 19.2
Support Support Bottom Rcc Construction
Location Location Outdoor
Area Classification Area Classification Safe
Utilities Available Utilities Available
Electrical Power for Motors Electrical Power for Motors
Voltage V Voltage 415 +/-10%
Frequency Hz Frequency 50 +3%/-6%
Phase Phase 3 phase
Electrical Power for Instruments Electrical Power for Instruments

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Voltage V Voltage 110
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Frequency Hz Frequency 50
Phase Phase Single Phase
Instrument Air Requirement Instrument Air Requirement
Pressure (Max/Min) Kpa.g Pressure 392
Quality Quality Oil and Dust Free
Dew point temp. o

C Dew point temp. -40
Instrument Air Requirement NM3/hr Instrument Air Requirement 75
Cooling Water Requirement Cooling Water Requirement
Cooling water inlet temp. , Max o

C Cooling water inlet temp. , Max 33
Cooling Water temp Increase, Max o

C Cooling Water temp Increase, Max 8
Cooling water supply / return Pressure Min. Kpa.g Cooling water supply / return Pressure Min. 392/196
Cooling Water Requirement m3/hr Cooling Water Requirement 20
Natural Gas Natural Gas

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Normal caloric value Kcal/kg Normal caloric value NCV 11810
Pressure at battery limits Kpa.g Pressure at battery limits 500
Temp. at battery limits o

C Temp. at battery limits Ambient
Natural Gas Composition Natural Gas Composition CH4: 98.03, C2H6:0.69, C3H
SUMMARY OF VARIOUS PARAMETERS OF STEAM GENERATIO

Gross capacity from and at 100 0C without losses TPH Gross capacity from and at 100oC without losses 110, Feed water temperatu
1
Steam consumption for Steam consumption for
2
Feed water heating from 30 0 C to100 0 C steam output @ Feed water heating from 30oC to100oC steam output @ 6.5 TPH for dearator
2.1 feed water feed water
Blow down losses TPH Blow down losses 2.14 (CBD & IBD)
2.2
Steam net to process TPH Steam net to process 100 (Net)
3
Natural Gas consumption TPH Natural Gas consumption 5.65
4
Electric power consumption Electric power consumption
5
Combustion blower BKW Combustion blower FD Fans 2X150=300
5.1
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Feed water pumps BKW Feed water pumps 2X144=288
5.2
Others electric heater kW Others electric heater N.A.
5.3
Total kW Total 588.9
5.4
Heat transfer area m2 Heat transfer area
6
Radiant Zone (1 st pass) (Furnace) m2 Radiant Zone (1 st pass) (Furnace Area) 170
6.1
Convective tubes (Superheater) m2 Convective tubes (Superheater) 40
6.2
2nd pass (Boiler Bank) m2 2nd pass (Boiler Bank) 700
6.3
3rd pass (Economiser) m2 3rd pass (Economiser) 2800
6.4
Steam Space m3 Steam Space 8.5
7
Water space upto: Water space upto:
8
Normal working level Normal working level 8.5
8.1
Between L&H level m3 m3 Between L&H level m3 During Detailed Engieerin
8.2
Between L&LL level m3 m3 Between L&LL level m3 During Detailed Engieerin
8.3
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Feed water pump Feed water pump
9
Flow m3/hr Flow 83
9.1
Pressure kPa g Pressure 5099
9.2
Heat Release on GCV Mkcal/hr Heat Release on GCV Mkcal/hr 74.04
10
Boiler Package Boiler Package
11
Boiler Efficiency %, Based on L.C.V. of Natural Gas Boiler Efficiency %, Based on L.C.V. of Natural Gas 93.7
11.1
Heat transfer surfaces Heat transfer surfaces Superheater, Convection B
11.2
11.2.1 Nos of the distinct passes of flue gases Nos of the distinct passes of flue gases 3
11.2.2 Radiant Zone Radiant Zone
a. Outlet temperature of flue gases from furnaces o

C a. Outlet temperature of flue gases from furnaces 1190
b. Effective heat transfer coefficient - Kcal/h sq b. Effective heat transfer coefficient - During Detailed Engieerin
moC
c. Heat transfer area (EPRS) m2 c. Heat transfer area (EPRS) 170
d. Furnace Volume m3 d. Furnace Volume 154
11.2.3 Convective Zone Convective Zone

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
a. Nos of passes a. Nos of passes 2

b. Inlet and outlet temperature o
C b. Inlet and outlet temperature 1190/135
c. Effective heat transfer coefficient Kcal/hr sq c. Effective heat transfer coefficient During Detailed Engieerin
mC
d. Heating area (Bank/Superheater/Economiser) m2 Heating area (Bank/Superheater/Economiser) 700/40/2800
e. Tube OD and tube length (Bank/Superheater/Economismm e. Tube OD and tube length (Bank/Superheater/Economis51/38.1/44.5
f. Tube material f. Tube material SA 210 Gr.A1
g. Tube thickness plain/stay g. Tube thickness plain/stay 4
h. Nos of tubes h. Nos of tubes During Detailed Engieerin
11.3 Water holding capacity upto normal working level m3 Water holding capacity upto normal working level 8.5
11.4 Steam Drum Steam Drum
a. Inside dia mm a. Inside dia 1372
b. Length mm b. Length 11500
c. Design pressure Kpa g c. Design pressure 4200

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
d. Design temperature o
C d. Design temperature 343
e. Shell plate thickness mm/Grade e. Shell plate thickness As per IBR
11.5 Safety Valve set pressure kPa g Safety Valve set pressure
11.6 Set pressure for switches Kpa g Set pressure for switches During
11.7 Space requirement, m LXBXH Space requirement,
12 Feed water specification (for 3% blow down) Feed water specification (for 3% blow down)
a.Hardness as CaCO3 ppm a.Hardness as CaCO3 Nil
b. O2 Content ppm b. O2 Content

0.007
c.pH value c.pH value 8.8-9.2
d. Oil Content ppm d. Oil Content Nil
e. T.D.S. ppm e. T.D.S. 1.0
f. Alkalinity (as CaCO3 ) ppm f. Alkalinity (as CaCO3 ) During Detailed Engineeri
13 Boiler Water Concentration Limits Boiler Water Concentration Limits
a. Hardness as (CaCo3) ppm a. Hardness as (CaCo3) Nil

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
b. Total dissolved solids ppm b. Total dissolved solids 150
c. Suspended solids ppm c. Suspended solids Nil

d. Alkalinity (CaCO3) ppm d. Alkalinity (CaCO3) Not Specified
e. pH value e. pH value 9.8-10.2
f. Free carbon dioxide f. Free carbon dioxide Nil
g. Dissolved oxygen g. Dissolved oxygen NT
h. Silica ppm h. Silica 2.5
i. Phosphates as PO4 I. Phosphates as PO4 20
j. Sodium sulphate as SO3 j. Sodium sulphate as SO3 During Detailed Engineeri
k. Blow down pit size m k. Blow down pit size During Detailed Engineeri
14 Steam Condition Steam Condition
a. Total solids a. Total solids During Detailed Engineeri
b. Silica b. Silica During Detailed Engineeri

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
c.Dryness Fraction c.Dryness Fraction During Detailed Engineeri
15 Thickness of insulation Thickness of insulation
a.Front wall & Material mm a.Front wall & Material
b.Rear wall & material mm b.Rear wall & material During D
c. Boiler drum & material mm c. Boiler drum & material
16 Burner Burner
16.1 Burner type /make/model Burner type /make/model -/Coen Bharat / Wesman /
16.2 No of nozzles No of nozzles During Detailed Engieerin
16.3 Fuel pressure bar(a) Fuel pressure 5 to 6
16.4 Capacity in terms of max heat release kcal/h Capacity in terms of max heat release 36.0 X 106 X 2
16.5 Fuel consumption at rated conditions kg/h Fuel consumption at rated conditions 5650
Feed water pumps ,Accessories and feed water day Feed water pumps ,Accessories and feed water day
17 tank tank
17.1 Feed water pumps Feed water pumps
a. Manufacturer a. Manufacturer KSB / Sulzer / Changsha P

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
b. Type b. Type Centrifugal, multistage, ba
c. Model No c. Model No During Detailed Engineeri
d. Quantity d. Quantity 3Nos. (2W+1S)

e. Capacity m3/h e. Capacity 87.5
f. Total head mlc no of stages m f. Total head mlc no of stages 530
g. Operating temperature range g. Operating temperature range 105
h. Absorbed power kw h. Absorbed power 140
i. Motor rating/speed kw/rpm I. Motor rating/speed 200/3000
j. NPSH at required YES/NO j. NPSH at required YES/NO
k. Coupling guard YES/NO k. Coupling guard YES/NO
l. Mechanical seal Make / Type l. Mechanical seal Make / Type
m. Motor Make m. Motor Make
17.2 Feed Water Tank Feed Water Tank During D

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
a. BFW tank capacity a. BFW tank capacity
b. Size b. Size
c.M.O.C. c.M.O.C.
d. Design Pressure d. Design Pressure
e. Design Temp. e. Design Temp.
18 Combution Air Fan Combution Air Fan
a. Manufacture and Model No. a. Manufacture and Model No. TLT / Flakt (India)
b. Type b. Type Forced Draft
c. Quantity c. Quantity 3 X 60%
d. Capacity m3/h d. Capacity (Design) 77760
e. Static Pressure kPa g e. Static Pressure (Design) 7.45
f. Fan speed RPM f. Fan speed 1500
g. Absorbed power BKW g. Absorbed power 150 X 2
h. Motor rating /speed kW/RPM h. Motor rating /speed 200

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
i. Motor make I. Motor make Siemens / ABB / Crompton
j. Type of suction filter j. Type of suction filter
k. Particle size retained Micron k. Particle size retained Micron During
l. Material of Construction l. Material of Construction
19 Flue Gas Flue Gas
a.Composion % v/v CO2 & O2 at full load. a.Composion % v/v CO2 & O2 at full load. CO2-8.4446, O2-1.6838
b. Density at NTP kg/m3 b. Density at NTP 1.225
c. Outlet Temp. o
C c. Outlet Temp. 135
d. Flue Gas Flow kg/hr d. Flue Gas Flow 120883
e. Flue Gas Duct size mm e. Flue Gas Duct size During Detailed Engieerin
f. Allow.Press. Drop in flue duct kPa g f. Allow.Press. Drop in flue duct 0.343
g. Flue Gas velocity m/sec g. Flue Gas velocity 15 max
h. SO2 % I. SO2 % 0
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
i.Flue gas Pressure at Boiler outlet kPa g j.Flue gas Pressure at Boiler outlet 0.68
Notes:
* Vendor to Specify
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
1 Gross capacity TPH
2 Peak Evaporation TPH

°C
3 Steam temp
4 Steam press kPa g

°C
5 Feed water temp at deareator outlet
°C
6 Feed water temp at economiser inlet
°C
7 Flue gas temp leaving economiser
8 Fuel for start up

Load % MCR
9
Steam flow (MCR) TPH
10
Fuel fired Kg/hr
11
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Steam pressure at outlet of MSSV outlet kPa(g)
12
Superheater safety Valve set pressure kPa(g)
13
Boiler drum pressure kPa(g)
14
Feed water pressure at economizer inlet kPa(g)
15
Steam temperature at MSSV outlet °C
16
Feed temperature at inlet of economiser °C
17
Feed temperature at outlet of economiser °C
18
Air temperature entering unit °C
19
Flue gas temperature leaving furnace °C
20
Flue gas temperature leaving boiler °C
21
Flue gas temperature leaving economizer °C
22
Excess air leaving boiler bank %
23
Air Entering unit TPH
24
Flue Gas leaving unit TPH
25
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Air side loss through ducts, dampers, silencer & flow mmWC
26 element
Air side loss through burners/ windbox mmWC
27
Gas side loss through screen mmWC
28
Gas side loss through superheater mmWC
29
Gas side loss through boiler bank mmWC
30
Gas side loss through flues & dampers mmWC
31
Gas side loss thru economizer mmWC
32
Total Air & Gas Side Losses mmWC
33
Furnace convective heat release rate (EPRS - LHV) Kcal/hr/m2
34
Furnace volumetric heat release rate (HHV) Kcal/hr/m3
35
Furnace
36
Width mm
36.1
Depth mm
36.2
Height mm
36.3
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
type
36.4
Tube Dia mm
36.5
Tube thickness mm
36.6
Material
36.7
Steam Drum
37
Material
37.1
ID mm
37.2
Thickness mm
37.3
Shell length mm
37.4
Mud Drum
38
Material
38.1
ID mm
38.2
Thickness mm
38.3
Shell length mm
38.4
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Super heater
39
OD x T, mm
39.1
Material
39.2
Inlet header material
39.3
Outlet header material
39.4
Boiler Bank
40
Type
40.1
Type OD x T mm
40.2
Tube material
40.3
Economiser
41
Type
41.1
Location
41.2
Tube OD x T, mm
41.3
Tube material
41.4
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Effective Heating Surface Areas (Sq. M)
42
Furnace (EPRS) m2
42
Superheater m2
42.2
Boiler Bank m2
42.3
Economiser m2
42.4
FD Fans
43
No. of fans
43.1
Type
43.2
Design volume m³/s
43.3
Design head mmwc
43.4
Motor rating KW
43.5
Speed rpm
43.6
Type of Control
43.7
Type of drive
43.8
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Boiler Feed Water Pumps
44
No. of pumps
44.1
Type of pump
44.2
Design Flow m³/hr
44.3
Design head MWC
44.4
Motor rating KW
44.5
Speed rpm
44.6
Type of control
44.7
Type of drive
44.8
HP dosing system
45
No. of dosing pumps
45.1
Type of pump
45.2
Dosing chemical
45.3
Type of agitator
45.4
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
LP dosing system
46
No. of dosing pumps
46.1
Type of pump
46.2
Dosing chemical
46.3
Type of agitator
46.4
Deaerator
47
Type
47.1
Capacity of deaerator TPH
47.2
Capacity of deaerator storage tank m3
47.3
Chimney
48
Chimney diameter (Top) mm
48.1
Chimney height mtr
48.2
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Service Conditions
Type of Boiler Type of Boiler Bi drum, D type Packaged
Gross Capacity / Peak Evaporation Ton/hr Gross Capacity / Peak Evaporation 107/120
Feed Water Temp.at economiser inlet o

C Feed Water Temp.at economiser inlet 105
Steam Pressure at Outlet of Main steam check valve barg Steam Pressure at Outlet of Main steam check valve 35
Design/ PSV set. Pr. Kpa g Design / PSV set pressure 3755
Steam Temperature o
C Steam Temperature 255+/-5
Steam Quality Steam Quality saturation +10oC Superhea
Fuel Fuel Natural Gas
Turn Down ratio required Turn Down ratio required 1:6
Rated For Continuous Operation
Ambient temperature (Performance) o

C Ambient temperature (Performance) 30
Ambient temperature oC (min/Avg/Max) Ambient temperature oC (min/Avg/Max) 13.2/27.78/48

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Relative humidity max/Average (Performance) Relative humidity max/Average (Performance) 80/58.7
Wind Velocity m/sec, max m/sec Wind Velocity m/sec, max 47
Rain Fall Rain Fall Max. 65mm/hr Average 92
Rainy Season Rainy Season June to September
Height above mean sea level m Height above mean sea level 19.2
Support Support Bottom Rcc Construction
Location Location Outdoor
Area Classification Area Classification Safe
Utilities Available Utilities Available
Electrical Power for Motors Electrical Power for Motors
Voltage V Voltage 415 +/-10%
Frequency Hz Frequency 50 +3%/-6%
Phase Phase 3 phase
Electrical Power for Instruments Electrical Power for Instruments

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Voltage V Voltage 110
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Frequency Hz Frequency 50
Phase Phase Single Phase
Instrument Air Requirement Instrument Air Requirement
Pressure (Max/Min) Kpa.g Pressure 392
Quality Quality Oil and Dust Free
Dew point temp. o

C Dew point temp. -40
Instrument Air Requirement NM3/hr Instrument Air Requirement 75
Cooling Water Requirement Cooling Water Requirement
Cooling water inlet temp. , Max o

C Cooling water inlet temp. , Max 33
Cooling Water temp Increase, Max o

C Cooling Water temp Increase, Max 8
Cooling water supply / return Pressure Min. Kpa.g Cooling water supply / return Pressure Min. 392/196
Cooling Water Requirement m3/hr Cooling Water Requirement 20
Natural Gas Natural Gas

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Normal caloric value Kcal/kg Normal caloric value NCV 11810
Pressure at battery limits Kpa.g Pressure at battery limits 500
Temp. at battery limits o

C Temp. at battery limits Ambient
Natural Gas Composition Natural Gas Composition CH4: 98.03, C2H6:0.69, C3H
SUMMARY OF VARIOUS PARAMETERS OF STEAM GENERATIO

Gross capacity from and at 100 0C without losses TPH Gross capacity from and at 100oC without losses 110, Feed water temperatu
1
Steam consumption for Steam consumption for
2
Feed water heating from 30 0 C to100 0 C steam output @ Feed water heating from 30oC to100oC steam output @ 6.5 TPH for dearator
2.1 feed water feed water
Blow down losses TPH Blow down losses 2.14 (CBD & IBD)
2.2
Steam net to process TPH Steam net to process 100 (Net)
3
Natural Gas consumption TPH Natural Gas consumption 5.65
4
Electric power consumption Electric power consumption
5
Combustion blower BKW Combustion blower FD Fans 2X150=300
5.1
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Feed water pumps BKW Feed water pumps 2X144=288
5.2
Others electric heater kW Others electric heater N.A.
5.3
Total kW Total 588.9
5.4
Heat transfer area m2 Heat transfer area
6
Radiant Zone (1 st pass) (Furnace) m2 Radiant Zone (1 st pass) (Furnace Area) 170
6.1
Convective tubes (Superheater) m2 Convective tubes (Superheater) 40
6.2
2nd pass (Boiler Bank) m2 2nd pass (Boiler Bank) 700
6.3
3rd pass (Economiser) m2 3rd pass (Economiser) 2800
6.4
Steam Space m3 Steam Space 8.5
7
Water space upto: Water space upto:
8
Normal working level Normal working level 8.5
8.1
Between L&H level m3 m3 Between L&H level m3 During Detailed Engieerin
8.2
Between L&LL level m3 m3 Between L&LL level m3 During Detailed Engieerin
8.3
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Feed water pump Feed water pump
9
Flow m3/hr Flow 83
9.1
Pressure kPa g Pressure 5099
9.2
Heat Release on GCV Mkcal/hr Heat Release on GCV Mkcal/hr 74.04
10
Boiler Package Boiler Package
11
Boiler Efficiency %, Based on L.C.V. of Natural Gas Boiler Efficiency %, Based on L.C.V. of Natural Gas 93.7
11.1
Heat transfer surfaces Heat transfer surfaces Superheater, Convection B
11.2
11.2.1 Nos of the distinct passes of flue gases Nos of the distinct passes of flue gases 3
11.2.2 Radiant Zone Radiant Zone
a. Outlet temperature of flue gases from furnaces o

C a. Outlet temperature of flue gases from furnaces 1190
b. Effective heat transfer coefficient - Kcal/h sq b. Effective heat transfer coefficient - During Detailed Engieerin
moC
c. Heat transfer area (EPRS) m2 c. Heat transfer area (EPRS) 170
d. Furnace Volume m3 d. Furnace Volume 154
11.2.3 Convective Zone Convective Zone

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
a. Nos of passes a. Nos of passes 2

b. Inlet and outlet temperature o
C b. Inlet and outlet temperature 1190/135
c. Effective heat transfer coefficient Kcal/hr sq c. Effective heat transfer coefficient During Detailed Engieerin
mC
d. Heating area (Bank/Superheater/Economiser) m2 Heating area (Bank/Superheater/Economiser) 700/40/2800
e. Tube OD and tube length (Bank/Superheater/Economismm e. Tube OD and tube length (Bank/Superheater/Economis51/38.1/44.5
f. Tube material f. Tube material SA 210 Gr.A1
g. Tube thickness plain/stay g. Tube thickness plain/stay 4
h. Nos of tubes h. Nos of tubes During Detailed Engieerin
11.3 Water holding capacity upto normal working level m3 Water holding capacity upto normal working level 8.5
11.4 Steam Drum Steam Drum
a. Inside dia mm a. Inside dia 1372
b. Length mm b. Length 11500
c. Design pressure Kpa g c. Design pressure 4200

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
d. Design temperature o
C d. Design temperature 343
e. Shell plate thickness mm/Grade e. Shell plate thickness As per IBR
11.5 Safety Valve set pressure kPa g Safety Valve set pressure
11.6 Set pressure for switches Kpa g Set pressure for switches During
11.7 Space requirement, m LXBXH Space requirement,
12 Feed water specification (for 3% blow down) Feed water specification (for 3% blow down)
a.Hardness as CaCO3 ppm a.Hardness as CaCO3 Nil
b. O2 Content ppm b. O2 Content

0.007
c.pH value c.pH value 8.8-9.2
d. Oil Content ppm d. Oil Content Nil
e. T.D.S. ppm e. T.D.S. 1.0
f. Alkalinity (as CaCO3 ) ppm f. Alkalinity (as CaCO3 ) During Detailed Engineeri
13 Boiler Water Concentration Limits Boiler Water Concentration Limits
a. Hardness as (CaCo3) ppm a. Hardness as (CaCo3) Nil

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
b. Total dissolved solids ppm b. Total dissolved solids 150
c. Suspended solids ppm c. Suspended solids Nil

d. Alkalinity (CaCO3) ppm d. Alkalinity (CaCO3) Not Specified
e. pH value e. pH value 9.8-10.2
f. Free carbon dioxide f. Free carbon dioxide Nil
g. Dissolved oxygen g. Dissolved oxygen NT
h. Silica ppm h. Silica 2.5
i. Phosphates as PO4 I. Phosphates as PO4 20
j. Sodium sulphate as SO3 j. Sodium sulphate as SO3 During Detailed Engineeri
k. Blow down pit size m k. Blow down pit size During Detailed Engineeri
14 Steam Condition Steam Condition
a. Total solids a. Total solids During Detailed Engineeri
b. Silica b. Silica During Detailed Engineeri

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
c.Dryness Fraction c.Dryness Fraction During Detailed Engineeri
15 Thickness of insulation Thickness of insulation
a.Front wall & Material mm a.Front wall & Material
b.Rear wall & material mm b.Rear wall & material During D
c. Boiler drum & material mm c. Boiler drum & material
16 Burner Burner
16.1 Burner type /make/model Burner type /make/model -/Coen Bharat / Wesman /
16.2 No of nozzles No of nozzles During Detailed Engieerin
16.3 Fuel pressure bar(a) Fuel pressure 5 to 6
16.4 Capacity in terms of max heat release kcal/h Capacity in terms of max heat release 36.0 X 106 X 2
16.5 Fuel consumption at rated conditions kg/h Fuel consumption at rated conditions 5650
Feed water pumps ,Accessories and feed water day Feed water pumps ,Accessories and feed water day
17 tank tank
17.1 Feed water pumps Feed water pumps
a. Manufacturer a. Manufacturer KSB / Sulzer / Changsha P

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
b. Type b. Type Centrifugal, multistage, ba
c. Model No c. Model No During Detailed Engineeri
d. Quantity d. Quantity 3Nos. (2W+1S)

e. Capacity m3/h e. Capacity 87.5
f. Total head mlc no of stages m f. Total head mlc no of stages 530
g. Operating temperature range g. Operating temperature range 105
h. Absorbed power kw h. Absorbed power 140
i. Motor rating/speed kw/rpm I. Motor rating/speed 200/3000
j. NPSH at required YES/NO j. NPSH at required YES/NO
k. Coupling guard YES/NO k. Coupling guard YES/NO
l. Mechanical seal Make / Type l. Mechanical seal Make / Type
m. Motor Make m. Motor Make
17.2 Feed Water Tank Feed Water Tank During D

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
a. BFW tank capacity a. BFW tank capacity
b. Size b. Size
c.M.O.C. c.M.O.C.
d. Design Pressure d. Design Pressure
e. Design Temp. e. Design Temp.
18 Combution Air Fan Combution Air Fan
a. Manufacture and Model No. a. Manufacture and Model No. TLT / Flakt (India)
b. Type b. Type Forced Draft
c. Quantity c. Quantity 3 X 60%
d. Capacity m3/h d. Capacity (Design) 77760
e. Static Pressure kPa g e. Static Pressure (Design) 7.45
f. Fan speed RPM f. Fan speed 1500
g. Absorbed power BKW g. Absorbed power 150 X 2
h. Motor rating /speed kW/RPM h. Motor rating /speed 200

Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
i. Motor make I. Motor make Siemens / ABB / Crompton
j. Type of suction filter j. Type of suction filter
k. Particle size retained Micron k. Particle size retained Micron During
l. Material of Construction l. Material of Construction
19 Flue Gas Flue Gas
a.Composion % v/v CO2 & O2 at full load. a.Composion % v/v CO2 & O2 at full load. CO2-8.4446, O2-1.6838
b. Density at NTP kg/m3 b. Density at NTP 1.225
c. Outlet Temp. o
C c. Outlet Temp. 135
d. Flue Gas Flow kg/hr d. Flue Gas Flow 120883
e. Flue Gas Duct size mm e. Flue Gas Duct size During Detailed Engieerin
f. Allow.Press. Drop in flue duct kPa g f. Allow.Press. Drop in flue duct 0.343
g. Flue Gas velocity m/sec g. Flue Gas velocity 15 max
h. SO2 % I. SO2 % 0
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
i.Flue gas Pressure at Boiler outlet kPa g j.Flue gas Pressure at Boiler outlet 0.68
Notes:
* Vendor to Specify
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
1 Gross capacity TPH
2 Peak Evaporation TPH

°C
3 Steam temp
4 Steam press kPa g

°C
5 Feed water temp at deareator outlet
°C
6 Feed water temp at economiser inlet
°C
7 Flue gas temp leaving economiser
8 Fuel for start up

Load % MCR
9
Steam flow (MCR) TPH
10
Fuel fired Kg/hr
11
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Steam pressure at outlet of MSSV outlet kPa(g)
12
Superheater safety Valve set pressure kPa(g)
13
Boiler drum pressure kPa(g)
14
Feed water pressure at economizer inlet kPa(g)
15
Steam temperature at MSSV outlet °C
16
Feed temperature at inlet of economiser °C
17
Feed temperature at outlet of economiser °C
18
Air temperature entering unit °C
19
Flue gas temperature leaving furnace °C
20
Flue gas temperature leaving boiler °C
21
Flue gas temperature leaving economizer °C
22
Excess air leaving boiler bank %
23
Air Entering unit TPH
24
Flue Gas leaving unit TPH
25
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Air side loss through ducts, dampers, silencer & flow mmWC
26 element
Air side loss through burners/ windbox mmWC
27
Gas side loss through screen mmWC
28
Gas side loss through superheater mmWC
29
Gas side loss through boiler bank mmWC
30
Gas side loss through flues & dampers mmWC
31
Gas side loss thru economizer mmWC
32
Total Air & Gas Side Losses mmWC
33
Furnace convective heat release rate (EPRS - LHV) Kcal/hr/m2
34
Furnace volumetric heat release rate (HHV) Kcal/hr/m3
35
Furnace
36
Width mm
36.1
Depth mm
36.2
Height mm
36.3
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
type
36.4
Tube Dia mm
36.5
Tube thickness mm
36.6
Material
36.7
Steam Drum
37
Material
37.1
ID mm
37.2
Thickness mm
37.3
Shell length mm
37.4
Mud Drum
38
Material
38.1
ID mm
38.2
Thickness mm
38.3
Shell length mm
38.4
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Super heater
39
OD x T, mm
39.1
Material
39.2
Inlet header material
39.3
Outlet header material
39.4
Boiler Bank
40
Type
40.1
Type OD x T mm
40.2
Tube material
40.3
Economiser
41
Type
41.1
Location
41.2
Tube OD x T, mm
41.3
Tube material
41.4
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Effective Heating Surface Areas (Sq. M)
42
Furnace (EPRS) m2
42
Superheater m2
42.2
Boiler Bank m2
42.3
Economiser m2
42.4
FD Fans
43
No. of fans
43.1
Type
43.2
Design volume m³/s
43.3
Design head mmwc
43.4
Motor rating KW
43.5
Speed rpm
43.6
Type of Control
43.7
Type of drive
43.8
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
Boiler Feed Water Pumps
44
No. of pumps
44.1
Type of pump
44.2
Design Flow m³/hr
44.3
Design head MWC
44.4
Motor rating KW
44.5
Speed rpm
44.6
Type of control
44.7
Type of drive
44.8
HP dosing system
45
No. of dosing pumps
45.1
Type of pump
45.2
Dosing chemical
45.3
Type of agitator
45.4
Spec No:
Rev.No Descripti
R3
R2
R1
Project No 120
R0 For comm
LP dosing system
46
No. of dosing pumps
46.1
Type of pump
46.2
Dosing chemical
46.3
Type of agitator
46.4
Deaerator
47
Type
47.1
Capacity of deaerator TPH
47.2
Capacity of deaerator storage tank m3
47.3
Chimney
48
Chimney diameter (Top) mm
48.1
Chimney height mtr
48.2
Spec No:
Rev.No Description BY Chkd
250 Rotary & Package Unit R3
R2
R1
Project No 120 R0 For comments AVK SBB
Boiler construction Features
ISGEC THERMAX
A Design Collabrations Foster Wheeler Babcock Wilc
Type Packaged Site Assembl
Indoor/ Outdoor Outdoor Outdoor
Bi drum /water tube Yes/Yes Yes/Yes
Natural Circulation Yes Yes
Forced Draft Yes Yes
D type membrane wall construction for furnace Yes Yes
Single pass convective bank Yes Yes
100% Duel Fuel (NG/LSHS) Yes Yes
Economiser- Bare Tube (C.S) Yes Yes
B WaterTube sizes /MOC
Furnace size mm 63.5 Dia x4 thick Not Specifie
MOC SA 210 Gr A1 Not Specifie
Type Seamless Not Specifie
Superherter size mm 38.1 Dia x 4 thick Not Specifie
Economiser size mm 44.5 Dia x 4 thick Not Specifie
C Steam Drum MOC SA 516 Gr 70 Not Specifie
Mud Drum MOC SA 516 Gr 70 Not Specifie
Scope Of Supply
1 All Pressure Parts of boiler such as
steam &mud drums Yes Yes
furnace wall tubes/superheater tubes Yes Yes
Boiler bank tubes,Economiser , Yes Yes
Down comer & Risers etc Yes Yes
2 All Piping within B/L
Feed water Yes Yes
Spray water Yes Yes
Cooling water Yes Yes
service water Yes Yes
Instrument Air Yes Yes
Boiler Intial Fill Yes Yes
LP Dosing Yes Yes
HP Dosing Yes Yes
3 All steam Piping within B/L
Spec No:
R2
R1
Superheater to MSSU 10 m Yes Yes
Steam Distribution Header 20 m Yes Not Consider
Steam to PRDS stream Yes Yes
Steam to LSHS Day tank Yes Yes
Steam to LSHS Line Tracing Yes Yes
Steam to Soot Blowers Yes Yes
4 Drain & vent piping Contain B/L
Safety valve vent 1 mtr above roof level Yes Yes
Start up vent Upto 1 mtr abve roof level Yes Yes
Blow down piping upto BD tank Yes Yes
Drain Piping Yes Yes
5 Non Pressure Parts :
Boiler Structure Support Platform &Stairscases Yes Yes
Comb.Air Ducting rom FD Fans Yes Yes
Flue gas Ducting Upto Chimney Yes Yes
Insulation & Cladding Yes Yes
Refractory Work Yes Yes
6 Boiler auxilliaries
FD fans 2 nos x 60 % 2 2
BFW Pumps (2W+1S) x 60% 3 3
Sealing Fans 2 Nos 2 Sealing air
Monorail & hoist for FD fans Yes Not specifie
Soot Blowers 6 6
Sample Coolers 4 nos. 6 3
Silencers for safety valve 1 1
Silencers for start up vent 1 1
Valves ,mountings& fittings -lot Lot Lot
PRDS for auxilliary steam consumers 2 1
7 Fuel Firing System
2 nos Dual fuel burners x 50 % each Yes Yes
Flame monitoring system UV & IR Yes Yes
Natural Gas Train main Yes Yes
Pilot gas tarin Yes Yes
LSHS train Yes Yes
LSHS 4.5 m3 Day tank with haeter etc. Yes Yes
Oil heating Unit 100% steam Heater Yes Yes
25% steam Heater Yes Yes
2 Nos Oil Pumps (100%) Yes Yes
Scanner Cooling Fans Yes Air by Clien
BMs (PLC base) & local Panel Yes Yes
8 Deaerator Cum storage tank
Spec No:
R2
R1
Deaerator Type Spray cum tray Spray cum tra
Storage tank Capacity 40 m3 20 m3 (10 minu
Structural Platform etc Yes Yes
Instrumentation & valves Yes Yes
Level control valve & press control valve with manual
isolation & bypass valves Yes Yes
9 Chemical Dosing System
9.1 LP Dosing System comprising
Mixig cum storage tank 1nos./SS 304 1nos./MSRL
Motorises Agitator Yes Yes
Positive Discpalcement Pump 2 Nos 2 Nos
Valves Piping & fittings Yes/SS304 Yes
9.2 HP Dosing System comprising
10 Instrumentation
Three element Drum level control. Yes Yes
Combustion control Yes Yes
Steam temperature control Yes Yes
Deaerator level control Yes Yes
Deaerator pressure control Yes Yes
Local pressure gauges Yes Yes
Local draft gauges Yes Yes
Local temperature gauges Yes Yes
Local Junction Boxes Yes Yes
Local Thermocouples Yes Yes
Pressure Transmitters Yes Yes
11 Chimney
One self supported Chimney CS / 50mtr MS / 47mtr
Insulation & Cladding Yes Not specifie
Performance Gaurantee
1 MCR evaporation (Gross) 110 114
2 Steam temp. at outlet of main steam stop valve C
O
255 ± 10 254+/-5
3 Steam press at outlet of main steam stop valve kPag 3500 3900
4 Efficiency (ASME PTC 4.1 – 1964 (R 1991) indirect
heat loss method)
4.1 100% Natural gas On GCV basis % 83 93 (LHV)
4.2 100% LSHS Oil On GCV basis % 86
5 Turn Down Ratio For Natural Gas 1:6 (predicted) 1:4
For LSHS Oil 1:5 (predicted) 1:3
Spec No:
R2
R1
6 Auxiliary power consumption at MCR (at motor
Terminals)kW 790 530
7 Nox Emission ppm for LHSH 60 60
for NG 50 50
POWER
1 FD Fan Motor (2 nos) Motor rating (kW) 280 200
2 Pump Motor (2W+1S) Motor rating (kW) 200 150
3 Fuel Pump (1W+1S) Motor rating (kW) Not Specified 8
4 FGR fan (1 nos) Motor rating (kW) Not Specified 37
5 Soot blowers (6 nos) Motor rating (kW) Not Specified 0.75
6 H.P. Dozing Pump (1W+1S) Motor rating (kW) Not Specified 0.37
7 H.P. Dozing Agitator (1 nos) Motor rating (kW) Not Specified 0.37
8 LP Dozing Pump (1W+1S) Motor rating (kW) Not Specified 0.37
9 Motorised Valves (1 nos) Motor rating (kW) Not Specified <160A
Page
Spec No:
No
Rev.No Description BY Chkd Apprd
R2
R1
Project No 120 R0 For comments AVK SBB VMP
Boiler construction Features
ISGEC THERMAX
A Design Collabrations Foster Wheeler Babcock Wilc
Type Packaged Site Assembl
Indoor/ Outdoor Outdoor Outdoor
Bi drum /water tube Yes/Yes Yes/Yes
Natural Circulation Yes Yes
Forced Draft Yes Yes
D type membrane wall construction for furnace Yes Yes
Single pass convective bank Yes Yes
100% Duel Fuel (NG/LSHS) Yes Yes
Economiser- Bare Tube (C.S) Yes Yes
B WaterTube sizes /MOC
Furnace size mm 63.5 Dia x4 thick Not Specifie
Superherter size mm 38.1 Dia x 4 thick Not Specifie
Economiser size mm 44.5 Dia x 4 thick Not Specifie
C Steam Drum MOC SA 516 Gr 70 Not Specifie
Mud Drum MOC SA 516 Gr 70 Not Specifie
Scope Of Supply
1 All Pressure Parts of boiler such as
steam &mud drums Yes Yes
furnace wall tubes/superheater tubes Yes Yes
Boiler bank tubes,Economiser , Yes Yes
Down comer & Risers etc Yes Yes
2 All Piping within B/L
Feed water Yes Yes
Spray water Yes Yes
Cooling water Yes Yes
service water Yes Yes
Instrument Air Yes Yes
Boiler Intial Fill Yes Yes
LP Dosing Yes Yes
HP Dosing Yes Yes
3 All steam Piping within B/L
Page
Spec No:
No
R2
R1
Superheater to MSSU 10 m Yes Yes
Steam Distribution Header 20 m Yes Not Consider
Steam to PRDS stream Yes Yes
Steam to LSHS Day tank Yes Yes
Steam to LSHS Line Tracing Yes Yes
Steam to Soot Blowers Yes Yes
4 Drain & vent piping Contain B/L
Safety valve vent 1 mtr above roof level Yes Yes
Start up vent Upto 1 mtr abve roof level Yes Yes
Blow down piping upto BD tank Yes Yes
Drain Piping Yes Yes
5 Non Pressure Parts :
Boiler Structure Support Platform &Stairscases Yes Yes
Comb.Air Ducting rom FD Fans Yes Yes
Flue gas Ducting Upto Chimney Yes Yes
Insulation & Cladding Yes Yes
Refractory Work Yes Yes
6 Boiler auxilliaries
FD fans 2 nos x 60 % 2 2
BFW Pumps (2W+1S) x 60% 3 3
Sealing Fans 2 Nos 2 Sealing air
Monorail & hoist for FD fans Yes Not specifie
Soot Blowers 6 6
Sample Coolers 4 nos. 6 3
Silencers for safety valve 1 1
Silencers for start up vent 1 1
Valves ,mountings& fittings -lot Lot Lot
PRDS for auxilliary steam consumers 2 1
7 Fuel Firing System
2 nos Dual fuel burners x 50 % each Yes Yes
Flame monitoring system UV & IR Yes Yes
Natural Gas Train main Yes Yes
Pilot gas tarin Yes Yes
LSHS train Yes Yes
LSHS 4.5 m3 Day tank with haeter etc. Yes Yes
Oil heating Unit 100% steam Heater Yes Yes
25% steam Heater Yes Yes
2 Nos Oil Pumps (100%) Yes Yes
Scanner Cooling Fans Yes Air by Clien
BMs (PLC base) & local Panel Yes Yes
8 Deaerator Cum storage tank
Page
Spec No:
No
R2
R1
Deaerator Type Spray cum tray Spray cum tra
Storage tank Capacity 40 m3 20 m3 (10 minu
Structural Platform etc Yes Yes
Instrumentation & valves Yes Yes
Level control valve & press control valve with manual
isolation & bypass valves Yes Yes
9 Chemical Dosing System
9.1 LP Dosing System comprising
9.2 HP Dosing System comprising
10 Instrumentation
Three element Drum level control. Yes Yes
Combustion control Yes Yes
Steam temperature control Yes Yes
Deaerator level control Yes Yes
Deaerator pressure control Yes Yes
Local pressure gauges Yes Yes
Local draft gauges Yes Yes
Local temperature gauges Yes Yes
Local Junction Boxes Yes Yes
Local Thermocouples Yes Yes
Pressure Transmitters Yes Yes
11 Chimney
One self supported Chimney CS / 50mtr MS / 47mtr
Insulation & Cladding Yes Not specifie
Performance Gaurantee
1 MCR evaporation (Gross) 110 114
2 Steam temp. at outlet of main steam stop valve C
O
255 ± 10 254+/-5
3 Steam press at outlet of main steam stop valve kPag 3500 3900
4 Efficiency (ASME PTC 4.1 – 1964 (R 1991) indirect
heat loss method)
4.1 100% Natural gas On GCV basis % 83 93 (LHV)
4.2 100% LSHS Oil On GCV basis % 86
5 Turn Down Ratio For Natural Gas 1:6 (predicted) 1:4
For LSHS Oil 1:5 (predicted) 1:3
Page
Spec No:
No
R2
R1
6 Auxiliary power consumption at MCR (at motor
Terminals)kW 790 530
7 Nox Emission ppm for LHSH 60 60
for NG 50 50
POWER
1 FD Fan Motor (2 nos) Motor rating (kW) 280 200
2 Pump Motor (2W+1S) Motor rating (kW) 200 150
3 Fuel Pump (1W+1S) Motor rating (kW) Not Specified 8
4 FGR fan (1 nos) Motor rating (kW) Not Specified 37
5 Soot blowers (6 nos) Motor rating (kW) Not Specified 0.75
6 H.P. Dozing Pump (1W+1S) Motor rating (kW) Not Specified 0.37
7 H.P. Dozing Agitator (1 nos) Motor rating (kW) Not Specified 0.37
8 LP Dozing Pump (1W+1S) Motor rating (kW) Not Specified 0.37
9 Motorised Valves (1 nos) Motor rating (kW) Not Specified <160A
Deviation in offer considered by vendors for Key equipments.
Sr. no. Description M/s. Godreg & boyce Mfg.co. Ltd. M/s. Alfa Laval (India) Ltd
Vendor will give Offer validity will be given in

Vendor to confirm the offer validity for 3 months period. Offer validity up to 15/01/17.
commercial offer
1
Vendor to submit tentitive Bar chart,contractual date

IBIC not received Tentitive Bar chart , Vendor will IBIC not received Attached Signed & Stamped
2 delivery (CDD) and QAP /ITP (inspection test plan) along
furnished along with Priced commercial offer. Copy.
with offer dully signed & stamped.
Vendor to give gurantee the equipment against all defects In the revised offer Vendor has given gurantee of
in mechanical design, workmenrship & material for a period the equipment for period of 12 months from the
3 of 24months from the date of dispatch or 18 months from
Confirmed
date of commisioning or 18 months from date of
the date of commisioning whichever is earlier. disptach whichever is earlier
Tray erection of columns shall be carried out by mechanical

site contractor, if required fabricator will be called for tray Site Supervision per diem rates shall be furnished
4 erection supervision.Supervision cost shall be consider along with our priced commercial offer.
Vendor will Quote Seperately
separate (Man-day rate)
We Shall deliver the columns (EXW) within 12 Vendor has given delivery period 10.5 to 11
Vendor to confirm delivery period 10-11 months instead of
5 12-13 months.
months from the date of receipt of letter of intent/ months But vendor need 6-8 weeks
PO additional if penalty is applicable.
Vendor refused N2 Purging for these type of

Equipment shall be pressurised with nitrogen at 0.5
high volume equipments. Instead they will
6 Kg/cm2 .Two ball valve & pressure gauge shall be Confirmed
ensure complete cleaning, drying & proper
fiited to the equipment.
nozzle blanking before despatch.
Vendor has declined to accept part order Vendor has declined to accept part order
7 Vendor to confirm the acceptability for part order.
quantity. quantity.
ipments.
Date :-02/02/17
M/s. Alfa Laval (India) Ltd
Offer validity up to 15/01/17.
IBIC not received Attached Signed & Stamped

Copy.
In the revised offer Vendor has given gurantee of

the equipment for period of 12 months from the
date of commisioning or 18 months from date of
disptach whichever is earlier
Vendor will Quote Seperately
Vendor has given delivery period 10.5 to 11

months But vendor need 6-8 weeks
additional if penalty is applicable.
Vendor refused N2 Purging for these type of

high volume equipments. Instead they will
ensure complete cleaning, drying & proper
nozzle blanking before despatch.
Vendor has declined to accept part order
quantity.

Deviation Detail of Key Equipments

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Spec No:

Type of Boiler Type of Boiler Bi drum, D type Packaged

Feed Water Temp.at economiser inlet o

Steam Quality Steam Quality saturation +10oC Superhea

Fuel Fuel Natural Gas

Turn Down ratio required Turn Down ratio required 1:6

Rated For Continuous Operation

Ambient temperature (Performance) o

Ambient temperature oC (min/Avg/Max) Ambient temperature oC (min/Avg/Max) 13.2/27.78/48

Wind Velocity m/sec, max m/sec Wind Velocity m/sec, max 47

Rain Fall Rain Fall Max. 65mm/hr Average 92

Rainy Season Rainy Season June to September

Support Support Bottom Rcc Construction

Location Location Outdoor

Area Classification Area Classification Safe

Utilities Available Utilities Available

Electrical Power for Motors Electrical Power for Motors

Voltage V Voltage 415 +/-10%

Frequency Hz Frequency 50 +3%/-6%

Phase Phase 3 phase

Electrical Power for Instruments Electrical Power for Instruments

Phase Phase Single Phase

Instrument Air Requirement Instrument Air Requirement

Pressure (Max/Min) Kpa.g Pressure 392

Quality Quality Oil and Dust Free

Dew point temp. o

Instrument Air Requirement NM3/hr Instrument Air Requirement 75

Cooling Water Requirement Cooling Water Requirement

Cooling water inlet temp. , Max o

Cooling Water temp Increase, Max o

Cooling Water Requirement m3/hr Cooling Water Requirement 20

Natural Gas Natural Gas

Pressure at battery limits Kpa.g Pressure at battery limits 500

Temp. at battery limits o

SUMMARY OF VARIOUS PARAMETERS OF STEAM GENERATIO

11.2.2 Radiant Zone Radiant Zone

a. Outlet temperature of flue gases from furnaces o

d. Furnace Volume m3 d. Furnace Volume 154

11.2.3 Convective Zone Convective Zone

Sr no. Boiler Parameter Unit IBIC Specifications ISGEC

f. Tube material f. Tube material SA 210 Gr.A1

g. Tube thickness plain/stay g. Tube thickness plain/stay 4

h. Nos of tubes h. Nos of tubes During Detailed Engieerin

11.4 Steam Drum Steam Drum

a. Inside dia mm a. Inside dia 1372

b. Length mm b. Length 11500

c. Design pressure Kpa g c. Design pressure 4200

e. Shell plate thickness mm/Grade e. Shell plate thickness As per IBR

11.7 Space requirement, m LXBXH Space requirement,

a.Hardness as CaCO3 ppm a.Hardness as CaCO3 Nil

b. O2 Content ppm b. O2 Content

d. Oil Content ppm d. Oil Content Nil

e. T.D.S. ppm e. T.D.S. 1.0

13 Boiler Water Concentration Limits Boiler Water Concentration Limits

a. Hardness as (CaCo3) ppm a. Hardness as (CaCo3) Nil

c. Suspended solids ppm c. Suspended solids Nil

Sr no. Boiler Parameter Unit IBIC Specifications ISGEC

e. pH value e. pH value 9.8-10.2

f. Free carbon dioxide f. Free carbon dioxide Nil

g. Dissolved oxygen g. Dissolved oxygen NT

h. Silica ppm h. Silica 2.5

i. Phosphates as PO4 I. Phosphates as PO4 20

j. Sodium sulphate as SO3 j. Sodium sulphate as SO3 During Detailed Engineeri

14 Steam Condition Steam Condition