JINDAL POWER LIMITED, TAMNAR RAIGARH

4 X 600 MW POWER PLANT

SOP FOR TURBINE OIL COOLER CHARGING

STANDARED OPERATION PROCEDURE

FOR
TURBINE LUBE OIL COOLER CHARGING

Issue Date: Revision No: 00 Date: No of Pages 06

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Designation: Designation: Designation:

JPL 4X600 MW SOP Page 1

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR TURBINE OIL COOLER CHARGING

Amendment Record

Amendment Amendment Description Acknowledge

Date by Reviewer
Rev No. Page No.

PURPOSE: This procedure is used as work instructions for Turbine Lube Oil cooler Charging.

JPL 4X600 MW SOP Page 2

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR TURBINE OIL COOLER CHARGING

SCOPE: This procedure is applicable to Turbine Lube Oil Cooler System located in JPL 4X600 MW.

RESPONSIBILITY: Turbine Operator, Field /Desk Engineer, Unit Control Engineer & Shift In charge.

SPECIFICATION:

Main Turbine Oil cooler

Cooling surface area provided 640 m2
Oil flow 182.304 m3/h
Heat dissipating capacity 1907.67 kW
Oil I/L Temp 65
Oil O/L Temp 45
Oil side pressure drop 4 mwc
CW I/L Temp 38
CW O/L Temp 41
CW Flow 500 m3/h
CW side pressure drop (approx.) 3.5 mwc
Design pressure – CW side 10 kg/cm2
Design pressure – Oil side 9.4 kg/cm2
Tube material Admiralty Brass
Tube plates material Carbon steel
Casing (shell) material Carbon steel
Water boxes material Carbon steel

PROCEDURE DETAILS:

Pre checks:
1) No concern PTW is pending.
2) Fire fighting for lube oil system must be charged condition.
3) Ensure MOT level is adequate and no “tank level low” alarm persisting.
4) Ensure one filter is in service and properly vented out.
5) AOP1, AOP2, EOP, AC JOP, DC JOP power supply breakers are normalized.
6) Discharge MIVs for AC JOP and DC JOP should be full open.
7) Ensure Vapour Extractor Fans power supply normalized.
8) Ensure all local gauges & transmitters are in service and charged.
9) All local push button is released.
Turbine Oil Cooler charging start-up activities:(oil side)
1) Ensure Cooler Drain to LOT in closed position.
2) Cooler vent in open position.
3) Open equalizing valve and wait until oil start coming from vent.
4) When oil is continuous then close the vent.
5) Then rotate the three way valve to take the cooler in service.
6) Close the equalizing valve.
7) Check for any oil leakage in the system.
8) Check the LOT.

JPL 4X600 MW SOP Page 3

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR TURBINE OIL COOLER CHARGING

Turbine Oil Cooler charging start-up activities: (water side)

1) Ensure Cooler Drain in closed position.
2) Cooler vent in open position.
3) Open the equalizing valve of the Cooler I/L & O/L valve.
4) When water comes from the vent then close it.
5) Open Cooler O/L valve then Cooler I/L valve
6) Ensure there are no any leakages in the system.

Turbine oil cooler draining procedure:

1) Open the drain and vents (oil side) of the cooler.
2) Continuous monitor the level of the LOT.
3) If LOT level is high transfer the oil to MOT by running LOP.
4) Close the water side I/L and O/L valves.
5) Open the drain and vents of the Cooler (water side).

CROSS REFERENCE: Turbine operation manual

RECORDS: The records are maintained in field log book and in CCR log book .

Oil level drop in various activities while cooler charging.

MOT oil level MOT oil level MOT oil level MOT oil level on MOT oil level at
before cooler after AOP after cooler turning gear barring speed 78
charge started. charge valve open rpm
323 mm 750 mm 1004 mm 1045 mm 1045 mm

JPL 4X600 MW SOP Page 4