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Welcome to
your Digital Edition of Communications in Space
Laser Detecting Systems
Engine Air Brakes:
Paving the Way to
Quieter Aircraft
Technology
April 2018
From the Publishers of
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Make informed design decisions
with EM simulation.
Communications in Space
Laser Detecting Systems
Engine Air Brakes:
Paving the Way to
Quieter Aircraft
Designing With
Plastics for
Military Equipment
Contents
FEATURES ________________________________________ 41 Calculation of Weapon Platform Attitude and Cant Using
Available Sensor Feedback
4 Weapon Systems 42 Designing for Compressive Sensing: Compressive Art,
4 Laser Detecting Systems Camouflage, Fonts, and Quick Response Codes
10 Materials & Composites 43 Phonon Confinement Effect in TiO2 Nanoparticles as
10 Designing With Plastics for Military Equipment Thermosensor Materials
16 Propulsion Systems
16 Engine Air-Brakes
DEPARTMENTS ___________________________________
24 Cabling & Connectivity 45 Application Briefs
24 Nett Warrior 52 New Products
28 Show Preview 56 Advertisers Index
28 XPONENTIAL 2018 — An AUVSI Experience
34 RF & Microwave Technology ON THE COVER ___________________________________
34 Communications in Space: A Deep Subject The 70-meter antenna at the Goldstone Deep Space
Communications Complex in the Mojave Desert is
38 First Air-Worthy Metal-Printed RF Filter Ready for Takeoff one of the tools used to communicate with — and
retrieve data from — spacecraft in deep space.
TECH BRIEFS _____________________________________ Goldstone is one of three transmission and recep-
tion facilities located about 120 degrees apart on the
40 Validation of Automated Prediction of Blood Product Needs globe in order to provide continuous coverage. To
Algorithm Processing Continuous Non-Invasive Vital Signs learn more, read the feature article on page 34.
Streams (ONPOINT4) (Photo courtesy of NASA/JPL-Caltech)
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W
hether engaged in an
asymmetric fight with an
insurgent or a conven-
tional battle with a “near-
peer” adversary, today’s battlefield pres-
ents combatants with significant
challenges. Rapidly advancing technol-
ogy and increased lethality of weapon
systems have forced the military to de-
velop and deliver more effective tech-
nologies to protect our air and vehicle
crews. One such critical technology –
laser detecting systems – is designed to
detect and alert crews to laser-aided
threats.
Laser-Aided Threats
The number and types of laser-aided
threats that are present on today’s bat-
Figure 1. Examples of laser-aided weapon systems (Clockwise from top left – T-14 Armata Main Battle Tank
tlefield have increased exponentially with laser rangefinder and beamrider missile; Laser range finding binoculars; AT-14 Kornet ATGM –
over the past decade. These systems use Beamrider; Krasnopol laser designated tube launch artillery)
a laser to increase a weapon’s probabil-
ity of a hit and kill of its adversary.
These types of lasers typically fall
within three categories: Laser Range
Finders (LRF), Laser Target Designators
(LTD) and Beamrider Missiles (LBR). Ex-
amples of each of these types of laser-
aided weapons systems are depicted in
Figure 1. Each of these examples poses
significant risks to unknowing air and
vehicle crews on today’s battlefield.
The state that revolutionized the automotive industry has taken to the skies to become one of the top places
in the country for aerospace business. Michigan. Home to more than 600 aerospace-related companies,
Michigan is ranked among the top 10 states for major new and expanded facilities. When it comes to
aerospace success, the sky’s the limit in Michigan.
michiganbusiness.org/pure-aerospace
data that enhances system perform- AN/VVR-4 Laser Detecting Set incorpo- The AN/VVR-4 can be integrated ei-
ance, such as reported angle of arrival rates the lineage of its predecessors with ther as a stand-alone threat warning re-
(AoA) of threat lasers. increased functionality (Figure 5). ceiver delivering audio and visual warn-
UTC Aerospace Systems is introduc- The system incorporates an addi- ing through the vehicle’s intercom
ing a new laser warning system de- tional angle of arrival (AoA) detector system (AN/VIC-3) and onboard situa-
signed to be a common system across which gives the targeted crew enhanced tional awareness displays, or fully inte-
the U.S. Army ground combat fleet. The situational awareness. grated within the vehicle’s fire control
system. The latter option enhances the
crew’s lethality and survivability in that
the system can pass along critical threat
Advanced Capacitors for Demanding Applications information to the fire control system,
allowing slew-to-cue of onboard weapon
systems to the origin of the laser with
high accuracy.
The laser warning system can also
serve as a critical sensor within an over-
all active protection system (APS) con-
struct. The early identification of a laser
range finder or beamrider missile can
alert the tracking mechanisms of a
“hard kill” system of a potential in-
bound threat, thus reducing overall sys-
tem response time. The laser warning
system can also provide critical laser in-
formation of an active designator that
can also be used as part of a “soft-kill”
countermeasure system designed to
spoof an incoming projectile or trigger
onboard smoke.
In addition, UTAS is working as part
of the U.S. Army Modular Active Protec-
tion System (MAPS) community of in-
terest to establish a standard architec-
ture by which this type of sensor can be
incorporated into an overall active pro-
tection system framework. This open
systems architecture will more readily
allow systems like the VVR-4 to make
software changes as the threat and con-
EVANSCAPS enable many of today’s most advanced ditions on the battlefield evolve.
• High current handling & low ESR This article was written by Brian
Gephart, Senior Program Manager, ISR &
• Rugged, hermetically sealed, HI-REL design Space Systems, UTC Aerospace Systems
(Charlotte, NC). For more information, visit
http://info.hotims.com/69505-500.
SCALEXIO always fits your needs – what are you aiming for?
U
.S. soldiers carry loads of tical solution that accommodates the cles. Not only does plastic significantly
equipment and protective gear needs of manufacturers, contractors reduce equipment carry weights – by as
that can weigh anywhere from and users. much as 20 pounds in some military sit-
45 to 130 pounds. This is more uations – it increases vertical and hori-
than enough to quickly tire even the Metals vs. Plastics zontal user agility and safety in accord
most well-conditioned personnel, con- Metals going back to the Iron Age with the U.S. Department of Defense
tributing to reduced mobility and im- have been the materials of choice for Joint War Fighting Science and Technol-
paired decision-making that could result equipping the military. Metals offer ogy Plan.
in casualties. lower thermal expansion and high
Meanwhile, in the skies there has strength to survive the rugged condi- Freedom of Design and Assembly
been a proliferation of unmanned air- tions of combat. Plastics are subject to fewer assembly
craft and remotely controlled jet fliers. Many metals also offer high electrical constraints, enabling manufacturers to
These aircraft need to travel long dis- conductivity, making them ideal for consolidate multiple parts into a single,
tances with limited fuel on board and shielding electronic equipment; others injection-molded plastic part. The abil-
need materials that make them “invisi- offer high thermal conductivity, so they ity to design plastic parts with complex
ble” to enemy radar. are well-suited to applications requiring geometries also means multiple parts
To meet the challenges of evolving the rapid dissipation of heat, such as en- can be assembled using the method best
– often dangerous – circumstances, gine cooling. Finally, metal parts can be suited to a particular application – such
and to leverage advancing technolo- produced to very tight tolerances, as welding, heat staking or mechanical
gies that provide equipment to help though the secondary machining oper- snap-fit.
the military operate safer, manufac- ations required in achieving that preci-
turers need to deliver products that sion could be costly. Superior Durability
are lighter, stronger and highly func- Today, plastics are replacing metals in Today’s sophisticated plastics are ex-
tional while simultaneously reducing military applications due to a growing tremely durable and outperform compa-
the total cost of ownership (TCO) as- number of advantages, including the rable metals in resistance to heat, chem-
sociated with their products, includ- following: icals, moisture and impact. (See
ing design, production, delivery and “Choosing the Best Plastic” and “Addi-
maintenance. Lower Weight tives for Options” sections, below, for
Injection-molded plastic parts made Plastics are much lighter than metals, discussion about the characteristics of
from advanced materials are increas- making them a better choice for a wide the major plastics families and how com-
ingly replacing metal in a variety of variety of uses, from armor and clothing plementary materials can be added to
military applications, providing a prac- to equipment, protective gear and vehi- further improve strength and durability.)
Ease of Finish sive secondary painting or coating opera- parts result in dramatically lower total
The color of equipment used in the field tions otherwise required by metal parts. costs. Compared with metal, plastic
or in the air can be an important element Moreover, the finish color on plastics will parts do not require expensive second-
of its utility – from a matte finish that de- not wear off from rugged wear. ary operations, such as machining or
creases glare to a camouflage pattern that painting. In addition, because plastic
enables stealth. With plastics, manufactur- Total Cost of Ownership parts can be designed in much more
ers and molders can create virtually any Taken together, the lower weight, de- complex shapes, the manufacturer can
color or finish during the production sign, assembly, durability and finishing reduce the total number of parts pro-
process and eliminate the need for expen- advantages of injection-molded plastic duced by as much as 70%.
Similarly, the weight savings created
by transitioning to plastic reduces over-
all fuel and transportation costs. In the
case of the military, this is essential
since it is the world’s single largest con-
sumer of oil at more than 340,000 bar-
rels per day, and the U.S. Department of
Defense is requiring its contractors to
help improve fuel efficiency.
As explained in a recent blog from
Sandvik Coromant, a Sweden-based
global tool supplier to the metal cutting
industry:
Enhanced Stealth
Remaining undetected gives fighting
forces an upper hand, but traditional
metal components leave large electro-
magnetic radar/sonar echo signatures
and infrared heat source footprints. A
variety of non-conducting and insulat-
ing resins have been introduced to in-
crease the stealth capabilities for mili-
tary applications, including:
•Domes constructed from polymer ma-
trix composites that shield detection
equipment and deaden position-re-
vealing vibration on military ships and
aircraft.
•Military helicopters outfitted with
polymer foam blades and Kevlar-car-
bon fiber structural materials to en-
Designers are taking body armor beyond Kevlar through the use of additives that include plastic and non- hance multi-spectral stealth capabili-
plastic materials. ties (radar, infrared and acoustic).
Acetal Crystalline POM Celcon, Delrin, Strong, rigid, excellent Bearings, cams, gears, handles,
Hostaform, resistance to fatigue, plumbing components, rollers,
Lucel chemicals, moisture, naturally rotors, slide guides, valves
opaque, low/ medium cost
Polyamide 6 Crystalline PA6 Akulon, High strength, fatigue and Bearings, bushings, gears,
(Nylon) Ultramid, Grilon chemical resistance, low rollers, wheels
friction, almost opaque,
medium/high cost
Polycarbonate Amorphous PC Calibre, Lexan, Very tough, temperature Panels, lenses, consoles,
Makrolon resistance, dimensional housings; light covers; reflectors;
stability, transparent, high cost safety helmets and shields
Polyester Crystalline PBT, PET Celanex, Crastin, Rigid, heat resistance, Filters, pumps, bearings, cams,
Lupox, Rynite, chemical resistance, electrical components, gears,
Valox medium/high cost housings, switches, valves
Polyetherether- Crystalline PEEK Victrex Strong, thermal stability, Aircraft components, electrical
ketone chemical and abrasion connectors, pump impellers,
resistance, low moisture seals
absorption
Polyphenylene Crystalline PPS Ryton, Fortron Very high strength, heat Bearings, covers, fuel system
Sulphide resistance, very high cost components, guides, switches,
and shields
Polypropylene Crystalline PP Novolen, Appryl, Lightweight, heat resistance, Military grade containers, heavy-
Escorene high chemical resistance, duty rope and ties
scratch resistance, tough and
stiff, low cost
Polyvinyl Amorphous PVC Welvic, Varlan Tough, flexible, flame Electrical insulation, boot soles
Chloride resistance, transparent or
opaque, low cost
Thermoplastic Cross-linked TPE Santoprene, Good thermal properties, Overmolding of hand held
Elastomer Hytrel, Kraton material stability, colorable, devices, night vision equipment,
soft-touch, medium cost protective masks. boot soles,
soft touch grips
• Flexible, polymer matrix-based coat- chemicals? How long does it have to ecule units. The ways in which the
ings used on a number of military ve- last? The answers to these and other chains intertwine determine the plas-
hicles to thwart “normal” and “ther- related questions provide a focal point tic’s macroscopic properties.
mal” visual detection. for the next steps in part development • Typically the polymer chain orienta-
and meeting functional and cost re- tions are random, giving the plastic an
Keys to Conversion quirements. amorphous, structure. Amorphous
There are several considerations that plastics have good impact strength and
impact successful metal-to-plastic con- Choosing the Best Plastic toughness. Examples include acryloni-
version: Choosing the best plastic for your ap- trile-butadiene-styrene (ABS), styrene-
plication requires deep knowledge of the acrylonitrile copolymer (SAN), poly-
Application Requirements wide range of possible materials. In addi- vinyl chloride (PVC), polycarbonate
The part design process starts with tion to relying upon an experienced in- (PC) and polystyrene (PS).
identifying application requirements jection-molding partner to guide selec- • If the polymer chains arrange them-
in three dimensions: mechanical, ther- tion, possessing a basic understanding of selves in an orderly, densely packed
mal and environmental. Will the part the types of plastics is essential. Here’s way, the plastic is said to be crystalline.
or product be dropped? Will it be used an overview: Crystalline plastics share many proper-
in an extremely hot or cold environ- • Plastics are made up of polymers, ties with crystals, and generally will
ment? Will it be exposed to harsh meaning long chains of repeated mol- have lower elongation and flexibility
Peak Value
G-FORCE
Peak Value
0s 1s 2s 3s
TIME
No Foam Foam
Military applications can use a variety of polymers,
including pro-colored thermoplastics.
S H O W G R AV I T Y
properties than amorphous plastics,
but better chemical resistance. Exam-
ples of crystalline plastics include ac-
LEARN
and various coated fibers or Kevlar all
have high reinforcing properties of ten-
DON’T LAUNCH
• Impact modifiers improve toughness.
• Flame retardants increase resistance to
burning.
A
irplanes, one of humanity’s sory Council for Aeronautics Research control surfaces, landing gear, high-lift
greatest inventions, evoke in Europe (ACARE) Flightpath 2050 devices and speedbrakes. These structures
feelings of awe and amaze- document – Europe’s vision for avia- often provide drag needed to maintain a
ment for most people, unless tion, has set a goal of 65 percent noise desired trajectory, but may also become
you live uncomfortably close to a major reduction at airports by 2050. While the source of excessive noise. One way to
airport, in which case the feeling may mitigation strategies include flying re- mitigate this noise is through “quiet”
become annoyance and irritation. Con- strictions, soundproofing homes and drag devices that enable quieter landings
stant aircraft noise causes sleepless nighttime curfews, the real solution to through steeper, slower and/or aeroa-
nights, stress and other health issues, re- meeting such goals lies at the root cause coustically cleaner approaches.
ducing quality of life. of the problem – reducing the noise air- ATA Engineering, in collaboration
Airports, airlines and aviation author- planes generate and radiate to the sur- with NASA GRC, Williams International
ities around the world have been in an rounding community. and the Massachusetts Institute of Tech-
uphill battle to mitigate noise pollution The major source of airport noise nology (MIT) has developed a novel en-
in their neighboring communities. Nei- comes from engine power during takeoff. gine air-brake (EAB) concept that will
ther the airports nor the surrounding During descent and approach to landing, pave the way for quieter aircraft. The
communities are moving away from the engines are powered down and the EAB is a unique drag device that was
each other anytime soon, necessitating dominant noise is often due to the aero- conceived at MIT as a ram air-driven na-
the need for urgent solutions. The Advi- dynamic exposure of structures such as celle with a stationary set of turning
Figure 1. The EAB nozzle configurations on FJ44-4 engine: Fully deployed (left) and stowed (right).
T
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M
Vane
Freestream Inlet
Fan (Bypass)
Inlet Periodicity
Core Inlet
ions
Reg th
eam 1/N )
nstr =
Dow iodicity
(Per
ions
Reg 7th )
ream 1/
Upst dicity =
io
(Per Mixing Plane
Interface
Swirl Angle
Vswirl/Vinf 0 5 10 15 20 25 30 35 40 45
-0.50 0.00 0.50 1.0 1.5 2.0
Figure 5. Mixing-plane results for final design in deployed configuration showing (a) Circumferential-to-freestream velocity ratio at downstream exhaust planes
and (b) streamlines colored by swirl angle.
Figure 7. Results from various Siemens PLM Software tools creating the digital
twin for the EAB.
“Sentient data,” or information that can feel and perceive things, might one day protect soldiers and their networks, according to a leading scientist at the U.S. Army
Training and Doctrine Command's Mad Scientist Conference at Georgetown University. (Photo: Air Force Staff Sgt. DeNoris A. Mickle)
N
ett Warrior is the US Army’s soldier’s vest, pose no serious safety The connectors were tested in accor-
next generation US integrated risks to the soldier, and ensure complete dance with Mil Std 810 G method 516.6
soldier system that replaces functionality throughout the mission. for shock and Mil Standard 810G
Land Warrior. It is designed to As the Nett Warrior moved from Low method 514.7 for vibration. To ensure
be an integrated dismounted situational Rate of Initial Production (LRIP) to Full reliability, the connectors were also sub-
awareness and mission command system Rate Production (FRP), there were two jected to a 2000 mate-de-mate require-
for use during combat operations that major issues that the US Army wanted ment with no loss of signal integrity. A
enables fast and accurate decision-mak- to address: cost and commonality. separate test was performed that en-
ing during tactical operations. sured full backward compatibility with
The basic system is comprised of a Cost and Commonality the incumbent design, including a
tactical GPS phone for imaging and tex- The sheer volume of units needed on break-away force test that ensured that
ting, various radios for efficient two- the battlefield, as well as its associated the connectors de-mated at the speci-
way communications, and an optional costs, led the US Government to initiate fied value of 13 lbs +/- 3lbs.
portable battery pack for power. The a Request For Information (RFI) focus- The electrical requirements included
End User Device (EUD) — a specially ing on the development of a universal meeting an Insulation Resistance value
adapted commercial smart phone — connector. Potential connector suppli- of 100 M at 500 Volts DC, 5 Amps
graphically displays the location of the ers were given a set of rigid require- power rating per contact, and meeting
squad leader using a digital map image. ments, with an emphasis on three key the USB 2.1 signal integrity profile.
The EUD uses secure communications elements: performance, intermateabil- The US Army was ultimately success-
channels to transmit and receive infor- ity, and cost. The down-select process ful in authorizing a second source of
mation from one Nett Warrior system to was contingent upon meeting the supply, which minimized their risk and
another. Armed with advanced naviga- above criteria. Several rounds of testing reduced their overall costs.
tion, situational awareness and infor- were required and completed over a
mation sharing capabilities, military two-year period to ensure the highest Next Generation Soldier
leaders are able to avoid fratricide and degree of reliability. Connectivity
are more effective in the execution of The US army required the connectors In the modern age of increased
their combat missions. to be lightweight; rugged; operate in weaponry and adaptability, soldier tech-
The electrical interconnect system harsh environments; provide a safe, re- nology must constantly evolve to meet
plays a vital role to the overall perform- liable, consistent break-away force; and the challenges that the warfighter will
ance of the Nett Warrior system. It transmit data compatible with USB 2.1 face in the next decade and beyond.
must be seamlessly integrated into the busing architecture. Electrical interconnect will be an in-
Ergonomic Considerations
As more electronics are added to the
soldier’s load, connector manufacturers
must continue to find innovative ways
TE Connectivity’s O.C.H. Micro Circular Connectors to reduce connector weight. Depending
on the mission being carried out, a sol-
dier must shoulder loads of up to 100
lbs, which can drastically limit their ef-
fectiveness on the battlefield. Develop-
ing connectors and assemblies that are
smaller, more conformal fitting, and
lighter weight can help to improve sol-
dier effectiveness.
As future soldier-systems are intro-
duced, it is expected that the use of
composite materials, like LCP, PEEK or
ULTEM for connector shells will be ex-
panded. These materials offer higher
strength to weight ratios over tradi-
tional aluminum-based connectors, re-
sulting in weight savings of 20 to 30%
over similar aluminum shell connectors
TE Connectivity’s MULTIGIG RT2-R Connector used today.
The use of composite materials does
creasingly important part of the overall ance. Traditional pin and socket connec- require plating for adequate Electro-
solution, as the soldier and the battle- tors used in today’s Nett Warrior system Magnetic Interference (EMI) perform-
field become more connected. To antic- present a significant challenge related to ance. However, unlike aluminum shell
ipate future electrical system enhance- field cleaning. Thus, a possible area of connectors used today, composite ma-
ments, it is first important to consider improvement in next generation soldier terials lack a galvanic relationship be-
the unique challenges future soldier- system connectors would be a design tween the base material and the pro-
systems will face. that uses a “dead face” style of contact tective plating. In today’s connectors,
system, where the pin is typically spring the aluminum base metal and the
Environmental Considerations loaded and the traditional socket con- nickel-based plating material are at op-
One challenge that future soldier-sys- tact is replaced by a solid disk of metal. posite ends of the galvanic scale, re-
tems will certainly deal with is the This type of contact interface is inher- quiring very precise and careful surface
harsh environments that soldiers in- ently more cleanable than other designs. treatment and plating methods to pre-
evitably face. Temperature extremes, Water immersion creates unique chal- vent galvanic corrosion. Since compos-
rain, mud, dust, sand and even tempo- lenges for connector manufacturers. Es- ite connector shell base material is
rary water immersion are and will re- sentially, the connector must protect the non-metallic, this design concern is
main typical battlefield conditions in integrity of the signals from the outside virtually eliminated. Salt spray en-
which soldier-systems must operate. elements. Today, Ingress Protection (IP) durance tests of over 2,000 hours have
When exposed to these situations, the standard, IP-67, is the current require- been successfully demonstrated in
connectors must not fail. ment. However, there is every reason to composite shell connectors.
If a connector is disconnected for any believe that IP-67 will be replaced by IP- Finally, composite materials can be
reason, the soldier may need to clean 68, meaning it must survive all current molded into almost any imaginable
the connector for optimum perform- conditions with the addition of being shape in a very cost-effective manner
for Commercial,
Space & Military
Applications
High-speed board level connectors
like the TE Connectivity MULTIGIG
RT2-R, designed to meet the VITA 46
standard, that utilize small printed cir-
cuit board wafers, are modular in design
and can handle signal, power and high
speed signaling with speeds of up to 12
gigabits of data per second. They inter-
connect via an industry standard inter-
face and are electrically engaged via a
wiping action on the surface of each
wafer. This type of connector design
could also have some important bene-
fits in a new, low profile soldier connec-
tor. The high-speed signaling capability,
along with the small size and weight,
could form the basis for a future soldier
connector that would be a significant
Sensor Solutions for: deviation from a traditional pin and
Laser Communication socket connector.
Fast Steering Mirrors Connector manufacturers today have
the engineering resources to develop
Directed Energy and construct complete systems so that
Airborne Night Vision Systems if initiated at the very onset of a pro-
Nett Warrior could someday lighten the warfight-
er's load while improving communications and sit- gram, a cost effective, optimized inter-
uational awareness. connect system could be developed. If
the connector/cabling solutions are de-
using modern injection molding tech- signed as a system, board level style
niques. This creates the ability to engi- connectors similar to VITA 46 connec-
neer a connector shell that is low profile tors that achieve extremely high data
and easily integrated into solder vests rates could be utilized to achieve data
and protective equipment. rates previously not possible in tradi-
tional systems.
Signaling Considerations
The current Nett Warrior system is Conclusion
built upon a USB 2.0 busing architec- Nett Warrior has revolutionized the
ture, which is limited to a data transfer battlefield intelligence available to
rate of 480 Mb/second. As the battle- today’s fighting soldier. Through it, sol-
field becomes more connected, data diers are more informed and better con-
and video transfer will see a rise within nected than ever before. However, fu-
the next 10 years which, most likely, ture enhancements in technology and
will require USB 3.0 signaling speeds (5 capability will drive the next generation
Gb/second) and perhaps beyond. The of soldier-systems to new levels of capa-
For more information about future soldier-system will invariably re- bility and efficiency.
our full line of products, quire higher pin count density for in- Future technologies will require faster
creased capability while maintaining a data transfer, more power, smaller size,
contact us today!
similar or smaller footprint. Small lighter weight, better conformability,
form factor connectors like micro D- or improved maintainability, modularity
800-552-6267 nano D-type connectors could form and unfailing reliability. The connector
the basis for a new soldier connector industry is prepared to engineer solu-
measuring@kaman.com
by leveraging the higher contact den- tions that meet these needs and is
kamansensors.com sity, smaller size, and lighter weight working with the defense industry to
format. Adapting connectors of this develop appropriate solutions.
pin density to achieve high speeds This article was written by Steve McIn-
would be key to providing a smaller, tire, Manager, Product Management,
lighter connector purpose-built for (Berwyn, PA). For more information, visit
high-speed signaling. http://info.hotims.com/69505-503
Free Info at http://info.hotims.com/69505-850 www.aerodefensetech.com Aerospace & Defense Technology, April 2018
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Exhibit Hall
The exhibit hall − dubbed XPO Hall, of
course − opens for business on Tuesday
morning at 10:30, and if past shows are
any indication, there will be no shortage
of things to see and do. More than 725
exhibitors from around the world will
occupy over 370,000 square feet of ex-
hibit space to showcase their latest tech-
nology and products covering all aspects
of unmanned vehicle and robotics de- Bluefin Robotics showed off their underwater vehicle technology at XPONENTIAL 2017. (Photo: Bruce A.
sign, manufacturing, and use including Bennett)
Educational Program
Those seeking the latest cutting-edge
information about unmanned vehicles
and robotics technology can attend a
variety of stimulating courses and semi-
nars at XPONENTIAL 2018. Like last
year, the courses have been broken
down into four program tracks: Policy,
Technology, Business Solutions and
Trending Topics. Although parts of the
program were still being finalized as we
went to press, here are some of the edu-
cational programs being offered:
Policy Track
Pratt & Whitney showed off impressive cutaway models of its engines at XPONENTIAL 2017. (Photo: Bruce The Policy Track is designed to give
A. Bennett) attendees access to the latest informa-
tion on policies and regulations impact-
ing the unmanned vehicle and robotics
industries straight from the people for-
mulating them. Some of the panel ses-
sions being offered are:
• Addressing State and Local Issues Im-
pacting UAS Regulation
• Implementation of the Low Altitude Au-
thorization and Notification Capability
• Unlocking the National Infrastructure
for Air and Ground Cargo Transport
• Cooperatively Managed Airspace:
Structuring E Above A for Balloons,
Fixed Wing Aircraft, Border Patrol Su-
personic Jets, and Others
• Integrating UAS Technologies Within
State and Local Government Agency
Operators
Harris had an interactive exhibit demonstrating the manual dexterity of its robots. (Photo: Bruce A. Technology Track
Bennett) The Technology Track, as its name
implies, will keep you up to speed on
the latest technological developments
affecting areas like robotics, artificial
intelligence, machine learning, soft-
ware, and payload advancements.
Some of the panel sessions being of-
fered are:
• Measuring Vehicle Intelligence in
Human Transport: What is Your Car's
IQ?
• Cutting the Tether: Performing ROV
Style, Complex Manipulation With-
out a Tether
• Hardware-in-the-Loop (HIL) Imple-
mentation and Validation of a SAE
Level 2 Autonomous Vehicle
• Swarm Development for Maritime
Search and Rescue Using Genetic Al-
The Wave Glider autonomous unmanned surface vehicle from Liquid Robotics. (Photo: Bruce A. Bennett) gorithms
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RF & Microwave Technology
Communications in Space:
A Deep Subject
T
ransmitting and receiving amounts of data from cameras, tele- (Australia) Deep Space Communication
radio signals between space- scopes, and scientific equipment. Complex.
craft in deep space is a snap They are spaced about 120 degrees
compared with getting those The Deep Space Network apart on the globe in order to provide
signals back to Earth, especially when In the U.S., the bulk of the develop- continuous coverage (Figure 3). To con-
the spacecraft is 120 billion miles away. ment in deep space communications tinue meeting the increasing demand
Even though we’ve sent spacecraft has been conducted at NASA’s Jet on deep space communications sys-
hundreds of billions of miles into space, Propulsion Laboratory (JPL) located in tems, NASA believes the DSN must in-
and rovers are gathering enlightening Pasadena, CA, which is managed for crease its capability by more than a fac-
information about planets, moons, and NASA by the California Institute of tor of 10 during each of the coming
even asteroids, radio communication in Technology. The list of advancements three decades, with a goal of achieving
space still remains the new frontier. achieved by JPL is massive, thanks in no data rates of 200 Mb/s by 2022 and 20
While the missions themselves are a small measure to the many scientists Gb/s by 2030.
marvel of technical wizardry, so too is who have made contributions there, in-
the Herculean feat of not just communi- cluding Erwin Schrödinger, Werner Getting Down to Earth
cating between spacecraft, but sending Heisenberg, Hendrik Lorentz, Niels There are basically two elements that
signals back to Earth. Bohr, and Albert Einstein. JPL has been comprise deep space communications:
Man’s greatest achievement in this re- a major participant in every NASA space transmitting and receiving signals, first
gard is the Voyager spacecraft launched mission, from construction and opera- in space and then through the iono-
in 1977; 38 years later, it is still commu- tion of robotic planetary spacecraft, sphere and troposphere that surround
nicating with Earth from more than 120 through Earth-orbit and astronomy Earth. Space is a vacuum, so signals
billion miles away, and has far outlived missions, and operation of the DSN that within it are not reduced in strength,
even the most optimistic projections of is the terrestrial portion of U.S. deep and once transmitted, will theoretically
longevity. NASA recently celebrated the space mission communications. continue to propagate to whomever (or
25th anniversary of the last time Voy- The DSN consists of three transmis- whatever) might be listening.
ager sent images to Earth in 1990. The sion and reception facilities: the Gold- This makes it possible to use trans-
decision to take one last glimpse as Voy- stone Deep Space Communications mitters that need only generate rela-
ager left the solar system was made by Complex near Barstow, CA (Figure 2); tively low RF power, aided immeasur-
Carl Sagan, who was a member of the the Madrid (Spain) Deep Space Commu- ably by very-high-gain antennas on
Voyager team. The image (Figure 1) was nication Complex; and the Canberra Earth, and terminals like those of the
called “The Pale Blue Dot” and became DSN that increase strength of the re-
the title of Sagan’s 1994 book. ceived signal and amplify the signal
Voyager has remained operational for transmitted from Earth to the space-
nearly four decades, which is hard craft. The lack of signal attenuation in
enough for Earth-bound electronic sys- space is an enormous benefit, as the
tems. It’s a true engineering marvel con- small transmitters on spacecraft need
sidering that Voyager technology was to produce much less RF power
state-of-the-art when “All in the Fam- (boosted again by their high-gain an-
ily” was the TV top sitcom in the U.S. tennas) so they consume little DC
It’s also testament to the incredible ca- power, of which there is little to spare
pabilities of the NASA Deep Space Net- on a spacecraft powered by solar cells.
work (DSN), which captures Voyager’s Unlike communication in space,
incredibly faint radio signal after being communicating between deep space
weakened by passage through the and Earth is far more difficult, as
Earth’s attenuating atmosphere. Earth is surrounded by an atmosphere
The space communications challenge that consists of five layers, each with
is great today, even with technology Figure 1. The Pale Blue Dot is part of the first-ever different characteristics, but all form-
that is orders of magnitude more ad- “portrait” of the solar system taken by Voyager 1. ing an impediment to radio and opti-
vanced. It becomes even more vexing as The spacecraft acquired 60 frames to create a cal communications. The atmospheric
mosaic of the solar system from more than 4 bil-
the resolution of still images and video lion miles from Earth. At that distance, Earth is just layers absorb and scatter signals
is far greater, which translates into huge a speck of light less than a pixel in size. within them, reducing signal strength
and limiting the specific portions of means high data rates and “big data.”
the electromagnetic spectrum that The imagers, along with scientific in-
can be used for communication. struments, produce more and more data
Below 30 MHz, the ionosphere layer with each mission; thus, deep space
of the atmosphere absorbs and reflects communications networks must contin-
signals, and above 30 GHz, the lower ually be enhanced to accommodate it.
atmosphere or troposphere absorbs For example, as of 2013, the Mars Re-
them. As a result, the region between connaissance Orbiter (MRO) sent about
(roughly) 30 MHz and 30 GHz is cho- 25 Tbytes of data back to Earth, but
sen for communications from deep NASA estimates this must dramatically
space to Earth. increase, and along with it, the ability
Having passed through the atmos- to download it to Earth. According to
phere, these signals are invariably re- JPL, at its data rate of 5.2 Mb/s, MRO re-
duced in strength and are so weak that quires 7.5 hours to transmit scientific
they can only be received by huge par- Figure 2. The 70-m antenna at the Goldstone Deep data stored on its recorder, and 1.5
Space Communications Complex in the Mojave
abolic antennas that generate very high Desert. (Source: Goldstone DSN antenna. Licensed hours to send a single High Resolution
levels of gain, along with receivers with under Public Domain via Wikimedia Commons) Imaging Science Experiment (HiRISE)
exceptionally low system noise levels. image to Earth. HiRISE is the largest
To increase sensitivity even further, The Data Dilemma camera ever used on any deep space
these antennas can be combined to Deep space missions generate lots of mission, and is mounted on the MRO
produce a single, huge aperture that in- publicity, possibly due to the stunning, that was built under the direction of the
creases the likelihood of reception. high-resolution still images and video. University of Arizona by Ball Aerospace.
Without them, communications from And as all of us who have data-limited As it photographs Mars, it can resolve
deep space would be impossible. wireless plans know, high resolution objects of about 1 foot in size (at 0.3
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m/pixel) on the planet surface from its Even with such advances, JPL predicts
place in orbit. HiRISE has imaged Mars that in the future, there will be a need to
landers on the surface, including Cu- transition from microwave to optical
riosity and Opportunity. communications, as orders-of-magnitude
High-resolution hyperspectral im- increases in performance can be achieved
agers are one of the greatest contribu- within the same levels of power consump-
tors to this glut of data as they can tion and equipment size. The equipment
image at hundreds or thousands of designed for this purpose is being devel-
wavelengths simultaneously, revealing oped now in order to enable streaming
mineral content or other characteris- video and data communications over im-
tics that cannot be revealed from a sin- mense distances. By using the narrow
gle visible-wavelength image. A hyper- beam of an optical carrier frequency near
spectral image is hundreds or Figure 3. View from the North Pole showing the field 200 THz (1,550 nm) for transmission, op-
of view of the main DSN antenna locations. Once a
thousands of times larger. New image mission gets more than 18,600 miles from Earth, it tical communications has the potential to
compression technology is being de- is always in view of at least one of the stations. increase the achievable data rate from
veloped to reduce this data to a more spacecraft at planetary distances by orders
manageable size. of mass, power, and volume dictated of magnitude with a spacecraft transceiver
by the spacecraft. that is of similar mass and power con-
The Future Is Optical Nevertheless, NASA has been devel- sumption to a wide-beamwidth 32-GHz
The channel capacity of interplane- oping a system called the Reconfig- (Ka band) spacecraft transceiver.
tary RF communications systems has urable Wideband Ground Receiver The beamwidth of a microwave com-
expanded by eight orders of magni- (RWGR) that will leapfrog the perform- munications signal transmitted from
tude since 1960, and the resolution ance of the existing DSN receiver. It is a Mars is also 100 to 200 times the diame-
that can be achieved in tracking a variable-data-rate, reprogrammable, ter of the Earth, while an optical commu-
spacecraft has been improved by a software-defined radio using an inter- nication systems beamwidth is 1/10th to
factor of 105. This has been achieved mediate frequency (IF) sampling re- 1/20th of our planet’s diameter, so it is
by increasing the efficiency and gain ceiver that operates at a fixed sampling inherently narrower when it reaches
of the transmitters and antennas, and rate of 1.28 GHz with a 500-MHz in- Earth; however, with a beamwidth this
by reducing the loss introduced by stantaneous receive bandwidth. The narrow, the laser beam must target a
various RF and microwave compo- current receiver samples at a 160-MHz point with exceptional precision. A nar-
nents. However, there are limits to rate and has a bandwidth of 72 MHz. rower beamwidth translates to a 10× to
what microwave communications NASA ultimately hopes to achieve 100× increase in the power transmitted
systems can achieve in terms of data telemetry data rates in excess of 1 Gb/s by the spacecraft to the Earth terminal
rate increases within the constraints using this system. than is possible with today’s microwave
antennas, with additional benefit of a
significant reduction in weight and a
99% reduction in the amount of space
occupied. And as is presently accom-
plished with optical communications
over fiber optics, there is virtually no
limit to the amount of available band-
width, so almost any amount of data can
be accommodated. Development of such
systems is far from trivial, and will re-
quire laser transmitters that are excep-
tionally efficient, can withstand the hos-
tile environment of space, are reliable
enough to perform over a system’s oper-
ational life of a decade or more, are sen-
sitive enough to receive the faint signals
visible during daylight hours, and can
function reliably in deep space.
working on ways to meet the needs of yond the solar system, JPL has designed to return images of high quality using
high-data-rate deep space communica- “turbo codes” that can operate on a compression ratio of 10:1.
tions and ultimately the needs of channels whose noise power is more
manned spacecraft once they are capa- than five times higher than the signal The Major Challenges Ahead
ble of leaving the solar system. JPL has power. LDPC and turbo codes, along If one thing of certainty can be said of
already spent decades developing with protocols for variable-coded mod- future space exploration, it is that we
power-efficient channel codes that ulation (VCM) that vary the channel will reach further and further from
achieve reliable transmission from codes and modulation from code block Earth. Among the hundreds of other
deep space to Earth, and they are cur- to code block, may be able to double challenges posed by this adventure are
rently so effective, they can achieve the data return of a mission without those associated with communicating
data rates near the theoretical (Shan- any hardware changes. with, and receiving images and other
non) limit. Technologies in develop- While increasing data rates is excep- data from spacecraft. That will require
ment include channel coding that tionally important, it is also necessary exploring new approaches such as the
makes communication possible over to compress data as much as possible use of free-space optical communica-
otherwise unusable channels by to reduce volume. Standard compres- tions, greater data compression and
adding redundancy. This could make sion algorithms such as JPEG take too new data coding schemes, and others
the transmitted message 100% recover- much computing horsepower to be that together will propel us to where no
able even in the presence of massive suitable for use on a spacecraft, so JPL man has gone before.
levels of noise and data corruption. is using a technique called ICER image This article was written by Barry Manz
Low-density parity-check (LDPC) compression. It achieves the same re- for Mouser Electronics, Mansfield, TX.
codes have been created that have max- sult, but is much less complex and re- Originally published by Mouser Electronics,
imum data rates above 1 Gb/s using quires less formidable signal processing it is reprinted with permission. For more in-
current FPGA technology. For the most hardware. It has already been used on formation, visit http://info.hotims.com/
distant missions to outer planets or be- the Spirit and Opportunity Mars rovers 69505-541.
ELEVATE
SYSTEM PERFORMANCE
AND RELIABILITY
ficiency based on energy lost — and re- is spher oids melted together so there
jection of out-of-band signals. is less sharpness.”
“The disruptive innovation lies in “The spherical shape of the powder
the fact that pure functionality, not particles used in 3D metal printing leads
manufacturability, now determines to a certain waviness rather than steep
how the hardware will be designed,” transitions,” said Huybrechts, “but the
said Koen Huybrechts, project engi- ability to shape a part for more effective
neer for 3D Systems in Leuven. “This signal filtering more than overcomes
project is a classic example of ‘form any concerns with surface topology.”
follows function.’” “We were very pleased with the work
“The main benefits of a monolithic that 3D Systems did for us, and many
design enabled by 3D printing are inside Airbus have commented on how
mass, cost, and time,” said Paul good the surface finish is,” said Booth. The metal 3D-printed RF filter designed by Airbus
Defense and Space consolidates two parts into one
Booth, RF engineer for Airbus Defense “We did some X-ray CT scans and have and reduces overall mass. 3D printing enables
and Space in Stevenage, United King- been impressed with the density of the faster production and lower costs.
dom. “The mass is reduced because part and the general surface quality.”
there is no longer the requirement to Booth recognizes that this added ex-
have fasteners. With direct metal Passing Rigorous Tests pertise played a key role in the project’s
printing, there is also the no-cost Three aluminum samples printed on success. “We realize that this is not just
bonus to have the outer profile more the ProX DMP 320 using different pro- down to using a good machine to man-
closely follow the inner profile, so cessing paths were tested by Airbus De- ufacture the part, but also the result of a
only the really necessary metal needs fense and Space at its Stevenage facili- good understanding by 3D Systems of
to be used. The cost/time benefit ties. Tests mimicked conditions the the manufacturing process.”
comes from the reduction in assembly parts would face during launch and
and post-processing.” orbit, including vibration, shock, and ROI Potential
thermal situations such as temperature Now that the process has been vali-
Eliminating Surface Concerns extremes and vacuum conditions. All dated and the parts have met the highest
Initially, the different surface topol- three samples met or exceeded require- spaceflight standards Airbus Defense and
ogy in 3D-printed metal parts was ments, with the best performance com- Space has in place, the company can
thought to be an issue, but extensive ing from a filter that was silver-plated begin to consider the return on invest-
testing by Airbus Defense and Space via an electrolytic process. ment (ROI) potential for 3D metal print-
eliminated those concerns. Beyond 3D printing, 3D Systems de- ing. The project delivered faster turn-
“The microscopic topology is differ- livered added value that is critical to around time, reduced production costs,
ent in the 3D-printed part than in a this kind of project, including certified and a weight reduction of 50 percent.
machined part,” said Booth. “Ma- powder handling, process control for “Mass was reduced without spend-
chined surfaces have sharp peaks and superior material density, proven post- ing any time on optimization,” said
troughs, while the 3D-printed surface processing, and reliable quality control. Booth, “and it can be reduced further
with more aggressive mechanical de-
sign. The reduced mass saves costs by
requiring less propellant in the rocket,
and puts fewer demands on support
structures, allowing further mass re-
duction.
“The success of this project opens up
the possibility of much greater integra-
tion of RF filters with mechanical and
thermal components to reduce part
count and overall mass,” Booth added.
“We will also look at integrating more
functionality such as test-couplers as
part of the filter, or directly integrated
into waveguide runs. There is a huge
potential for reducing mass while cut-
ting production time and costs.”
This article was contributed by 3D Sys-
The metal 3D-printed RF filter designed by Airbus Defense and Space integrated into the satellite payload. tems, Rock Hill, SC. For more information,
The new filter reduces weight by 50% over the previous design. visit http://info.hotims.com/69505-542.
MISSION VITAL
M E TA L C O M P O N E NTS
FO R A E ROS PAC E
Designing for Compressive
Sensing: Compressive Art,
Camouflage, Fonts, and
Quick Response Codes
Achieving optimal CS performance requires a bal-
ance between object sparsity and distortion.
Army Research Laboratory, Aberdeen Proving Ground, MD
and simple examples are shown dem- object’s sparsity must be balanced that by balancing these competing fac-
onstrating the advantage of modifying against other factors. Increasing an ob- tors, an optimal design can be achieved.
an object’s sparsity to increase or de- ject’s sparsity improves CS performance, This work was done by Michael L Don for
crease CS performance. In more com- resulting in higher reconstruction qual- the Army Research Laboratory. For more
plex object recognition applications, an ity and improved object recognition. information, download the Technical
But the very act of increasing sparsity Support Package (free white paper) at
distorts the object, which can impair www.aerodefensetech.com/tsp under
Figure 2. MICR font recognition. Simulation results show the Sensors category. ARL-0209
These thermosensors can also be used mosensors where a grain growth or phase
in non-defense applications such as for de- transition at lower temperatures is needed
tecting the transient heating in electron- to characterize the thermal environment
ics and measuring the rapid energy release on the biological or cellular level.
during catastrophic fractures. The proto- Therefore, the objective of this re-
cols developed in this research can be search was to utilize the phonon/quan-
easily extended to the design of other ther- tum confinement effect in Raman/PL
Coil filament
Rocket Launchers
Arnold Defense
Arnold, MO
(636) 296-5417
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