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PROJECT PROPOSAL FOR THE ESTABLISHMENT OF

SEMI-
SEMI-AUTOMATED
Aluminum Formworks Manufacturing Unit
DETAILED PROJECT REPORT (D.P.R)
2017-2018
(AFM) CONFIDENTIAL
Aluminum Formwork Manufacturing

Current Construction Trend Commercial Information


in
Andhra Pradesh Industrial Corridor Technical Information

VISAKHAPATNAM (ANDHRA PRADESH) INDIA


PROJECT PROPOSAL FOR THE ESTABLISHMENT OF
SEMI-
SEMI-AUTOMATED
Aluminum Formworks Manufacturing Unit
DETAILED PROJECT REPORT (D.P.R)
2017-2018
(AFM) CONFIDENTIAL
Aluminum Formwork Manufacturing

Content:

1. Introduction
2. Project profile in brief
3. Process in brief
• Commercial Information 4. Land and Building
5. Power
• Technical Information 6. Machinery
7. Marketing arrangements
8. Brief bio-data of the promoter
9. Cost of the project
10. Means of finance
COMMERCIAL INFORMATION

1. Land and Building


Part A
2. Power
3. Machinery

1. Marketing arrangements
2. Brief bio-data of the promoter Part B
3. Cost of the project
4. Means of finance

IMPLEMENTATION SCHEDULE

Sl.No NAME OF ACTIVITY PERIOD


1. Preparation of project report:
a) Calling Quotations 2 Weeks
b) Scheme Preparation
2.
Registration and Agreements 2 Weeks

3.
Financial Arrangement 4 Weeks

4. Purchase and Procurement


of machinery and equipment 2 Weeks

5.
Erection and electrification 2 Weeks

6.
Recruitment of personnel 2 Weeks

PRODUCTION CAPACITY (Per Annum)

ITEMS QUANTITY PRODUCT VALUE in `

Aluminum Concrete Form


& 7,500 SQM ` 6,75,00,000/-
Accessories.
FINANCIAL ASPECTS

(A) Fixed Capital


(i) Land And Building ` 15.00 L
(II) Machinery and Equipment ` 21.35 L

(iii) Pre-operative Expenses ` 0.30 L

Total Fixed Capital ` 36.65 L

(B) Working Capital (Per Month)


(i) Manpower ` 01.45 L
(II) Raw Material & Consumables ` (Depends on the Work Order)

(iii) Utility Expenses ` 00.20 L

(iv) Other Contingent Expenses ` 00.35 L

(v) Recurring Expenditure ` 00.10 L

Total Working Capital

Working capital can be considered for an average cycle of 2½ months

(C) Total Capital Investment

(A) Fixed Capital ` 36.65 L


(B) Working Capital (Depends on the Work Order)

Total Working Capital


(A) FINANCIAL ASPECTS
A. FIXED CAPITAL
(i) Land and Building
Sl Land And Building Amount in `
no
1 Land 1,500 sq.yd
2 Cost of Land Development, Fencing, Inside Roads, Landscaping,
Toilet rooms etc
3 Total built-up area 800 sq.yd as follows:
Administrative Cabin 50 sq.yd
Factory Shed 600 sq.yd
Stores Room 150 sq.yd

(ii) Machinery and Equipment:


Equipment:

Sl. MACHINE DESCRIPTION PURPOSE UNIT PRICE `


No.
1 Raw material staking racks. Stocking of Aluminum
20Ft Length / 10Ft Height @ 20 Profiles ` 1,10,000/-
frames & channels
2 4 General Work benches For welding of Panels ` 1,00,000/-
@ 10 Ft / 5Ft
3 2 Professional Work benches For cutting of Channels
@ 15 Ft / 4Ft & Profiles ` 1,30,000/-
4 Bosch Heavy Duty Drill Press with Drilling of wall ties and ` 1,50,000/-
wearable frame @ 2 set section channels
5 Bosch Heavy Duty Profiles Cutting For cutting of Channels & ` 1,35,000/-
Machine Multi Axis @ 2 set Profiles
6 Bosch Router for precise and Milling of Wall Panels and ` 1,20,000/-
accurate Milling @ 2 set Slab panels
7 Profile Punching machine Punching of profiles ` 1,50,000/-
@ 1 set & channels
8 Latest Welding machinery (MIG) Welding of Panels & ` 2,50,000/-
@ 2 set sections
9 General Fabrication Tools Cutting, Welding, Drilling ` 4,60,000/-
etc.
10 Accessories & Attachments Accessories for all the ` 2,50,000/-
Saw, Bits, Suction, Bags etc. machineries
11 Desk Top Computer with Software Designing Software ` 2,10,000/-
12 Miscellaneous For All ` 10,000/-
13 Erection & Installation For All Equipments ` 10,000/-
14 Office Furniture & Equipments For Office ` 50,000/-
(iii) Pre- Operative Expenses Running expenses ` 30,000/-

` 21, 65,000/-
B. WORKING CAPITAL (PER MONTH)
(i) Manpower

Sl DESIGNATION NOS. ` SALARY ` AMOUNT


1 Manager 1 ` 10,000 /- ` 10,000 /-
2 Supervisor 1 ` 8,000 /- ` 8,000 /-
3 Skilled Worker 3 ` 15,000 /- ` 45,000 /-
4 Semi-skilled Worker 3 ` 10,000 /- ` 30,000 /-
5 Helper 2 ` 6,000 /- ` 12,000 /-
6 Accountant/Clerk 1 ` 8,000 /- ` 8,000 /-
7 Field Workman 2 ` 12,000 /- ` 24,000 /-
8 Safe Keeping Watchman 1 ` 8,000 /- ` 8,000 /-
15 ` 1,45,000 /-
/-

(ii) Raw Materials Aluminum extruded sections such as follows:

Sl DESCRIPTION Qty ` Amount


1 Aluminum wire 4 mm for welding
2 Profile for Aluminum Form Work
Century Extrusions Ltd. (Die No)
17592, 17614, 17615, 17616, 17630, 17628, 17629
17713, 17714, 17715, 17738, 17737, 17736

(iii) Utility Expenses


Sl DESCRIPTION ` Amount
1 Electricity ` 12,000 /-
2 Water ` 2,000 /-
3 Security ` 6,000 /-
` 20,000 /-
/-

(iv) Other Contingent Expenses

Sl DESCRIPTION ` Amount
1 Stationery and other office services ` 20,000 /-
2 Consumable stores ` 10,000 /-
3 Insurance ` 5,000 /-
` 35,000 /-
/-

(v) Recurring Expenditure : ` 10,000 /-


/-