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A water-based sol–gel technique for chemical solution deposition of (RE)Ba2Cu3O7−y (RE =

Nd and Y) superconducting thin films

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2006 Supercond. Sci. Technol. 19 1178

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INSTITUTE OF PHYSICS PUBLISHING SUPERCONDUCTOR SCIENCE AND TECHNOLOGY
Supercond. Sci. Technol. 19 (2006) 1178–1184 doi:10.1088/0953-2048/19/11/015

A water-based sol–gel technique for


chemical solution deposition of
(RE)Ba2Cu3O7−y (RE = Nd and Y)
superconducting thin films
B Schoofs1 , V Cloet1 , P Vermeir1,2 , J Schaubroeck2 , S Hoste1 and
I Van Driessche1
1
Department of Inorganic and Physical Chemistry, Ghent University, Krijgslaan 281-S3,
9000 Ghent, Belgium
2
Department of Industrial Sciences, Hogeschool Gent, Association Ghent University,
Jozef Kluyskensstraat 2, 9000 Ghent, Belgium

E-mail: Bart.Schoofs@UGent.be

Received 19 August 2006, in final form 18 September 2006


Published 16 October 2006
Online at stacks.iop.org/SUST/19/1178
Abstract
The achievement of low-cost deposition techniques for high critical current
(RE)Ba2 Cu3 O7−y -coated conductors is one of the major objectives in
achieving a widespread use of superconductivity in power applications.
Chemical solution deposition techniques are appearing as a very promising
methodology to achieve highly textured oxide thin films at a low cost, so an
intense effort is being carried out to develop routes for all chemically coated
conductor tapes. In this work recent achievements will be presented towards
the goal of the development of an environmentally friendly, completely
water-based sol–gel technique for the deposition of thin superconducting
films on SrTiO3 single-crystal substrates using the dip coat technique. A
comparison is made between aqueous sol–gel synthesis of two
(RE)Ba2 Cu3 O7−y superconducting systems: YBa2 Cu3 O7−y and its
homologue NdBa2 Cu3 O7−y . Our conclusions are that YBa2 Cu3 O7−y still
remains the material of choice for coated conductor development using this
sol–gel technique, with a Tc,onset of 91 K and Jc of 0.3 MA cm−2 .
(Some figures in this article are in colour only in the electronic version)

1. Introduction member of this double perovskite family during in-flame


spraying experiments [3]. As this material was only studied
For the development of coated conductors with high Jc in bulk material, we investigated and compared the thin film
performance, (RE)Ba2 Cu3 O7−y ((RE)BCO) superconductors synthesis and characteristics of both materials for future coated
still remain the materials of choice due to their ability to conductor development.
operate in high magnetic fields. In comparison to the well-
Although different vacuum-based techniques yield high-
known YBa2 Cu3 O7−y (YBCO) system [1], NdBa2 Cu3 O7−y
(NBCO) is a particularly promising material because of quality thin films for use as coated conductors, their relatively
the superior conductive properties. It has the highest high costs, low throughput and scalability pose impediments
superconducting transition temperature Tc and exhibits an to industrial implementation [4]. Considering this, alternative
enhanced critical current density Jc in intermediate magnetic low-cost and non-vacuum processes for the production of
fields [2]. In addition we have noted an increased rate (RE)BCO-coated conductors need to be developed in order
of crystal growth for the Nd-homologue relative to the Y- to facilitate their introduction into broad fields of application.

0953-2048/06/111178+07$30.00 © 2006 IOP Publishing Ltd Printed in the UK 1178


The chemical solution deposition of (RE)Ba2 Cu3 O7−y superconducting thin films

One of the most promising chemical solution deposition routes 2. Experimental work
for the production of industrial long-length superconducting
tapes by a continuous system is the dip coating technique [5]. 2.1. Preparation of the precursor solution
All the present chemical deposition techniques require the The YBCO and NBCO precursor solutions were prepared by
presence of organic solvents to stabilize the highly reactive dissolving stable, cost-effective and easily available inorganic
metal organic precursors and thus possess a new restriction on salts in an aqueous solution of chelating or coordinating
their widespread application. ligands. As a result, solvation by water molecules is
Therefore and in conjunction with this dip coat discouraged, and neither hydrolysis nor precipitation is likely
technique, we have developed an environmentally friendly to take place, and hence a very homogeneous solid material is
chemical solution deposition method based on aqueous obtained after thermal treatment of the deposited gels.
sol–gel chemistry. This inorganic metal-chelate sol–gel In this study, a stoichiometric mixture of metal acetates in
route possesses considerable environmental advantages in a total concentration of 0.6 M is diluted in a water–acetic acid
mixture at 60 ◦ C. After refluxing this mixture during 12 h, pure
comparison to other presently investigated sol–gel routes
triethanol amine (TEA) is added dropwise as a complexing
(alkoxides, TFA) [6, 7].
agent in a metal:TEA proportion of 1:3. The pH of this mixture
In general, the sol–gel process involves the evolution at room temperature is equal to 6.75 and no further adjustment
of inorganic networks through the formation of a colloidal is necessary.
suspension (sol) and gelation of the sol to form a 3D network Using this synthesis, clear blue precursor solutions with
in a continuous liquid phase (gel) [8]. From a chemical point a viscosity close to water are obtained. If stored in a closed
of view, our sol–gel chemistry is based on the hydrolysis and dark container, these solutions are stable for several weeks
and condensation of metal multidentate complexes. In this without the formation of precipitates.
work, the three metal salts are dissolved in water, with the
formation of unstable metal aqua complexes. To prevent fast 2.2. Pretreatment of the SrTiO3 substrate
hydrolysis of these species leading to precipitation of metal
The (RE)BCO film has to be grown epitaxially on a substrate or
hydroxides, the rate of hydrolysis is controlled by adding
buffer. Polished (100) SrTiO3 (STO) single-crystal substrates
specific complexing agents, leading to the formation of metal- meet all the requirements for epitaxial growth of (RE)BCO
chelates and stabilization of the precursor solution. By slow superconductors [11]. Because of the lack of chemical
evaporation of the solvent (water), multiple condensations of interaction between both materials, STO is particularly
these complexes will take place, leading to the formation of interesting for the exploration of thin superconducting film
a homogenous gel network. As this condensation mechanism synthesis prepared by this new sol–gel dip coating method.
requires stable M–OH species to be present, it will only occur After optimization of the synthesis process, this knowledge can
after a judicious selection of several parameters: (i) the value be extended to buffered metal tapes for long-length production
of pH which is related to the metal source, (ii) the choice of applicable coated conductor systems [12].
of complexing agent and (iii) the metal to complexing agent The preliminary step before dip coating is a thorough
ratio. For our systems, it should also be mentioned that the degreasing and cleaning process of the substrate’s surface. For
function of a complexing agent is twofold: (i) stabilizing the water-based sol–gel systems, this cleaning step is particularly
precursor solution through the formation of metal complexes important because dip coating in an aqueous solution requires
and (ii) allowing cross-linking during gelation through extra a high wettability of the substrate. Poor wettability obviously
functional groups in the ligands. As the quality of the final has a detrimental influence on the final properties of the layer,
such as morphology and adhesion, and ultimately Jc .
product is highly dependent on the homogeneity and the
Cleaning is performed by applying a degreasing sequence
bonding behaviour of the metal complexes within the sol and
in acetone, methanol and trichloroethylene followed by an
the gel, a systematic study of the chemical properties of the ultrasonic cleaning in acetone. Finally the degreased substrates
gels derived from varying operational parameters has been are preheated in air at 450 ◦ C for 5 h. After cooling, the
undertaken using potentiometric titrations. These data have substrates need to be stored in methanol in order to maintain
been described in detail elsewhere [9]. this wettability for several days and to reduce the deposition of
In this paper we describe the chemical synthesis and dust particles on the clean surface.
superconducting properties of both YBCO and NBCO thin The evolution of wettability of the surface was determined
films, with special attention to their microstructure and by contact angle measurements using the sessile drop
morphology. Because of the requirement for high texture technique [13]. From figure 1, the change of contact angle
in the superconducting layer, the microstructure across the after every separate cleaning step can be determined. The
layer, starting from the interface with the substrate, has also combination of the degreasing, ultrasonic cleaning and thermal
been investigated, resulting in preliminary clues about the preheating steps leads to an almost complete wetting with the
contact angle decreasing from 75◦ for an untreated surface to
nucleation behaviour of the amorphous precursor film and the
7◦ after applying the three-step cleaning procedure.
growth of the final crystalline layer. The determining influence
of the thermal decomposition behaviour of the gel network
2.3. Dip coating and thermal process
during its conversion to the (RE)BCO phase on the final film
morphology as well as on the superconductive properties was In order to avoid dust contamination during thin film
already investigated and published earlier [10]. deposition, all manipulation of cleaned and dip-coated films

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B Schoofs et al

process the layers were annealed at 450 ◦ C for 5 h under a


100% oxygen atmosphere.

2.4. Characterization of the deposited thin layers


The thermal decomposition behaviour of the precursor gel
network was investigated previously by applying TGA–DTA
analysis (Stanton-Redcroft STA 1500) on bulk samples with
the same composition in metal ions and complexants as
the thin films. IR spectra (4000–400 cm−1 ) were taken at
room temperature (KBr-pellets) using a Mattson Unicam FTIR
spectrometer. The microstructure of the deposited layers was
characterized by x-ray diffraction (XRD; Siemens D5000,
Cu Kα ) using θ –2θ geometry in combination with pole figures
for determination of the degree of biaxial texture of the layer.
Local defects in the layer and at the substrate–layer interface
were identified using high-resolution TEM measurements (Jeol
JEM 3010). Combining these results, it was also possible
to observe the initial nucleation during conversion of the
amorphous layer to the oriented crystalline phase. The overall
Figure 1. Sessile drop contact angle measurement on STO substrates morphology of the thin films was characterized by optical
(A: degreased STO; B: ultrasonic cleaned STO; C: preheated at microscopy (Leitz) and SEM (Philips 501), while surface
450 ◦ C; D: untreated STO; E: combination of three cleaning steps).
roughness and thickness of the layer were determined using an
interferometric profilometer (Wyko). The critical temperature
of the superconductive layers was determined by resistivity
are performed in a dedicated clean room at a class 10 000 and measurements using a custom-made four-point test device. The
computer-controlled precision dip coater in a laminar flow box critical current density measurements were performed using a
at class 10. Dust particles are removed from all solutions by Theva cryoscan.
filtering the solutions with 0.45 μm hydrophilic polypropylene
(GHP) membrane filters.
The (RE)BCO precursor films on STO substrates were dip
3. Results and discussion
coated at a maximum withdrawal speed of 170 mm min−1 .
3.1. Thermal decomposition precursor
One single dip of the cleaned substrate at this speed leads to
a final layer thickness of approximately 500 nm, as was later 3.1.1. NBCO precursor. In order to establish the best
determined from AFM measurements. This thickness should heat-treatment profile of both films, the decomposition
be sufficient for technological applications and thicker layers behaviour of both precursors was studied experimentally
can be obtained either by multiple dip coating sequences or by by thermogravimetry by applying the same atmosphere as
increasing the viscosity of the precursor solution [14]. during thin film synthesis. The TGA–DTA spectrum of
Immediately after dip coating, the liquid layer is converted the precursor gel is shown in figure 2(a). (heating rate
into a gel by heating the sample for several hours at 60 ◦ C 5 ◦ C min−1 , 1% O2 /Ar atmosphere). The broad endotherm
in a dust-free furnace. Subsequently, this amorphous gel is beneath 200 ◦ C corresponds to the evaporation and release of
transformed to the desired crystalline superconducting phase gel network water. Above 200 ◦ C, three exothermic peaks are
by a heat treatment in a tube furnace dependent on the observed, corresponding to the stepwise decomposition of the
type of superconductor. In order to obtain highly textured, gel network. Intermediary products are formed at 220 and
superconducting YBCO films, the samples were sintered 350 ◦ C, while after the last decomposition step at 400 ◦ C no
at 940 ◦ C for 5 h in pure oxygen. After this sintering further weight loss is noticed. IR spectroscopy showed that the
process the layers were annealed at 450 ◦ C for 5 h, also remaining species are formally metal oxides of Nd, Cu and Ba.
under a 100% oxygen atmosphere. The preparation of
NBCO material is much more sensitive to the proper choice 3.1.2. YBCO precursor. The TGA–DTA spectrum is
of synthetic parameters. As is well known, the NBCO shown in figure 2(b) (heating rate 5 ◦ C min−1 , 100% oxygen
system exhibits a strong tendency for Nd/Ba substitution atmosphere). Again, the broad endotherm beneath 200 ◦ C
with the formation of Nd1+x Ba2−x Cu3 O7−y solid solution corresponds to the evaporation and release of gel network
phase, which has detrimental effects on the superconducting water. Above 200 ◦ C, three exothermic peaks are observed,
properties of the final layer [15, 16]. Our earlier investigations corresponding to the stepwise decomposition of the gel
showed that the Nd/Ba substitution in spray-dried and sol–gel network at 200 and 280 ◦ C with formation of intermediates,
prepared bulk material could be depressed by the use of high while after the last decomposition step at 420 ◦ C, the remaining
sintering temperatures in combination with a reduced oxygen species are determined by IR spectra as being metal oxides of
atmosphere [17]. Therefore the dip-coated and dried layers Y, Cu and Ba.
were heated at 10 ◦ C min−1 to 940 ◦ C for 7 h under a reduced The decomposition behaviour of the multi-metal gel
oxygen atmosphere containing 1% O2 /Ar. After this sintering network is completely different to the thermal decomposition

1180
The chemical solution deposition of (RE)Ba2 Cu3 O7−y superconducting thin films

(a) (a)

(b)

(b)

(c)

Figure 3. (a) SEM image of NBCO film (640×). (b) SEM image of
YBCO film (640×).

NBCO, with an Ra,acetate-TEA YBCO layer = 177.91 nm. These


observations are in contrast to the results obtained by vacuum
Figure 2. (a) TGA–DTA measurement of an acetate–TEA-based
NBCO sol–gel solution under a 1% O2 /Ar atmosphere. deposition techniques, where NBCO films show a lower Ra
(b) TGA–DTA YBCO precursor in 100% oxygen atmosphere. value in comparison to YBCO films [18].
(c) TGA–DTA measurement of the separate metal acetates.
3.3. Microstructure

behaviour of the separate metal acetates given in figure 2(c). Figure 5 shows the θ –2θ XRD spectrum of the sintered and
Most remarkable is the marked lowering of the decomposition annealed NBCO (blue curve) and YBCO (red curve) layer dip
from the metal complexes to the respective oxides. The last coated on a (l 00) polished STO substrate. From the intensity of
decomposition step in the mixture occurs at 400 ◦ C, whereas the different (00l ) peak reflections, a strong c-axis orientation
for the separate metal salts the formation of the oxides takes of the layer can be observed. No peaks to be attributed to other
place at 300 ◦ C for Cu acetate, 500 ◦ C for Ba acetate, 650 ◦ C orientations of the (RE)BCO phase or impurity phases were
for Nd acetate and 800 ◦ C for the Y acetate. This high observed.
reactivity of the amorphous precursor is probably caused by Figures 6(a) and (b) show the (103) pole figures for
the homogenous distribution of the metal ions inside the gel the NBCO and YBCO layer and exemplifies a high in-plane
network. texture of the (RE)BCO phase. This is confirmed by the very
low degree of misorientation angles (average value of 3.05◦ for
NBCO, 2.66◦ for YBCO) calculated from the FWHM values in
3.2. Morphology
the phi-scan.
Figure 3(a) shows the SEM micrograph of the NBCO layer It is well known that the good lattice match with the
deposited from the acetate–TEA precursor, while figure 3(b) STO single-crystal substrate induces the textured growth of
shows the SEM micrograph of the YBCO film. Thick the (RE)BCO phase. For vacuum techniques, this is thought
homogeneous and crack-free layers are obtained for both to occur in an atomic layer-by-layer growth. However, using a
materials. sol–gel system, one starts from a bulky amorphous layer which
Figure 4(a) shows the average roughness AFM measure- is already present in large amounts on top of the substrate
ments of the acetate–TEA-based NBCO layer with values of and which has to be converted to the final crystalline phase
average roughness equal to Ra,acetate- TEA NBCO layer = 318 nm. afterwards. To induce texture in this layer this means that the
The average roughness measurement for the YBCO film, de- initial nucleation of the (RE)BCO phase has to take place at the
rived under the same circumstances, is lower in comparison to interface between the substrate and the amorphous layer.

1181
B Schoofs et al

(a) (b)

(b)
(a)

Figure 4. (a) AFM measurement of the acetate–TEA-based NBCO


layer ( Ra = 318.45 nm). (b) AFM measurement of the acetate–TEA
Figure 6. (a) Pole figure of acetate–TEA-based NBCO layer.
based YBCO layer ( Ra = 177.91 nm).
(b) Pole figure of acetate–TEA-based YBCO layer.

(a)

Figure 5. XRD of (RE)BCO thin film.

(b)
This assumption was corroborated by HR-TEM measure-
ments at the interface (see figure 7(a)) where the orientation of
the HTSC layer starts immediately at the interface. In fact, this
study demonstrates that the quality of the biaxial textures ob-
tained in films deposited by an aqueous sol–gel method are at
least comparable to those obtained in vacuum-based deposition
technologies.
The diffraction pattern given in figure 7(b) corresponding
to this interface proves the correct growth of both the cubic
single-crystal substrate and the orthorhombic NBCO layer on
top.
This nucleation mechanism at the interface is also
confirmed by the TEM picture given in figure 8 proving that
the growth of the NBCO layer follows the defects present at the Figure 7. (a) HR-TEM picture of NBCO/STO interface.
substrate surface during thousands of packed unit cell layers. (b) Diffraction pattern of interface.
It can therefore be safely concluded that the textured
growth of the superconductor coating probably starts with development of a crystallization front proceeding through the
nucleation of the material at the interface followed by the amorphous gel.

1182
The chemical solution deposition of (RE)Ba2 Cu3 O7−y superconducting thin films

(a)

(b)

Figure 8. TEM picture of defects at the NBCO/STO interface.

3.4. Superconductivity

First, NBCO and YBCO bulk material was synthesized


for Tc analysis using the same sol–gel method described Figure 9. (a) Resistivity measurement of NBCO and YBCO bulk
in section 2.1. The resistivity measurement in liquid material. (b) Resistivity measurement of YBCO thin film with Jc
value.
nitrogen given in figure 9(a) clearly demonstrates a sharp
superconducting transition of the (RE)BCO material at 90 K.
Applying the same heat treatment as used for bulk
4. Conclusion
synthesis, we obtained an NBCO thin film with a too low Tc
value of 50 K. This is probably due to the presence of Nd for This paper presents interesting detailed investigations on
Ba substitution in the crystal structure leading to the formation (RE)BCO (RE = Y and Nd) thin superconducting films on
of Nd123 solid solution phase with detrimental effects on the SrTiO3 single-crystal substrates, synthesized by a completely
superconducting behaviour of the phase. Using Plackett– water-based sol–gel dip coating technique. This chemical
Burman statistical design, we optimized crucial synthetic solution deposition technique using aqueous sol–gel precursors
parameters during heat treatment of the thin films in order to offers a very simple, environmental friendly and up-scalable
suppress this tendency for metal ion substitution. Studying approach for coated conductor development.
the results of this series of experiments and the accompanying The comparison of the synthesis of both YBCO and
SPSS analysis we found a correlation between the value of Tc NBCO thin films using these precursors showed that highly
and sintering time and a relation between the intensity of the textured films of both materials can be derived by choosing an
(005) reflection in XRD and the length of the c-axis of the appropriate chemical complexation method for the precursors
NBCO material. Using these optimized synthetic parameters and an optimized thermal treatment of the amorphous dip-
we were able to improve the Tc,onset value to 89 K, even though coated layer.
the transition stays broad with a Tc,0 below 77 K. Therefore we Concerning the superconducting properties, the NBCO
can conclude that, using this statistical analysis, we were able thin films exhibit a low and broad superconducting transition
to depress the Nd for Ba substitution in the thin film causing temperature even after a statistical optimization of the synthetic
the lowering in Tc , but the broadening of the transition has a parameters. This decrease of Tc is most likely caused by the
different origin. occurrence of Nd/Ba substitution in the NBCO film which
In figure 9(b), the resistivity measurement of the YBCO proves to be much more difficult to control in comparison to
film is shown. A broad transition can also be seen here, but bulk NBCO material. For its YBCO thin-film homologue,
the main difference with the NBCO films is the zero-resistance better superconducting properties are achieved, with a Tc,onset
temperature above 77 K. of 91 K and Jc values of 0.3 MA cm−2 .
Therefore, we were able to measure the critical current
density using liquid nitrogen with a Theva cryoscan. The Acknowledgments
thin film showed a Jc value of 0.3 MA cm−2 . It can
therefore be concluded that the sol–gel synthesis of YBCO This work was supported by a grant from the Institute for
is preferable in comparison to its NBCO counterpart because the Promotion of Innovation by Science and Technology in
of the lack of rare-earth metal ion substitution during the Flanders (Belgium; IWT Vlaanderen). The authors would like
thermal treatment. It can be expected that narrowing the to thank the Department of Materials Science and Metallurgy at
superconducting transition will further improve the value of Jc the University of Cambridge for performing AFM-profilometer
which will be the subject of a future investigation focused on measurements and Oxford Materials and JEOL for performing
the oxygen and carbon content of superconducting phase. HR-TEM measurements. TEM measurements were performed

1183
B Schoofs et al

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