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One of the most promising chemical solution deposition routes 2. Experimental work
for the production of industrial long-length superconducting
tapes by a continuous system is the dip coating technique [5]. 2.1. Preparation of the precursor solution
All the present chemical deposition techniques require the The YBCO and NBCO precursor solutions were prepared by
presence of organic solvents to stabilize the highly reactive dissolving stable, cost-effective and easily available inorganic
metal organic precursors and thus possess a new restriction on salts in an aqueous solution of chelating or coordinating
their widespread application. ligands. As a result, solvation by water molecules is
Therefore and in conjunction with this dip coat discouraged, and neither hydrolysis nor precipitation is likely
technique, we have developed an environmentally friendly to take place, and hence a very homogeneous solid material is
chemical solution deposition method based on aqueous obtained after thermal treatment of the deposited gels.
sol–gel chemistry. This inorganic metal-chelate sol–gel In this study, a stoichiometric mixture of metal acetates in
route possesses considerable environmental advantages in a total concentration of 0.6 M is diluted in a water–acetic acid
mixture at 60 ◦ C. After refluxing this mixture during 12 h, pure
comparison to other presently investigated sol–gel routes
triethanol amine (TEA) is added dropwise as a complexing
(alkoxides, TFA) [6, 7].
agent in a metal:TEA proportion of 1:3. The pH of this mixture
In general, the sol–gel process involves the evolution at room temperature is equal to 6.75 and no further adjustment
of inorganic networks through the formation of a colloidal is necessary.
suspension (sol) and gelation of the sol to form a 3D network Using this synthesis, clear blue precursor solutions with
in a continuous liquid phase (gel) [8]. From a chemical point a viscosity close to water are obtained. If stored in a closed
of view, our sol–gel chemistry is based on the hydrolysis and dark container, these solutions are stable for several weeks
and condensation of metal multidentate complexes. In this without the formation of precipitates.
work, the three metal salts are dissolved in water, with the
formation of unstable metal aqua complexes. To prevent fast 2.2. Pretreatment of the SrTiO3 substrate
hydrolysis of these species leading to precipitation of metal
The (RE)BCO film has to be grown epitaxially on a substrate or
hydroxides, the rate of hydrolysis is controlled by adding
buffer. Polished (100) SrTiO3 (STO) single-crystal substrates
specific complexing agents, leading to the formation of metal- meet all the requirements for epitaxial growth of (RE)BCO
chelates and stabilization of the precursor solution. By slow superconductors [11]. Because of the lack of chemical
evaporation of the solvent (water), multiple condensations of interaction between both materials, STO is particularly
these complexes will take place, leading to the formation of interesting for the exploration of thin superconducting film
a homogenous gel network. As this condensation mechanism synthesis prepared by this new sol–gel dip coating method.
requires stable M–OH species to be present, it will only occur After optimization of the synthesis process, this knowledge can
after a judicious selection of several parameters: (i) the value be extended to buffered metal tapes for long-length production
of pH which is related to the metal source, (ii) the choice of applicable coated conductor systems [12].
of complexing agent and (iii) the metal to complexing agent The preliminary step before dip coating is a thorough
ratio. For our systems, it should also be mentioned that the degreasing and cleaning process of the substrate’s surface. For
function of a complexing agent is twofold: (i) stabilizing the water-based sol–gel systems, this cleaning step is particularly
precursor solution through the formation of metal complexes important because dip coating in an aqueous solution requires
and (ii) allowing cross-linking during gelation through extra a high wettability of the substrate. Poor wettability obviously
functional groups in the ligands. As the quality of the final has a detrimental influence on the final properties of the layer,
such as morphology and adhesion, and ultimately Jc .
product is highly dependent on the homogeneity and the
Cleaning is performed by applying a degreasing sequence
bonding behaviour of the metal complexes within the sol and
in acetone, methanol and trichloroethylene followed by an
the gel, a systematic study of the chemical properties of the ultrasonic cleaning in acetone. Finally the degreased substrates
gels derived from varying operational parameters has been are preheated in air at 450 ◦ C for 5 h. After cooling, the
undertaken using potentiometric titrations. These data have substrates need to be stored in methanol in order to maintain
been described in detail elsewhere [9]. this wettability for several days and to reduce the deposition of
In this paper we describe the chemical synthesis and dust particles on the clean surface.
superconducting properties of both YBCO and NBCO thin The evolution of wettability of the surface was determined
films, with special attention to their microstructure and by contact angle measurements using the sessile drop
morphology. Because of the requirement for high texture technique [13]. From figure 1, the change of contact angle
in the superconducting layer, the microstructure across the after every separate cleaning step can be determined. The
layer, starting from the interface with the substrate, has also combination of the degreasing, ultrasonic cleaning and thermal
been investigated, resulting in preliminary clues about the preheating steps leads to an almost complete wetting with the
contact angle decreasing from 75◦ for an untreated surface to
nucleation behaviour of the amorphous precursor film and the
7◦ after applying the three-step cleaning procedure.
growth of the final crystalline layer. The determining influence
of the thermal decomposition behaviour of the gel network
2.3. Dip coating and thermal process
during its conversion to the (RE)BCO phase on the final film
morphology as well as on the superconductive properties was In order to avoid dust contamination during thin film
already investigated and published earlier [10]. deposition, all manipulation of cleaned and dip-coated films
1179
B Schoofs et al
1180
The chemical solution deposition of (RE)Ba2 Cu3 O7−y superconducting thin films
(a) (a)
(b)
(b)
(c)
Figure 3. (a) SEM image of NBCO film (640×). (b) SEM image of
YBCO film (640×).
behaviour of the separate metal acetates given in figure 2(c). Figure 5 shows the θ –2θ XRD spectrum of the sintered and
Most remarkable is the marked lowering of the decomposition annealed NBCO (blue curve) and YBCO (red curve) layer dip
from the metal complexes to the respective oxides. The last coated on a (l 00) polished STO substrate. From the intensity of
decomposition step in the mixture occurs at 400 ◦ C, whereas the different (00l ) peak reflections, a strong c-axis orientation
for the separate metal salts the formation of the oxides takes of the layer can be observed. No peaks to be attributed to other
place at 300 ◦ C for Cu acetate, 500 ◦ C for Ba acetate, 650 ◦ C orientations of the (RE)BCO phase or impurity phases were
for Nd acetate and 800 ◦ C for the Y acetate. This high observed.
reactivity of the amorphous precursor is probably caused by Figures 6(a) and (b) show the (103) pole figures for
the homogenous distribution of the metal ions inside the gel the NBCO and YBCO layer and exemplifies a high in-plane
network. texture of the (RE)BCO phase. This is confirmed by the very
low degree of misorientation angles (average value of 3.05◦ for
NBCO, 2.66◦ for YBCO) calculated from the FWHM values in
3.2. Morphology
the phi-scan.
Figure 3(a) shows the SEM micrograph of the NBCO layer It is well known that the good lattice match with the
deposited from the acetate–TEA precursor, while figure 3(b) STO single-crystal substrate induces the textured growth of
shows the SEM micrograph of the YBCO film. Thick the (RE)BCO phase. For vacuum techniques, this is thought
homogeneous and crack-free layers are obtained for both to occur in an atomic layer-by-layer growth. However, using a
materials. sol–gel system, one starts from a bulky amorphous layer which
Figure 4(a) shows the average roughness AFM measure- is already present in large amounts on top of the substrate
ments of the acetate–TEA-based NBCO layer with values of and which has to be converted to the final crystalline phase
average roughness equal to Ra,acetate- TEA NBCO layer = 318 nm. afterwards. To induce texture in this layer this means that the
The average roughness measurement for the YBCO film, de- initial nucleation of the (RE)BCO phase has to take place at the
rived under the same circumstances, is lower in comparison to interface between the substrate and the amorphous layer.
1181
B Schoofs et al
(a) (b)
(b)
(a)
(a)
(b)
This assumption was corroborated by HR-TEM measure-
ments at the interface (see figure 7(a)) where the orientation of
the HTSC layer starts immediately at the interface. In fact, this
study demonstrates that the quality of the biaxial textures ob-
tained in films deposited by an aqueous sol–gel method are at
least comparable to those obtained in vacuum-based deposition
technologies.
The diffraction pattern given in figure 7(b) corresponding
to this interface proves the correct growth of both the cubic
single-crystal substrate and the orthorhombic NBCO layer on
top.
This nucleation mechanism at the interface is also
confirmed by the TEM picture given in figure 8 proving that
the growth of the NBCO layer follows the defects present at the Figure 7. (a) HR-TEM picture of NBCO/STO interface.
substrate surface during thousands of packed unit cell layers. (b) Diffraction pattern of interface.
It can therefore be safely concluded that the textured
growth of the superconductor coating probably starts with development of a crystallization front proceeding through the
nucleation of the material at the interface followed by the amorphous gel.
1182
The chemical solution deposition of (RE)Ba2 Cu3 O7−y superconducting thin films
(a)
(b)
3.4. Superconductivity
1183
B Schoofs et al
at Ugent, Department of Metallurgy and Materials Science. [6] Obradors X, Puig T, Pomar A, Mestres N, Sandiumenge F,
The authors gratefully acknowledge access to the cryoscan Piñol S, Castaño O, Cavallaro A, Palau A and
equipment provided by Theva. We would also like to thank González J C 2004 Physica C 408–410 913–4
[7] Celik E, Akin Y, Sigmund W and Hascicek Y S 2004 Mater.
R Mouton for the technical support and the Department Sci. Eng. B 106 182–90
of Solid State Physics at the University of Ghent for [8] Kakihana M 1996 J. Sol–Gel Sci. Technol. 6 7–55
performing x-ray diffraction measurements and scanning [9] Schoofs B, Van de Vyver D, Hoste S, Herman G and
electron microscopy. Van Driessche I 2006 J. Mater. Chem. submitted
[10] Schoofs B, Mouganie T, Glowacki B A, Cloet V, Hoste S and
Van Driessche I 2006 J. Sol–Gel Sci. Technol. at press
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