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CHANCE" Encyclopedia of Grounding

Table of Contents
Section 1 History of Personal Protective Grounding
Purpose and Scope
Definitions
Historical Aspects of Protective Grounding
Section 2 Effects of Current on the Human Body
How Determined
Body Resistance Values
Current Level vs. Bodily Damage
Section 3 Requirements
of Utilities
by Regulating Agencies
Section 4 Standards
ASTM, IEEE, IEC
Section 5 Electrical Principles
Ohm's Law
Series Circuits
Parallel Circuits
Combination Series / Parallel Circuits
Section 6 Hazards
Accidental Re-energization
Induced Currents and Voltages
Step Potential
Touch Potential
Section 7 Theory of Personal Protective Grounding
Creating Equipotential Zones
Use of Neutrals and Static Wires
Earth as a Return Path
Effect of Multiple Grounded Locations
Section 8 Personal Protective Equipment
Clamps
Cable
Ferrules
Assemblies
Section 9 Basic Protection Methods
Double Point
Single Jumper
Single Point
Section 10 General Installation Procedures
Applications and Considerations
Equipotential at the Worksite
Remote Worksite, Limited Distance
Bracket at Worksite
Ground Support Workers
Around Trucks or Equipment
Underground
Substations
Section 12 Relevant Instruments and Meters from Catalog Section 2450
Section 13 Grounding Equipment Catalog Section 3000
AnnanAiv A nih,i~,.r.lnh.,
History of Personal Protective Grounding
Section 1
History of Personal Protective Grounding
Worker protection has always been an im- istration (OSHA) were published in January
portant activity. Worker safety has become a 1994. CFR29 1910.269Subpart R171regulates
more important issue than ever before and has a broad scope of utility activities. It puts
received increased attention in recent years. forth requirements relating to operation and
As the country has grown so have the electri- maintenance of generation, transformation,
cal needs of the pop;lation: More people, more transmission and distribution of lines and
businesses and factories, all usingmore power. equipment and of tree trimming activities.
Electric power lines have been upgraded and Other rulings by OSHA address other util-
new ones constructed to supply the increas- ity related topics. Very little is being left to
ing demand for electric power. Today we are chance. These rules carry the weight of law
seeing higher voltage lines, with higher levels and violators may face severe penalties and
of both rated and fault current. monetary fines. Some states have adopted
their own version of the OSHA regulations.
This growth has increased the difficulty in This is allowed if the state version is at least
providing a safe worksite. In many cases a s stringent as the federal regulations.
the "old" methods are not only inappropriate
but are also unsafe. One of the "old timers" Worker protection is the focus
at a mid-west rural utility related that they of the decade.
used to cut a "fat green weed" to ground the
line. Thankfully, the days of grounding with
"fat green weeds" and grounding chains are
This publication intends to assist utility per-
sonnel at many levels to understand and apply
iI
long gone. Back then, the probability that a techniques for workers to use during mainte-
worker happened to be in contact at the very nance after a line has been de-energized and I
instant that the line accidentally became re-
energized was very small. In most cases the
taken out of service. Each section has been
written with a particular reader in mind. The
i
absence of injuries was more the result of the
worker lacking contact at that moment than
sections are arranged in a sequential manner,
and each stands alone on the information it 1
the protection scheme in use at the time.

Now it is important to be aware of fault cur-


provides. This allows a reader with more ex-
perience to skip over the more basic sections
that are provided for the lineworker new to
I
rent levels, available protective equipment, the industry.
techniques for establishing safe working ar-
eas and the condition of the equipment to be Earlier literature referred to this topic as
used. New and more appropriate methods of "grounding" or "jumpering." However, confu-
personal protective grounding to meet today's sion existed with these terms. For example,
needs are reviewed in this publication. there are "hot jumpers" used to maintain an
energized electrical connection that remain
The growth of the utility industry has been energized during their use. Did grounding
accompanied by a n increase in the number mean a connection to earth or could it be
of accidents and injuries. This has resulted a connection to neutral? The terminology
in an increased awareness for the need of was officially changed to personal protective
improved safe working conditions within the grounding in our national standards in an
industry and also from governmental regu- attempt to eliminate this confusion. Agenera-
lating agencies. At the federal level rules by tion of linemen will probably pass before the
the Occupational Safety and Health Admin- new terminology is commonly used.
Looking back through the years, a variety of A later modification to this method brought
protection schemes followed the use of ground- the three connections to a single Earth con-
ing chains. Early methods involved connect- nection point [l3J4]. It was believed to improve
ing a separate jumper from each conductor worker safety. However, this modification still
to a separate earth connection (13J4). This is left the worker as a separate current return
diagramed in Figures 1-1.a and 1-1.b. The path to the power source through the earth
worker is represented in the following figures if working on a conductive structure. This is
by the symbol of resistance, designated as Rw. diagramed in Figures 1-2.a and 1-2.b.
As you can see, this resulted in the worker
being a separate or fourth path for current
flow to earth if the structure was conductive,
e.g., steel tower.

Fig. 1-1.a Fig. 1-2.a


0

Fig. 1-1.b Fig. 1-2.b l

Separate JumpersTo Separate Earth Connections Separate JumpersTo Common Earth Connection 1E
I
j
I
Another modification used shortened jump- wire is present and the worker is near or touch-
ers between phases and a single jumper to a ing it, the separate current path remains. If
single Earth connection [I3], as diagramed in there is no pole down wire, the pole may have
Figures 1-3a and 1-3b. This was another at- a resistance high enough to keep the body
tempt to improve worker protection that did current flow to a low level but not necessar-
not change the basic circuitry. The worker ily to a safe level. Each pole is different. Pole
remains a separate current return path. resistance depends upon the amount of mois-
ture sealed in the wood during the pressure
All of these schemes protected the system by treating, the surface contaminants, and the
indicating a fault, but left the worker in a situ- amount of water present on the surface and
ation that could prove fatal. As can be seen in the type of wood.
the diagrams and the associated schematics,
substantial voltage can be developed across the Some companies had adopted a policy of plat-
worker. This was not a satisfactory solution. ing a full set of grounds on the pole at the
worksite and also on each pole on both sides
What if the structure is wood? If a pole down of the worksite. This offered protection but

A required three full sets of protective grounds.


This increased both the cost and the difficulty
ofthe work for the lineman. In 1955Bonneville
Power Administration engineers theorized
that a set of grounds on the center worksite
pole was adequate, if properly sized and in-
stal1ed.Testingindicatedthat thiswas correct.
A paper(17)of this work was authored by E. J.
Harrington and T.M.C. Martin in 1954. This
was the beginning of the "worksite" ground-
ing movement, but was basically ignored for
many years. The low probability of a worker
being in contact during the extremely short
period the line was re-energized was probably
Fig. 1B.a a major factor in the low number of accidents.
The prevailing philosophy was that the old
methods had kept the number of accidents
low before, so why change? Unfortunately, this
philosophy exists in some areas today.

Additional protection schemes have been


devised. "Bracket grounding" became the
most accepted and commonly used one. Its
use and faults are discussed in detail in a
later section of this publication. Temporary
protective grounds today offer protection to
workers during maintenance on lines believed
to be de-energized that are actually energized
through induction or that later become en-
Fig. 1-3.b ergized accidentally. However, they must be
installed in a correct manner, which is the
Phase to Phase to Single Earth Connection focus of this publication.
Effects of Current on the Human Body
Section 2
Effects of Current on the Human Body
Charles Dalziel['s,l" did much of the early electric shock energy tolerated by a certain
research on the human body's reaction to percentage of the population studied.
current in the late 1940s and early 1950s.
He used volunteers in his experiments and
found that the body reacts to different levels
of electrical current in different ways. For Where I = Current in milliampere
the safety of the volunteers, this research K= function of shock energy
was conducted a t low levels of current, with = k,, is 116 for a 50 kg (110 lb.) body wt.
medical personnel present. Later, additional = k,, is 157 for a 70 kg (155 lb.) body wt.
research was carried out to determine the t = time in seconds
correctness of extrapolating Dalziel's findings
to higher current levels.

By monitoring the voltage applied, the re- Using this formula, it can be determined that
sulting current flow, and the reaction of the on average a 110 lb. lineworker should with-
volunteers, a great deal of information was stand 67 milliamps for 3 seconds before going
developed. Calculations were made to develop into heart fibrillation and a 155 lb. worker
a value of resistance for the "average" human would withstand 91 milliamps. Or the same
body. Voltages duringsome ofthe experiments workers would be susceptible to heart fibril-
were measured a t 21 volts hand to hand and lation after a 670 Amp. and 906 Amp. shock
10 volts from one hand to the feet. Calcula- respectively after only 0.03 seconds, or about
tions of resistance using the measured values 2 cycles of 60 Hz. current flow through the
yielded 2,330 ohms hand-to-hand and 1,130 chest cavity. Values presented in tables are
ohms hand-to-feet. This early low voltage commonly rounded to even values of current
research established an average safe let-go for ease of presentation and remembering.
current for an "average" man as 16 milliam-
peres. Itwas also determined that the human Dalziel's research also formed the basis of the
body responds to current in an exponential that is used throughout the indus-
manner. That is, the body responds to an try today. The chart presents several levels of
increasing current as the time shortens in a current and the average body's response. The
similar manner as it responds to a decreasing table for 60 Hz. is presented in Table 2-1.
current and lengthening duration. This time
current relationship is shown in Figure 2-1.

Dalziel's research culminated in Equation 1,


which follows 1151. It relates current amplitude
and duration of flow through the heart to the
threshold of ventricular fibrillation. Statisti-
cal studies have shown that 99.5% of all per-
sons can withstand the passage of a current
magnitude (I)for the duration indicated (t)in
this equation without going into ventricular
fibrillation. The value k is an empirical con-
stant. statisticallv determined. related t n tho
The published literature typically presents first, the combined durations of the two should
resistance values between extremities. Values be considered as oneL1I.The short interval
are typically given from hand to hand, a hand without current does not provide sufficient
to both feet or from one foot to the other foot. time for the person to recover from the first
Literature typically presents the body resis- shock before receiving the second.
tance as either 500 Ohms or 1,000 Ohms[ll.
Neither is truly representative of a specific, It is agreed that the most serious current
individual worker. Many other factors have path involves the chest cavity. That of hand-
an affect upon the total lineworker resistance, to-foot may be less dangerous but still may
such as: Are gloves being worn? What are be fatal. Keep in mind that while a shock
they made of'?Are boots with insulating or may be painful but not fatal, it may cause a
conducting soles being worn? How callused related accident. Ashock reaction may cause
are the worker's hands? The actual resistance a loss of balance, a fall or the dropping of
of an working individual may vary from the equipment.
500 Ohms value to a few thousand Ohms.
For voltages at or above 1,000 Volts (1kV)
Most literature of today assumes a body and currents above 5 amperes, the body
resistance of 1,000 Ohms. While this is an resistance decreases because the outer skin
approximate value, it allows calculations is often punctured and the current travels
and comparisons between safety equipment in the moist inner tissue, which has much
offerings to be made. Resistance may be added lower resistance. Burns ofthe body's internal
to include the wearing of protective leather organs can result from this type of current
gloves or shoes. The use of an alternate body passage.
resistance beyond those defined in standards,
to meet individualutility requirements, is left The protection methods discussed later are
up to the user. designed to ensure the body voltage is main-
tained below a selected safe level. It must
If re-closing is not disabled, a second shock be reduced from the high current level that
may occur soon after the first. If it occurs in results in burns or serious injury to a level
less than 0.5 sec. from the beginning of the below that of heart fibrillation.

Notable Currents Are:

Perception Level (the least amount of current detectable by the ungloved hand) = 1 .I milliampere*

Painful Shock, painful but muscle control not lost = 9 milliampere*

Painful Shock (Let Go Threshold) = 16 milliampere*

Possible Ventricular Fibrillation:

With a duration of 0.030 Sec. z 1,000 milliampere*


With a duration of 3.000 Sec. > 100 milliampere*

*Theseare average levels for men, empirically developed from Charles Dalziel'~['~.'~l
research.
Training
Equipment

Requirements
Section 3
Utility Requirements
Developing a safe worksite by maintaining Many utilities have prepared internal publi-
the current through the body a t a safe level cations to outline work rules and practices,
now becomes the task of all involved. First approved for use by their utility. Others may
and foremost, utility management and the not have a formal set of rules in place, rely-
Safety Department must determine what ing rather on experienced linemen and the
they consider to be the maximum safe level tailgate conference, now required by OSHA
of current flow allowable through the worker. 29 CFR 1910.269(c)17' before beginning work
Or, stated another way, the maximum allow- each day.
able voltage that can be considered safe that
can be developed across the worker must be According to OSHA regulations, a worker's
specified. At the time of this writing, there training must be reviewed annually 17' and
was no standard or widely acceptedmaximum be documented. Additional training must be
allowable body current. A value of 50 V is provided if the review finds it to be needed.
commonly used, but is not arequirement.This Additional information on the topic oftraining
upper limit of exposure is a key consideration can be found in the next section on regulat-
in selecting the size of protective equipment. ing agencies.
Each worksite and each situation may be dif-
ferent, with each utility accepting a different Worker safety is now everybody's job. With
margin of safety. OSHA regulations now in place, penalties
for accidents can be severe and may affect
To develop a safe worksite requires the cooper- a broad range of personnel throughout the
ation of several departments within the utility.
A utility if a lack of training is determined to
The EngineeringDepartment must supply an be the cause.
a~oroximate
A A
level offault current expected at
an individual worksite or within an assigned Equipment: The utility must provideadequate
working region. Engineering must also pro- equipment for the worker to perform the task
vide the maximum time that a fault current in a safe, yet efficient manner. Depending
mav" flow at the identified sites. The Opera- upon its size, a utility typically has a person
tions Department must develop appropriate or department makingequipment-purchasing
A -
work and eauipment maintenance methods. decisions. Many utilities rely on national
The Purchasing Department, in cooperation consensus standards to define equipment
with the Standards Group, must acquire ap- requirements. Some utilities have safety de-
propriate safety equipment for issue and use partments working in conjunction with those
by the workers. The Safety Department must responsible for purchasing. They may have
coordinate all of these activities. Methods of their own set of performance specifications
evaluating and accomplishing a safe worksite drawn from several standards to meet their
are discussed later in this document. individual needs.

Training: Utilities must use workers who Adequate equipment to perform safe de-
possess the necessary skills to safely perform energized line maintenance includes voltage
theirjobs. Linemen have different skill levels. detectors, personal protective grounding as-
Typically, an electrical worker's employer or semblies made up with clamps, ferrules and
the union formally defines each skill level. cable with strengths and ratings to meet the
The levels typically consist of apprentice safety needs of the worker. Choices and ex-
t,hmnvh innmevmnn. Formal nlns nn-the-inh ,.--I-- -C -..;t-hl- --..:----+ --- ------&-A
Requirements Placed upon Utilities
by Regulating Agencies
Training: OSHAL7'has placedtheresponsibility current that could flow (authors underline for
for training directly on each utility employer. emphasis) a t the point of grounding for the
29 CFR 1910.269 (a)(l)establishes require- time necessary to clear the fault". Further,
ments for the operation and maintenance of 29 CFR 1910.269 (n)(4)(ii)states "Protective
electric power generation, control, transfor- grounds shall have an impedance low enough
mation, transmission and distribution lines to cause immediate operation of protective
and equipment and tree trimming operations. devices in case of accidental energizing of the
OSHA does not establish individual work lines or equipment."
rules but rather a basic set of requirements
the individual utility must meet when using A n equipment maintenance program is not
its own work procedures. specificallymentioned, but it is implied based
on the requirement for supplying suitable
29 CFR 1910.269 (a)(2) sets forth the train- equipment for use on the job. See 29 CFR
ing requirements that relate to meeting the 1910.269 (n)(4).A lack of maintenance may
above requirements. It states that "Employ- result in unsuitable equipment which would
ees shall be trained in and familiar with the then not meet the requirement. Broken con-
safety-related work practices, safety proce- ductor strands, high resistance connections
dures, and other safety requirements in this between the clamp parts or between the clamp
section that pertain to their respective job and ferrule or cable end connection may lead
assignments." to a loss of protection during the time a line
becomes accidentally re-energized. A loss of
29 CFR 1910.269(a)(2)(vi)establishes employ- protection is clearly in violation of the OSHA
ee proficiency in work practices. It specifies ruling which requires the supply of suitable
that additional training requirements must equipment for use on a job.
be given before a worker can be considered
a "qualified employee" including the use of For Liability: With the adoption of 29 CFR
personal protective equipment and insulated 1910.269, the utility's liability appears to
tools forworking on or near exposed energized have been increased significantly because the
parts. utility employer has been specifically named
as being responsible for training or certify-
29 CFR 1910.269(a)(2)(vii)requires that: "The ing the training of the employee in proper
employer shall certify that each employee has and safe procedures and to provide suitable
received the training-required."
. Certification equipment. The implication ofthis is that the
is complete after the employee demonstrates employer can now be held accountable by the
proficiency in the workpractices. The training regulating agencies and the legal system in
records are to be kept and maintained for the the case of employee accidents that can be
duration of the employee's employment. attributed to lack of training or equipment
failures. The final results of these require-
Equipment: 29 CFR 1910.269 (n)(4)(i)states ments are not known because they have not
that it is the utilities responsibility to provide yet been fully tested in the courts.
"protective grounding equipment" that "shall
be c a ~ a b l eof conduct in^ the maximnm fanlt.
Standards
Section 4
industry Standards
Standards are used widely in the utility in- While other countries also may have their
dustry. They cover a wide range oftopics. For own national standards, the International
instance, performance specifications for prod- Electrotechnical Commission (IEC) is the
ucts or components used'"', line construction primary source of internationally accepted
methods and overhead line maintenan~e[~'.standards. IEC standards are also consen-
Other documents are presented as guides or sus standards, developed by knowledgeable
general methods of equipment use without representatives from each member country
specifying a particular work method, but al- including the U.S. During recent years, the
low the utility the freedom to adapt them to influence of IEC standards has increased,
individual situations. Consensus standards even in the U.S., as a result of treaties such
developed by agreement among an array of as NAFTA.
users, manufacturers, utility representatives
and experienced consultants are widely ac- All consensus standards developed are pub-
cepted and used. Some utilities have devel- lished andwidelv distributed. Thev " are avail-
oped standards for their own use, patterned able for a fee from the sponsoringorganization.
after consensus standards, but modified to Thev " are continuallv
" reviewed and uadated
meet their own particular needs. as industry needs and technology change.

In the United States, compliance with stan- OSHA and National Electric Code standards
dards is voluntary in most instances, other are not voluntary. However, even these take
thangovernmental regulations such as OSHA input from consensus standards groups spon-
requirements. The manufacturer of personal sored by various standards organizations
protective grounding equipment may choose because of the broad range of experience and
which standardits products meet and accord- knowledge ofthe representatives who develop
ingly market them. However, the manufac- them. Official governmental regulations nor-
turer may be required to meet all that applies mally are open to public comment prior to the
due to thevariations and requirements within issuing of rulings which are then printed in
its customer base. the Federal Register.

The main authoring groups of voluntary The Reference section of this publication
standards in the United statesaddressing contains a partial list of standards that con-
utility needs are: trol the manufacture, selection and use of

. bericall National Standards ti-


tute (ANSI)
protective grounding equipment. References
to these standards will be made throughout
this publication.
e The Institute of Electrical and Elec-
tronic Engineers (IEEE)
a American Society of Testing and Ma-
terials (ASTM)
e National Electrical Manufacturers
Association (NEMA).
Electrical Principles
Section 5
Electrical Principles
The Electrical Principles section of this pub- Equation3 canbe rearrangedinto other useful
lication has been included for those who do forms by substituting the appropriate form of
not have a strong background in electrical Equation 2 for either the V or the I in Equa-
principles or circuit theory. It is a very basic tion 3. The resulting modifications are:
presentation. Those with prior knowledge
may wish to skip over this and proceed to
the next section.
Electrical circuits are connected in series
configurations, or parallel configurations or
Ohms Law
a combination of both. Ohm's Law can be
The simple use of Ohm's Law is all that is re- applied to all three variations as follows.
ally needed to develop the theory of protective
grounding. The study could be made more
complex by considering the inductance asso-
ciated with alternating current, but because
Series Circuits
The simplest circuit is the series circuit con-
I
many of the values are based on assumptions sisting of a voltage source, a connected load
the additional complexity is not believed to be and the interconnecting wiring. To illustrate
necessary for this basic presentation. a series circuit, consider the following ex-
ample. The source is a 110 Volts AC WAC)
One of the first laws learned when studying wall outlet. The load is a single lamp and the
electricity is Ohm's Law. It gives a fundamen- wiring is the cord between the lamp and the
tal relationship to three electrical quantities. wall outlet. When the lamp is plugged in and
These are voltage, current and resistance. turned on, current flows from one terminal
If any two of them are known, the third of the outlet through one of the wires to the
can be calculated. Using basic algebra, the lamp, through the bulb and back to the outlet
relationship can be rearranged into three through the otherwire. The circuit is shownin
forms depending upon which quantity is the Fig. 5-1. In completed circuits, if the voltage
unknown. and resistance are known, the current can be
calculated using Equations 2, 3 or 4.

Where: V = voltage, in Volts


I = Current, in Amperes
R = Resistance, in Ohms
A related quantity is power. Power is the
product of multiplying the voltage times the
current.
P=VxI (Eq. 3)

Where: P = power, in watts


Simple Series Lamp Circuit
Fig. 5-1
Every current carrying part of a circuit has a t the load. Because the bulbs are the same
some resistance. Current flowing through any size, the voltage divides equally across each.
resistance creates avoltage drop spread over Remember that the sum of the voltage drops
the resistive component. If all of the small around a circuit must equal the source. We
and large voltage drops are added together, expect each bulb to have only 55 VAC across
they equal that of the source voltage, or the it and the individual brightness of each to be
wall outlet in this case. In the example, the diminished.
resistance of the connecting wire is suffi-
ciently small compared to that of the bulb,
so it could be ignored (but this is not always
the case).

In our example, let us assume the outlet volt-


age is 110 VAC and the lamp has a 100 W
bulb. By substituting these values in Equa- VAC
tions 2 and 3, the current and resistance can
be determined.

Two Lamps in Series


Fig. 5-2
Solving for current (I) we get:
For simplicity, our examples use light bulbs
I = 100 Watts / 110 Volts or 0.91 Ampere as loads. However, the same principle applies
to other loads. Substitute for the bulbs any
And resistance other circuit component that has resistance.
This can include a length of conductor, a
R = (110 VACI2/ 100 Watts = transformer, motor or a combination of loads.
121 Ohms The circuit current and voltage drops will
adjust themselves based upon the resistance
When a second lamp is connected in series values of each of the components in the cir-
withthe first, the resistance oftheload as seen cuit. Figure 5-3 shows the same circuit with
from the wall outlet has changed. Therefore, the lamps replaced by the electrical symbol
the current changes. This is shown in Figure for resistance.
5-2. The source voltage remains constant at
110VAC.We would expect two lamps of equal
size to present twice the load (or resistance)
to the source. Equation 2 tells us that if we
double the resistance, the current will be half
the previous value for a constant voltage.

I = V / R o r I =V/2Rnow,whichis
110 VAC 1242 Ohms

I = 0.454 Amp.

As expected, the current is now half the pre-


Series Circuit Using Common Symbols
vious value. Remember, the source voltage Ein K.7
This brings us to a key point. Ifthe resistances Calculated individually:
are not equal, the voltage drop across each
component also willnot be equal. The voltage Voltage drop across the 100 Ohm:
on each component will be a fraction of the =I x R = 0.367 amp. x 100 Ohm
total applied voltage. The fraction is deter- = 36.7 Volts
mined by the percentage of the component's
resistance compared to the total resistance And
in the circuit.
Voltage drop across the 200 Ohm:
Again referring to Equation 2, if the voltage = 0.367 amp x 200 Ohm = 73.3 Volts
applied to the series circuit and all component
resistances are known, any component's volt- Or calculated as a percentage of the total:
age drop can be calculated by determining its
fraction of the total resistance times the ap- Voltage across the 100 Ohm:
plied voltage. With the component's voltage = (100 Ohm / 300 Ohm) x 110 Volts
and resistance now known, the components = 36.7 Volts
current can be determined which is also the
circuit current in a series circuit. Or, if the And
available current and the resistance of a com-
Voltage across the 200 Ohm:
ponent is known, calculations can be made
for the voltage drop across that component. = (200 Ohm I300 Ohm) x 110 Volts
Applications of these calculations are shown = 73.3 Volts
in later sections.
In either calculation, the voltages add up to
A circuit with unequal resistances is shown equal the 110-Volt source voltage.
in Figure 5-4. Two resistances are in series,
a 100-Ohm and a 200-Ohm, and they are Parallel Circuits
connected to a 110-volt source. Not all circuits are connected in series a s
described in the previous section. Another
basic configuration is the parallel circuit.
Consider our two 100 W lamps from before,
but now connected in parallel as shown in
Fig. 5-5. The wall outlet remains 110 VAC.
In this case each lamp passes the full 0.91
110 amp of current as before, because the voltage
VAC across it is the full 110 VAC. The wall outlet
is now supplying a total of 1.82 amp, because
each lamp draws the full current. T h e s u m
of t h e b r a n c h c u r r e n t s m u s t equal that
supplied.

Series Circuit with Unequal Resistances


Fig. 5-4

Each resistor's voltage drop is calculated us-


ing Equation 2 as follows:
If R, represents a line worker and R, the
personal protective jumper, the equation
becomes:

Resistances in parallel circuits can be reduced


to a single, equivalent value for use in calcu-
lations. This is done by:
Parallel Circuit
Fig. 5-5

In this case, again the lamps have equal


resistance and the current divides equally
between the two paths. If there are unequal Asimplified form of Equation 6a when dealing
resistances, the current divides in inverse pro- with only two resistances is found by algebra-
portion to theirresistances. That is, thelower ically rearranging the equation. Remember
the resistance of the path, the more current R, and/or R, could be the sum of a series of
goes through that path. This is t h e foun- resistances.
dation principle of personal protective
grounding, placing a v e r y low resistance
jumper i n parallel with a m u c h higher
resistance worker. Figure - 5-6 shows the A key point in parallel circuits is that some
parallel circuit with the lamps replaced by the current will flow through every possiblepath.
electrical symbol for resistance. Equation 5 The current magnitude in each path will de-
shows the calculations for this circuit. pend upon the resistance of each path. The
only means of completely eliminating current
flow is to eliminate the path.

In any circuit a voltage drop is developed only


- the resistive element.
if current flows through
And, the larger the resistance, the larger the
voltage drop, as shown in Fig. 5-7.

R
Parallel Circuit
Fig. 5-6
R
9% , P)
Jfl+\F\/\-' /, \j
For example: Volts
"0"S
Volts
I

Fig. 5-7
Combination SeriesIParallel Circuits

The real world is filled with circuits. Few are An exact determination is beyond the scope
as simple as the pure series or parallel ones of this presentation. Assumptions about the
described above. Most are combinations of worker (typically 1,000 Ohms) and earth re-
series and parallel connections. The typical sistances and source and return paths can be
worksite is an example . of this. Consider a made. Each parallel portion can be reduced
de-energized single-phase source connected t o an equivalent resistance using Equations
to the conductor feeding- the worksite (series). 5 or 6. Total circuit resistance can be found
A worker is standing on a pole above a clus- by adding all the series resistances plus the
ter bar in contact with the conductor with a parallel equivalents. If the source voltage is
jumper bypassing him (parallel).The cluster known, it allows calculation of the fault cur-
bar is connected both to the Earth and to the rent available a t a worksite. While this is a
return neutral (parallel). Perhaps, also, it valid technique, it is included primarily to
is connected to an overhead static line (ad- illustrate the process used. The engineering
ditional parallel). department of the utility should be consulted
for a more accurate value.
As complicated as this appears, it can be re-
duced to a simple equivalent circuit for ease of It then becomes necessary to analyze only
analysis. To do so requires the determination the connections at the worksite. As an aid to
of the resistances of the conductor, neutral, analysis, Table 5-1''" presents the DC resis-
safetyjumpers and the possible static wire. A tance of several common conductors in Ohms
realistic estimation can be used, because the per 1,000ft.Ifit becomes necessary to include
normal loads on the line will not be discon- a return path through the Earth, a value of
nected and they will affect the final value. resistance must be assigned to that path.

I Conductor Description 1 DC Ohms11,OOOft. @25"C 1


#4 Cu Solid, Hard 0.2485
1 #2 concentric lay 1 0.169 1
#I10 concentric lay 0.106
410 Cu, 19 Strand copper, class B 0.0524
210 Cu, 19 Strand copper, Class B 0.0842 1
I
;
#4 Al Solid 0.415
#6 Al Solid 0.661
250 MCM ACSR, 24 Strand 0.04384 1
i
210 ACSR, 6 Strand 0.08155 i
i
I
Personal Protective Grounding Cable, #2 0.156 I
i
I
Personal Protective Grounding Cable, 110 0.098 i!
Personal Protective Grounding Cable, 210 0.078 1
1
Personal Protective Grounding Cable, 410 0.049 I
The neutraEarthretux-n equivalentresistance
is:

1/ RwN-EciuIv = I / R , + I / ( R , + R J
= 1/ 2.223 + 1/ (25 + .002) =1/0.490
and RRTN-eQUrV= l/ 0.490 = 2.041 Ohms
----------- - - - - - - -- -

The total circuit equivalent resistance is:


RE
SeriesIParallel Circuit = Rl + R,.Eauw + RRTNzww= 2.223 +
Fig. 5-8
0.008 + 2.041 = 4.265 Ohms

Figure 5-8 illustrates this scenario. As an The current from the source:
example of the calculations involved, all the
mentioned components have been included. ISOURCE= V / R = 12,000 / 4.265
Assume the source may achieve 12 kV, even = 2,813 Amp
momentarily.
The current through each of the circuit parts
V = Source voltage = 12,000 volts can now be determined.
R, = 5 miles of 210 Cu 19 strand
conductor = 2.223 Ohm The current through the man:
R, = 25 ft. of 210 Cujumper, cluster -
bar to Earth = 0.002 Ohm I m - 'SOURCE x (R, / (R, + R,) = 2,813 x
R , = Assumed man resistance = [0.001/(1000 + 0.OOl)J
1,000 Ohm
R, = 5 miles of 210 19 strand Cu = ,003 Amp = 3 milliamp
neutral = 2.223 Ohm
R, = Personal Protective Jumper; The current through the jumper:
10 ft. of 210 Cu = 0.0008 Ohm
RE = Earth Return resistance = Ij = IsouRcEx (R, / (R, + RJ) = 2,813 x
25 Ohm [I000 / (1000 + 0.001)1

= 2,812.998 Amp
First determine the total current drawn from or I, = 2813 - ,003 = 2,812.997 Amp
the source. Find the equivalent resistances
of each of the parallel portions. Then add all The current returning through the neutral:
or the resistances in series together. Now
knowing both the source voltage and the IN= 'SOURCE x [(R, + RE )/ (R, + RE+ RN)l
circuit resistances, Equation 2 can be used
to determine the source current. So: +
= 2,813 x [(0.0023 25) / (0.0023 + 25
+ 2.223)l = 2,583 Amp
The madjumper equivalent resistance is:
URM-EQUIV = URM + l/R J and that through the earth:
= 1/1000 + l/0.0008
= ,001 + 1250 Ie = ISOURCE
x (R, (R, + Re + R,)
= 1250.001
As can be seen from this example, much
less current flows through the Earth when a
neutral return is included in the protective
circuit because it represents a much lower
resistance path.

This is an example of a very basic analysis


of a circuit from a source to the worksite.
Included are the connecting conductors, neu-
tral, protectivejumper, Earth and the worlcer.
However, adequate protection for the worker
a t the worksite can be determined without
using this much detail.

It is sufficient to consider just the paral-


lel portion of the circuit shown in Fig. 5-8
representing the worker and the protective
jumper. The Engineering Department can pro-
vide the maximum fault current in the work
area. This reduces the calculations required
to determining the maximum resistance al-
lowed for the jumper to maintain the voltage
across, or current through the worker below
the predetermined levels. Equation 5a can
be rearranged to determine the maximu~n
resistance.

Or Equation 2 can be used by assuming the


full fault current passes through the jumper
and knowing the maximum worker voltage
allowed. This is sufficiently accurate because
the magnitude of a fault current dwarfs the
allowed body current. Any error is then on the
side of safety. Equation 2 then becomes:

This is the approach used in Section 9, Basic


Protection Methods.
Hazards
Section 6
Hazards to Address
The primary hazard to protect against is that a 1:l turn ratio. The energizedline represents
of a line becoming accidentally re-energized af- the primary and the de-energized represents
ter it has been de-energized for maintenance. the secondary. Current will flow in a path
Possible sources can include incorrect closing consisting of the conductor, jumpers, Earth
of switches or circuit breakers or energized or neutral located between the jumpers.
over build lines falling into or contacting the
de-energized ones. Other sources that may The current amplitude depends upon the
also re-energize a circuit are back-feed or separation of the energized and de-energized
induced voltage from electric or magnetic lines and the resistances of the path. If the
fields or both from nearby energized lines. A line ends are open, a voltage will be present
static charge canbeinducedfrom atmospheric a t the ends. This is a common occurrence
conditions such as wind or lightning. when lines share common corridors for long
distances.
Induced Voltages and Currents [211
Removal of a grounding jumper may then
Magnetic Induction: create a hazard. It would interrupt current
A single, low resistance personal protective flow. Voltage immediately would be induced
jumper placed in parallel with the worker can across thegap createdifthejumperis removed
provide protection for the worker. However, (breaking the circuit) resulting in an arc.
multiple jumpers may be required to satisfy
other maintenance or safety aspects. If this Successful removal of personal protective
is the case, the additionaljumpers act to form grounding equipment depends upon the cur-
a complete circuit. This allows an induced rent andvoltage magnitudes present. In some
current flow in the de-energized line caused cases, special equipment may be necessary
by the magnetic field of an adjacent energized to interrupt the current and quench the arc
line. Think of the parallel energized and de- without causing a flashover to an adjacent
energizedlines as a n air core transformer with grounded point.
Capacitive Induction:
Electric field induction (capacitive coupling)
from adjacent energizedlines can induce high
voltages on isolated, de-energized lines. A
single grounding jumper on the conductor is
sufficient to bleed this charge off to the Earth.
Thejumper may carry acontinuous current as
high as 100 milliamperes per mile of parallel
line. However, the higher current amplitude
resulting from the magnetic induction into a
closed loop will not be present, because with
a single ground jumper there is no loop.
NOTE:The distance from the fault to points A and B
Step Potet1tial[~,~.~~1 depend on fault magnitude and soil resistivity.

Fig. 6-2
A step potential hazard is defined as the
voltage across a ground support worker who
steps across or otherwise bridges an ener- This is a hazard for ground personnel. It
gized path of Earth. The transfer of the rise is a real danger for workers leaving a truck
in line voltage during a fault to Earth is by that may have become energized through
way of a jumper or other direct connection. accidental contact with an energized conduc-
This raises the Earth's point of contact to tor and maintenance workers around under-
approximately the same voltage as the line ground distribution equipment. Protection
itself during the fault. methods include insulation, isolation or
development o f an equipotential zone.
The Earth itselfhas resistance[20'.Remember,
current flowing through a resistive element Touch Potential[i~4~121
creates a voltage drop. As with any voltage
drop, it is spread over the resistance itself. The worker has still another hazard to contend
Consider the Earth as a string of resistors all with: Touch Potential. This is the voltage
connectedin series. Eachresistor in the series resulting from touching a conductive ele-
will develop a voltage because of the current ment that is connected to a remote energized
flowing through it. This is the voltage drop component. The voltage is called transferred
bridged by the worker who steps across it. potential and it rises to the same value as the
contact that becomes energized. It could be
As the distance from the point of contact in- thought of as standing on aremote Earth spot
creases, voltage at that remote Earth point while holding a long wire that becomes ener-
decreases. Tests indicate that the voltage gized on its far end. Touch voltage between
drops to approximately half of the point of the remote site and the voltage where stand-
contact voltage in the first 3 feet, at least at ing can be quite different. Refer to Fig. 6.2.
distribution voltages levels. It drops to half The voltage is developed across the ground
of that voltage again in the next 3 feet until worker's body. Methods of protection remain
it can (for all practical purposes) be consid- the same: Isolate, insulate or develop an
ered zero. equipotential zone.
Theory of Personal Protective Grounding
Section 7
Theory of Personal Protective mounding

This "equipotential" protectionmethod limits


voltage across the body to a suitably low value
The only method of providing absolute pro- to provide the required measure of safety.
tection to a worker is to completely eliminate Again referring to Equation 2 (I = V / R), by
any current path through the body. There are estimating the body resistance and keeping
two ways of doing this. the voltage below the safe level selected by
the utility, the desired measure of safety can
The first is toisolate the worker so that contact be achieved. The reduction in body voltage
with an energizedpart cannot be made. While is achieved by limiting the maximum volt-
effective, this also eliminates the ability to age that can be developed across the parallel
work. so this often is not a viable method. circuit composed of the body and the jumper.
Informationon the personal protectivejumper
The second method uses suitably rated in- is a known quantity. The jumper also will
sulation to eliminate the body as a current carry the largest amount of current compared
path. This is the principle used when doing to the body and can be used to develop the
energized distribution voltage maintenance needed parallel voltage level. Again, it is
using rubber gloves. The gloves provide the the responsibility of each utility to specify a
insulation to eliminate the body as a current level of acceptable body voltage. At present,
path. An alternate means is to completely there are no standards that specify a value
cover all energized components with an insn- to be used.
-
lating device to prevent anv
A " worker contact.
While insulatingproducts are available, they T h e k e y t o a successful equipotential
cannot be used in many of the maintenance protectionmethod is t o place t h e worker
tasks encountered by alineman working aloft in a parallel path with a conductor of
or by the ground man in support. Present sufficiently low resistance s u c h that t h e
insulatingproducts arelimited to distribution rise i n voltage is held at o r below t h e
voltage applications. selected level. T h e maximum jumper
voltage is shown by Equation 2 (V = I X
Equipotential Protection R). S h u n t i n g t h e fault c u r r e n t a r o u n d
t h e body, t h r o u g h t h e low resistance
A practical and more universal method is to p a t h , is t h e first key. Remember that
provide a means of keeping the body extremi- some c u r r e n t will flow in every possible
ties at the same or nearly the same voltage. If path, b u t it divides in inverse propor-
the difference involtage across the body can be t i o n t o t h e path's resistance. T h e u s e
eliminated, the flow of current is eliminated, of a low resistance jumper is t h e major
remembering Equation 2 (I =V/R).Without a factor. T h e second k e y factor is t o h a v e
difference in voltage, there is no current flow. t h e line protection equipment provide
This is a theoretical solution that cannot be fast fault removal.
fully achieved in practice. If current flows
through anything with resistance, a voltage The use of the system neutral provides a low
drop will be developed. However, the prin- resistance path for thereturn of a fault current
ciple of maintaining a sufficiently low level if it occurs. This does two things: It maximizes
of voltage across the body is the basis of the the fault current and tends to lower thevoltage
ensures the fastest clearing possible of the The connection to overhead static or shield
fault by the system's protective equipment, wires are of questionable benefit for use as
such as circuit breaker, reclosers, fuses, etc. a low resistance path for the return of fault
The reduction in voltage occurs because the current and should be evaluated before use.
neutral conductor resistance is of a similar Many are not continuous to the power source,
magnitude as the source conductor. The source therefore, cannot be considered a full current
and neutral conductors form a series circuit return path. Most are steel conductor, which
of two resistances, and a division of voltage has a much higher resistance than a conduc-
results. Figure 7-1illustrates this. Thevoltage tor designed to efficiently carry current. The
a t theworksiteis reduced to thatrepresented higher resistance may become hot enough t o
by the neutral resistance as a fraction of the fuse, dependingupon the current level, result-
total series circuit resistance (see Section 5 ing in its loss as a return path for protection
for a discussion of series resistances). if used alone.

They may be used as a secondary current


return path in addition to a primary return
path as a means of increasing the margin
of safety by providing multiple paths to and
through the Earth. If the static or shield wire
v is included as part ofthe "work area" it should
SOURCE
be electrically connected to the personal pro-
tective grounds a t the worksite to extend the
equipotential work zone.

The use ofthe Earth alone represents ausable


Voltage Division Using the Neutral current return path for personal protective
Fig. 7-1 grounding. It has higher resistance than a
conductor designed to carry current. This will
V, is about equal to VNif they are about the lower the fault current because its resistance
same length and conductor size. Thevoltage of is greater than the conductive neutral, but
the conductor and neutral connections a t the possibly not to such a level that the system
worksite will be about equal voltage because protective equipment would fail to recognize
of the small voltage drop of the jumper, which the fault. However, the resistance ofthe Earth
we will discount. varies widely. In areas of dry, sandy soil con-
ditions the resistance may approach several
V, = VN = VSOURCE
x [R, 1 (R, RN)I +

hundred ohms. In a moist soil it may be in


but R, = RN
the low to mid teens. At the Hubbell Power
SO
Systems research laboratory, Centralia, MO,
-
Vl -
-
v~~~~~~
x [R, / (R, + R,)I or the Earth resistance approaches 18 Ohms.
Vl - vSOUKCE x [RN/ 2RNl or
-
v, - VSO", /2 If the neutralis broken or fuses during a fault
and it was the only return path to the source,
and worker protection could be lost. Acurrent re-
turn path through the Earth could be used as
a back-up path forthe system neutral. The use
of multiple jumpers and return paths is en-
couraged. Because this presentation is about
Personal Protective Equipment
Section 8
Personal Protective Equipment
Chance (Hubbell Power Systems) offers a Equipment
- - must be sized to provide theneces-
widevariety ofpersonal protective grounding sary worker protection if called upon to do so.
eauiament. Most clamas and assemblies are It must be capable of carrying the full fault
rated to meet ASTM @855requirements for current for the amount of time that the fault
both current magnitude and flow duration. current can flow and maintain its electrical
Some items are designed for special appli- integrity. It must have sufficient mechani-
cations and are not covered by a standard. cal strength to resist the high level of force
Where appropriate, catalog literature indi- placed upon it caused by the magnetic forces
cates conformance to an ASTM grade. and cable whipping action. As available fault
current levels increase, the demands on the
In the past, protective-grounding equipment equipment increases, not proportionally, but
was considered to be only a chain thrown over a s the square of the current. That is, if the
the line and grounded. Later it became apiece current doubles, the mechanical force qua-
of cable with a clamp on each end. While that druples and the cable heating increases.
is basically true, the selection and correct use
has added more complexity. Early versions Clamps
of the governing standard specified current
levels that ensured the cable would not fuse Chance grounding clamps come in a vari-
during operation. There was no mention of ety of styles, sizes and ratings. Included
the voltage drop across the man during the are C-type clamps in Figure 8-1 rated from
time current was flowing. This remains true 21,500 to 60,000 Amperes, also Snap-On
today. Because this is such a key factor in (Duckbill-type) in Figure 8-2 and Flat-Face
protecting workers, it has been addressed in Figure 8-3, All-Angle in Figure 8-4, and
more completely in other sections. Ball-and-Socket styles in Figure 8-5. Clamps
are designed for mounting with insulated
Personal protective grounding assemblies now hot sticks or Grip-All clampsticks and some
consist of clamas. ferrules and interconnecting by hand. Others are permanently mounted
cable. Each component should be selected to onto the end of insulated sticks. A complete
compliment the others to achieve the desired line of accessories such as pole mount cluster
level of protection. For example, clamps and bars, fully assembled grounding sets, under-
ferrules must carry the same or higher cur- ground distribution transformer and switch
rent rating than the cable that they are used grounding items, cutout clamps and sets for
within an assembly. The cable is considered substation use complement the Chance line
the weak link in the system because of the of clamps.
amount of information known about cable and
its consistency of manufacture. The selection Each clamp has a preferred application. C-
of personal protective grounding equipment type clamps are typically used on round bus
rating and style is the choice of the utility, or stranded conductor; the Flat-Face clamp
important criteria being its electrical and is used on flat bus or tower legs or braces;
mechanical ratings. the All-Angle clamp is a popular style where
different conductor approach directions are
required.
G36221 GI8102
- Figure 8-1
Duckbill Clamps
Figure 8-2

Aunique development by Chancewas the Ball-


and-Socket set. This consists of a n electrical
grade copper rod, threaded on one end and
with a spherical ball machined on the other.
The mating clamp has a n opening shaped
like a keyhole. The larger opening accepts
the ball and the smaller opening captures the
rod. Because the clamp is free to move on the
ball, it minimizes stress on the cable by al-
lowing the cable to hang in a normal position.
Then, tightening the eyescrew captures the
ball. A rubber cover may be used to protect G33632 C6001735
the ball stud when it is not in use. Flat-Face Clamps
Figure 8-3

C6002102

All-Angle Clamps Ball & Socket Set -


-. -.
Each clamp is rated for a maximuln and closure of the cutout fuse tube as long as the
minimum main and tap conductor size. This clamp is installed in the lower hinge of the
provides the utility with a broad selection cutout. The Cable Spiker Clamp was designed
of equipment to specify for use by their line to ensure the complete de-energization of
crews. underground distribution cables with jacket
over concentric neutral. It determines the
Avariety of other clamps for special uses are absence of cable voltage when working mid-
available. TheAll-Angle Clamp provides flex- span before or after removing and parking
ibility over a wide range of cable and bus sizes end span elbows for maintenance activity.
and provides easy positioningwith its pivoting
body. The Cutout Ground Clamp provides a Underground distribution ground sets are
unique ground position while also providing available for a wide variety of applications
a physical barrier that prevents accidental with URD transformers and deadfront switch-
gear. Chance grounding elbows are available
with a fault duty rating of 10,000 amps.

G42291SJ
All Angle

Transformer or Switch

C6000785
Cutout Ground Clamp

C6000619
Mounted Substation Clamp
ASTMr6Iratings of clamps, ferrules and assemblies are shown in Table 8-1

Per ASTM F855-2004

ASTM Ratings of Personal Protective Grounding Equipment


Table 8-1

Cable

Theinterconnectingcableisexpectedtobethe The ratings used for cable are specified in


weak link in the personal protective ground- ASTM F855 and are presented in Table 8-2.
ing system. Over the years, many cable tests
have beenconducted and agreat dealis known
about its electrical and mechanical proper-
ties. Cable manufacturing processes are well
established and when consistent provide a AWG Size Resistance ASTM Grade
reliable interconnection. The requirement
on associated components is that they must (Ohms/1,000
now perform better than the cable. fi.)
#2 0.156 1
The ultimate ratings shown in Table 8-1were 110 0.098 2
originally calculated from an equation devel- 210 0.078 3
oped by Onderdonk[". They are based upon 310 0.062 4
the time a known current can flow causingthe
410 0.049 5
cable to melt and separate, much like a fuse,
thereby interrupting the flow of current. The Grounding Cable Resistances [I6]
withstand ratingis approximately 70%to 75% Table 8-2
of the ultimate rating. It was included in the
ASTM F855 standard to emphasize the need
to include a margin of safety when developing
a personal protective ground system.
Ferrules cast body ofthe ground clamp, i.e., aluminum
ferrules with aluminum body clamps and cop-
It is recommended that a crimp ferrule beused per ferrules with bronze body clamps. There
to interface the cable to the clamp. While it are sufficient variations of clamp, ferrule and
is possible to strip the cable insulation and conductor sizes and styles to meet every need
insert it into the compression terminal of a for personal protective grounding. Many ap-
clamp, this is not a recommended method for plications and the accompanying theory are
long term use. While copper strands are new presented in later sections.
and shiny, tests show that such an assembly
functions a t the rated current. However, Voltage Detectors
as time passes, individual strands exposed
through the clamp compression fitting become Verification that a line is de-energized before
corroded. Resistance between the exposed attaching personal protective grounds are
strands can increase substantially when this applied is a critical startingpoint. From this
happens. Passing a high level of fault current came the slogan "If it's not grounded, it's not
through this increasedresistance generates a dead." There are several devices available to
substantial amount of heating. Test results make this determination. Some involve tem-
have demonstrated the separation of cable porary direct contact with the line to make
and clamp due to this heating. In some cases, the measurement. Non-contact models are
heatwas so intense that the pressure terminal positioned near the line and held long enough
actually melted and burned away from the to make the reading. They make their mea-
clamp body. This results in a complete loss surements based upon the flow of capacitive
of worker protection. leakage current between the line and the
Earth or nearby grounded objects. Other de-
Ferrule size should match the conductor size. vices operate similar to normal voltmeters.
Ferrules are made both with and without a That is, they have two leads that can make
shroud. See Figure 8-7. The shroud slips over contact with the line and a ground point to
the insulation and is crimped. By covering read thcvoltage present. ~rociduresf;r using
the cable insulation, it provides protection these devices is explained further in General
against the entry of dirt and some contami- Installation procedures, Section 10.
nants. Ferrules without shrouds often are
used with a short length of clear heat shrink Chance offers Multi-Rangevoltage Detectors
material placed over the cable jacket and the (MRVD) in several measurement ranges,
base of the ferrule. This also helps to prevent covering from 1 kV to 600 kV. They are
the entry ofmoisture and other contaminants available with either analog or digital me-
and provide stress relief. This provides the ters. They are designed for mounting on an
added benefit of allowing the user to visually insulated universal pole of sufficient length
inspect the cable for broken strands. to maintain a safe working distance for the
worker.Ameta1 probe is brought into contact
Ferrules are available in both aluminum and with the line to take the reading. If the line
copper and are normally specified by the pref- is energized from a substation source, the
erence of the end-user. A properly crimped reading is that of the system voltage. If the
ferrule reduces the entry of contaminants. line being measured is opened and floating
Contact aid is injected to reduce the corrosive an induced voltage substantially lower or
effects resulting from the dissimilar metals higher than the system, voltage may be pres-
(A1 and Cu). The ferrule material is often ent if that line shares poles or a corridor with
selected based on the material used in the other lines that are energized. A capacitive
Unshrouded ferrules
induced voltage falls to near zero as soon as
the first grounded jumper is installed. This
device is easy to read and does require some
Cable interpretation by the user, but with the guide-
lines supplied is easily learned and becomes
Shrouded ferrules
A - 1 1 A - - - - - -7 . 1 1~~
Multi-Range Voltage Detectors (Analog and Digital)
Figure 8-8

Chance also offers the Auto Ranging Voltage


Indicator (ARVI)in ranges from 480 volts to
69 kV and 69 kV to 500 kV. This is a direct-
contact devicethat is mounted on an insulated
universal pole of sufficient length to maintain
a safe working distance for the worker. An
audible alarm sounds if the voltage exceeds
the system voltage. These are also available
with adapters for use on underground distri- ~ ~

Figure 8-9
bution system components.

Another offering from Chance is the Phasing


Tester. While this tool was designed for estab-
lishing the phase rotation of energized lines, it
can be used to determine a de-energized line's
status. It is basically a two-probe voltmeter
for high voltage applications. Each probe is
insulated and of sufficient length to maintain
a safe working distance for the worker. One
probe is placed in contact with the line to be
measured and the other to a ground or zero
potential contact point. The measured volt-
age will again be either the system or some
induced voltage as described earlier.
1
Fault
Ground Rods
Aconnection to the Earth by means of a driven
ground rod consists ofmore than the metallic
rod alone. In addition to the rod, it includes a
series of concentric earthen shells around the
rod. Current flowing into the rod is radiated
in all directions through the entire surface
area, creating a current density measured in
amperes per square inch. It enters the thin
earthen shell surrounding the rod. The surface
area of this shell is larger than the rod. The
NOTE: The distance from the fault to points A and B
total entering current now passes into the depend on fault magnitude and soil resistivity.
next earthen shell, which has still a larger
Decrease in Current with
surface area. The level of amperes per square
Distance from the Earth Contact Point
inch is further reduced. The current contin-
ues entering and leaving additional shells, Figure 8-12
each with successively larger surface areas,
illustrated in Figure 8-11. The resistance
increases with each incremental increase in
distance, but in smaller and smaller amounts
because of the increasing surface area until
a full hemi-sphere is achieved. Resistance
(R) of any path is a function of the length (L)
and cross section (A) of the current path, and Resistance Approaches Constant Value
of the resistivity (p) of the path. Figure 8-13
The implication of the discussion of earthen
shells and that of resistance is that as the
distance becomes greater, the resistance
should also substantially increase. However,
the increase in distance is offset by an in-
crease in cross section, as the current spreads
throughout the earthen path. So, the result
is a non-linear change in the region of the
shells. Beyond the boundary of the shell (or
between two remoteshells showninFig. 8-13)
the resistance tends to approach a constant
value.
If the soil resistivity were constant, the re-
sistance of the path over the entire length
Ground Rod and Associated Earthen might be considered constant. However, soil
Shells resistivity varies substantially with its make
Figure 8-11 up. Some ofthe causes ofvariations are types
of soil, presence and amount of moisture,
sand or rock.
Within the shell, the surface area increases
faster than the distance from the rod. This The effective shell diameter equals twice that
results in a decrease in the exiting current's of the depth of the rod. Multiple rods used to
Maintenance of Personal
Protective Equipment
29 CFR 1910.269(n)(4)(i)l7] states that it is the Test currents using the maximum continuous
utility's responsibility to provide "protective rating of the cable for a long-term test may
grounding equipment" that "shall be capable heat the area of the broken strands. The re-
of conducting the maximum fault current sulting heating may or may not be manually
that could flow (underlined by the author for detected, again depending upon the amount
emphasis) a t the point of grounding for the of breakage. Infrared thermographs or ther-
time necessary to clear the fault ..." Further, mocouples may improve the reading, but their
29 CFR 1910.269 (n)(4)(ii)states "Protective use exceeds the definition of a convenient
grounds shall have an impedance low enough field test. This test may take several hours
to cause immediate operation of protective to complete. A careful manual inspection of
devices in case of accidental energizing of the the cable, feeling for the breaks, is the most
lines or equipment." These two statements reliable method of cable evaluation known
imply a responsibility upon the utility. at this time.

While not specified, these two statements It may not be practical to make micro-ohm
imply a responsibility to ensure equipment resistance measurements on aluminum
is maintained for use in a safe and usable clamps using a low voltage source. A coating
state. In the past, little attention was paid to of aluminum oxide covers bare aluminum
the condition of personal protective jumpers. surfaces. The coatingis describedin thickness
They often were coiled loosely and thrown of molecules, rather than inches. Aluminum
into the back of a line truck by the workers oxide is an insulator for very low voltages,
whose very lives depended upon them. This but it takes only a few volts to break down
type of oversight must be corrected. this layer and allow current to flow. The
breakdown voltage can be as low as 5 to 10
Maintenance involves manual and visual Volts. Levels below 1Volt may give an incor-
inspection and electrical testing. Electrical rect resistance reading.
tests are used to determine the condition of
the clamp, ferrule and cable-to-ferrule in- Chance offers a microprocessor-controlled
terface. convenient electrical tests have not tester for personal protective grounding sets,
been fully developed that will identify broken the Chance C4033220 Tester for Protective
strands in the cable away from the crimp Grounding Sets. It allows the user to input
ferrules, unless a very large number of the the selected level of body voltage considered
strands are broken and not in contact with safe and the cable size. The measurement
each other. Most electrical tests make resis- made is the resistance from clampjaw surface
tance measurements using various levels of to clamp jaw surface. The maximum allowed
test current for short periods of time. If some withstand current a s specified in ASTM
strands are broken but still in contact with F855 for the input cable size is represented
each other, held together by the outer jacket to pass through the cable and is used in the
in the cable position, test current can still calculation of the maximum voltage across
flow through both the broken and unbroken the entire length of the jumper. In addition
strands. The change in total resistance over to the microvolt reading, a green or red (pass/
t h n lnsrrth -f t h n --hlfi A n n Cn o m n l l otvonrl fn:l\ *-no1 1;rrht . ~ ~ ; lhl o ; l l n m ; n o t o r l t n -oa;ot
be used when testing the ground set that To ensure proper test procedures andmethods
will be connected directly in parallel with are applied when testing temporary ground-
t h e worker. ingjumpers, refer to ASTM F2249-03 and t h e
manufacturer's instructions for proper use of
T h e Chance Ground Set Tester C4033220 t h e ground set tester.
provides a 10V DC test voltage. This DC
voltage level can easily break down any alu- Ground sets that will not be connected in
minum oxide on aluminum ferrules to give parallel with the body are not t h e subjects of
a reliable reading on all personal protective body voltage measurement. For example, the
ground sets. requirement of a ground assembly that con-
nects the cluster bar installed below workers
There are other ground set testers on t h e mar- feet to t h e Earthis only that it not melt or fuse
k e t today that use a n AC source for testing. into two parts. Its added length will have an
These test sets m a y not apply a test voltage increasedresistance that m a y reach avoltage
to the jumper high enough to break down in excess of t h e selected level of body safety
any aluminum oxide on ferrules, which could during the passage of a high fault current.
potentially give a n incorrect reading. Possible However, this voltage is not across the worker.
errors are also noted in ASTM F2249-03, sec- T h e micro-ohm measurement of such a cable
tion 7.5.4 Note 3 and Note 4: can be compared to t h e expected resistance
based upon standard resistance tables for a
Note 3 - AC testing measurements of ground- cable of the same size and length, but does
ingjumperassemblies are susceptible to errors not affect worker voltage.
and inconsistent results due to induction in
the cable if the cable is not laid out per tlze
test inetlzod instructions.

Note 4 -ACtestingmeasurementsofgrounding
jumper assemblies are susceptible to errors if
metal is laid across the cable or tlze cable is
laid across a metal object, even i f the metal
object is buried, such as a reinforcing bar
embedded in a concrete floor.

Other benefits of using t h e Chance Ground


Set Tester include:

* No need to measure cable lengths u p to 25


ft.
* Probing capability allows the user to locate
high resistance areas within the ground
set. Chance Ground Set Tester
* Inductance o f t h ecable or "coiling" the cable
will not affect t h e readings. ASTM F855 requires the resistance of a clamp
* Grounding elbows can be tested without to be equal or less t h a n the same length of
disassembling. t h e largest cable that t h e clamp will accom-
DC voltage is easy to work with in the re- modate. T h e resistance of a new clamp and
aairltest facilitv. rrimn ferrille t n rshle vslite rsn he in the
use and extended atmospheric exposure, this If the above test does not show a high resis-
value may substantially increase. Electrical tance, the reading will be originating from
testers can locate high resistance problems the cable itself. Make a careful manual in-
in the area of the clamp . and ferrule on the spection, as this is the most reliable means
jumper. Atypical reading might be 500 micro- of evaluating the interconnecting cable a t
ohms for the clamp plus some resistancevalue this time. Feel for broken strands, corrosion
for the length o f the cable. The increase in lumps under thejacket or flattened spots that
resistances is typically the result of dirty or may have been run over by a vehicle. If any
corrodedclampjoints, looseinserts in thejaws of these are found, replace the cable.
or badly corroded cable in the ferrule crimp
joint. The reading will vary with the size of Most ground sets can be returned to a usable
the cable and type of clamp. condition by performing this type of inspec-
tion and maintenance on a periodic basis.
For example a typical test using a tester with Remember, the provision to supply suitable
the capability to make measurements in the equipment is an OSHA requirement.
micro-ohm range may be as follows. First,
connect the grounding assembly to the tester
and make an end-to-end reading through
the clamp, ferrules and the interconnect-
ing cable. If an unexpectedly high reading
is obtained, use the probe feature to isolate
the high resistance area. Using the probes,
make measurements from the connection
post to the clamp body. This measures the
connection to the jaws. Then measure from
the clamp body to the ferrule. This measures
the connection between these two parts. Then
measure from the ferrule to a spot on the cable
1 foot from the ferrule exit. This measures
the hidden crimp joint and cable corrosion
inside the ferrule. Repeat this procedure on
both clamp ends.

Ahighresistance reading from any ofthese in-


dicates a need for maintenance. Disassemble
the ferrule from the clamp. Clean the clamp
jaws and ferrule connection and use a wire
brush to remove any corrosion. If the high
reading is from the ferrule to cable connec-
tion, cut off the ferrule and crimp on a new
one. The problem could be that the crimp was
loosening, the cable strands were corroding
or strand breakage a t the ferrule edge.
Basic Protection Methods
Section 9
Personal Protective Jumpering Methods
Methods using isolation and insulation are I- R~
not always adaptable at elevated worksites
so other methods were developed. "Equi-
potential" or "Single Point" and the older
"Bracket Grounding" scheme were the most
common and are discussed in this section.
Today, "Equipotential" or "Single Point" is
the recommended method, used wherever it
can be applied.

It must be remembered that many variables


enter into the evaluation of a suitable pro-
tective grounding method. Some of the key
variables typically unknown to the worker
Protective Circuit with Neutral Included
at a worksite are the source impedance, the
Figure 9-1
neutral ground resistance or soil resistivity
and the resistance of a wooden pole. Some The actual value will depend very little upon
of the variables that are known or can be theearth return resistance. Review the discus-
estimated are available fault current, the sion related to Figure 5-7 for the explanation.
distance from the source, the presence of a If the neutral conductor size is less than that
neutral, the size of conductor or neutral, the of the source conductor, the worksite volt-
presence of a pole down wire and the pole age will be greater than 50% of the source
spacing between down wires. because the voltage division is a function of
the neutrals resistance fraction of the total
A term used frequently in this section is circuit resistance. Again, see Section 5 for
potential rise. It is the rise in voltage in the this discussion.
vicinity of the worksite and is a function of
the resistance values of the various circuit To ensure maximum safety is achieved, volt-
elements included. These combine to create age must be reduced to a level below that of
an almost infinite number of worksite sce- the onset of heart fibrillation, as discussed
narios. However, an understanding of the in Section 2, the section on medical theory.
basic principles, estimates of the unknowns It is not enough to reduce the body voltage
and common sense will allow the develop- from a high level, which causes injury or seri-
ment of a method that is suitable for multiple ous burns to a level that may result in heart
locations. For example, if a neutral is present fibrillation, which is often fatal.
the voltage rise during a single phase (the
worst case) fault may reach 50% or more of Double-Point or Bracket Grounding
the line voltage.
For many years it was a common practice to
VL= Voltage drop along source conductor place the protective equipment on structures
V, = Voltage drop along neutral on either side of the worksite, one toward the
VL = V, if size and length are equal source, the other toward the load. Two forms
V, = Voltage drop of personal protective ofthis were actually used. It was called "work-
;nmnnr - n . . , 7 ,. ., ? , .
rent will return through the ground sets on
the right. If the current comes from the left,
the current will return through the ground
sets on the left. This is pure nonsense! Some
current will flow through every possible path.
In one form, the two sets of ground were
placed on separate structures on either side
of the worker. Athoughtful evaluation of this
method shows that this is not always safe. In
some cases, it is the most hazardous. In the
other form, the two sets of ground sets were
placed on the same structure, but on either Bracket Grounding, Adjacent Structures
side of the worker. Figure 9-2
First consider the situation where the two sets x [1000/(1000+25)].
the fraction of Vsouree
are placed on adjacent or even more remote
structures on either side of the worksite. If Figure 9-2 illustrates this scenario. This
a de-energized line becomes accidentally re- situation can cause injury or death a t utility
energized, the conductor rises to the voltage voltage levels because there is no direct low
level that the system can support before the resistance path shunting the current around
fault sensing equipment operates and clears the worker's body. The worker becomes apath
the voltage from the line. The protective from the line his body then through the Earth
ground sets have very low resistances, so the return path.
elevated line voltage is transferred from the
ground set connection point to the Earth con- If the worker is on a wood pole that has no
nection point a t the nearby structures. The pole down wire, the pole and worker become
tower bases at the ground connection then rise part of the series circuit between the conduc-
to equal nearly that of the voltage on the line. tor and the Earth. The fraction of voltage
But with the worksite between the installed across the worker then depends upon both
protective ground sets, without a connection his resistance and that of the pole. In some
between the conductor and earth, there is cases, this increases worker protection. In
no elevation of voltage of the Earth or tower others, it may not.
base. The voltage level of the Earth or tower
base will remain near zero. If the structure Remember, voltage divides in a circuit in the
is conductive (steel) or a pole down wire on same proportion as each element's part of the
a wood pole is present and near the worker, totalcircuit resistance. What is the resistance
the potential near the feet stays near zero. of the pole? Values of pole resistance have
If the worker is in contact with the conductor been measured that range from a few thou-
at the time the line becomes energized, the sand Ohms to several megohms. So a wide
full-elevated voltage of the line may be across variation of voltage on the worker could occur
the body. Remember, the larger the value of unless other precautions are taken. If on a
resistance, the larger the voltage drop devel- steel tower, a similar situation occurs. What
oped across the resistance. Review Figure is the resistance of the tower, how does the
5.7 and the associated text if necessary. In voltage divide? Notice the lack of a system
this portion of the series circuit, the worker neutral in this discussion. That leaves the
resistance (assumed to be 1,000 Ohms) is by worker as adirect connection toEarth. Other
far the largest in most cases. Assuming an systems may have a neutral present. Ground
for the current to its source. This forms a low because the equipment is lighter weight. At-
resistance path in parallel with the higher re- tentionmust be paid to the sizing of any single
sistance path through the Earth. Ifthe worker connection in this scheme that must carry the
is still in a separate current return path (for full current. That is, if smaller size cable can
example, when the neutral is mounted on an be used to bond the phases to a cluster bar on
insulator) the neutral resistance usually is so each side of the worker, a single connection
low that most of the current returns by way to the Earth or to the neutral must be larger
of the neutral, reducing the current available to carry the full current.
through the worker. In some cases, this may
provide ameasure of protection to the worker,
through luck rather than planning.

. ,
I be near 0 1
Figure 9-3
Here, good judgment by the worker must be
exercised to evaluate the site, the variables Bracket Grounding, Same Structure
and conditions present. Because so many situ- Figure 9-4
ations possible in Bracket Grounding would
require a judgment decision by the worker Storm damage often requires Bracket Ground-
at each site, it is recommended to develop ing. It is used if a conductor has broken and
a suitable work method to avoid such field is on the ground. Then it becomes necessary
judgments. to ground at the structures on either side of
the break. But if the line becomes energized
Now consider the situation where two per-
and the worker is standing on the Earth, he
sonal protectiveground sets are bothinstalled
is also a return path. In this case, it would
on the same structure, one on each side of the
be necessary to bond a conductive mat to the
worker. This form is an adaptation of both
two conductor ends for him to stand on while
the Bracket Method mentioned above and the
makingrepairs, to maintain the samevoltage
Equipotential Method. In Figure 9-4, conduc-
from the hands to the feet.
-
tors have been connected together and to a
cluster bar beneath the worker's feet. Protec-
tion results from the low resistance ground There are other maintenance situations that
do not lend themselves to Single-Point (or
sets directly in parallel with the worker, not
equipotential worksite) grounding. In most
because there is a set on either side. There
of those situations Bracket Grounding can be
is a benefit to using this technique. If very
large fault currents are available, the jumper a usable method if thought is given to worker
cables themselves can be of a smaller size as protection in combination to the bracketing
(see the combination of Single-Point and
the current is now divided between the two
"o+" Th4" -"Tr-"lrn ;-"+-ll-L:-- ---:-.-
---J
Bracket Grounding in the next section).
Single Bypass Ground Set Minimum - equipment fails to recognize that a fault has
occurred, leaving the line energized for an
Requirement for Worker Protection
extended time.
In this configuration, only a single jumper This is an incomplete solution because the
used with a cluster bar would be used. It system protective equipment may not see
would connect from the one conductor be- that a fault exists, or because the estimates
ing maintained to the cluster bar below the may be completely wrong. Therefore, this is
worker's feet. The jumper maintains the re- not a recommended method. By expanding
quiredlow resistance pathin parallel with the upon this method, a usable method can be
obtained.
body. As in all parallel situations, all current
available divides between the jumper and the An acceptable form of this method is the use of
worker if the worker is in contact a t the time a Single bypass ground set AND the Bracket
of current flow. Method. The bracket grounds provide the
system fault information to the protection
Whether sufficient current bypasses the body equipment. The single bypass ground set,
to maintain a safe environment is a function called a personal ground set, connects be-
of the equipment and body resistances pres- tween the cluster bar and the conductor to
be contacted. It provides the low resistance
ent. To use this method, some information or
parallel path without requiring the installa-
estimates must initially be acquired. Needed tion of a full set of ground sets a t the worksite
are the worksite available fault current, the on all phases, neutrals, etc. This combination
assumed value of worker resistance and re- method provides a means of worker safety
quired jumper length and the resistance of when the worksite moves from pole to pole,
the remaining path to Earth (pole or tower), within the area between the two ground sets
because that would be the return path. With that make up the bracket grounds.
these data, calculations can be made for sizing
the protective jumper. Equation 7 is a repeat It is important that the worker not touch
of Equation 5a and can be used to make this any conductor except the one connected to
calculation. the single bypass ground set. For example, if
contact is made to phase B while the ground
- IAvmABLE ('JUMPER) ~ q 7. set is connected to phase A, the current shunt
I,,, - path is now phase B conductor length from
(M
' A, + 'JuM,E, ) the worksite to the bracket set and back to
Again using parallel circuit theory, the maxi- the worksite on phase A, then to the cluster
mum ground set resistance can be determined bar. The added resistance of the added con-
which would maintain the body current level ductor lengths may be fatal, depending upon
below the selected value. Even if there is only the resistance of the conductors.
avery small current due to high pole and earth
resistance in the overall circuit, the percent-
age division between the paths remains the
same as the calculated ratios. Obviously, the
higher the current, the lower the protective
ground set resistance must be to keep the
body current below the safe level.
If the worker is on a wood pole with only
one protective ground set in place, the pole
resistance and return Earth path become the
current-limiting resistances. The ground set
Worksite or Single-Point or Earth connection would be bonded together
a t the worksite. The low resistance ground
Equipotential Grounding
set in parallel with the worker provides the
worker protection. The bondingof the phases
The key to a successful equipotential pro-
to the neutral and Earth ensure the maxi-
tection method is to place the worker in a
mum speed in fault clearance. This meets the
parallel path with a conductor of sufficiently
two requirements of a safe worksite, a low
low resistance to shunt the dangerous lev-
resistance parallel path to the worker and
els of current around the body and limiting
the shortest time energized as possible. The
the maximum voltage across the worker to
multiple connection of neutral and Earth
an acceptable level. Remember that some
represent a dual return path to ensure a fast
current will flow in every possible path, but
clearance. This could be a critical feature if an
it divides in inverse proportion to the path's
undersized neutral is present and has insuf-
resistance. The use of a low resistance
ficient current-carrying capability to avoid
jumper is the major factor. The second key
fusing during the fault current flow. The
factor is to have the line protective equip-
worksite potential rise remains a function
ment provide fast fault removal.
of the Earth return resistance and conduc-
This method is commonly referred to as tor and neutral resistances. In many cases,
"Single-Point", "worksite" or "Equipotential the maximum level achieved will be around
Grounding." The OSHA 29 CFR 1910.269 50% of the line voltage a t the time the line
document requires grounding wherever it becomes accidentally re-energized.
can be used. It uses multiple jumpers a t The actual connections recommended for a
the worksite to offer both worker protection wooden structure are:
and fast operation by the system protective
equipment. A ground set from an Earth connection
The term "Equipotential" technically means point to a cluster bar mounted below
equal potential, or objects that are a t the the worker's feet
same voltage (or equal potential). Potential A ground set from the cluster bar to
is another name for voltage. As used in per- the neutral
sonal protective grounding, it refers to the A ground set from the cluster bar to
voltage developed across a worker during the the nearest phase conductor
time of fault current flow. The voltage can- A ground set from the nearest phase
not be exactly the same because current flow conductor to the next phase conduc-
through anything with resistance creates a
tor
voltage drop (refer to Equation 2 in Section
1).The drop can be very small compared to Finally, a ground set to the last phase
the typical utility line voltage. The voltage conductor
across the worker will be the same a s that of
the jumper because it forms a parallel circuit A ground set may be used to connect to a
with the worker. The maximum voltage on staticwire overhead. The staticwire normally
the worker then becomes a function of the should not be used as the only return path. It
fault current through the personal protective often is steel wire, which has a higher resis-
jumper. This is an application
- .. of one form of tance. It does not always provide a continu-
Equation 2 (Vw = R,",,
- I,
X1 ,,,,, 1. I,,,
for all practical purposes because of
ous return path to the source because it may
be intentionally broken at periodic lengths.
the extremely low jumper resistance. This But, it may provide a connection to multiple
voltage must be limited to the maximum Earth return paths to help divide any fault
selected safe value. current present.
value because this is the jumper provid- Rearranging this equation to solve for
ing protection to the worker. Its resistance R m ~ ~ ~ ~ :
must be based upon the utility's selected
maximum body current andlor voltage. This
can be achieved by selecting an appropriate
conductor size and length, keeping in mind R 1,000~Ohms
m= ~ ~ x [o.o9lamp /
that resistance increases with length and de- (12,000 amp - 0.091 amp)]
creases as the cross sectional area increases. = 0.0076 ohm or 7.6 milliohm
The remaining ground sets must be sized to Therefore:
ensure they do not fuse duringthe flow offault
current. These ground sets are to maximize Vw = ImlPERx R ,, = (12,000 amp
the fault current so the system protective - ,091 amp) x .0076 ohm
devices operate as quickly as possible. = 91.2 volts
Which meets the requirement.
An example will be used to illustrate the
procedure for calculating this maximum This will meet the two specifiedrequirements.
resistance value. The values used in the Now it is necessary to select the components
example were selected only for the example. for each jumper assembly.
First, we request the available fault current
and maximum breaker operation time a t the Note that this is the maximum resistance per-
site from the engineering department. Next, mitted for the complete assembled jumper(s)
the company safety department provides the in parallel with the worker. As the worker
maximum allowed voltage across the worker, reaches from one phase to another, the num-
the current through the worker, or both. ber of jumpers in parallel with the body may
Assume: Maximum worksite available fault change, dependingupon the installation. The
current = 12,000 amp. maximum number that can be in parallel
The maximum breaker interrupt must be considered. On a 3-phase system, the
time is 20 cycles (0.333 sec.) worker may place his body in parallel with
The accepted level of safety: up to three seriesjumpers without thoughtful
Voltage across the worker, placement, see Figures 9-6 and 9-7.
V,oR,R,MAX= 100 volts OR
Current through the worker, The cable is chosen from Table 8-1. The avail-
able 12,000 amp for 20 cycles exceeds the
,,
IWORrnR, -
- 113 the heart
fibrillation level AWG#2 rating soAWG 110is selected. Wiring
The average workers weight = 155 tables for copper AWG 110 grounding cables
lb. show it has 0.098 milliohm/ft. Assume each
Average man resistance = 1,000 cable/ferrule/clamp combination resistance
ohms is 0.5 milliohm. Ths provides three 10 ft.
-I=k/& jumpers equal to 1.98 milliohm each or 5.94
ImBmLmTIoN - milliohm total.
where k = 157 for 155 lbs.
and t = ,333 seconds By careful placement ofjumpers at the work-
site, we ensure the worker never has more
- 272 milliampere
ImBmLLmo, - than two series ground sets in parallel with
his body. This will meet the safety specifica-
-
I W O R I=~3' R ,I,IB~RILmT,oN - tions.
1/3 x 272 = 91 milliampere
path to exceed the selected safe level of body be fully rated for the total available fault
current selected by the workers utility. current. In some instances, it may be neces-
sary to parallel grounds to adequately carry
Ifitis necessarytouse longerjumpers, alarger the available fault current. This is also used
cable size should be considered as a means of as a convenience for the workers when the
maintaining the needed low resistance. size of the equipment becomes so large or
heavy that it is difficult to install. To obtain
equal current flow through each paralleled
set, the sets should be identical to ensure
the resistance of each path is equal. The
clamps should be installed as close together
as possible. Because higher fault currents
are expected, cables should be tied to the
structure to minimize whipping or mechani-
cal damage to the clamps. When using this
method and tying the cables together, each
paralleled ground set must have its current
carrying capability de-rated by 10%. Do not
Parallel with up to Three Series Jumpers wind the cables around the structure as this
Figure 9-6 increases the coupling between the cables
and the structure and increases any induced
current or voltage in the structure.

For example:

Assume the available fault current is 40,000


Amperes and it can be expected to flow for
15 cycles. The available personal protective
jumpers are formed from ASTM Grade 5
clamps and AWG 210 cable. Each set carries
an individual rating of 27,000 Amperes for
15 cycles.

The choices are to increase the cable size to


.h.h
AWG 410 cable or to parallel two sets. Ref-
Parallel with up toTwo Series Jumpers erence to Table 8-1 (Section 8) shows the
Figure 9-7 withstand rating ofAWG 410 cable is 43,000
The resistance of the protective ground set Amperesfor 15cycles. For parallel cables, the
making the Earth and neutral connections de-rated current withstand carrying capabil-
should be sized to prevent fusing under the ity of the original 210 set is 24,300 Amperes
available fault current. They increase the each. Paralleling two sets gives a current
worksite safety by providing a return path, carrying capacity of 48,600 Amperes. This
but are not in parallel with the worker, so meets the current carrying requirement and
their voltage drop does not add to the voltage the installationmay be more acceptable. Keep
across the worker. in mind that there is no protection until the
parallel set is fully installed because the cur-
Paralleling Grounds rent exceeds the rating of a single set d u r i n ~
General Installation Procedures
Section 10
General Installation Procedures
for Personal Protective Jumpers
General guidelines only are presented here.A transmission towers only the wire brush is
discussion of some of the applications peculiar recommended. Use of the serrated jaw clamp
to specific situations is presented later. may leave sharp edges on the soft aluminum
conductor that could result in increased co-
1. Verify the line is truly de-energized: rona discharge.
[OSHA 1910.269 (n)(511
For tower connections it may be necessary
Before applying any protective jumpers, the to clean away paint, rust or corrosion before
status of the line must be determined. Sev- making the connection. Fault current pass-
eral techniques are available. Acommon field ing through a layer of paint that separates
technique is "fuzzing" or "buzzing" the line by the clamp from the tower steel will cause it
holding a wrench mounted on an insulated to heat and soften, melt or burn away. A flat
"hot stick" or the metal head of a Universal face clamp could lose its grip and come off
Tool near the conductor. The theory is that the tower, breaking a connection and possibly
if the line is energized it will induce a volt- losing the protective parallel path. It may be
age in the wrench or metal head and corona desirable to tie the clamp to the tower steel
discharges will cause an audible sound. to prevent it from coming off and to avoid the
loss of protection from these hazards. Locate
"Fuzzing" is not a recommended technique. each clamp to maximize worker safety. The
The detection of any audible sound is very added resistance of a corroded connection
subjective and is dependent upon wind may increase that of the parallel path as to
conditions, line voltage level, nearby noise jeopardize worker safety.
levels, etc. It is reported to be more reliable
on transmission lines because of their higher 3. Order of installation of personal protec-
voltages, but the use of a detector designed tive jumpers:
for the purpose increases the level of safety. [OSHA 1910.269 (n) (611
Chance offers several models of the Multi-
Range Voltage Detector and Phasing Tools Install the personal protective jumpers us-
that can be employed to significantly increase ing an insulated Grip-All clampstick. Begin
the reliability of this determination. See Sec- by connecting a ground end clamp to an ap-
tion 8 for a discussion of these devices. propriate Earth connection. This may be a
driven ground rod, a tower leg or grillage,
Protective equipment canbeinstalledoncethe etc. It is important that a pole down wire not
line has been de-energized and the absence be used for this connection. The small size of
of voltage has been verified. a pole down wire could cause it to fuse and
melt during the flow of fault current, result-
2. Clean the connections: ing in the loss of the connection for the Earth
return path.
All of the connections should be made to a
cleaned surface. Either a wire brush or ser- For wooden poles, the line end clamp should
rated iaw clam^ can be used on distribution then be installed onto a conductive aole band
below the location of the worker's feet. The resistance is still too high, it may be neces-
pole band provides a conductive connection sary to use a larger cable size to obtain the
point for use with multiple clamps and a con- necessary reduction in resistance.
venient parking location for clamps during
installation. Additional protective jumpers Each connection should be situated so as not
are then installed from the pole band to the to interfere with the work being done. Finally,
neutral and then to each conductor, beginning minimize the cable slack because shorter
with the closest one and ending with the far- cables have lower resistance and reduce pos-
thest one. The worker must remain clear of sible mechanical whipping action during a
the conductors during the installation of this fault that could strike and injure a worker.
safety equipment and not approach within This is especially true as fault currents ap-
the minimum approach distance. proach 40,000 to 50,000 Ampere levels.

A pole band would not be used on a steel


transmission tower. The worker's parallel
protective jumper would connect from the
tower to the conductor,still below the worker's
feet. While the tower is itself a connection to
the Earth, depending upon the tower's age,
the amount of corrosion or paint present may
or may not represent a suitable current path.
A part of the personal protective jumper as-
sembly should consist of clamps with cable of
sufficient length to reach from the elevated
worksite to the Earth below and be installed
as described above.

Procedures may be altered to fit different


working conditions (for example, in substa-
tions or working from a bucket truck). More
information is provided in following sections
detailing these situations.

Try to minimize the maximum number of


jumpers in series that can be in parallel with
the worker. There will be three series jumpers
in parallel with the worker if hand contact is
made to the furthermost distant phase (see
Figure 9-6 of Section 9). Figure 9-7 reduces
the maximum number of parallel jumpers
to two by thoughtful placement. This may
or may not present a problem, depending
upon their total resistances. The process of
calculating the maximum resistance with the
worker (in Section 9) should be reviewed. If
the center phase can be safely connected first,
the maximum number of iumaers in aarallel
Applications and Considerations
Section 11
Applications and Considerations
The preceding sections reviewed the topic of point for the several ground sets used. The
providing worker protection beginning with cable from cluster bar to the Earth must be
some history, various notable current levels, large enough to avoid fusing, but may be
equipment characteristics and ending with expected to have a higher resistance due to
a general description of various protection the longer required length.
schemes and installation methods.

The following methods present a general ap-


proach. They attempt to present some of the
benefits and drawbacks ofthevarious practic-
es. They should be considered in conjunction
with the work practices ofthe worker's utility.
The discussions that follow represent workers
doing maintenance a t conductor level (aloft)
on either wood or steel structures, a ground
support person, truck grounding, substation
work, maintenance and protection while do-
ing underground maintenance. Equipotential Method on a Wood Pole
Figure 11-1
Only special cases ofworkingbetweengrounds
formed by Bracket Grounding are included
due to the possibility of a misapplication that
could lead to a hazardous situation.

Equipotential or Single-Point
Grounding at the Worksite

The Equipotential Method is the recom-


mended method whenever it can be used.
It consists of a complete set of ground sets
bonding the phases, the neutral and Earth
together to form an equipotential zone for
the worker, as discussed in Section 9. The
ground sets are placed on the same structure
as the required maintenance. Both neutral Equipotential Method on
and Earth connections are used if both are an H-Frame Structure
available, the neutral as primary fault current Figure 11-2
return path and the Earth as a backup path. On a steel tower, the cluster bar is not used.
The connections are made as described in the A cable from each conductor to the tower
installation section. The ground sets bonding below the worker's feet is recommended for
the phases and neutral to the cluster bar must each conductor that the worker may contact.
be i f a gauge no smaller than the maximum Ground sets to additional phases may not be
value calculated in Section 9 and to c re vent requiredif spacing is so meat that the worker
On a wood pole, the cluster bar is installed
below the worker's feet and the ground set
connects the cluster bar to the neutral. In
this case, the low resistance path in paral-
lel with the worker is some distance away.
The worker's path consists of the length of
conductor and neutral wire between the in-
stalled personal protective ground set and the
worker's remote worksite plus the jumper.

. . Steel Tower In this case, it is important to know the value


Figure 11-3 of available fault current and the size of the
This method offers protection for the worker conductor and neutral. Using techniques
within the equipotential zone. Other workers described earlier, it can be determined if the
on the same tower may or may not be affected division of fault currentwill result in aworker
during a fault. While the tower will experi- voltage that exceeds the maximum selected
ence a rise in voltage, if the workers are not level. The direction of the current source
in a p a t h of current flow, their bodies may not must also be considered. The circuit shownin
bridge a difference of potential. Or, a worker Figure 11-4 illustrates this. A calculation is
located between the ground set contact point made for both the jumpers installed between
and the Earth may notice an electrical shock the worker and the source and again for the
depending upon the resistance of the steel, case of the ground sets installed downstream
the amount of corrosion of the various joints, from the worker and the source. There is a
the voltage present and the resistance in the significant difference in the current values
series path. through the 1,000-Ohm man in these cases.

Worksite Remote from Grounds 'SOURCE = 10,OOOAmp.


(Limited Distance) R~ = 1span conductor or 300 ft.
In some circumstances, working a t a distance of 210 ACSR = 0.024 ohm
R~ = 1span Neutral or 300 ft.
from the pole or structure with the full set
of installed grounds is required. To provide of 210 ACSR = 0.024 ohm
= Jumper Resistance = 0.001 ohm
safety to the worker, working away from the %I
= Jumper Resistance = 0.001 ohm
grounds a personal ground set is required, R ~ 2

consisting of a cluster bar and single ground- %,I = Worker Resistance = 1,000 ohm
ing jumper. Note that this method requires
the installation of both the full set described Personal protective jumpers between the
as Equipotential (or single-point protection) worksite and Source A:
plus the personal ground set.
I, = ISOURCEx (RJl + R,+ % + Ra + RN)l the cluster bar to the conductor, as here con-
= 10,000 x [(0.001/(0.001+0.024 tact is expected, in parallel with the worker
+ 1,000 + 0.001+ 0.024)] to provide protection to the worker aloft.
= 10 milliampere Again, the distance from the fully installed
or 10 volts impressed across the worker. set must be considered. In this case, there
Personal protective jumpers opposite from always will be a full set of protective ground
the worksite and Source B: This is a situa- sets present and a low resistance ground set
t i o n t o avoid. in parallel with the worker, assuring lower
current through the worker and rapid removal
of the line voltage.
Additional distance away from the full set is
achieved by addingthe jumper to the personal
jumper described earlier. Placing the ground
sets from the cluster bar to the neutral and
from the cluster barto the phase beingworked
ensures the worker always will be in parallel
with a low resistance ground set.
Assume the worksite is now five spans from
X (R, + R,, + RN)1 (R, + R,,
IM = ISOURCE the installed personal protective ground set
+ R,+R,+R,,) on the side away from the source. R, and RN
are now (5 X 0.024) = 0.120 Ohms each.
(0.024 + 0.001+ 0.024+ 1,000 + ,001)
= 490 milliampere

Or 490 volts impressed across the worker.


Utilities vary on the allowable distance from
the installed set, that is, the number of al-
lowed spans. The calculation is based upon
their available fault current, selected maxi-
mum worker voltage, conductor resistance
(length and resistancelunit length) and di-
rection to source. This method requires both
field judgments by the maintenance workers
and the review of the safety and engineering
departments of each utility. It will be neces-
sary to adjust both R, and RN in the above
example.
Modified Worksite
Remote from Grounds
by Adding a Personal Jumper
In some situations, working away from
grounds is required to complete the task. As Or a body voltage of 41 millivolts
explained earlier, this can be a hazardous
situation. Use of the personal ground men- Now assume the worksite is five saans from
Working between Grounds
Installed at the Worksite
Using two sets of personal protective ground
sets was also an earlier method of working
between grounds. In this case, the worksite
is at the conductor level, on a single pole. One
ground set is installed on the source side of
the worksite, the other on the load side. This
method does not present the hazard of Bracket
Grounding between ground sets installed on
remote structures because the worker is in a
The ~ a r a l l e lcombination formed by the close equipotential zone, see Figure 11-7.
worker and R,, remains 0.001 Ohm

-
Now calculate the current through the
worker using Equation 5.
I, 10,000 X (R,, / (R,,
milliampere
Or a body voltage of 10 Volts
-t R,)) = 10

Bracket Grounding of Multiple Spans with


Personal Jumper, at Worksite
This is a significant improvement over the 490 Figure 11-6
Volts previously present when the worksite
was only one span removed from the fully There is benefit to this scheme. Remember
installed set of personal protective ground that some current will flow through every
sets. current path. This means the fault current
Working between Grounds will divide between the two low resistance
installed on Remote Structures ground sets on the contacted phase and the
worker. The division ofthe fault current means
An improvement to the previously described less current in any one ground set, allowing
worksite with the additional personal jumper smaller sized personal protective jumper sets.
can bemade that eliminates the problem ofthe This is one method of providing protection for
source direction. The installation of a second very largevalues of available fault rather than
full grounding assembly, but away from the increasing the size of the cable and clamps to
worksite on the side opposite the initial set accommodate the larger current.
eliminates the increase in worker current if
the fault comes from the other direction. Fig- While this was referred to as "working be-
ure 11-6 illustrates this configuration. This tween grounds," it is really an example of
provides a low resistance current path closer creating an equipotential zone using paral-
to the source than the worksite regardless of lel jumpers for increased current carrying
the source direction that activates the protec- capability.
tive equipment in the minimum time. The low
reistance path placed closely in parallel with
.. . , .. , ,.
age as the voltage to which it is connected.
This minimizes the voltage developed on the
worker's body using the same low resistance
parallel path as discussed earlier.

A hidden hazard of this method is that the


maximum step voltage is transferred from the
Earth contact point to the edge of the conduc-
tive mat. The worker &remain on the
mat during a fault condition. If he steps off,
he bridges the same 3 feet of voltage drop as
discussed earlier. Figure 11-8illustrates this
Bracket Grounding at Single Structure technique. Therefore, the worker must take
Figure 11-7 proper precautions such as using insulated
steps or hopping onto or off the conductive
Ground Support Workers mat.
Methods are available to protect the worker
aloft. It is more difficult to protect the ground
worker from a twofold problem of the stew or
touch potential hazards. The methods of pro-
tection remain the same: Insulate, isolate or
use equipotential zoning. Rubber insulating
mats or boots could be used. However, the
mat would have to be large and maintaining
the dielectric integrity of either mats or boots
could be difficult. Walking on rough surfaces
could partially or completely puncture the
insulation, eliminating the protection. In-
spection would not be as easily done as for
rubber gloves.

Barricadingis oftenused to maintainisolation


between the worker and any contact with an -
-
energizeditem.After the pole topworker is set Step Potential
and has the tools and components needed, the Figure 11-8
work pole could be barricaded. By maintaining
As an example of touch potential, overhead
a safe work distance from anything that may
switch handles are often connected to grills
become energized, the ground worker could
placed where the operator must stand to
avoid injury. Caution must be used whenever
operate the switch.
necessary to lower the barricade to send up
additional tools or line components. Working with or around Trucks
The technique of equipotential zoning could
and Equipment
be used. This involves placing a conductive An equipotential zone of protection is needed
mat or conductive grill under the worker's feet when performingmaintenance from a bucket.
that is bonded to the touch point that mag If the boom is metal, the worker will be a
conductor provides the low resistance paral- tions as a path of lower resistance, lowering
lel path. the voltage across the person by raising the
This is not the hazard if the truck has an voltage a t the Earth contact point to near that
insulated boom. The boom insulation isolates of the truck body. This is not to be construed
the worker as a current path to Earth. How- as a safe work area. The resistance of outrig-
ever, the close spacing of distribution lines gers varies with construction and location (on
and some transmission lines may present a concrete, on dry wood blocks, on asphalt or
different hazard. The worker may lean into a bare Earth).
phase while working on another phase. Or he
may come in contact with the pole, crossarm
or down wire while working on a phase. Any
of these inadvertent contacts may put the
worker in danger. By using a full personal
protective ground set as described earlier,
the worker can remain in parallel with low-
resistance ground sets while working.
A major step and touch hazard is presented
to ground support personnel working around
trucks or other equipment. For example, if
the lower elbow of an insulated boom swings
into an energized phase, the truck body be-
comes energized and the ground worker may
not be aware of it. There is no path back to
the source through the insulated boom. The
worker in the bucket probably would also be
unaware of the problem. There may be suf-
ficient resistance through the truck parts,
tires, outriggers and Earth to hold the current
flow to a level below that considered fault
current. In this case, the system protection Touch Potential
devices (breakers, reclosers, etc.) do not oper- Figure 11-9
ate. Energizing the truck body is a common
However, if the person makes contact a t some
scenario of accidents around trucks and other
other part of the truck, the voltage across the
installation equipment.
body is increased because of the workers loca-
Consider for amomentthat atruckhas become tion. Remember that the voltage nearly halves
energized, the outriggers and tires touching with each 3-foot distance from the energized
the Earth. Also assume less than fault current connection point. If contact is made near the
flows and the breakers or fuses do not oper- rear of the vehicle, the potential at the Earth
ate. Anyone who walks UKI to the truck and surface there is near zero. The full line voltage
A

toucl~esany metal part essentially is touching would then be developed across the person. If
the line voltage.
- Remember: For ~rotection. the outriggers are placed on dry wood blocks,
A

a worker must be insulated, isolated or in there may not be a good Earth contact and
parallel with a low resistance path. any contact with the vehicle could be fatal.
Tests have indicated that the voltage across This is an excellent but deadly example of
the body of a person standing immediately the "touch potential" hazard, illustrated in
. ., . . . . .- F~VIII-O 11-Q
Grounding the truck body does not change additional hazard to be aware ofis flash burns
anything. It only protects the system. Ground- from a high current arc that may occur during
ing to a driven rod helps ensure the system a fault current flow.
will recognize a fault current and the break- Maintenance on theabove~groun~equipment
ers or fuses will operate, but does not offer typically requires the cables coming up from
any protection the person in with below grade to be This usually
the truck while standing on the Earth. The means placing both end elbows of the same
truckalready has multiple contact points with cable on agroundedparkingstand, afeed-thru
the Earth formed the tires and bushingwith a fault-current-rated grounding
Each of those contacts transfers the elbow, or other equivalent method as allowed
from the truck body to the Earth at that point. by the utility work rules, This bonds the
Adding another contact point provides center conductors, concentric neutrals and
a redistribution of the available current into the Earth together at those points. Similar I
the available paths. Tests have verified these requirements apply to work in vaults. 1
!
scenarios. See Table 11-1. i
I
Table 11-1 !

Truck energized to 7.2 kV (5 tests)


Volts across worker Current thru worker
Ungrounded truck, tires & outriggers only 5,397 to 5,856 5.8 to 6.3 amp.
Grounded truck, driven rod 30 ft. from truck 5,304 to 5,601 5.8 to 6.0 amp.
To ensure protection to persons around a Insulation methods use rubber gloves and
truck, needed tools, the drinking water con- insulating mats a t connection points, such
If
tainer, etc. should be removed from the truck as switches or transformers. The compact- ib
before elevating the boom. Then, a system of ness of the enclosed equipment often makes j

barricades should be established so the truck rubber glove or hot stick work difficult, if not
cannot be touched during the work. After this, impossible. Because ofthis difficulty,workers 1f
i
the boom can be elevated and work begun. may resist this method. Insulation is not a j
The barricade shouldnot be removeduntil the
boom has been lowered again into a definite
practical method to use for working on buried
cables between connection points. Rubber
11
position of non-contact with a phase. gloves make cable stripping and splice as-
I!
sembly nearly impossible.
Portable ground mats could be placed and j
connected around the truck. This develops Isolation is the method of keeping the worker t,
an equipotential zone for the worker. How- away from any situation that would allow
ever, he must remain on the nlat during the contact with any possible source voltage. The Ij
1
entire time the boom is elevated and until it alternative is to totally isolate equipment from
is lowered before it is safe to step off. any power source. This may not be practical for
maintenance of existing installed equipment
.,
Underaround because every connection must be removed Ii
and isolated: This method also is plagued
Protection for workers on underground sys-
with the difficulty of work problems similar
tems is much more difficult because of the
to that of insulation,
.
comaactness of the eaui~ment.the location
of the work and the difficulty defining safe The Equipotential Method is better suited
work procedures in this environment. How- for use a t connection points, switches, trans-
ever, the same methods of protection apply: formers, etc. Because a worker is standing
" 1 1 - . + + I - - nn tho E'qrth ",,A honrll;r," no*+, thnt mn.i
bonding a conductive mat to the normally concentric neutral and the center conductor.
energized part to be contacted (after it is If the conductor is energized, an arc is es-
de-energized). Note: The elbow is parked on tablished to the neutral. This is a crude but
a grounded parking stand. This connection effective means of ensuring the correct line
and the mat under the worker establish the has been de-energized.
zone. As long as the worker remains on the
After this determination, work can begin.
mat, the voltage developed across the body is
Extra care must be exercised during the
limited to the drop across this parallel connec-
actual cutting to ensure the cable remains
tion. This is illustrated in Figure 11-10. The
de-energized as there is no protection until
size of the mat can be extended to include a
the conductor is exposed and bonded. Remote-
second worker or tool placement by bonding
operated hydraulic cutters often are used
additional mats to the first. The mats must
for this task. A temporary connection should
remain bonded together during the work and
be made between the concentric neutrals of
the hand-to-foot resistance of the total path
the two open ends to maintain continuity
in parallel with the contacting worker must
as it functions as part of a system neutral.
remain low.
A conductive ground mat to work from can
then be bonded to the concentric neutral. The
two center conductors cannot be included in
the bonding until they are exposed. During
the stripping, a hazard will exist if the line
becomes accidentally energized. When the
connections are complete, see Figure 11-11A,
themat develops an equipotential zone for the
worker if the cable is accidentally re-energized
by a fault from either direction.

Use of a Conductive Mat to


Develop an Equipotential Zone
Figure 11-10
The Equipotential Method also is suitable
for some tasks that occur between connection
points, but is not suitable for others. Adding
a switch or transformer between existing Figure 11-11A
switches or transformers requires digging, NO protectionis available to a worker splicing
cutting and the installation of equipment. a conductor "mid-span" if it becomes acciden-
The cables are first de-energized and then tally energized until both URD cable ends
exposed by digging. If the end connections are properly parked and protective jumpers
have been grounded on each end, the cable is are installed. Unfortunately, there is no
both isolated and grounded. Line spikers are convenient way to put a clamp on the conduc-
often used to verify that no voltage remains tor a t the splice location without removing
on the conductor about to be cut. A spiker is the conductor jacket and insulation. Figure
similar to a clamp but with a moveable spike 11-11Adoesnot provide any protection a t the
mounted on the eyescrew. The spiker is placed work site if the cable becomes accidentally
around the cable using a Gripall Clampstick energized from either end. If such an event
drop across his body that exceed safe levels.
This is why the worker must wear rubber
gloves of the appropriate class.
Communication is an important factor to en-
sure worker safety. The grounded connections
a t each end of the cable should be properly
tagged and not removed until it is absolutely
certain the worker is clear from any energized
sections of the cable. The cable should be
Figure 11-11B tested to ensure it has been properly spliced
before being re-energized.
Figure ll-11B demonstrates a method of de-
veloping an equipotential zone with neither In any situation where it is not feasible to
the worker nor the portable ground mat a s use a protective jumper to make connections
part of the primary current path. This con- across the open points and to include a tem-
figuration requires making a grounding con- porary ground, the use of a portable ground
nection to the primary conductor on each side mat is not recommended. Without the bypass
of the open point, which requires the removal jumpers in place, an equipotential zone cannot
of the protective jacket and cable insulation be established. The worker must use other
in order to make the protective connections. protective means.
During this initial work, rubber gloves may If the conductor becomes re-energized due
be required unless it has been determined to another worker replacing the previously
that there is a complete absence of voltage
on the cable and neutral. Proper care also
-mounded elbow on an energized
- bushing, and
the splice is in place, the opposite grounded
will be required to repair each clamping loca- end will assure the system will see a fault
tion during the completion of the installation because the groundedparking stand connects
of a repair or T-splice. Rubber gloves again the center conductor to the neutral and earth.
may be required during this closing phase. The earth resistance will keep the voltage a t
With an equipotential work zone in place a t the connection point at some elevated level
the work location, if the conductor becomes until the system fault protection equipment
accidentally energized before the splice is in clears the fault. During this time the concen-
place, thevoltage ofthe center conductors, the tric neutral and the center conductor will have
concentric neutral and the portable mat will the samevoltage. With temporaryground sets
all elevate to nearly the same level, offering connecting theneutrals, and a conductive mat
worker protection. beneath the worker connected to the neutral,
If jumpers are removed to install a splice, the worker isin an equipotential zone ofhigher
protection will be lost. If an equipotential resistance, see Figure 11-12.
work zone is not fullv made a t the location
of the splice and the previously grounded
conductor becomes accidentallv energized
after the splice is in place, the grounded'knds
will experience the fault. If the worker is in
contact with the conductor and Earth, there
is a potential for electrical shock because he
becomes a separate current path. Aworker in
contact with the Earth, and a bare conductor
a t t h o ~ n l i r olnratinn wnnlrl h n v o a ~ m l t a m o
Without temporary grounds connecting the Substations
neutrals across the cut, the work zone safety
depends upon the location of the conductive Use of personal protective grounds inside
mat's connection during the time the con- substations is both easier and, at the same
ductor is being separated and prepared. For time, more difficult. It is easier because more
example, if the mat connection is to only the suitable connections for current return points
source side neutral, but an accident causes are available. It is more difficult because avail-
the line to become energized on the opposite able fault currents are likely to be significantly
side, there is no protection if worker contact greater, requiring larger and heavier ground
is made. The source center conductor and sets and clamps. Also, because of the wide
neutral are both a t ground potential by way variety of installed equipment that require
of the source grounded parking stand and different considerations, equipment connec-
worker contact with the load side places the tion styles and placement, the underlying grid
full fault voltage across the worker. But, if helps keep step potential a t a minimum, but
the accident causes the line to become exter- the potential for transfer voltage, or touch
nally energized somehow on the source side, potential is increased. Each task must be
an equipotential zone is present. See Figure considered individually and no universal rules
11-13. Rubber gloves are required in these can be developed.
situations until the full equipotential zone is
established. Induced voltages and currents are very com-
monin substationwork because maintenance
is done on one or a few items while the rest of
the station remains energized.Agroundingset
reduces the effect of capacitivity coupled volt-
age but multiple jumpers will allow induced
current flow through the loop formed. This is
the same phenomenon as that discussed for
parallel transmission lines.

The substation normally supplies several cir-


cuits. This means the available fault current
Figure 11-13
is greater than a t a single remote worksite.
In all of the previous cases it is assumed that
the concentric neutral for which so much An alternative to the use ofincreasingly large
depends is present and continuous to the size jumper equipment is to use multiple sets
source. This is often difficult to verify in the placedin parallel. Referto Section 7 (Theoryof
field a s these URD cables are buried and not Personal Protective Grounding) for a discus-
readily visible. Utilities should regularly re- sion of parallelingpersonal protectivejumper
view their work procedures on underground equipment. Another means of groundingvery
systems to identify methods that might be large fault currents is the use of grounding
able to improve worker safety. Underground switches. These devices are permanently
systems remain the most difficult situations mounted and are left open until the need to
for providing worker protection. maintain a ground connection during main-
tenance arises. They provide a convenient Special attentionmust be givenwhen working
method for grounding a de-energized bus or on e a u i ~ m e n tinstalled in substations. For
&

attached line but they may form an induced example, transformers have the capability
current loop. They are widely used in large to step low voltages up to lethal levels. Even
substations. test equipment connected to the low voltage
windings can raise the output to a high volt-
Because of the size, length and weight of the age. Capacitor banks must be discharged
protective equipment, assistance with the before handling. The terminals must remain
installation is sometimes required. A tool shorted to prevent charge from migrating
that isvery helpfulinlifting alarge bus clamp from the dielectric material to the terminals
with one or two AWG 410 cables attached is and re-establishing a hazard. Large power
the Chance Lift Hook Assembly (Shepherd's cables and their terminations can retain a
Hook). This is a long, insulated handle with charge. They should be grounded and remain
a large hook on one end. Near the hook is a grounded before handling or cutting.
rope pulley. The hook is placed over the bus
and the rope is connected to the clamp to be Personal protective jumpering methods in
landed on the bus. A second worker guides substations are similar to the methods used
and tightens the clamp using a n equally at remote work sites. The underlying prin-
long Gripall Clamp Stick (commonly called a ciple of maintaining a low-resistance path
"shotgun" stick). The rope must be clean and closely in parallel with the worker remains
dry to be considered insulating. the same. One difference is that a grounding
jumper some distance away from the actual
Other specialty items available for use in worksite can be added to the protection in a
substation personal protective jumpering substation that has a buried grid. While the
are various lugs, stirrups and studs. These multiple connections aid in increasing the
devices are all designed to provide permanent overall current carrying capability, it poses
connectionpoints for the protective equipment other problems. The greater the separation,
necessary for working safely. Figure 11-14 the larger the loop formed by the jumpers, the
illustrates some of these devices. worker and the grid. As this loop increases,
the voltage across the worker will increase. A
hazard if applying or removing the personal
jumper by hand.

Remember that a t remote towers whenjump-


ers were placed on adjacent structures and
there was no connection to the base a t the
worksite between them, the full voltage was
developed across the worker because the Earth
potential remained near zero a t that point.
If a fault in a substation occurs, the entire
grid rises to the line voltage and limits both
the voltage that can be developed across the
worker and the step potential.

The same principles for placement, sizing


and paralleling of jumpers apply as a t other
worksites.
The presence of transformers presents alarge an X / R ratio of 30:l. Such an offset waveform
inductance on circuits in the substation. This is shown in Figure 11-15. Depending upon
combination presents the special problem of the X/R ratio, the offset portion decays to a
asymmetrical current. A discussion of asym- normal symmetrical current some cycles after
metrical current and the associated problems current initiation.
is presented below and in Appendix B. The
mechanical force associated with an asym- The mechanical force associated with current
metrical current peak could be significantly flow varies as the square of the current. The
greater because the magnetic force increases resulting mechanical force may be nearly
as the square of the current. That is, twice four times the normal level a t the 90% asym-
the current produces four times the force. metry ratio shown above. Aluminum welded
Additional heating of the conductor from the bus grounding connection points may break
offset current coupled with the increased force off from the bus under these forces or the
may cause the assemblies to prematurely clamps themselves may break, removing any
separate. Table B-1'" (inAppendixB)isused to protection provided by the grounds.Additiona1
size equipment for applications where asym- heating also occurs due to the offset current,
metrical currents are cause of concern. further softening the copper and allowing a
mechanical failure that occurs prior to rated
The issue of asymmetrical current must be cable melting. Special equipment should be
consideredwhen selectingpersonalprotective provided that can withstand these forces yet
grounding equipment for use in substations. carry the current.
This is a current that begins upon the sud-
den re-energization of a line previously de- These conditions have been known for many
energized for maintenance work. The current years, but often did not present a problem.
a t the beginning of flow becomes significantly The equipment used performed satisfactorily
offset from the zero axis as compared to that because the current levels were smaller and
of anormal symmetrical current. The cause is the forces were less. It has become more im-
the large amount of inductance present from portant with the increased demand for elec-
reactors and transformers normally present tricity and the increased size of substations
in substations compared to the small amount needed to supply this increased demand in
of resistance in the buses. The greater the many areas. It is recommended that utilities
ratio of inductance to resistance, the more work with their equipment supplier to ensure
pronounced will be the initial offset. The the selected grounding items are fully rated
peak current of the first loop may be nearly for these conditions.
2.7 times the normal RMS current value at
Relevant instruments and Meters Catalog Pages
Section 12

" www.hubbellpowersystems.com
E-mail: hpsliterature@hps.hubbell.com
Phasing Testers
-
2452
POWERSYSTEMS, IWC.
for +DistributionCircuits
ChancePhasingTesterseasilydeterminephaserelatio~lships
and approximate voltage, line-to-line or line-to-pound.
Each tester consists oftwo fiberglass poles with end fittings
threaded for interchangeable probes. The probe fittings
couple with a high-impedance component encased in each
pole. To complete the test circuit, a 22-foot length of insu-
lated flexible cable stores on the reel affixed to one pole and
connects to the voltmeter on the other pole.
S1rn111c:to operate, the tester polc;; first attach t,, I\VO 6-foot
Epoxixl;t.;: insulat~tlruniversal h;inclles inclu~le!cli n each
Gt forproper working clearances). Then the probes can be
brought into contact with the conductors appropriate for the
meter to read phase-to-phase or phase-to-sound voltage.
Distribution Phasing Testers
Single-Range Units
Catalog No. I Description Weight
HI876 1 '16 kV Tester K i t / 27% lb.112.4 kg.
HI8761 / '16 kV Tester Hook Probes,
Case and Manual
1 -
23 lb.ll0.4 kc.

T4032261 25 1cV Tester Kit;:' 27% lb.112.4 kg.


HI8767 40 1cV Tester, Hook Probes, 23 lb.110.4 lrg.
Case and Manual
Dual-Range Units
T4030186 1& '16 1cV Tester Kip 27% lb.112.4 kg.
T4032311 5 & '16 1cV Tester Kit 27% lh.112.4 kg.
T4032398 5 & '16 kVTester Only 23 lb./10.4 kg.
'Qach lcit includes two 6-ft. x lW-dia. Epoxiglas universal
handles with storage bag, tester, hook probes, case and
instruction manual.
1'1,rcon\~cnt~:nceondtf1erentsyitt!nls, toggle.
un d u ; ~ l - r m , units
n ~ (:in x\vitcl~calibr:itioti
between t h e two scales on the meter face.
Plus, it can improve readabillty for low-end
values on the Hi scale. Switched to the Lo
range, those values deflecl the needle more
to give more finite readings.
To check i n s t r u m e n t before a n d af-
t e r e a c h use, t e s e p o i n t jack i n f r o n t
of m e t e r accepts p l u g f r o m P h a s i n g
Voltmeter Tester, next page. 1 & 16 kV Unit 5 & 16 kV Unit
tExtension Resistors
'To extend any Chance 16 kV Phasing Tester for 48 or 80
Extension lcvapplications, optionalExtensionResistors simply thread
Resistors, on in the field.
a s installed V H18762 Pair of Extension Resistors 6 lb.12.7 kg.
for up to 80 kV (32" long)
6
HI8764
-
P6242 Bag for 48 kV Resistors 1lb.lO.45 kg.
P6244 Bag for 80 kV Resistors 1%lh.lO.56 kg.

Accessories
14 I HI7601 I Universal Pale 1Y.C x 6' / 1%lb.10.7 kg. /
-%a Needed
P6436 Bag for Two Poles 1 lb.10.45 kg.
A d a p t e r s ( p a g e 2458) a n d
HI8763 Case only for Tester 2 lh.10.9 kg.
A d a p t e r s f o r E l b o w s and
R..cL:..-.- *ACV\ I H18766P Pigtail Hook Probe % lb.10.1 kg.
Distribution
Phasing Tester Kit
for overhead
and Underground Systems
Dual Range: 5kV & 16kV Scales

Versatile to popular distribution voltages, convenient Kit


facilitates testing both underground and overhead systems.
Basic functions include identifying phases and reading line-
to-line or line-to-ground voltage. URD accessories in the Kit
also permit cable-fault detection.

The main instrument consists of high-impedance compo-


nents encased in two fiberglass poles with threaded end
fittings for overhead probes or URD adapters. A 22-foot-long .
cable connects to the voltmeter pole and stores on the reel
pole. Complete Kit includes:
Two 6-ft. x 1'14"-dia. Epoxiqlas*universal handles
with storage bag, tester G t h instruction manual
To detect faults on and two probes (shepherd hookand pigtail hook)
URD cable, Hi-Pot in padded carrying case, plus four items below.
Adapter converts AC
source to DC pulse. URD Accessories in Kit .
Effective field method
quickly tests new, TWO
repaired or suspect Bushing
One Adapters
spans.
DC
Hi-Pot
Adapter
& Instructions

C4031762

To check instrument
before and after use, Phasing
Phasing Voltmeter Voltmeter
Tester lead plugs into Tester (with
test-point jack by ,, HI7601 Hotstick
meter. Other lead in Kit P6436 Bag
clips onto each probe.
Switch on Voltmeter
Tester reverses
polarity for thorough,
easy field-checking
procedure. Complete
instructions included.

Ordering Information
Catalog No.1 Description
T4032557 1 Phasing Tester Kit
Weight
13l1I2lb.114.2 kg.
For convenience on different systems, toggle on meter hous-
ing can- switch
-. calibration
. .
between the .
. . ...
two. scales.on .the II
2454
POWER SYSTEMS, IWC.
Digital Phasing Testers
* 16kV and 40kV models, plus 80kV extensions
For Overhead & Underground

Display with backlight, hold, sleep modes


Large direct-reading display of Chance Digital Phasing Tes-
ters easily determine phase relationships and approximate
voltage, line-to-line or line-to-ground.
Each tester consists of two fiberglass poles with end fittings
tlueadedfor interchangeableprobes. The probe fittings couple
with a high-impedance component encased in each pole. To
complete the test circuit, a 22-foot length ofinsulated flexible
cable stores on the reel affixed to one pole and connects to
the electronic display module on the other pole.
S~mplot o op?r:ire, the tester attnchei to rwo 6-fbot Eposi-
clas'. insu1;irint. l~niversnlhandles tlncluded in e:icIi kit for
proper workingclearances). Then the probes can be brought
into contact with the conductors appropriate for the tester to
display phase-to-phase or phase-to-ground voltage.
Pushbutton controls permit easy selection of options for dis-
play Backlight and Hold features. When not in use, the unit's
Sleep modeautomatically conserves the battery.

Hi-pot and higher voltage test accessories


For underground cable hi-pot testing, the 161cV Kit includes
a DC Hi-Pot Adapter. Hi-pot testing cannot be done with the
40kVunit. Botlithe lGkVand40kVKitsincludeundereround
bushing and elbow adapters. For overhead subtranskwion
systems, Extension Resistors are available a s accessories
specific to each Digital Phasing Tester.
To detect faults on underground cable, Hi-Pot
Adapter converts AC source to pulsating DC.
This effective field method quickly tests new,

Hi-Pot Adapter (on

simply thread onto


the Digital Phasing
Tester in the field.

,
2455
Digital Phasing Testers pOmsysRMs~E

* For Overhead & Underground

Easy Verification Test


To check instrument before and after use, Phasing VoltmeterTester lead
plugs into test-point jack by meter.
i
Other lead clips onto each probe. Switch on VoltmeterTester.
Tester reverses polarity for thorough, easy field-checking procedure.

Complete instructions are included with each unit.

1 40kV Digital Phasing Tester Kit


a , Cat. NO.C4033403 (21% lb.19.7 kg.)
4:;::
Hi-pot testing cannot be done with the 40kV unit.

Two HI7601
6-ft. x lt/,"-dia. 6-ft. x l'/,"-dia. Tester
EpoxiglasO
universal poles
in P6436 Bag

Extension Resistors for 16kV Digital Phasing Tester Extension Resistors for 40kV Digital PhasingTester
HI8762 Pair of Extension Resistors 6 lb.12.7 kg. C4033371 1 Pair of Extension Resistors 1
4 lb.11.8 kq.
.
for up to 80 kV (32" long) I for up to 80 kV (21" long)
HI8764 Pair of Extension Resistors 4 ib.11.8 kg. P6242 I Bag for C403-3371 80 kV Resistors 11 lb.10.45 kg.
for up to 48 kV (21" long) NOTICE: Use ONLY the Extension Resistors SDecified for each
P6242 Bag for 48 kV Resistors 1 lb.10.45 ikg. Digital Phasing Tester as listed on this page.
P6244 Bag for H1876-2 80 kV Resistors ?'A lb.10.56 kg. Extension Resistors are NOT interchangeable between
16kV and 40kV Dioital Phasino Testers.
2456
@z2&n
POWER SYSTEMS,IHC.

Digital Pbsirrag Testers


for'Transmission Circuits
.Two models for up to 120 kV or 240 kV
To easily determine phase relationships, these Chance Phas-
ing Testers read approximate voltage (line-to-line or line-
to-ground) on transmission circuits. The testers consist of
two high-impedance components encapsulated i n fiberglass
poles, each with a n end fitting threaded for interchangeable
hook probes. A22-foot-long insulated flexible cable from the
voltmeter stores on a reel on the other pole.
Two complete kits offer a choice ofvoltage ranges for specific
system applications. Each kit includes a pair of lW-diameter
insulated handles for proper working clearances. Individual
items listed in each kit's bill of materials may be ordered
separately by reference numbers given.
Ordering Information
Catalog No. Description We~ght
6 5- 120 kV PhasingTester Kit:
~ ~ ~ 4 0 3 3 410 39 lb.117.7 kg. Large direct display with backlight and hold features
(1) lnstruction Manual
(1) PSE4033454 Phasing Tester 22% ib.
(64"long)
(2)C4030459 Handles (96) 10 lb.
(1) P6218 Bag for Handles (108") 3% Ib.
(1)C4030460 Bag for Tester
PSC4033466 40 - 240 kV PhasingTester Kit: 60 lb.127.2 kg.
(1)lnstruction Manual
(1) PSE4033455 Phasing Tester 43% ib.
(102"long)
(2)C4030459 Handles (96") 10 lb.
(1)P6218 Bag for Handles (108) 3% lb.
(1)C4030464 Bag for Tester 3 lb.

Phasing Voltmeter Tester


for DigitalTransmission PhasingTesters above
The phasing voltmeter tester allows line personnel to de-
termine, in the field, the operating condition of the Chance
- 20 k~
instruments named above. Digital PhasingTester

PSE4033473
Phasing Voltmeter Tester
for Digital Transmission
Phasing Testers -
40 240 kV
Digital PhasingTester
The tester uses each instrument's own meter to disnlav its
operating condition. The tester plugs into the jaclcon the
instrument and meter readings are noted when the tester's C4030459
clip is contacted to each of the instrument's two terminals 96" Epoxiglas@
and the tester's polarity switch is in both of its positions. If Handles
all four readings are within two units, the instrument is in
proper worlring order. Pulling the plug from the jack auto-
matically disconnects the tester's battery. The 9-volt battery,
furnished, usually lasts one year and is easily replaced. The
tester's durable and compact fiberglass housingwillwithstand
the abuse of field applications.
1 Catalog NO. 1 Description / Weight I
POWER SYSTEMS, INC.
2457

Analog PhasingTesters
Three kits for Transmission Circuits
To easily determine phase relationships, these Chance
Phasing Testers read approximate voltage (line-to-line or
line-to-ground) on transmission circuits. The testers consist
.,
of two high-imnedance comnonents encased i n fiberglass
1101t!s,t:;lch with an elltl fitt~nfi thro;~dedibr intcrcliangc:~bll:
l1110k 1~r011(:s.1\22-i0~t-Io~~lr insulatt.tl Hex:blc cable fro111tlit.
voltmeter stores on a reel-on the other pole
Three comnlete kits offer achoice ofvolta~eranaesfors~ecific
..
system a p p l i c n t ~ ~ Each
i ~ s . kit includeha p i i i r ~ f l :'-tlii~n~etcr
'
inst~l:~ted hnndlcs for orol,er \vorkinr:clea~~anccs. Individunl
items listed in each tit's bill of materials may be ordered
separately by reference numbers given.

Orderina Information
Weight
39 lb.117.7 kg.
(1) Instruction Manual
(1)I34030498 'Ibster (62"long) 22%lb.
(2) C4030459 Handles (96") 10 lb.
1 111 -~
. . P6218 Bar for Handles 1108"l
(1)C4030460 Bag for Tester
~
3% lb.
3 lb.
C4030458 169-161kV Phasing .Tester Kit: 44 lb.120 kg.
(1)Instruction Manual
(1)I34030499 Tester (75"long)
(2) C4030459 Handles (96")
(1)P6218 Bag for Handles (108")
[ ( I )~ 4 0 3 0 4 6 4 for
~ a'Ibster
~
T4032781 69-240 kV Phasing Tester Kit:
(1)Instruction Manual
27Yi lb.
10 lb.
3% ib.
3 lb.
60 1b.127.2 kg.
1 H -
96" Epoxiglasm
11 Analog
Transmission
Phasing Tester
1
(1) E4032780 Tester (98" long1 43%lb.
(2) C4030459 Handles (96") 10 lb.
(1)P6218 Bag for Handles (108") 3% Ib.
(1)C4030464 Bag for Tester 3 lb.

Phasing Voltmeter Tester


for Phasing Testers* (page 2452-2455),
Phase RotationTesters(page 2459),
and Energized InsulatorTesters (page 2466).
'I'he phns~ngv u l t m c t ~ rrester ,lllows hne pel.ionnal to de-
~ r r n i i n r .in the licld. the ulwi.;lrinc
- cond~tionof t l ~ cClxlnur
instrummts namedabove;
The tester uses each instrument's own meter to display its
operating condition. The tester plugs into the jack on t h e
instrument and meter readings are noted when t h e tester's
clip i s contacted to each of the instrument's two terminals
and the tester's polarity switch is i n both of its positions.
If all four readings are within two units, the instrument
is i n proper working order. Pulling the plug from the jack
automatically disconnects the tester's battery. The 9-volt
battery, furnished, usually lasts one year and i s easily re-
placed. The tester's durable and compact fiberglass housing
will withstand the abuse of field applications.

Catalog No. Description Weight


Cdn?nn?x I TO"I~ i t Ih~ ~ lntl
A S hntiprv I I lh 1n d 5 lir
-o
,58
VOWER SYSTEBS,INC. Digital PhasingTesters
Two Kits for Transmission Circuits
With digital readout and hold function, otherwise perform
the same functions a s analog testers on page 2457.

Ordering Information
Catalog No. Description Weight
PSC4033465 10 - 120 kV PhasingTester Kit: 39 lb.117.7 kg.
(1) lnstruction Manual
(1) PSE4033454 Phasing Tester 22% Ib.
(64"long)
(2) C4030459 Handles (96") 10 lb. Large direct display with
(1) P6218 Bag for Handles (108") 3% Ib. backlight and hold features
(1) C4030460 Bag for Tester 3 lb.
PSC4033466 40 - 240 kV Phasing Tester Kit: 60 lb.127.2 kg.
(1) Instruction Manual
(1) PSE4033455 Phasing Tester 43% Ib.
(102"long)
(2)C4030459 Handles (96") 10 lb.
(1)P6218 Bag for Handles (108") 3% Ib.
(1)C4030464 Bag for Tester 3 ib.

Phasing Voltmeter Tester


for DigitalTransmission Phasing Testers above
Exclusively for use with only Digital Phasing Testers above,
otherwise the functional equivalent of Phasing Voltmeter
Tester on page 2457. -
40 240 kV
Digital Transmissi
PSE4033473 Phasing Tester
Phasing Voltmeter Tester
for Digital Transmission
Digital Transmission
Phasing Testers
Phasing Tester

D.C. Hi-Pot the larger end threads onto the meter probe of the
phasingtool. Fortesting andsubsequent discharg-
ing, a brass female fitting a t the smaller end accepts
URD Test Adapters either ChanceElbowAdaptersorBushingAdapters
for 15 through 35 kV (page 2455).
For quick, reliable fault detection on underground cables,
two units are available for phase-to-phase system voltages Illustrated instruction booklet is included. Units
up to 16 k~ or 35 k ~B~ . c o n v e r t i n g ~source
~ voltage to a contain high-voltage rectifiers encapsulated in
rectified half-wave, these adapters permit testing of cables Orange l'" and l"' diameter Epoxiglasm
with a potential level equal to peak source voltage. This housings.
field-effective method proves especially beneficial for: Hi-Pot Adapters measure only 13" i n length for 35
Testing new cable before initial energizing. kV unit, and 10" for 16 1cV unit, far right.
* Testing repaired cable before re-energizing. Catalog No. Description Weight, each
* Testing suspect cable spans for faults.
C4031762 '';I6 kV Hi-Pot Adapter 1lb.10.45 kg.
Formetered readout, theHi-PotAdapters workwith Chance c~~~~~~~ +35 k~ ~ ~~d~~~~~ - p l ~b , ~~ kg,
~ . ~ ~
Phasing Tool HI876 (page 2452). Abrass male fitting inside
"'Maximum phase-t
eter Stick of Phasing Tester
Disconnect
Buried
Primar
Cable
Auto-Ranging ee
POWER SYSTEMS, INC.
2460
Voltage Indicator (ARVI)
Complies with OSHA 1910.269 to Test for Absence of Nominal Voltage
a 6 0 0 to
~ 69kV For Overhead & Underground
Bright display lights indicate voltage class
This smart new-generation instrument makes hot-line volt-
age testing easier than ever. Its state-of-the-art electronics
eliminate the needfora selector switch. Its automatic-ranging
functionquickly displays the approximate line-to-linevoltage
class. It provides a n easy, yet reliable means for the operator
to determine if a line is:
a ) De-energized, or
b) Carrying less than normal system voltage from any
source or induced charged from an adjacent live circuit,
or
C) Energized a t full system voltage.
Simpletooperate, thetesterattachestoan Epoxiglas"insu1at-
inguniversal handle of appropriatelength to maintain proper
OSHAworlung clearances. Asingle pushbutton activates the
instrument, then a single light indicates either Power On
(by glowing solid) or Low Battery (by blinking). With a good
battery condition, the instrument performs a confirmingself-
test by illuminating each of the six indicator lights in series
while emitting an alternating audible signal.
Then the probe can be brought into contact with the conduc-
-
tor. I t automaticallv. bezins detectine a t anwroximatelv 480
Volts and holds t h e display of one $ thesevoltage e1;sses:
600V, 4kV, 15kV, 25kV, 351cV or 69kV phase-to-phase. The
audible signal begins as a slow beeping that becomes faster
a s the final reading is displayed.
When not i n use, the unit's energy-saving Sleep mode auto-
matically conserves the battery.

Overhead and Underground capabilities


For overhead testing, a ShepherdHookprobe is includedwith
the Basic ARVI (Auto-Ranging Voltage Indicator). Bushing Adapter
For underground testing, Elbow Adapter T4030856 and
Bushing Adapter T4030857 are included i n the ARVI Kit.
They simply thread onto the ARVI in the field to check for
- - or elbows on cables. usinn- a feed-
voltage a t switch bushings
thru device.

ARVI
Auto-Ranging
Votage lndicator

ARVI Kit
for Overhead and Underground
Catalog No.T4033418 (16Y4lb.n.37 kg.)
Includes the tester unit, shepherd hook probe, elbow
adapter, bushing adapter, voltage indicator tester,
instruction manual and hard shell padded case.
Basic ARVI
for Overhead A ~ ~ l i c a t i o n s
PQWER SYSTEMS. INC.

Auto-Ranging Voltage Indicator (ARVI)


Complies with OSHA 1910.269 to Test for Absence of Nominal Voltage
* 69kV to 500kV For Overhead Conductors
Bright display lights indicate voltage class
This smart new-generation instrument makes hot-line volt- arge easy-to-read
age testing easier than ever. Its state-of-the-art electronics
eliminate theneed for aselector switch. Its automatic-ranging ach red light, one
function quickly displays the a p p r o x i m a t e line-to-line t a time, beginning
voltage class. I t provides an easy, reliable means for the t the low end and
operator to determine if a line is: nally holds on the
a ) De-energized, or ight for the phase-
b) Carrying less than normal system voltage from any lass detected.
source or induced charged from a n adjacent live circuit,
or
C) Energized a t full system voltage.
Simpletooperate, thetesterattachestom Epoxiglas"insu1at-
inguniversalhandle ofappropriate length tomaintain proper
OSHAworkingclearances. Asinglepushbutton activates the
instrument, then a single light indicates either Power On
(by glowing solid) or Low Battery (by blinking). With a good
battery condition, theinstrument performs a confirming self-
test by illuminating each of the six indicator lights i n series
while emitting an a l t e r n a t i n g a u d i b l e signal.
Then the probe can be brought into contact with the conduc-
tor. I t automatically begins detectingat approximately 69kV
and holds the display of one of these voltage classes: 69kV,
115kV, 161kV, 2301cV, 345kV or 500kV phase-to-phase. The
audible signal begins a s a slow beeping that becomes faster
as the final reading is displayed.
Whennot inuse, theunit's energy-

Voltage lndicatorTester C4033431


UST BE ORDERED AS A SEPARATE ITEM
Plug-in jack on Insulator Tester meter hous-
ing permits line personnel to quickly verify its
erable condition with a Phasing Voltmeter
Tester (Cat.No.C4033431) beforeandafter
each use.
@@gg 2462
Multi-Range Voltage Detector --sysmslHc.

Lighted-dial model for systems through 40 kV


Easier-to-read, illuminated dial
The lighted-dial option sets this unit apart from features
stanclardonMulti-RangeVoltageDetector(MRVD)C4030979,
shown on next page. Powered by the unit's internal battery
(included), a long-life bulb gives a glow to the meter face so
the scale is easy to read in most conditions.
To conserve the battery, a special switch locks the light off
when not in use. Its spring-loaded toggle must be pulled up
to move it over the stop between its on and offpositions. This
helps keepthe switchfrom being flipped on accidentallywhile
the unit is not in use.
Standard features
To confirm that a line is de-energized prior to performing
maintenance on it, the MRVD presents field practicality.
Actuallv a field intensitv meter. the MRVD is calibrated to
re:lil ;~pl~roxim.itc
line-to-linevoltage when connected to any
phase conductor It responds r o the rn:~&miru(lc! of the fikld
~rndientbetween ir end ~ ~ r o l: ~ nc d
.flo:lting clcctri~il~! :tt the
un:\,rrsal hotsrick-.i~t:~cl~~nent
fittinc,. I f t I i ~ u ~ i ~ \ ~litt~nc
crial
is close to a ground, another phase oranother voltage source,
the reading should tend to be high; if it's close to a jumper
or equipment of the same phase, the reading should he low.
The MRVD gives metered readout capable of distinguishing
actual line voltage from static or feedover from an adjacent
line. Readings from a n MRVD can be compared with numeri-
calcertaintyratherthanthesubjectivejudgments associated
with "fuzz-sticking" or "glow-detecting." Since the MRVD is
not a voltmeter, no specific accuracy is claimed by the manu-
facturer or can be assumed by the user.
Operation
The MRVD must be mounted on proper length hotstiek for the
voltage class involved. Complete instructions are furnished
witheasy, illustratedstep-by-step procedures. Internalcircuit
and pushbutton permit checlc before and after each use to
confirm operational condition of instrument and battery.

Ordering Information
URD Voltage-Presence
Test on elbows with
Test Points can be
performed with Straight
Probe when selector is

Includes:
Straight probe for URD elbows with test points
H o o k robe for overhead uses
POW SYSTEMS, IIIC.

Multi-Range Voltage Detectors


for Overhead Systems to 600 kV and URD Elbow Test Points*
Design Features
To confirm that a line is de-energized prior to performing
maintenance onit, the Multi-RangeVoltageDetector(MRVD)
presents field practicality. Actually a field intensity meter,
the MRVD is calibrated to read approximate line-to-line
voltage when connected to any phase conductor. It responds
to the magnitude of the field gradient between its end probe
and floating electrode ( a t the universal hotstick-attachment
fitting). If the universal fitting is close to a ground, another
phase or another voltage source, the reading should tend to
be high; if it's close to a jumper or equipment of the same
phase, the reading should be low.
The MRVD gives metered readout capable of distinguishing
actual line voltage from static or feedover from an adjacent
line. Readings from anMRVD can be compared withnumeri-
cal certainty rather than the subjectivejudgments associated
overhead v ~ ~ with "fuzz-sticking"
~ ~ or "glow-detecting."
~ ~ Since
- the MRVD
P is ~ ~
not a voltmeter, no specific accuracy is claimed by the manu-
Test can be performed by facturer or can be assumed by the user.
models.
Operation
Switch on C4030979*includesTest Point. Available in modes for various ranges, the MRVD must be
mounted on proper length hotstick for the voltage class
involved. Complete instructions are furnished with easy,
illustrated step-by-step procedures. Internal circuit and
push-button permit checkbefore and after eachuseto confirm
operational condition of instrument and battery.

URD Voltage-Presence
Test on Elbows with
Test Points can be
performed only by
Model C4030979*set Ordering Information
at TP and fitted with
its Straight Probe. Distribution and Transmission
Multi-Range Voltage Detectors
Catalog No. Scales Weight
C4030979"; 1- 40 1cV 5% lb.12.5 kg.
- C4031029 - 16 - -
161 1cV 5% lb.12.5 kg.
C4031140 69 - 600 1cV 5% lb.12.5 kg.
;!:For testin- TJRT? dhows with teal: noints n n l v mnrlol
POWER SYSTEMS,BC.
I

Multi-Range Voltage D(
for Overhead & URD ~ .
v s t e m sto 40 kV
This Multi-Range Voltage Detector (MRVD)tests both over-
head andunderprounddistributionsvstemsinvoltace classes
from 5 through$kv. ~hismode1~ro;ides aneasy, yltreliable
means for the operator to determine if a line is:
a ) De-enerzized.
- . or
b) Carrying less than normal system voltage from any
source or induced charged kom a n adjacent live circuit,
or
c) Energized a t full system voltage.
For this basic function, this model adapts to both overhead
lines as well as URD circuits with 200 and 600 Amp load-
break elbows, including those with and without capacitance
test-points. Interchangeable probes and adaptersjust thread
into the MRVD end fitting and the selector switchdials to the
voltage range or test point (T.P.) setting appropriate to each T4032271
application. Furnished owner's manual illustrates operating
details for all models. for Overhead and for URD Loadbreak Elbows

This model is capable of these three tests:

URD Voltage PresenceTest URD Voltage Presence Test

with
Straight
Probe

on
Elbows
with
Test
Points
and
your feed-thru device*

*Elbow Adapter also furnished to complete test


when not using a feed-thru bushing device.
Ordering Information
5-15-25-40 kV Multi-Range Voltage Detector
withTP Setting forTest Point on URD Elbows
Catalog No. Description Weight
T4032271 MRVD, Hook &Straight 6 lb.12.7 kg.
Probes, Elbows &Bushing
Adapters, Case
Digital Voltage indicators
0, for Distribution and Transmission Systems
Calibrated to read approximate phase-to-phase voltage
Application
Astools forlinework, these twoDigita1 VoltageIndicators ( D m )
applytomost system voltages. TheDistribution DVI provides
1to 40 kvreadouts; and the Transmission DVI covers 16 to
161kV. For overhead a~plications.
.. the hooked wrobe hanes "
directly unLo the conductol. 0 1 npp;ir.ltus. For undc!.ground
itCstcms,rhe Uistl.ihurion 1)Vl can indicate \ . o l ~ i ~;]I
n : elbun.
test points or through bushings and elbows.
For such uses a s confirming a "dead" condition before plac-
ing temporary grounds for de-energized maintenance, both
models provide a n easy, yet reliable, means to determine if
a line is:
* De-energized...
* Carryingless thannormal system voltage from any source
-
or induced charges from a n adiacent live circuit ...
* Energized a t full system voltage.
Special Design Features
Simply by selecti~~g"PeakHold,"theDVIwillretainthedisplay
of its approximate highest reading for 10-15seconds.
A built-in self-test function allows for a quick check of the
meter before and after each use.

URDvoltagepresence test on cable withelbow placed


on a feed-thru device can be performed by DVI fitted
with Bushing Adapter T4030857.For this test, "Line"
must be selected on switch panel ofDistribution DVI
model.Transmission DVI model does not have Line1
Test Point switch.

Ordering Information URD voltage presence test


1to 40 kV Distribution DVI model on elbows with test points
includes both types of probe (hook for overhead lines can be performed
and straight for underground test points). only by
16 to 161 kVTransmission DVI model Distribution DVI model
includes only the hook probe (2.4032794
Both models include a 9-volt battery, carrying case fitted with straight Probe
and illustrated operating instructions. and "Test Point"
selected on switch panel.
Catalog No. / Description I
Kit Weight
C4032794 / 1 .A k l 7 : - I .. .~
2467
Voltage Tester POWER SYSTEMS,INC.

for Underground Transformers


The ChanceVoltageTester is aportabledevice which permits
the checkingoftheACvoltages on Underground Distribution
circuits through 20 kV for the purpose of determining the
approximate line-to-ground voltage of the circuits.
The basic instrument, C4031369, is designed for reading
voltages up to 10 kV on the meter. The resistance units are
encapsulated i n an epoxy compound to protect them from
mechanical damage and to prevent moisture penetration or
accumulationaroundtheresistors.Nocalibrationisrequired,
the tool is preset a t the factory.
For use on voltages above 10 kV phase-to-ground, a n exten-
sion resistor, is provided, increasing the voltage range to 20
1cV phase-to-ground. (Do not use more than one extension
resistor element per tool.)
The ground connection is made to a stud on the sticlr below
the meter housing. This stud MUST be electrically connected
to a good ground source.
Relbre tlw Voltage Tester is i.scd to tc:it cllxrw;; 111. I~u.ihingd
un ilo;iil front LIII) rquil,ment, the proper adilprer must 11,:
:~tt;~cht!~l11, thv tool
Elhow inust l~econtrollrdor resr~.;~inril with an insulntcd hot
stick while u.4ngVoltagcl'estcr t u c h ~ c k~:ll~ows.
I:lho\a must
. .. be propcrly plrked when bushing is bcing cli~.ck~:~l.

C4031369
for0-lOkV

Adapters for 15 kV only

To check tester's condition befo


and after each use, test-point jack in
front of meter accepts plug-in lead of
VoltmeterTester (see page 2453).

Elbow Bushing
Adapter Adapter

Adapters for 15,25 and 35 kV only


T4030857

Catalog No. / Description


C4031367 / Comolete Voltam Tester for 20 1cV 0-G
inclides ~ester,lExtensionResistor, Case

Instruction Booklet
POWBl SYSTEMS, IHC.

Energized Cable Sens


The pul.posc of rhc. I<nerglzcd C.iblc Seus<~l.is to :~llowtlic
lineman lo rcadilv clererm:ne \rflietlicr n CRD c;ll)lt>is rner-
gized or de-energized.
The sensor consists of an amplifier which is designed to give
a meter reading when the small AC voltage between the
semi-conductive sheath and the concentric neutral of the
energized URD cable i s applied to the test probe. The ampli-
fier i s housed in a rugged thermoplastic case.

Aself-test contact point is located on top ofthe amplifier hous-


ing. By touching the test probe to the test point, the meter
operation and condition of the batteries can be verified.

Sensor may be used to check for energized condition on


concentric-neutral cable below an elbow without test points
(as above).
At cable mid-span (left), hose clamps bridge all strands of
concentric neutral a t the test location. Sensor's neutral lead
clips to oneofthehoseclamps. Tiponprobelead contacts only
semi-cond~ictivecable sheath to test for voltage presence.
Catalog NO. I Description Weight
C4030803 1 URD Cable Sensor. two
leads, two hose clamps,
1 -
5 lb.12.3 kc.
two 9-volt batteries and
instructions

Dielectric Compound No. 7

Dielectric Compound No. 7, a silicone base material, is made


for use with load break disconnects and other electrical con-
necting and terminating devices.
POWER SYSTEMS, IHC.

Line Fault Locator


The device is for use on underground distribution lines, 115
volts through 34.5 kV, with fault location potential up to
one megohm.
The Chance LinelFault Locator consists of four units.
The Line Locator is made of Epoxiglas and is self-standing
for free use of both hands. I t is used as a "wand", sending a
null-out to the audible sound through the unit as a n indica-
tion of proximity to induced current in a buried cable.
The Fault Locator, also made of Epoxiglas, is designed to
receive a signal from the transmitter through the two earth
probes, interrupting the signal when the two probes are
equidistant from the fault: 90" locations are then established
from the handle of the tool to pinpoint the fault.
The Transmitter emits a 90-volt square wave, 115-cycle
signal and is complete with one 12-volt battery installed in
the carrying case.
The Receiver amplifies the signal of the Transmitter and/or
the 60-cycle field around a conductor carrying current; in-
cludes six "AM 1%-volt batteries, volume control and neck
strap. Earphones are available for plugginginto the receivel;
eliminating background noises.

Complete LineIFault Locator (Cat. No. C4030547)

Locating the buried cable (Cat. No.T4030572) Locating the fault.


POWER SYSTEMS, IN8

Protective-Grounding-Set Tester
* U.S. Patent 5,811,979 Meets ASTM Standard F 2249
* Microprocessor technology for easy, accurate diagnostics

Simple, one-button testing Troubleshooting mode


From pushing a single button, the digital . display
. . shows the If a -
mound set does not pass the initial test, the Tester can
rvsist2nce ~iicaiuredin milliohmi con~p:~rrd with n preset holpisolart!rneprubl~.nisOften, thcsourcc~o~'h~gh rrsist~ncc,
r _ ! selccred ( H Z ,110, ?I0
thrtshold fiw thc siz,! ~ r o u n ~ l i ncal~lr can he r e ~ n c ~ l iby ~ l ~ . to the c:~blcset i < ~ : t r s- t ~ ~ ~ g
e ~sl l ~ r ~ rreoniri
or 4/01, A green "Pass" or red "Fail" light also indicates the then can quickly Gerifythe e ~ e c t of s repairs.
test result's relation to the threshold. For this troubleshooting mode, a pair of test probes are fur-
For system-specificrequirements, the user caneasily change nishedtoplugintotheTester.Aswitchactivatestheminstead
the Tester's basis for voltage allowed across a lineworker, of the hall-stud terminals. The probes then are used to test
which comes factory preset a t 100 Volts. Adjusting this limit across each contact interface in the ground set. The results
automatically causes a corresponding shift in the resistance display in milliohms, just as i n the first test mode.
thresholds for all the grounding cable sizes.
Regardless ofthevoltage-allowedsettingorcable size selected,
the Tester displays the resistance of each specimen in mil- Optional terminals for special ground sets
liohms with tl%accuracy, from l micro-ohm to 6.5 ohms. The Tester's standard ball-stud terminals accept most types
The utility must establish the maximum resistance allowed of ground clamps, including Chance ball-socket clamps.
for protective grounding sets used on each specific area of its To test special-application grounding sets for underground-
systems. How the utility calculates these values deaends on a + ~ + , ; h , . + ; ~ ~ +c
?--" n,..w~..m",.e... ----
:+*L & A:---~.~.-L.~~.
POWER SYSTEMS, INC.

Protective-Grounding-SetTester
U.S. Patent 5,811,979 Microprocessor technology for easy, accurate diagnostics
Meets ASTM Standard F 2249

I I
Optional Straight Stud Terminal T4033159 for testing Optional Elbow Adapter C4033449 for testing temporary
grounded-parking-stand temporary grounding sets. grounding sets fitted with a grounding elbow.

Ordering Information
Included with each Protective-Grounding-Set Tester:
* Self-contained carry case * Instruction manual
* 2 Ball-stud terminals 0 2 Troubleshooting probes

%" VHS demo videotape * Self-test cable

Catalog No. / Description I Weight


C4033220 I~rotective-Ground-SetTester1 17 113.17.65 kg.

Complete
Protective
Optional Adapters: Ground-Set
Tester
T4033159 Straight Stud Terminal ?4113.10.225 kg. Catalog No.
for 15 and 25 k V C4033220.
C4033449 / Elbow Adapter I 1lb.10.45 kg.
I

section
e>
I mmrornL
3000

I Grounding
~quiprnent

Grounding Equipment Catalog

Section 13
3002 Chance grounding clamps, ferrules a n d cable meet ASTM F855,
POWER SYSTEMS, IWC.

Temporary Grounding Equipment


- Practices
Safe Working
Reasons for temporary groundingto protect personnel work-
Vital Procedure Recommendations
ing on de-energized lines include these five:
* Step One: Testing
With a test instrument, confirm the circuit to be worked
1. Induced voltage from adjacent energized lines, has been de-energized intentionally before ground sets are
2. Fault-current feedover from adjacent lines, applied.
3. Lightning strikes anywhere on the circuit,
4. Switching-equipment malfunction or human error,
Step Two: Cleaning
5. Accident-initiated contact with adjacent lines. For a good connection, scrub oxides and contaminants from
conductor, busworkor lattice contactpoints. Chance universal
Since any one of the above could result in re-energizing the wire brushes make this easy. Serrated-jaw clamps also aid
circuit, most utilities treat these potential dangers as ever- by penetrating surface contaminants.
present and impose strict temporary-grounding work rules.
Their crews' experience often voices these watch-words for
the wise to he&:
-
* StepThree: Connecting
Chance insulated clampsticks are the proper tools to apply
"ITyou can't see both ends, it's hot." grounding clamps. To help achieve correct connection tight-
and ness, various clampstick lengths and styles are available in
"If it isn't grounded, it isn't dead." Catalog Section 2100, "Insulated Hand Tools."

To indicate energized conditions on overhead lines, (from leR) Chance Auto Ranging Voltage Indicator, Digital Volt-
age Detector and Multi-Range Voltage Detector. At far right, Energized Cable S e n s o r performs the same function
on URD cable with an exposed concentric neutral and elbows without test points.
See Catalog Section 2450, "Instruments and Meters," for details and ordering information.

General Practices
On de-energized distribution lines, Chance recommends Double-Point grounding ( a t b o t h s t r u c t u r e s a d j a c e n t t o w o r k
site: jumpering all three phases together and grounding) p l u s a personal ground a t the worksite (from any one phase
to a grounded cluster bar well below the worlcer's feet). On a system without a neutral, Chance recommends connecting
down leads to screw ground rods installed a t least 20 feet from all structures and barricaded. Only for maintenance tasks
during which grounds need n o t be replaced does Chance find acceptable the Single-Point grounding method ( a t only t h e
worksite: jumpering all phases together and grounding plus personal ground, as above).
Where adequate phase-to-phase clearances permit, Chance accepts the practice of grounding only the phase being worked
(in the same manner as personal ground, above).

Reference: Grounding Set Ratings


Short Circuit PropertiesA
Derived from
ASTM F 855, Witllstand Rating, Ultimate RatingiCapa~ity,~ Minimum
Symmetrical kARMS, GO Hz Symmettieal kA RMS, 60 Hz
Standard Specifi- Continuous Cable Size
cations for Tem- 15 30 6 15 30 Current with Ferrule
cycles cycles cycles cycles cycles GO Rating, A Installed
porary Protective (250 (500 Copper Cable (100 (250 (500 cycles RMS, Equal 01.
Grounds to be MS) bIS) Size MS) MS) MS) (IS) 60 HZ ~ v l g e Than
r
Used on De-en-
ergized Electric 14 10 #2 29 18 13 9 200 #2
21 15 110 48 30 21 15 250 110
Power Lines and 27 20 210 61 38 27 19 300 210
Equipment 34 25 310 76 48 34 24 350 310
43 30 410 96 60 43 30 400 410
Copyright ASTM 54 39 250 lremil 01. 114 72 51 36 450 250 kcmil
Reprinted with 74 54
two 210
25" krmil irr 110 in? .7? zn
or two 210
"
.a, .
Chance grounding clamps, ferrules a n d cable meet ASTM F 855. 3003
POWER SYSTEMS,INC.
Safety Reviews
On aregularbasis, eachutility needs tore-examine its tempo-
rary groundingpractices. As p a r t o f t h e t o t a l m a i n t e n a n c e
program, s c h e d u l e s u c h r o u t i n e reviews a p a r t f r o m
sessions t o s e t n e w p r a c t i c e s f o r s y s t e m u p g r a d e s a n d
additions. Among others, include on your review checklist
these basics:
1. Clamp designs specific to each application,
2. Cable sized for fault-current potential (see table on page
3002) and minimum-slack lengths,
3. How construction affects placement of grounds,
4. Work procedures outlined above,
5. Inspect and test each grounding set.
Ideal for this function is the Ch
ter.
It checks theresistanceinapro-
tective ground set and can help
locate problems often remedied
by simplerepairs.Ahow-tovideo
i s included with the tester.
S e e Catalog Section 2450,
"Instruments and Meters,"for
details and ordering informa-
tion.

Selecting ground clamps and cable


To serve your particular needs, the Chance grounding line comprises both ready-made sets and separate components for
your specifications. Among the options and criteria to consider:
Functional fit-Sizes of the clamp types in this section * Coordinated connectors-Terminal (either pressure-type
appear in ascending order of maximum-main-line size. or threaded-type) selected for clamps dictates the cable
By design, many clamps serve a wide size range for their ferrule type (either plain or threaded) to match.
conductor type (cable, bus or tower). On-site handling-Application clearances and fit (for
Adequate capacity-Published ratings for both clamps overhead conductors and ground wires, transmission
and cable must withstand maximum-potential system tower shapes, URD apparatus or substation buswork)
fault-cursent magnitude and full-time duration. Certified affect clamp and cable dimensions.
. .-.
test reports are available on request.

How to order a Grounding Set


I n addition to the specifying criteria above, each part of a
grounding set requires certain choices:
1. Clamps
*ASTM designations for Type, Class and Grade given for
clamps shown in this section.
2. Ferrules
I 3
*Copper or alunlinum. *Plain or threaded. I. I
;1, y,
3. Cable ,, ',
*Length required to reach application distances.
.ASTM Type I with black or yellow elastomer jackets for
temperatures from -40PF(-40°C) through +194"F (+90eC).
.ASTM Type I11with clear thermoplasticjacket for tempera-
tures from +14"F (-10°C) through +140°F (+60°) should be
used only in well-ventilated areas.
4. Support Stud ,,
'This option recommended on only one clamp to help control ?
,, ,,,'
,
';. ,
lifting the set to the first clamp attachment point. 3. Cable !
,

5. ShrinkTubing , , I i'
I

' ,
eThis translucent
..
option .recommended
.. " .
for stress relief
. and .. . >. I .
I
3004 -* Chance grounding clamps, ferrules and cable meet ASTM F 855.
PDWER SISTEldS,INC.
C-Type Grounding

Bronze body, T6000790 C6002271 C6001959


Smooth jaws. Bronze body, Bronze body, Bronze body,
Bronze eyescrew Smooth jaws, Smooth jaws, Smooth jaws,
with fine threads, BronzeT-handleleyescrew Bronze eyescrew BronzeT-handleleyescrew
Tapped for 5/8-11UNC threaded ferrule with fine threads, with fine threads, with fine threads,
orT6000466, Tapped for 5/8-11 UNC Tapped for 5/8-11 UNC Tapped for 5/s-ll UNC
Drilled for 5/8-11 UNC threaded ferrule threaded ferrule threaded ferrule threaded ferrule

C6002275 C6002276 T6002708 C6001743


Aluminum body, Aluminum body, Aluminum body, Aluminum body, Aluminum body,
Smooth jaws, Smooth jaws, Serrated jaws, Serrated jaws, Smooth jaws,
Bronze eyescrew Bronze eyescrew Bronze eyescrew Bronze eyescrew Bronze eyescrew
with Acme threads, with Acme threads, with Acme threads, with Acme threads, with fine threads,
Tapped for 5/a-ll UNC Bronze pressure-type Bronze pressure-type Tapped for 5/8-11 UNC Tapped for 5/8-11 UNC
threaded ferrule threads threads threaded ferrule threaded ferrule
C6001959
T6000465
T6000466
Catalog Number C6002271 C6001754 C6002275 C6002276 T6002708 C6001743
T6000790
ELECTRICAL RATINGS
Continuous Current (AMPS) 200 400 350 400 400 400 400
Fault Current - 15 Cycles (AMPS) 21,600 43,000 27,000 43,000 43,000 43,000 43,000
Fault Current - 30 Cycles (AMPS) 15,000 30,000 20.000 30,000 30,000 30,000 30.000
MECHANICAL RATINGS

-
Jumper Range Min.
Chance grounding clamps, ferrules and cable meet ASTM F 855. 3005
POWER SYSTEMS, IHC.
C-Type Grounding Clamps

C6002281 C6002255 C6002282 C6002256


Aluminum body, Aluminum body, Aluminum body, Aluminum body,
Smooth jaws, Smooth jaws, Serrated jaws, Serrated jaws,
Bronze eyescrew Bronze eyescrew Bronze eyescrew Bronze eyescrew
with Acme threads with Acme threads, with Acme threads with Acme threads,
Bronze pressure-type terminal Tapped for 5/s-ll UNC threaded Bronze pressure-type terminal Tapped for 5/s-ll UNC threaded
ferrule ferrule

T6003203 T6000658
*Mounted Clamp Aluminum body, Aluminum body,
Aluminum body, Smooth jaws, Smooth jaws,
Serrated jaws, Bronze eyescrew Bronze eyescrew
Bronze eyescrew with Acme threads, with Acme threads,
with Acme threads, Tapped for 5/w11 UNC Drilled for 5/a-11 UNC
Bronze pressure-type terminal threaded ferrule threaded ferrule

Catalog Number C6002281 C6002255 C6002282 C6002256 *CG000386 T6003203 T6000658


ELECTRICAL RATINGS
Continuous Current (AMPS) I 4UU / 400
I 4UU 1 400 1 400 / mr0 1 4U0
1
-
Fault Current 15 Cycles 1 4 b l P ~ ) I
Fault Current - 30 Cycles (AblPSlI
MECHANICAL RATINGS
43,000
Su,uUU I
43,000
YU,UU0
43,000
30,000
1
1
43,000
30,000 /
CY,UUU
30,OUO 1 43,000
SU.UU0

Recommended Torque (m -Ib 250 250 250 250 250 250 250
I I I I I I I
Main Line Range -Max. 2' O.D. Bus 2" O.D. Bus 2" O.D. Bus 2" O.D. Bus 2' OD. Bus 2" O.D. Bus 2" O.D. Bus
" - iviin.
Main Line Renco / Pfi Sol. Cii.
-~ I tffi.Snl
. ... Cn
.. . I !.J.(i.S- .
n.l. C.
n.. / Pfi.Sol Cn
..~~I it6 Sol. Cu. 1 #6 Sol. Cu. I #6 Sol. Cu.
/ 1 1 / 1 1 1
~ ~~~

10.162") 10.162") 10.162") lOlG2"l (0.162") 10.162") 10.162")


Jumper Range -Max. 1
1410 Grd. Cable / 410 Grd. Cable 14/0 Grd. cable/ 410 Grd. Cable 1410 Grd. cable1 410 Grd. Cable 410 Grd. Cable
I
/ $u/Plain Plug 1 wmhreadcd Stud wlflain Plug IwvrTl~readedstud1 wlfluin Plug / wmhreaded StudlwlPhreaded Stud
Jumper Rvngc - Rlin. #2 Grtl Cable it2 Grd. Cable #2 Grd. Cable #2 Grd. Cable #2 Grd. Cable it2 Grd. Cable #2 Grd. Cable
\u/Plain Plug w"l'hreadcd Stud ,v/Plain Plug wiThreadcd Stud wlflnin Plug wiThrcadcd Stud wi?'hrcuded Stud
3006 Chance grounding clamps, ferrules and cable meet ASTM F 855.
POWEA SYSTEMS,INC
C-Type Grounding Clamps

G33672 C6001733 C6000375


Aluminum body, Aluminum body, Aluminum body,
Smooth jaws, Smooth jaws, Serrated jaws,
Bronze eyescrew Bronze eyescrew Bronze eyescrew
with Acme threads, with Acme threads, with Acme threads,
Bronze pressure-type threads Tapped for 5/8-il UNC threaded ferrule Dual drilled for 5/s-11 UNC threaded ferrule

Bus-Bar Grounding Clamps:

G3369 C6000337
Aluminum body, Aluminum body,
Smooth jaws, Smooth jaws,
Bronze eyescrew Bronze eyescrew
with Acme threads, with Acme threads,
Bronze pressure-type terminal Bronze pressure-type terminal

Catalog Number G33672 C6001733 C6000375 G3369 C6000337


ELECTRICAL RATINGS
Continuous Current (AMPS) 400 400 400 400 400
Fault Current - 15 Cydes (AMPS! 43,000 43,000 '70,000 43,000 43,000
iG0,OOO
Fault Curmnt - 30 Cycles (AMPS) 30,000 30,000 '50,000 30,000 30,000
f60,000
MECHANICAL RATINGS
Recommended Torque (in.-lb.) 250 250 300 300 300
4" n 4" Square
Main Lino Range - M a x . 2%" O.D. Bus 29," O.D. Bus O.D. Bus 4.5" O.D. Bus 6 W O.D. Bus
Main Line Range - Min. #4 S t r Cu. #4 S t r Cu. 0.5P O.D. 410 Str. Cu. 3%" O.D. Bus
(0.232") (0.232") Bus (0.500"!
Jumper Range - Man. 410 Grd. Cable 410 Grd. Cable 410 Grd. Cable 410 Grd. Cable 410 G1.d. Cable
wfflnin Plug wirhrcndcd Stud wirhrcaded Stud wfflain Plug wmiain Plug
Jumper Range - Min. 442 Grd. Cable #2 Grd. Cable #2 Grd. Cab10 #2 Grd. Cable 112 Grtl Cable
rvfflain Plug wfl'hrcaded Stud wfl'iireaded Stud \ufflain Plug wfllvin Plug
Weight Each 1b.Il.lk~. 2% 1b.Il.ll~g. 3 lh.ll.41~~. 5'4 lb.12.41<~. 6 lb.12.7 kc.
Chance grounding clamps, ferrules and cable meet ASTM F855. 3007
POWER SYSTEMS.IHC.

Snap-On (Duckbill-type) Grounding Clamps

GI8102
Aluminum body, G36221
Bronze upper jaw, Aluminum body,
Smooth jaws, Smooth jaws,
Bronze eyescrew Bronze eyescrew
with fine threads, with fine threads,
Bronze pressure-type terminal Bronze pressure-type terminal

HG37061
'Mounted Clamp T6000806
Aluminum body, Aluminum body,
Smooth jaws, Serrated jaws,
Bronze eyescrew Bronze eyescrew
with fine threads, with fine threads,
Bronze pressure-type terminal Bronze pressure-type terminal

I Catalog Number 1 G18102 I G36221 I "HG37061 I T600080G I


ELECTRICAL RATINGS
Continuous Current (AMPS) 300 4UU 4UU 400
-
Fault Current 15 Cycles (AMPS) 28,000 43,000 36,000 43,000
Fault Current - 30 Cycles (AMPS) 20,000 YU,UUU n;noO 30.000
MECHANICAL RATINGS
Recommended Torquo (in.-lb.) 250 Lbu 250 250
blain Line Range - Max. 250 kemil S t r Cu. 566 kcmil Cu. 56G kcmil Cu. 1590 kemil ACSR
410 ACSR 900 kcmil ACSR 900 kcmil ACSR (1.625")
(0.514"l (1.162") l1.16V)
Main Line Range - Min. #G Sol. Cu. #ti Sol. Cu. #G Sol. Cu.
(0.162"l (0.162') (0.162"l
O.v
Jumper Range - M a s . 210 Grd. Cable 410 Grd, cable U0 Grd. Cable 410 G1.d. Cable
wvfluin Plug \"Plain Plug wPlain Plul: w1Plain Plug
Jumper Range - IvIin. 112 Grd. Cablc #2 Grd. Cable 412 Grd. Cable X2 Grd. Cable
wvflain Plug wlPlain Plug plain Pluc wPlvin Plue
I
Chance grounding clamps, ferrules and cable meet ASTM F855.
POWER SYSTEMS, INC.

Snap-On (Duckbill-type) Grounding Clamps

C6000198
Aluminum body, 'Mounted Clamp
Aluminum body,
Bronze eyescrew Serrated jaws,
with fine threads, Bronze eyescrew
Tapped for Sh-llUNC threaded ferrule with Acme threads,
Tapped for 5/s-ll UNC threaded ferrul

C6000197
Aluminum body, C6000434
Aluminum body,
Bronze evescrew Serrated jaws,
with ~ c m threads,
e Bronze eyescrew
Tapped for =h-11 UNC threaded ferrule with fine threads,
Bronze pressure-type terminal

Catalog Number 1 C6001734 I "C6000198 I C6000197 I C6000434 1


ELECTRICAL RATINGS
I Continuous Current (AMPS) 1I 400 II 400 I
I
.""
don II 4nn
... I
Fault Current - 16 Cycles (AMPS1 43,000 43,000 43,000 43,000
-
Fault Current 30 Cycles (AMPS1
I 30,000
I 30,000 1 30,000
I 30,000
MECHANICAL RATINGS
Recommended Torque (in. Ib.1 - A50 Z50 250 A50
Main Line Range - Max. 566 kcmil Cu. 950 kemil Cu. 950 kcmil Cu. 950 kemil Cu.
900 kcmil ACSR 1510 kemil ACSR 1510 kemil ACSR 1510 kemil ACSR
(1.162") (1.506") (1.506") (1.506)
-
Main Line Range Min. #6 Sol. Cu #6 Sol. Cu. #6 Sol. Cu. W6 Sol. Cu.
i.162") i.162'1 i.162") c.162")
Jumper Range - Max. 410 Grd. Cnble 410 Grd. cable 410 Grd. Cable 410 Gni. Cable
w/rhreaded Stud wnhrcnded s t u d wPPhreaded Stud iv/Plain Plug
Jumper Range - Min. d2 Grd. Cable
... ..-->.>
-1 -*...a
#2 Grd. Cable
...">, 2.> 0L..2
%2Grd. Cable
...-L.-">"., 0 ....
1
#2 Grd. Cable
...ml":- Dl.."
Chance grounding clamps, ferrules and cable meet ASTM F 855. 3009
POWER SYSTEMS, IHC.

Cluster Grounding Clamps

3-Cluster Set

with C-Type Aluminum-body clamps, with Snap-On (Duckbill-type) Aluminum-body clamps,

Smooth jaws, Bronze eyescrews with Acme threads, Smooth jaws, Bronze eyescrews with fine threads,
and &phase Aluminum cluster bar and 3-phase Aluminum cluster bar
with Bronze Pressure-type terminals with Bronze Pressure-type terminals

Important Note:
Cluster Sets are furnished as shown above. The center clamp is bolted to the cluster bar.
Typical fourth ground clamp
(not included in 3-Cluster Set
must be ordered as separate ite

These drawings illustrate how Cluster Sets are to be


connected, wit11 grounding cable and a fourth clamp
which must be ordered separately.

For cable a n d ferrules, see page 3018-3019.

Catalog Number G3405


ELECTRICAL RATINGS
Continuous Current (AMPS) 350 400
Fault Current - 15 Cycles (AMPS) 28,500 36,000
-
Fault Current 30 Cycles (AMPS) 20,000 25,000
MECHANICAL RATINGS
RccommendedTorque (in-1b.I 250 250
-
Main Line Range Max. 400 kemil Str. Cu. 566 kcmil Cu.
636 kemil ACSR go0 kcmil ACSR
(.998") I1.162"l
blain Line Range - Min. %8Sol. Cu. #6 Sol. Cu.
(0.12") (0.162"l
Jumper Range - May. 210 Grd. Cable 410 Grd. Cable
w/Plain Plug wlPlain Plug
Jumper Range - bIin. #2 Grd. Cable 112 Grd. Cable
I..mi.in Dl,," ...r n 1 - z - "I..-
3030 Chance grounding clamps, ferrules and cable meet ASTM F 855.
POWER SYSEMS, ME.
Tower & Flat-Face Grounding Clamps

C6002232 G33633SJ C6001735


Bronze body, Aluminum body, Aluminum body,
Serrated jaws, Serrated jaws, Serrated jaws,
Bronze eyescrew Bronze eyescrew Bronze eyescrew
with Acme threads, with fine threads, with fine threads,
Drilled for 5/8-11 UNC threaded ferrule Bronze pressure-type terminal Tapped for S/8-ll UNC threaded ferrule

C6002231 G33634SJ T6001798


Bronze body, Aluminum body, Aluminum body,
Serraled jaws, Serrated jaws, Serrated jaws,
BronzeT-handle BronzeT-handle BronzeT-handle
with Acme threads, with fine threads, with Acme threads,
Drilled for 5/8-11 UNC threaded ferrule Bronze pressure-type terminal Tapped for 5/8-11 UNC threaded ferrule

Catalog Number. C6002232 G33633SJ C6001735 C6002231 G33634SJ T6001798


ELECTRICAL RATINGS
Continuous Cut.rent (AMPS)
II 400
I 400
I 400
I 400 1 400
I 400
Fault Current - 15 Cycles (AMPS) 43,000 27,000 27,000 43,000 27,000 27,000
-
Fault Current 30 Cycles (AM'S) I 30,000
I 20,000
I 20,000
I 30,000 20,000
I 20,000
MECIiANICAL RATINGS
Recommended Torque (in.-lb.)
I 250 I 250 I 250 I 250 I 250 I 250
Main Line Range - Mas. 1K"Angles lK" Angles 1%Angles I?/?" Angles l W Angles 1%Angler
1%"Flat 1%"Flat 1 W Flat 1% Flat 1%"Flat 1'N Flat

I I
Jumpet.Rnnge - Mor. 410 Grd. Cable 210 Grd. Cable 210 Grd. Cable 410 Grd. Cable 210 Grrl. Cable 210 Grd. Cable
$",Threaded Stud wlPlain Plug w,Threuded Stud \/Threaded Stud wmlain Plug w,Tl>reudcd Stud
3010 Chance grounding clamps, ferrules and cable meet ASTM F855.
POWER SYSTEMS.IHC.

Tower & Flat-Face Grounding Clamps

C6002232 G33633SJ C6001735


Bronze body, Aluminum body, Aluminum body,
Serrated jaws, Serrated jaws, Serrated jaws,
Bronze eyescrew Bronze eyescrew Bronze eyescrew
with Acme threads, with fine threads, with fine threads,
Drilled for 5/8-11 UNC threaded ferrule Bronze pressure-type terminal Tapped for 5/8-11 UNC threaded ferrule

C6002231 G33634SJ T6001798


Bronze body, Aluminum body, Aluminum body,
Serrated jaws, Serrated jaws, Serrated jaws,
BronzeT-handle BronzeT-handle BronzeT-handle
with Acme threads, with fine threads, with Acme threads,
Drilled for 5/e-ll UNC threaded ferrule Bronze pressure-type terminal Tapped for 5/8-11 UNC threaded ferrule

I Catalog Numbw / C6002232 1 G33633SJ 1 C6001735 1 C6002231 1 G33634SJ 1 T6001798 1


ELECTRICAL RATINGS
Continuous Current (AMPS) 400 400 400 400 400 400
Fault Current - 15 Cycles (AMPS) 43,000 27,000 27,000 43,000 27,000 27.000
Fault Cuvent - 30 Cycles (AMPS) 30,000 20,000 20,000 30,000 20,000 20,000
MECHANICAL RATINGS
Reconlmended Torque (in.-lb.) 250 250 250 250 250 250
Main Line Range - Mar. 1%" Anglcs 1'4Angles 1%"Angles 1'4Angles 1%" Angles 1%"Angles
1%" Flat 1'4 Flat 114 Flat 1'4 Flat 1% Flat 1%'Flat
-
M v ~ nLine Range Min. W '4 '/d W '4 '/s"

Jumper Range - Max. 410 Grd. Cable 210 Grd. Cable 210 Grd. Cable 410 Grd. Cablo 210 Grd. Cable 210 Grd. Cable
wffhreaded Stud wPlain Plug ~vmhreadedStud wvmhreaded Stud \"Plain Plug w/Phresded Stud
-
Jumper Range Ivlin. #2 Grd. Cable 112 Grd. Cable 112 Grd. Cable #2 Grd. Cable #2 Grd. Cable #2 Grd. Cable
wR.hreadcd Stud w/PI.lin P l m stirri
~ P r h ~ ~ ~ r i~ ~
vm~ hi r ~ a rSl ~
t ~dl d ivlPlilin Plmn t u m h r o a r i ~ rS
i tl~ri
Chance grounding clamps, ferrules and cable meet ASTM F 855. 3011
POWER SYSTEMS,IHC.

Tower & Flat-Face Grounding Clamps

G33631 C6000085
Bronze body, Aluminum body and retainer,
Serrated jaws, Bronze scrubber-type contact pads,
Bronze eyescrew BronzeT-handle
with fine threads, with fine threads,
Bronze pressure-type terminal Bronze pressure-type terminal

G33632 C6001783
Bronze body, Bronze body,
Serrated jaws, Serrated jaws and retainers,
BronzeT-handle Tapped for 5/r11 UNC threaded ferrule
with fine threads,
Bronze pressure-type terminal

I Catalog Number 1 03631 1 G33632 / C6000085 1 CG001783 I


ELECTRICAL RATINGS
Continuous Current (AMPS) 400 400 400 400
o
Fault Current - 15 Cycles (AMPS)
--
27,000 27,000 43,000 43,000
Fault Current - 30 Cycles (AMPS) 20,000 20,000 30,000 30,000
MECHANICAL RATINGS
Recommended Tor.que (in.-lb.) 280 250 250 300
Main Line Range - Max. IY:" Angles 1'NAngles 4" Structural 3/," r 5"Angles or Flats
1%" Flat 1%'Flat Angles s/a" Rod
-
Muin Line Range Min. 'N W 2" Structural 'N
Angles
-
Jumper Range Max. 210 Grd. Cnbic 210 Grd. Cable 4/0 Grd. Cable 410 Grd. Cable
\vlPlain Plug w/Plain Plug wlPluin Plug wmhreudcd Stud
Jumper Rango - IvIin W2 Grd. Cable 82 Grd. Cable #2 Grd. Cable #2 Grd. Cable

W"i"hi Ti,rh
w/Plvin Plug
01,. ,L 83 . 7.-
wlPluin Plug
"1, ,L .
,, ,...
iviFlain Plug
":a, ,L 3. ., ~ - wn'hreaded Stud
7 ,, ," "- >
3012 Chance grounding clamps, ferrules and cable meet ASTM F855.
POWER SYSTEMS,IHG.
All-Angle Grounding Clamps
Aluminum Bodies with Serrated Jaws

-:*,
.,
G42291SJ C6001732
'PressureTerminal *Bronze PressureTerminal Tapped for 5h-11 UNC threaded ferrule
(Clamp same as G42291SJ)
'' For adapter to convert t o threaded terminal, see Page 3019.
1 Catalog Number I G42291SJ I 'HG42296SJ I C6001732
For installation ease, jaws pivot ELECTRICALRATINGS
75" left or right.
Continuous Current (AMPS) 1 400 I 400 I 400
Fault Current - 15 Cycles (AMPS1 1 43,000 43,000 43,000
Fault Current - 30 Cycles (AMPS1 / 30,000 30,000 30,000
MECHANICAL RATINGS

'Mounted Clamps supplied with 1lM" r 6'Epoxiglas" Pole.

' . --

16001693
G422810SJ tHG422816SJ Tapped for $/s-ll UNC threaded ferrule
+Bronze PressureTerminal 'Bronze PressureTerminal (Two single serrated jaws,
(Clamp same as G4228-10SJ) for pothead and bus applications)

'"For adapter to convert to threaded terminal, see Page 3019.

Catalog Numbor / G422810SJ 1 '~G422816S~ 1 T6001693


For installation ease, jaws pivot ELECTRICAL RATINGS
75" left or right. Continuous Current (AMPS1 400 400 400
Fault Current - 15 Cycles (AMPSI 43,000 43,000 43,000
-
Fault Current 30 Cycles (AMPS1 30,000 30,000 30,000
MECHANICAL RATINGS
Recommended Torque (in.-lb.1 250 250 250
Main Line Range - Max. 2Y2 IPS 2'h IPS 2V2 IPS
(2.881 (2.881 (2.881
-
IvIvin Line Range Min. #2 Cu. (.258"1 H2 Cu. (.258'1 1% IPS (1.66"l
Jumper Range - Mar. 410 Grd. Cable 410 Grd. Cable 410 Grd. Cablo
wiPlain Plug wiPlain Plug wffhreadcd Stud
Jumper Range - Min. #2 Crd. Cable #2 Grd. Cabic #2 Gsd. Cable
... . . - . wlPlain Plug wviPlain Plug w,"Phseaded Stud
Chance grounding clamps, ferrules a n d cable meet ASTM F855. 3013
SYSTEMS, INC.
Apparatus Grounding Clamps
Ball-and-socket design for multiple uses
For restricted-space applications and as a truck-grounding
system, this compact design delivers a high-current rating
usually associated with only large clamps.
I t applies to a wide range of switching equipment, includ-
ing:
Industrial metalclad gear,
Substations -indoors and out,
Distribution - overhead and underground
For trucks, a "ball stud permanently mounts on each body. Clamp C6002100 ClampT6002320 Clamp C6002300
For three-phase livefront set, see page 3015. Drilled for K-11 UNC . . for $/s.ll UNC
Tamed with
threaded ferrule threaerrule pressure terminal
or for threaded stud ferrule for plain-plug ferrule
Clamp C6002101 on #2 to 410 on #2 to 410 ground-
Two clamn stvles and three ball-stud len&hs adant to manv Tapped forS/s-11UNC grounding ing cable
t h r e-a d e-
rrule
for threaded stud ferrule
ball and s k d to kt NEMA terminal pads. Lockwasher and on #2 to 410 Weight, each clamp on this page: 1 lb.10.45 kg.
nut are silicone bronze. grounding cable

ASTM Designation of Type I, Class A, Grade 5 for any of Ball Stud C6002102
these clamps is met if associated grounding-cable sets are 5," dia. shank
fitted with 5/s" copper ferrules as on page 3019.
Weight, each:
Ib. 10.23 ka.
Fault Current Ratings 43,000Amps - 1 5 cycles
-
30,000 Amps 30 cycles

Recommended Installing Torques:


Eyescrew 250 inch-pound;, 'Ball Stud 300 incli-l,ounds
I 3.3"
~ l i h " l
I 'Female-Thread
Ball StudT6002867 I
5/8" dia. shank
Long stud s h a n k accepts
most types of grounding
clamps

Socket clamps provide


multi-angle attachment of
grounds I *Long Ball StudT6002364
I
Weight, each:
7"
3" nominal shank length
lb.10.34 kg.
I

'.Ball-studs do not interchange with system on page 3014.

Grounding Stud Cover -fits onto 1" ball-studs of Apparatus Grounding Clamps above
This flexible cover fits only C6002102 or T6002364 ball- Snap-fit keeps cover i n
studs. Ofthe same material a s Chance line hose. nonconduc- place. The 5h"-I.D. loop
rive covr.r n1:1y hclp prcvcnt H:i~hoveron btill stucls init:llled a t top permits hot-line
in cllrlosed swlrchgml., ;;witchy>r~l.;or subsr;irions. tools to "pop" i t on and
An tn\,ironlnent:il protrrrurto rc-ducr corrwslon n1ld(ontnm1- off. Chance silicone
n:ition on rhe h;lll-stu~l\ellen enrrpizc(l cover IS 1101 intcntlrd lubricant C4002320
for personnel protection and should not be considered as t,r C-1170287 lnlny case
i n s d a t i v e cover-up equipment. Resilient ozoneicorona- instnllarion :md re-
resistant thermo-plastic elastomer does not absorb water. moval
Special formulation resists aginglchecking and retains high-
visibility orange color.
3014 Chalnce grounding clamps, ferrules and cable meet ASTM F855.
POWEB SYSTEMS, INC.

Three-Way Grounding Clamp for *ball-stud, conductors, busbars


Versatile clamp serves such temporary-grounding uses as a
truclc-moundinesvstem: onindustrialmetalclad switcheear:
subst&on busw0i.k -indoors and out; overhead, under-
ground and substation switches; and three-phase ground
sets with special, multi-angle '$ball studs. Compact design
delivers a high-current rating usually associated with only
large clamps.
For grounding trucks or other equipment, "ball stud per-
manently mounts on each body with furnished lockwasher,
flat washer and nut. Removable stud has recessed-hex end
fitting for through-mounting versatility,
Cl.~m~~l~~~dvis:~lu~~~inu~n.Ac~nc-tl~rc~dcdc~.c;crcwa b;1I1-
s u ~ ar~.l~ro11~ca11ov.
d Tin-dated ball-slud has 2Omm 10.76b'
diameter ball, W-h"ex fitGng and 1W-long W-13 threads to
fit NEMA terminal pads.
ASTM Designation of Type I, Class A, Grade 5 is met if as-
sociated grounding-cable sets are fitted with copper ferrules
as on page 3018.
By supporting other clamps in three-phase sets, ball studs Fault current ratings: 43,000 amps - 15 cycles
reduce installation labor.This can contribute to safety and 30,000 ainps - 30 cycles
minimize the number of clamp connections per conductor
in an overhead grounding scheme. Recommended InstallingTorques:
'Ball -studs mount without furnished washers in holes Eyescrew 250 inch-lx~t~ncl.+
'Ball Stud 300 inch-pounds
of lower clamp boss. The tapped holes ship with plastic
plugs. Catalog No.
Clamp terminal is tapped for 5/s"-11UNC threaded-stud fer- CG00231G / Three-Way Clamp Body only 11% lb.10.68 kg.
rules on grounding cable from #2 through 410. CG002311 / "20mm (0.788")diameter Ball Stud / -
lb.10.2 kg.
Clamp Main Line Range: with flat washer, lockwasher and nut
Bare Conductors from #8 Sol. Cu. through 636ACSR '"Ball-stud does not interchange with system on page 3013.
* Flat Busbar through '/4" x 1%"maximum
Ball-Stud 20mm (0.788") only
Penetrator clamps, ground sets
for underground cable
For temporary grounding of underground distribution cable
withjacket over concentricneutral, special clamps help ensure
contact with center conductor.
Chisel-point clamp main-line capacity i s 1%".C-Type clamp
in Chisel Sets fits conductors from #6 (0.162") to 636 kcmil
ACSR (0.998").
Spike-point clamp main-line capacity is 2%". C-type clamp in
Spike Set fits conductors from #6 (0.162") to 2" O.D. bus.
. . clear-iacket mound cable
Each set includes 6-ft. of #2 comer
'/1'-
;lnd ferru.r;;,:i 11mrrr:11orrl:1mptclio~croi'l~;~r~lenrci-5reL.I
wide chiscl III. conical spike, and C-type gruunding clamp
Screw-type copper-clad ground rod i n sets indicated is 24"
long for easy handling. The helix (spiral) and handle are
bronze.

Catalog No. Description Weight, each


C6001626 / Chisel Clamr,
. anlv. 11% lb.10.8 ke.
"
PG001623P / Replacement Chisel Point / 2 az.10.09 kg.
TCnn27.34 1 Chisel Set with Ground Rod 1 93A Ih 14 4 lip
Underground Distribution Grounding Sets
Chance grounding clamps, ferrules and cable meet ASTM F855. 3015
POWER SYSTEMS, IHC.
Grounded Parking Bushing Sets for Single- or Three-Phase Switches &Transformers
T h ~ set
s ~ncludesa loadbreak bushmg and bronze ground clamp T6000466 connected by
a 4-ft. yellow 110 cable. A tm-plated copper connectorjoms the cable to the b u s h ~ n gA
threaded copper ferrule connects the cable to the clamp
Fault current rating for each set: 10,000 amps for 10 cycles
Catalog No. 'Application Weight, each
T6003091 15kV 8 lb. 13.6 kg.
T6003092 25 & 35ltV small interface 9 lb. 14.09 kg.

Grounding Elbow Sets for Single- or Three-Phase Switches &Transformers


Each set includes an orange-jacketed elbow for the voltage-class indicated below, 6 feet &.$S,S
a"""
4,T
5ppp
of 110 copper grounding cable with yellow jacket and bronze ground clamp T6000466.
Fault current rating for each set: 10,000 amps for 10 cycles
C6000729 1 15kV 1 4 lb.11.80 kg. j ! 1 1i
T6002131 / 25 & 351tV small interface / 6 1b.12.7 kg.
C6001927 1 35 kV large interface 1 8 lb.13.63 kg.
Three-Phase Grounding Elbow Sets for Switches &Transformers
Each of these sets consists of a three-way terminal block assembly, three 6-ft. lengths of
110 copper ground cable with yellow jacket, a bronze ground clamp T6000466 and three
orange elbows.
Fault current rating for each set: 10,000 amps for 10 cycles
C6003102 / 15 kV 1
14.5 lb.16.5 kg.
C6003103 ( 25 & 35kV small interface / 1 5 1b.16.75 kg.
Replacement Parts:
Grounding Elbow ONLY
215GEIISG I 15 kV 1.9 lb.10.88 kg.
225GEHSG 125 & 35kV small interface 2.0 lb.10.9 kg.
235GEHSG / 35 kV large interface 1 4.0 lb.11.8 kg.
All Copper Connector ONLY
200LUGC6 I for 110 Grounding Cable / 1.8 oz.140 g.
200LUGC7 I for 210 Grounding Cable 1 1.8 02.140 g.
Elbow Probes ONLY
215LBP 15 1tV Probe 1 5.3 oz.1150.3 g. -=-.
225LBP 25 kV Probe 1 7.0 oz.1198.4 g.
235LBP 35 kV Probe / 1.0 lb.10.45 kg.
Temporary Grounding Sets for Live-Front Switches and Transformers
1 C6000758 / C-Clamp Set 1
15 lb.16.8 kg. /
Fault current ratings: 21,500 amps for 15 cycles C6000758
or 15,000 amps for 30 cycles ASTM Type I,
C-clamps are Cat. No. T600-0466. Class A, Grade 2
Each C-Clamp set includes a three-way copper terminal block, four bronze ground
clamps and three 6-ft. lengths of 210 copper clear-jacket ground cable with threadecl-
stud ferrules.
1 T6002246 / Ball Socket Set 1
16.5 lb.17.4 kg. I
T6002246
Fault current ratings: 27,000 amps for 15 cycles ASTM Type I,
or 20,000 amps for 30 cycles Class A, Grade 3
(Ball-studs are included.) Ball-studs and clamps are C6002102 and C6002100.
Each Ball-Stud set includes a three-way copper terminal block, four bronze ground
clamps and three 6-ft. lengths of 210 copper clear-jacket ground cable with threaded-
stud ferrules.
1 T6002375 1 Flat-Face Clamp Set I
15.5 1b.17 kg. I
T6002375
Fault current ratings: 21,000 amps for 15 cycles ASTM Type 111,
or 15,000 amps for 30 cycles Class B, Grade 2
" I . , . 7 . : . 1 1 1 . .
Includes a four-way bronze terminal block, one 64%. and three 4-ft. lengths of 110
" . ..
:e grounding clamps, ferrules and cable meet ASTM F855.

Overhead Distribution Grounding Sets


with Pressure-TypeTerminals
These complete sets of ground clamps, cable and accessories give all
.
the eoui~ment
, needed for manv" Lwes . . of distribution structures in
r::i.;y-to.uic kici T h e fct.~.ulc; ;ire fi>ctot.ycrlmp:d t u tlw groundlnz
u;~ble E.tci1 kit uotnea \rlth C6002276 e.;tmpi sc. it cnrt be used ijn
uonducull.; t..incirt: tiom it8 I<,1Ir:~Sh c m ~ .ACSII.
l
These kits were designed for use on the following types of struc-
t,,rms.
7.2112.5 kV ........................ A 1 through C24
14.4124.8 kV ......................VA1 through VC9-3
46 kV ......................... TP1 through TP5
69 kV .........................TS1 through TS3-2
The tahles below list the com~onentsc o m ~ l e t e l vassembled in
each of the Distribution ~ r o u i d i n gSets.

#2 Grounding Cable Set* (44 lb.120 kg.)


Cataloa No. T6000641 consists of:
ltem / Description I Quantity I Information
A
~~ I Serrated .iaw, "C" Clamn 1 10 1 For Plain Pluefer-
Cat. No. C600227G rttles
B I Ground Cluster Support I 1 I Cat. No. T6001549
1 #2 Copper Ground Cable / 60 it. 1 3 Cables 6 ft. long
I C I ~ a t . N o56449
. 1 I 1Cable 12 ft. lonc. I
1Cable 30 ft. long
D #2 Plain Plug Fenules 10 Cat. No. C6002626
E Clamp Support Stud 3 Cat. No. G362G
F Swew Ground Rod 1 Cut. No. G3370
Chance grounding clamps, ferrules and cable meet ASTM F 855.
110 Grounding Cable Set* (58 lb.126 kg.) - ~

Catalog ~ 0 . ~ 6 0 0 3 0 9consists
4 of:
I A ISerrated iaw. " C clam^ / 10 / For Plain Plug for- 1
Cat. No. C600227G rules
B Glaund Cluster Support 1 Cat. No. TG001549
110 Copper Ground Cable 60 R. 3 Cables G R. long
C Cut. No. S7568 1Cable 12 ft. long
1 Cable 30 ft. long
D U0 Plain Plug Ferrules 10 Cat. No. CG002627
E Clamp Support Stud 3 Cat. No. G3626
F Scrow Ground Rod 1 Cat. No. G3370

210 Grounding Cable Set* (60 lb.127 kg.)


C6002276 Catalog No.T6003095 consists of:
Main Line Range I A I Serrated jaw, "C"Clamp / 10 1 For Plain Plug fer- /
1
Maximum 1033 kcmil ACSR (1.2V) Cut. No. C6002276 rules
Minimum 1 #8 Solid Coppcr (0.128") B Ground Cluster Support 1 Cat. No. TG001549
210 Copper Ground Cable 60 R. 3 Cables G ft. long
C Cat. No. 55450 1Cable 12 it. long
-- /- 1 Cable 30 ft. long
D 210 Plain Plug Ferrules 10 Cut. No. C600-2628
E Clamp Support Stud 3 Cat. No. G3626
F Screw Ground Rod 1 Cat. No. G3370

410 Grounding Cable Set* (77 lb.135 kg.)


Catalog No.T6003096 consists of:
r A I Serrated jaw, "CClamp I 10 / For Plain Plug fcr- ]
I Cat. No. C6002276 I / rules
B I Ground Cluster Support I I / Cat. No. TG001549
.. Ground Cable 1
/ 410 Comer GO ft. / 3 Cables 6 R. long
C Cat. No SG451 1 Cable 12 tt. long
1Cable 30 ft. long
!

Chance grounding clamps, ferrules and cable meet ASTM F 855. 3017 i
POWER SYSZEMS. IHC. 1
Cutout Grounding Clamps
Bronze clamp is used to ground the bottom hinge contact on
cutouts used on distributionriser poles orwheregrounding is
required. I t fits these cutouts: ChanceF2, F3, and C Cutouts;
Westinghouse LDX, Southern States B-80; Southern States
Series 63; Joslyn; S&C Type SX; McGraw-Edison LMO, and
GE Durahute.
Clamp can be installed with or without grounding cable to
aid as a warning and possibly avoid accidental closing of
cutout.
CIamp'.;(lr~lledtel.rnil~;iiacccprs riireadcd-stud citblr ferl.ule.;.
Ii :~iso: ~ c c c ~tlircnded
ts I.-Stud ;]nil 'l'Stlld 'Il:rni~nals 'V:
diameter bronze) for use with conventional ground-clamp
cable sets.
Fault Current rating: 20,000 amps for 30 cycles

atalog No. / Description / Weight, each


Cfi000785 1 Cutout C l a r n ~ i 2 lb.10.9 ke.

Switch Blade Grounding


- Clamps
Bronze clamp attaches temporary ground to open switch
during de-energized maintenance. Designed to help keep
groundleadawayfromenergized switchjaw, clampis shaped
to fit specifically the blades of such switches as Chance Type
M3 Disconnect.
Clamp's drilled terminal accepts threaded-stud ferrules on
grounding cable from #2 through 410. I t also accepts threaded
L-Stud Terminal (W diameter bronze) for use with conven-
tional ground-clamp cable sets.
ASTM Designation: Type I, Class A, Grade 5
Fault Current ratings: 30,000 amps for 30 cycles
43,000 amps for 15 cycles
with L-StudTerminal: 20,000 amps for 30 cycles
Recommended torque: 250 inch pounds
Main Line Range: 3/4,x l/6" flat through 2%" x %" flat

-I
Catalog NO./
- ..... . .
Description Weight, each
Chance grounding clamps, ferrules and cable meet ASTM F 855.
POWER SYSTEMS, iNC.

Substation Grounding Sets


with Pressure-TypeTerminals
Thisis acomplete tool set for groundingsubstation bus, when
de-energized for maintenance. Features of this set make the
workmen's job safer and easier.
Large capacity bus clamps are available in mounted versions
to reach any manageable height. To increase the worker's
lifting capabilities, a plastisol coated, Shepherd Hook Lift
Stick, with bloclt and rope assembly reduce the capacity
clamps on the overhead bus.
Two sizes of mounted clamps are available. The C6000618
has a 6%" bus capacity, utilizing a C6000337 ground clamp
mounted on a 1%"x 9 ft. Epoxiglas" Pole.
The C6000619has a4" bus capacity, utilizing a G3369 ground
clamp mounted on a 1%" x 8'10" Epoxiglas"Pole.
Cables, ferrules and small grounding clamps should be
ordered separately.
Accessories
C6000617 - Lift Hook Assembly, 1%"x 8'8" Epoxiglas"
pole, includes block and rope assembly.
C6000620 - 1%"x 12' Extension Pole (middle section).
C6000621 - l1/4" x 8' Bottom Pole.

Catalog Number 1 C6000618 / C6000619 I


ELECTRICAL RATlNGS
Continuous Cwrent (AMPS) I 4UU
I 4UU
Fault Current - 15 Cycles (AMPSI / 43,000 43,000
Fnult Current - 30 Cycles IAiVIPSI 30,000 30,000
b1ECHANICAL RATINGS

Extension Pole

I
Electro-Static Precipitator T6000891
Grounding Tool Set
Simple Safety Procedures
By design, this tool set provides a reliable means of drain-
ing off static charges that remain on collector plates after
electrostatic-precipitator pollution-control equipment is de-
energized for servicing. Pre-assembled for Ready Use
With the electrical system of the precipitator de-energized, Epoxiglas"11andle (42"x1%")meets OSHAelectrical require-
first secure the tool's grounding clamp to a known ground. ments, gives operator sufficient added reach needed to make
Then use insulated handle to bring the Copper hook in contacts. Contact hook of 98%-conductive Copper is double-
contact with the precipitator collector plates. The Contact bolted to handle. T-handle Aluminum grounding clamp with
hook hangs from the collector plates (with the grounding semated flat-face jaw assures proper bonding. Jaws open to
clamp still attached to groundl while selvice is performed 1W for attachment to grounded structural angles, flats or
on the precipitator. rods. Extra-flexible (1638 strands) Copper grounding cable,
7 ft., with clear jacket fitted with Copper
. terminal a t each
Who" rnn;n*anonrai. mmnlotorl .rrn+h,:""..l^+"A I.--d1- r.. . . ...
Chance grounding clamps, ferrules and cable meet ASTM F855. 3019
- Ferrules
Grounding
Selection criteria
ROWER SYSTEMS,IWC.
See ordering tables for crimping-die sizes applicable.
S h r o u d e d f e r r u l e s overlap onto thegrounding cablejacket
for stress relief to the terminal. Two crimps secure the fer- 1 Unshrouded ferrules
rule against the bare strands and one crimp applies on the
, . I , I,.,:,. ,#,,
jacket. !~III~~I!I,;,!,
U n s h r o u d e d f e r r u l e s are available with shrink tubing
that overlaps the bare cable conductor and jacket for stress Cable
relief.
Available e i t h e r factory-installed i n p a i r s o n a n y cable
l e n g t h specified o r as s e p a r a t e iildividualunits, thefer-
rules install simply with a hydraulic crimping tool. Complete
illustrated installation instructions come with the ferrules
and include a table for the crimping die sizes to use. Cable
Copper ferrules
Plain-plug type for pressure-type grounding-clamp terminals
Shrouded plain copper ferrules Unshrouded plain copper ferrules
1 1 1 1 unit each, I I Cable I
I not installed I
Burndy Die No.$ I Size, I
Catalog No. or equivalent
C6002614
C6002615 U165
C6002616 U165 210
C6002617 U166 410 I

Threaded-stud type for tapped or drilled grounding-clamp terminals


Shrouded threaded copper ferrules Unshrouded threaded copper ferrules
C6002622 U165 U166 #2 C6002606
C6002623 U165 U168 110 C6002607
C6002624 U165 U-L 210 C6002608
C6002625 U166 U-L 410
. . ferrules
Tin-Plated Comer
Plain-plug type for pressure-type grounding-clamp terminals
Shrouded plain tin-plated copper ferrules Unshrouded plain tin-plated copper ferrules
C6003119 U165 U166 #2 C6003111 U165 #2
C6003120 U165 U168 110 C6003112 U165 110
C6003121 U165 U-L 210 C6003113 U165 210
C6003122 U166 U-L 410 C6003114 U166 410
Threaded-stud type for tapped or drilled grounding-clamp terminals
Shrouded threaded tin-plated copper ferrules Unshrouded threaded tin-plated copper ferrules
C6003115 U165 U166 #2 C6003107 U165 #2
C6003116 U165 U168 110 C6003108 U165 110
C6003117 U165 U-L 210 C6003109 U165 210
C6003118 U166 U-L 410 C6003110 U166 410
?Anderson die-less VERSA-CRIMP"'compression tools require no dies and are capable of making these crimped connections. if using another
crimp tool brand, contact that manufacturer for Burndy die eeqivalents.

Copper Groundina Cable Either aluminum or copper ferrules may be used with copper
cao c .
Cst,lo s.,. II,.,,,,,.,,, :\I,,,!, x 0 1) :\1,1,r,, It',
I . \ \ s . I,,rl,r, 11.r.o~. Ib11.000 ft
Yellow-Jacket Copper Cable
56116 2 665 0.320 0.55 280
Conper Grounding Cable is available i n black. vellow and 56117 110 1045 0.410 0.66 425
cl&, is extra-flexke for handling ease yet strong and tough 56118 210 1330 0.470 0.73 520
for long wear. Jacketingis smooth, abrasion, weather and oil 56119 410 2109 0.590 0.87 760
resistant in accordance with applicableASTM Specifications, Clear-Jacket Copper Cable
marked with AWG size approximately every 4 feet. 56449 2 665 0.344 0.53 289
57568 U0 1050 0.445 0.63 520
Yellow and black jackets are T-prene rubber compound with 56450 210 1323 0.487 0.70 546
-20°F recommended low temperature. Clear jackets (which 56451 410 2107 0.616 0.84 841
allow visual inspection of strand conditions) are ultravio- Black-Jacket Copper Cable
1-4. :"L:h:'."A 3,,.1..x,; ,...I nh,",.:,l" ,DX,", D ----.-*--1-2 I"... C1711 I 1 I En& 1 "29" 1 n G6 I "t2n
3020 @S
& Chance grounding clamps, ferrules and cable meet ASTM F855.
POWER SYSPEMS, IHC.
Aluminum ferrules
Plain-plug type for pressure-type grounding-clamp terminals
Shrouded plain aluminum ferrules

Visual illspection of cable condi-


tion through clear heat-shrink
tubedetermines breakage or cor-
rosion that otherwise requires
continuity test. Factory-as-
sembledunits expose W ofcable
/ I strands a t junction point.

-
Shrink tubina for lain ferrules
Clearheat-shrinktubes providecorrosion-inhibitor by exclud-
Unshrouded plain aluminum ferrules
ing moisture and stress-relief for cable jacket and ferrule-to-
1 unit each, Cable
stranding connection.
not installed Burndv, Die No.'
~~~~-~ Size.
----,
Catalog No. or equivalent AWG Part No. Lengths
C6002610 U165 #2
P6001593P
C6002611 U165 110 P6001982P
C6002612 U165 210 Pfi002069P
C6002613 11249 410
'Anderson die-less VERSA-CRIMP compression tools require no dies and are capable of making these crimped connections.
if using another crimp tool brand, contact that manufacturer for Burndy die equivalents.

Threaded-stud type for tapped or drilled grounding-clamp terminals


Shrouded threaded aluminum ferrules

Visualinspection of cable condi-


tion through clear heat-shrink
tube determines breakageor cor-
rosion that otherwise requires
continuity test. Factory-as-
sembledunits expose W ofcable
strands a t junction point.

Shrink tubing for threaded ferrules


Unshrouded threaded aluminum ferrules Clearheat-shrinktubesprovide corrosion-inhibitorby exclud-
ing moisture and stress-relieffor cable jacket and ferrule-to-
1 unit each, Cable
stranding connection.
Size,
Catalog No. or equivalent
Part No. Lengths
P6001593P 5"
TTlRK 31n
P6001982P 7"
I
i8
Chance grounding clamps, ferrules and cable meet ASTM F 855. 3021 1
POWER SYSTEfiS, INC. 1
I

Conversion Terminals
Threaded-terminal adapters for pressure-type grounding-clamp terminals
1
I
Simply retrofit these bolt-on adapters to convert clamps
with pressure-type terminals to accept %-11 UNC threaded
ferrules.

Catalog Number Clamp Applications


C6001584
"eyebolt" style, C Type, Snap-On Flat-Face
includes shakeproof washer
and n u t
C6001700
includes steel retainer All-Angle Clamps
straps for cable

Typical Application

Storage Bag
for Temporary Grounding Clamps-and-Cable Sets

Easy-to-see, bright-yellow protective bag is made of double


vinyl-laminated open-weave nylon cloth ...lightweight and
durable with nylon stitching throughout. Plywood bottom i s
covered inside and out with metal slcids on bottom of bag.
Full-separating closure constructed with heavy-duty snaps
and heavy webbing handles.
Dimensions: 18" Long x 12" Wide x 15" Deep.

Catalog NO. I Description Weight


TG000865 1 Grounding Storage Bag 3 ih.

These support studs can be installed on any Ground Clamp, in


place oftherestraining strapimmediately below the terminal.
The stud selves a s a mechanical parlcing stand for a second
clamp, preventing the clamp from making contact with the
conductor or ground. This feature is particularly beneficial
in three-phase grounding application.
3022 Chance grounding clamps, ferrules a n d cable meet ASTM F 855.
POWER SYSPEMS, IHC

Cable Splice
for cables with plain-plug ferrules
arerequired.
Useforsplicinggroundingcablewhenextensio~~s
Thumb screw makes attachment easy.

Splice fits #2 through 410 grounding


cable with plain ferrules
Catal~No. 1 Description 1 Weight
T6000252 1 Grounding Cable Splice / 1% lb./0.7 kg.

Terminal Blocks, 4-Way G47541


for cables with plain-plug ferrules for four
plain plug ferrules
and threaded ferrules
Chlnre t<?!.min31 bloc~cr:; I I T usell to :!tt;!ch pound lends from
gwuncl:ngclampito :!coll1rnc.n grounil. l'hesv rei.min:~li~lucks
nre.ilsl~idc:ll t\,licrepermnnenr ~ e m p ~ r r n r y ~ ~ ~ t ~ ~ l d i ~ l g s e t s a r ~
par1 of :I suhst;~t~on emergency equ!l~nleni.Acc<lnln~od;itcs
410 grounding cables
T6001964
for four =/ell UNC
threaded ferrules

Cluster Support, I -terminal type


ConvenienLly hangs grounding sets on the pole to facilitate
lifting clamps-one a t a time to the conductors. Accepts plain
ferrules on #2 to 410 grounding cable. Copper bar length is
11".
Catalog No. I Description I Weight
C6000152 1 Ground Clusto~.Support / 9% lb.14.3 kg.

Cluster Bars
for wood, steel and concrete poles and
tower angles
Compact 5" aluminum-alloy bar(?@ diameter) accepts C-type
or duckbill clamps for phase-to-phase grounding technique.
Adjustable wheel binder and 3 6 chain for pole applications.
Hook style for attachment to tower angles. for poles only
CatalogNo. 1 Description I Weight
T6001549 / Pole-Mount Grounding Cluster Bur 1 71% lb.14.09 kg.
T6001737 1 Towel;Mount Grounding Cluster Bar / 9 lb.14.09 kg.
. i
Chance grounding clamps, ferrules and cable meet ASTM F 855, 3023
POWER SYSTEMS,IHC.

. Storage Reel for Grounding Cable


Portable reel quickly pays-outltakes-up, helps keep ground
sets clean and neat, ready for use. Handles are comfortable,
185 ft turned aluminum. Lightweight unit can be carried to remote
145 ft. sites or tubular-steel frame can be U-bolted to deck or truck.
loo ft. Galvanized drum has ribbed flanges to resist flexing and
beaded rims to eliminate sharp edges. Reel is for storage
only. Cable and clamps should be removed completely from
reel before use. Failure to do so could result in a dangerous
Hole i n o u t e r flange for voltage drop and violent mechanical reactions.Alabe1 on the
cable to feed through. Rewind unit gives this warning.
handle has a galvLnized-pipe
extension for temporarily Catulog~o. / Description 1 Weight
parking clamps. C4176086 1 Portable Cable Reel / 18 1b.18 kg.

Temporary Ground Rod The Ch.incc Screw Ground Rot1 pro\,itles n te~~~porrlr~.grou~icI
woere a system ground is not ~ ~ \ ~ : i i l :\\'lien
~ b l ~ ~instnllccl.
. the
6' spiralea g r o u a rod develops less resistance than straight
ground rods. However, actual effectiveness depends upon
soil properties. The reusable Ground Rod is copper clad. The
helix (spiral) and handle are bronze. For truclr-grounding
applications, see kit below.

CutalogNo. 1 Description I Weight


G3370 I Swew Ground Rod I 7% lb.13.5 kg.

Truck Grounding Set


Convenient set provides means to drain off capacitance or
static charges from winch trucks and aerial devices.
Flat face clamp is for secure attachment to the truck bed
a t a n area cleaned for electrical contact. C-type clamp i s for
secure attachment to ground rod.
This grounding method should not be considered adequate
protection to personnel against conductor contact.
For truck-grounding with balllsocket-clamp, see page 3103.
Truck Grounding Set
Catalog No.T6001971
(total weight 35 lb.115.75 kg.)
consists of:
Component Qtv. Descri~tion
Screw Ground Rod 1 Cat. No. G3370. see above
Flat Face Ground Clamp 1 Cut. No. T6001798, see page 3010
C-Type Ground Clamp 1 Cat. No. C6001754, see page 3004

. . .. - .
112 Copper Grounding Cable 50 ft.
4 " - . .. -""""".".
Cat. No. S6116, see page 3018
""."
3024 Chance grounding clamps, ferrules and cable meet ASTM F 855.
POWEA SVSTMIS, INC.

Truck Safetv Barricade

This kit keeps workers and onlookers away 6 o m t h e truck


when the truck is being used in proximity to energized con-
ductors. Sixrods, made ofbright orange Epoxirode, provide a
6-foot air space around the entire perimeter ofthe truck. The
safety barricade also includes six pieces of 3-inch long steel
tubing (to be welded to truck by the customer) to hold the
barricade rods. 150 feet of vellow rone and a canvas storaee
b~g.'l'hccnrirekit requires lesssto1.3gcthan r~.;ifficconrsand
Catalog No. I Description I Weight can bc quickly in.it;illecl :ind rcmo\,cd at c.icll jol) . i i t c s
T3060006 1 Truck Safety Barricade 1 21 lb.19.5 ke.

Grounding Simulator Kit


To demonstrate the principles for temporary grounding
practices, this portable instructional aid provides a work-
ing model of a three-phase system circuit. Powered by a
step-down transformer, the kit simply plugs into a 110-volt
60-cycle household source.
A special lighthell unit simulates a lineworker involved i n
maintenance on a de-energized line. Insulated wires with
a n alligator clip a t each end serve as grounding cable and
clamp sets (10 included). Aminiature grounding cluster bar
is included for pole mounting.

Modular design quickly sets up and takes down for storage


in rugged transport case.

Operation
To quickly test any proposed configuration, just depress the
transformer foot switch to energize a fault on the system.
Durable and accurate If the light glows and the hell sounds on the "worl~er,"this
Built to last, the poles are aluminum pipe material. Cros- indicates the grounding system i n place fails to provide pro-
sarms are wood. tection. Or, if no such signals occur, the scheme of grounding
connectionsdoescreate aprotective zoneofequalizedpotential
Electrically correct, the aluminum poles effect the conduc- a t the worksite.
tivity which should be assumed for actual poles. Leads from
the poles and the neutral connect to the ground side on the To answer a multitude of "what-if' questions from the vari-
source (transformer). ous personnel concerned with grounding practices, the kit
transformer rapidly recycles while you rig the grounding
leads for the next test. A "ready" light comes on a s soon as
the transformer is reset.

Ordering Information
Chance grounding clamps, ferrules and cable meet ASTM F 855. 3025
POWER SYSTEMS, IHC.

EQUI-MAT@ Personal Protective Ground Grid


Complies with OSHA 1910.269 for equipotential requirements near vehicles, under-
around -aear,
. overhead switches and in substations
;US. Patent No. 6,477,027
Portable, lightweight, high performance
The EQIJI-MA? Personal Protective Ground Grid provides
a n easy way to help establish a n equipotential zone for a
lineworker to stand on during various energized and de-
energized work practices. Properly applied, i t accomplishes
compliance with Occupational Safety andHealthAdministra-
tion (OSHA) 1910.269:
"Equipotential Zone. Temporary protective grounds
SHALL be placed a t such locations and arranged i n such
amanneras to preventeachemployee from being exposed
to hazardous differences in electrical potential."
The EQUI-MAT@ Personal Protective Ground Grid easily can
be taken anywhere needed, is simple to use, maintain and
store. It consists ofahigh-ampacity tinned-copper-braid cahle
sewn in a grid pattern onto a vinyllpolyester fabric. Cable
terminals permit connecting the mat's grid in series with
an electrical ground and the subject system component or
vehicle. Simply rinsingwith water comprises all the care the
mat requires. The mat may be folded and stored i n a tool bag
to help keep i t clean and protected. Complete instructions
are included with each unit.
. . . continued on tlze next page. . .

Ordering- Information
Basic EQUI-MAT@ Personal Protective Ground Grid
Each Basic Unit includes a Long Ball Stud and illustrated
instructions.
Catalog No. I Size I Weight
Single '/4" Perimeter Braid
C6002850 58" x 58" 5 lb. I 11kg.
C6002851 58" x 120" 10 lb. I 2 2 kg.
C6002852 120" x 120" 20 lb. 1 4 4 kg.

Pre-Packaged Kits
Each Pre-Packaged Kit includes Ground Grid (size below
with Long Ball Stud and illustrated instructions) plus
Ground Set T6002841 and Storage Bag C4170147.
Kit EOIJI-MA+ Personal Protective Ground Grid Weight
Catalog No. Size per Kit
C6002989 58" x 58" 11lb. / 24.2 kg.
C6002990 58" x 120" 17 lb. 137.4 kg.
C6002991 120" x 1 2 0 29 lb. / 63.8 kg.

Accessory Items
Long Ball StudT6002364
included with each Basic E Q I J I - M A
Personal
~
Protective Ground Grid (Catalog page 3013)

Ground SetT6002841 included with Kits only rage Bag


Consists of 6 .ft. long- -#2 cable with ferrules applied,
--- ~~
70147
3026 Chance grounding clamps, ferrules and cable meet ASTM F855.
POWER SYSTEMS, IBC.
Personal Protective Ground Grid
EQUI-MAT@
Complies with OSHA 1910.269 for equipotential requirements near vehicles, under-
ground gear, overhead switches and in substations * U.S. Patent No. 6,477,027
Easy to use, versatile to many applications
PadmountedTransformers and Switches
Complies with OSHA 1910.269 for protecting workers
operating and maintaining padmounted transformers and
switchgear. The proper use of EQUI-MAT Personal Protective
Ground Grid in these applications creates an equipotential
zone just a s a cluster bar (chain binder) does i n overhead
grounding practices.

. Mechanical Equipment (Vehicles, etc.) Grounding


I t also helps provide compliance with OSHA 1910.269 for
protecting workers around mechanical equipment which
could become energized, such as utility vehicles and portable
generators. Forproper application, EQUI-MA~PersonalProtec- an overhead switch and stand on i t when opening or closing
tive Ground Grids are attached to the vehicle (for example) the switch.
at locations where workers could contact the vehicle. This Line A~~aratusWork:
.. Similarusesforinstallinc.-. maintain-
extends the area of eauiuotential around the vehicle. ing or opcrattng r~jii~laturs,
~.eclos~rd,
capacitor banks.
Overhead ~istributibn'and~ r a n s m i s s i o ~ ~ ~ w i t c h ~ s Suspect Substation Grids: Il'station c~.oundm;it i n t c ~ ~ i t v
Pcrson:~IPrut~.cti\.cGrolind Grid call lie.^ ~ ------
E~ILI-RI,\T l i l l l i - is qukstionable, apply the EQUI-MAT
A %'ersonal ~roteztiv;
nate step and touch potential. Connect i t to the handle of Ground Grid.

Simple to join multiples for larger areas one. Whenever a larger area i s needed, simply place lug
Cascading (or joining together) two or more mats is easy connector tabs of two adjacent nlats on the supplied bolt
with the connecting tab and hardware furninshed with each or threaded shank of a hall stud and secure with supplied
mat. So connected i n series, the conductive grids become washer and nut.
II
L 1.
(Left)To join mats, conduc-
live grids simply connect at -- -,
. .
a,-:,
- -
I tabs with bolt, washer and
$ nut included with each mat.
Tabs have shrink tube for
., stress relief. (Right) Ball stud
-; can join mats and connect to
---&
\r '

=,* 7 I -A
f

.....- . ....--
. .. . . . - ground set clamps. - 3 . . .
tc' $

.*&
Long ball stud acceptsvariousgrounding ctampsas shown
below and at right: Ball/Socket. CType and Duckbill. .i .'
- 6. . "
. . . ......
--
.-

'*%.
+!
",*")
BULLETIN 3026.1
Slip-Resistant (Black) EQUI-MAT@
Personal Protective Ground Grid
Complies with OSHA 1910.269 for equipotential requirements
near vehicles, underground gear, overhead switches and in substations
U.S. Patent No. 6,477,027
Portable, lightweight, high performance
The EQUI-MAPPersonal Protective Ground Grid provides
a n easy way to help establish an equipotential zone for a
lineworker to stand on during various energized and de-
energized work practices. Properly applied, it accomplishes
compliance with Occupational Safety andHealthAclministra-
tion (OSHA) 1910,269:
"Equipotential Zone. Temporary protective grounds
SHALL be placed a t such locations and arranged in such
amanner as toprevent each employee from being exposed
to hazardous differences in electrical potential."
The EQUI-MAP Personal Protective Ground Grid easily can
be taken anywhere needed, is simple to use, maintain and Slip-Resistant material
store. It consistsofahigh-ampacitytinned-copper-braidcahle For rain, snow and ice conditions, the napped surface of the
sewn in a grid pattern onto a vinyYpolyester fabric. Cable S l i p - R e s i s t a n t ( ~ l a c k ) E ~ u ~ - ~ ~ P e r s o n a P rGround
otecve
ternlinals permit connecting the grid in series with Grid offers superior footing. For dry conditions, consider the
a n electrical ground and the suhject system component or Standard (Orange) EQUI-MAPPersonal Protective Ground
vehicle. Simply rinsing with water comprises all the care the Grid, available in the same sizes and kits.
mat requires. The mat may be folded and stored in a tool bag
to help keep it clean and protected. Complete instructions . . . continued on the next page. . .
are included with each unit.
Slip-Resistant EQUI-MA+Personal Protective Ground Grid
Each Unit includes Ground Grid, Long Ball Stud and
illustrated instructions.
Catalog No. 1 Size 1 Weight
Single 54'' Perimeter Braid
PSC6003345 58" x 58" 5 lb. I l l kg.
PSC6003346 58" x 1 2 0 10 lb. 122 kg.
PSCGOO3347 120" x 120" 20 lb. 1 44 kg.

Pre-Packaged Slip-Resistant EQUI-MAT@ Kits


Each Kit includes Ground Grid (size below with Long Ball
Stud and illustrated instructions) plus
Ground Set T6002841 and Storage Bag C4170147.
Kit Eout-MA+ Personal Protective Ground Grid Weight
Catalog No. Size per Kit
PSCGOO3348 58" x 58" 11lb. 124.2 kg.
PSCGOO3349 58" x 120" 17 lb. / 37.4 kg.
PSCGOO3350 120" x 120" 29 lb. 163.8 kg.
Accessories
Long Ball Stud T6002364
included with each Basic EOUI-MA+Personal
Protective Ground Grid (Catalog page 3013)

Ground SetT6002841 included with Kits only


Consists of G ft. long #2 cable with ferrules applied, torage Bag C4170147
Ball Socket clamp (C6002100) included with Kits only
and C-Type clamp (TGOOO465) Catalog pages 2512-13
Slip-Resistant (Black) EQUI-MAT@
Personal Protective Ground Grid
NOTE: All application photos are representative of both Slip.
(Orange) EOJI-MAPPersonal Protective Ground Grid.

Easy to use, versatile to many applications


Padmounted Transformers and Switches
Complies with OSHA 1910.269 for protecting workers op-
erating and maintaining padmounted transformers and
switchgear. The proper use of EQUI-MATPersonal Protective
Ground Grid in these applications creates an equipotential
zone just a s a cluster bar (chain binder) does in overhead
grounding practices.

.Mechanical Equipment (Vehicles, etc.) Grounding


I t also helps provide compliance with OSHA 1910.269 for
protecting worlcers around mechanical equipment which
could become energized, such a s utility vehicles and portable
generators. For proper application, Equr-MA~PersonalProtec- an overhead switch and stand on it when opening or closing

a t locations where workers could contact the vehicle. This


extends the area of equipotential around the vehicle.
.
tive Ground Grids are attached to the vehicle (for example) the switch.
LineApparatusWork: Similarusesforinstalling,maintain-
ing or operating regulators, reclosers, capacitor banks.
Overhead Distribution andTransmission Switches Suspect Substation Grids: If station groundmat integrity
EQUI-MAT Personal Protective Ground Grid can help elimi- is questionable, apply the EQUI-MATPersonal Protective
nate step and touch potential. Connect it to the handle of Ground Grid.
Simple to join multiples for larger areas one. Whenever a larger area is needed, simply place lug
Cascading (or joining together) two or more mats is easy connector tabs of two adjacent mats on the supplied bolt
with the connecting tab and hardware furninshed with each or threaded shank of a ball stud and secure with supplied
mat. So connected in series, the conductive grids become washer and nut.
-. .......
(Left)To join mats, conduc- .
tive grids simply connect at
tabs with bolt, washer and
nut included with each mat.
Tabs have shrink tube for
stress relief. (Right) Ball stud
can join mats and connect to
ground set clamps.

Long ball studacceptsvariousgroundingclampsasshown


. . . . .
-. .._,
. . . . . - - .. 7
below and at right: BallISocket, CType and Duckbill.

r- s ',.
-c
--
'Y
, . - . -. . -
-
Appendix A Bibliography
[ I ] ANSlllEEE 80-1 986; IEEE Guide For Safety In AC Substation Grounding

[2] IEEE 516-2003; IEEE Guide for Maintenance Methods on Energized Power Lines

[3] IEEE 524 - 2003; IEEE Guide to the Installation of Overhead Transmission Line Conductors

[4] IEEE 1048 - 2003; IEEE Guide for Protective Grounding of Power Lines

[5] IEEE 1246 - 2004; IEEE Guide for Temporary Protective Grounding Systems Used in Substations

[6] ASTM F855 - 2004; Standard Specifications for Temporary Protective Grounds to Be Used on
De-energized Electric Power Lines and Equipment

[7] Electric Power Generation, Transmission, and Distribution; Electrical Protective Equipment; Final
Rule; Department of Labor, Occupational Safety and Health Administration 29 CFR Part 1910

[8] EPRl EL-5258, Fusing Research on Personal Grounding Cables, Final Report, July 1987

[9] Protective Jumpering, OSHA Speaks; by Clayton C. King; Tips of the Trade; Tips & News, June
1995; Bulletin 09-9502

[ l o ] Ground Clamps, critical safety components; by Clayton C. King; A. B. Chance Co. 1995; Bulletin
09-9501

[ I l l Grounding; Chance Tips of the Trade; by Clayton C. King; Chance Tips Vol. 51 No. 3, December
1990: bulletin 09-9001

[I21 Why Proper Grounding Is Vital For Worker Safety; by Clayton C. King; Electrical World; November
1990 (available from Hubbell Power Systems as Bulletin 9-9002GE)

[I31 Technical Considerations in Protective Grounding and Jumpering by Clayton C. King; A. B. Chance
Co.; Bulletin 09-8001

[I41 Grounding and Jumpering; by Franklin D. Myers; A. B. Chance Co. Bulletin No. 9-8002

[I 51 Personnel Protective Grounding in Substations; Made Easy by Chance Tips, December 1990

. . -.
11 61 Thermoolastic Insulated Wire and Cable for the Transmission and Distribution of Electrical Enerav.
NEMA standards Publication No. WC 5 and ICEA Publication S-61-402
~1
[I71 Placement of Protective Grounds for Safety of Linemen, E.J. Harrington and T.M.C. Martin, AIEE
Safety committee Paper 54-206, AIEE Transactions Vol. 73, Aug. 1954 p. 950-955

[I81 Electric Shock Hazard, Charles Dalziel, IEEE Spectrum Feb. 1972 p. 41-50

[I91 The Effects of Electric Shock on Man, Safety and Fire Protection Bulletin, United States Atomic
- ~

Energy Commission, Office of Health &safety, Washington D.C. (Reprinted from IRE Transaction
on Medical Electronics May 1956)

1201 A Modern Approach to Grounding Systems, ITT Blackburn - Data Folder 7302
Appendix B - Asymmetrical Current
An asymmetrical current is one that is not contribute to the X,.As the line distance from
initially symmetrical about the zero axis. the sub-station increases the X,decreases, in
From a de-energized circuit the initial current comparison to resistance and the problem of
peaks may be significantly greater than those asymmetry decreases.
of the anticipated RMS steady state peak
values. The offset of this current reduces to The mathematical equation for asymmetry is:
a symmetrical current in a few cycles. The I= IVmIZI (sine(ot+O-u)- e(-R'"-) sine(u-0))
problem caused by theincreased offset ofthese = IS1 (sine(wt+O-u)- e@""X) sine(u-8))
peaks may result in mechanical breaking of where:
the grounding assembly clamps because the peak voltage available, v
mechanical force increases as the square ofthe circuit impedance, Q
current. That is, if the current peak doubles peak current available, A
the mechanical force is momentarily four circuit resistance, Q
times as great. An additional problem is the time from current initiation,
increased heating due to the cumulative offset 2nf (radiansls)
of the current flowing. This further reduces frequency, Hz
the melting time of the connecting cable. In voltage angle at cutxent initiation,
earlier editions of the ASTM F855 standard radians
the maximum asymmetry specified was 20%, circuit phase angle, radians
determined to be a maximumX,/R of 1.8, and circuit inductance, Xlw, Q
failure was based upon the melting of the in- inductive reactance, X,
terconnecting cable. Now asymmetry values
of 30% to 40% are being addressed with ac- The equation is divided into two components.
companying highX,/Rratios. If aline current The sine function calculates the symmetrical
recorder were connected to a line with high RMS current of the circuit. The exponential
asymmetry the recorded waveshape would function calculates the d.c. offset curve. The
appear as shown in Fig. 11-15. It is during combination of sine and exponential values
this reduction of asymmetry that mecl~anical forms the asymmetrical curve. Notice also
breakage may occur. that as the value of XL/R and closing angle
(a) the resulting wave changes. To achieve
Current asymmetryhas been known for many the maximum first cycle peak the combina-
years. In the past many substation current tion of time (t) and closing angle ( a ) must
levels were low enough that mechanical break- equal zero (0). Notice that the asymmetrical
age was not seen. As demands for electricity wave is symmetrical about the decaying d.c.
grew substations were enlarged and asym- component.
metry problems began to appear.
continued
Asymmetry is caused by the relationship
of circuit inductive reactance (X,) to circuit
resistance (R). The problem caused by asym-
metryismosttroublinginsubstations because
that is where the currents are the largest and
where the greatestx, to R ratio is found. The
X, is a major property of coils. Substations
Figure B-1 is an example of a high asymmetry Utilities must evaluate their sites and provide I
waveform. It takes approximately 15 cycles protective grounding assemblies that have 1
to return to near symmetrical current. If
mechanical breakage is going to occur it will
been tested and rated for use under these
conditions, if deemed necessary. The current i
probably be within the first 1to 5 cycles. ASTM F855 standard addresses this and pro-
vides testing procedures and required values.
Some substations remain sufficiently low in
current that mechanical breakage may not Ii
be a problem. This is not something easily
(
determined in the field. It must be considered r
prior to entering a substation site for main- $.
tenance. *t,

1600001
Time
Asymmetrical Current (30 kA, WR=30)
Figure B-1

If the X,, to R ratio is small the asymmetry de-


creases to a proper RMS shape in a few cycles.
If the ratio is large it may take as many as 20
to 30 cycles to become a symmetrical current.
Figure B-2 illustrates the smallvalue of maxi-
mum asymmetry allowed in the past. Notice
that the waveshape returns to a symmetric
shape in approximately 1cycle.

Time
Asymmetrical Current (30 kA, X/R=1.8)
Figure B-2

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