KY Series Dead

Weight Tester
Manual
 Xi'an Yunyi Instrument Co., Ltd

Description
KY series piston gauge is our new R & D product manufactured according to the
latest national "piston gauge" test procedures (JJG59-2007). The key components
of piston gauge uses a tungsten carbide material with a high hardness and low
temperature coefficient of linear expansion, which improving the wear resistance
of the piston,therefore only a little (negligible )deformation under the pressure,
performance is extremely stable. Working medium with a piston isooctyl sebacate,
so pressure gauge with high sensitivity.
As a result of new materials, new technologies, new processes,the technical
indicators of new piston gauge has been greatly improved. Thus widely used to
test digital pressure gauge, precision pressure gauges, pressure transmitters,
pressure sensors and other pressure instruments.

Features:
1. The piston and cylinder are made of high strength, high stiffness, and low
temperature coefficient of linear expansion of the carbide grinding tungsten
carbide material , with a wide range of ambient temperature , stable
performance 20 ± 5 ℃.
2. The load center of gravity low, weight by Cradle applied directly to the piston,
the piston smooth operation, the pressure fluctuation is extremely small,
accurate indication.
3. When pressure more than 25MPa ,the medium uses a small viscosity isooctyl
sebacate, thus ensuring a very high sensitivity.
4. The weights used are all non-magnetic stainless steel material.
5.The piston displacement sensor used to monitor the working position, the piston
up and down stroke of ± 1.5mm, instrument display is sensitive, smart, and
 accurate.
6. Wide range, at the lower 1MPa, the basic error of ± 0.02% or ± 0.05%, a
KY100 type manometer, capable of reaching the upper limit of the current
domestic 6,60,100MPa three measuring manometer.
7. pressure regulator easy , even at 250MPa pressure could ease.

1.Measurement range and accuracy class at ambient temperature (20 ± 2) ℃,

temperature fluctuation is less than 0.5 ℃ are shown in Table 1
2. The quality and quantity of weight shows in

Attention of using
1. The pressure gauge should be placed on a sturdy no vibration platform, the
bubble level on the gauge should be located in a central location.
2.The ambient temperature shall be 20 ± 2 ℃, its fluctuation is less than ± 0.5 ℃
of environment .
3. When the transmission medium pressure less than 25MPa, take the mixed oil
kerosene and transformer oil, 20 ℃ viscosity (9-12) mm2 / s, more than
25MPa ,should used sebacate, di (2-ethylhexyl) ester, the viscosity of which at
20 ℃ (20-25) mm2 / s, an acid value of not greater than 0.05K0Hmg / g. It
should be kept clean and changed regularly.
4.Be careful when add or decreas the weight to ensure not hit the weight hanging
baske avoid piston break.
5. The gauge measuring baseline (piston lower end surface) should be at the
same level with measuring instruments, if not in the same level and the difference
too large then should correction the value (if the target instrument is piston
Model number Range (MPa) Accuracy
KY-0.6 0.04～0.6
KY-6 0.1～6 ±0.05%
KY-25 0.5～25
KY-60 1～60 ±0.02%
KY-100 2～100
KY-160 2～160
KY-250 5～250
KY-300 5～300
gauge, and with the starting balance method then can not corrected when
measuring).
6. The should be periodic verification according to relevant provisions.

Operate
1. Install piston system
a. Unscrew the piston gauge limit screws (3).
b. Insert the special tool into the piston cylinder, rotary tool, the tool protruding
partially into the compression nut slot, then rotate counter-clockwise, until the
compression nut and the piston cylinder seat completely out, then you can put
on the special tool, take the compression nut. Then Insert the other side of the
special tool into the piston cylinder, first rotary the horizontal axis with
checker of the tool, make the tool queen, set into the plug, then tighten the
horizontal clamping plug, put on the tool, remove the block head.
c. Observe the O-ring in the piston cylinder whether located in the center, if not
centered, placed in a centered position.
d. Wrap the clean gas cleaning piston and cylinder.
e. Using a special tool clamping piston cylinder (note that there are letters end up)
and gently vertically into the piston cylinder holder and the compression nut
mounted on the tool, placed vertically on the piston cylinder, the tool
clockwise rotation, when confirm compression nut threaded screw and piston
cylinder seat fit, can continue to turn the tool until the compression nut to
suppress the piston cylinder.
f. Close the left side of the relief valve, and then open the right valve.
g. Pour cleaning pressure transmission medium into the oil cup.
h. While add pressures lowly with the pre-pump , while observing the piston
cylinder pressure transmission medium with or without overflow, when there
is pressure transmission medium overflows and free of air bubbles, then the
piston vertically Gently insert the piston cylinder, then open pressure relief
valve on the left side of the piston down to the lowest position, then close the
 drain valve and tighten the three screws , then turn on the right valve, while
add pressure slowly with the pre-pump , while observing right and left sides
output connector when the fastener at whether the oil spill and free of bubbles,
the instrument can be connected to the subject.
2. Measurement
a. Adjusting Level
With horizontal adjustment screws so that the bubble at the center .
b. According to the pressure value of subject instrument , the weight of the
pressure should be added to the same pressure values.
c. Place the gauge at ambient temperature for a predetermined, usually 1-2 hours.
d. Open the right side of the shut-off valve, and then open the left side of the
relief valve, with preload air cavity pump to drain, then close the left side of the
relief valve.
e. Check the working piston position indicator.
Ture on the Power and the position indicator pointer within ± 1.5mm range.
(Or a digital display is 0 ~ 3mm)
f. pressurizing with the pre-pump.
When using the pre-pump pressure, when the handle has cavity pressure, can
continuing to be pressurized, and exit regulator screw, the longest exit length
have to less than 50mm, then close the right side of the shut-off valve
(Note:when exit regulator screw Do not use excessive force in case damage to
the screw).
g. added weight same value with measured instruments. Using hands
rotating weight to make it rotate, speed about
Is (30-60) r / min, and then use pressurizing regulator make the piston rises.
Read value When work on the piston position indicator pointer reaches zero
h. After reading of first point, use the buck regulator first to make the piston
down to the lowest position, and then add up the second point measurement
corresponding weight value on the pressure gauge, then use pressure regulator
and then reading, until the positive measurement is completed.
i. Anti-stroke measurements, still use buck regulator first. Avoid to decrease
pressure with a pressure relief valve, especially when measured at high
pressure,This method may break piston gauge .
j. When measurement is completed, the relief valve on the left side should be
open, rotary into the regulator screwed and recovery. Remove the target
instrument and added in quick joints put plugs.

Maintenance :
1. The pressure gauge should be kept clean, not put into excessive humidity
environment, in case corrosion.
2. Quick Coupler and the lower end of the piston cylinder O-ring easily
damaged and should be replaced if found to leak.
3. The oil level should always be above the cup on the end face of the oil cup
filter cover, if inadvertently, air will enter the pre-press pump resulting damage
of pre-press pump. At this time the pre-pump oil into the joint should
loosen ,which make the air flow out, when the liquid continuous flow out then
make the connector tighten to restore the pre-pump function.