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Product: EXCAVATOR
Model: 336D L EXCAVATOR M4T
Configuration: 336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9
Engine
Special Instruction
Installation of the 330-2390 Pilot Lines Gp {5057, 5059}
Media Number -GEHS0416-02 Publication Date -14/04/2014 Date Updated -14/04/2014
i05770861
Installation of the 3302390 Pilot Lines Gp {5057, 5059}
SMCS 5057; 5059
Excavator:
330D (S/N: THJ1UP)
336D (S/N: PTB1UP; J2F1UP; PRF1UP; LMG1UP; MYG1UP; PPN1UP; JWR1UP; KKT1UP; M4T1UP)
Mobile Hydraulic Power Unit:
336D MHPU (S/N: L5K1UP; M3M1UP; M3N1UP; M2P1UP; M3S1UP)
Work Tool:
HYDRAULIC KIT (S/N: HKD1UP)
Introduction
This Special Instruction, GEHS0416 is for the installation of the 3302390 Pilot Lines Gp If you need more information about the installation of the Pilot Lines Gp on
your machine, consult your local Cat dealer.
Safety Section
Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manuals. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact your Cat dealer for
replacement manuals. Proper care is your responsibility.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
Accidental machine starting can cause injury or death to personnel
working on the machine.
To avoid accidental machine starting, turn the battery disconnect switch
to the OFF position and remove the key. If the machine is not equipped
with a battery disconnect switch, disconnect the battery cables from the
battery and tape the battery clamps.
Place a do not operate tag at the battery disconnect switch location to
inform personnel that the machine is being worked on.
Personal injury or death can result from sudden work tool movement.
Sudden movement of the work tool can cause injury to persons near the
work tool.
To prevent injury or death, make sure that the area around the work
tool is clear of personnel and obstructions before operating the work
tool.
Personal injury or death can result from improperly checking for a
leak.
Always use a board or cardboard when checking for a leak. Escaping
air or fluid under pressure, even a pinhole size leak, can penetrate body
tissue causing serious injury, and possible death.
If fluid is injected into your skin, it must be treated immediately by a
doctor familiar with this type of injury.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00104545
Prevent the machine from movement. Park the machine on a level surface.
Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch before you service the equipment. These warning tags (Special Instruction,
SEHS7332) are available from your Caterpillar dealer.
Required Parts
Table 1
Parts List for 3302390 Pilot Lines Gp 06
Standard Removal Parts
() 2 4I9523 Marker Band
Illustration 2 g03661257
3302390
Installation Procedure
Illustration 3 g03661267
Valve Group (A)
(12) 2597429 Solenoid Valve Gp
(15) 2866556 Support As
(25) 1488378 Elbow As
(27) 1645567 Quick Disconnect Coupler As
(28) 1646874 Elbow Fitting
(31) 3636134 Adapter As
(35) 6V0852 Dust Cap
(37) 8T4121 Hard Washer
(38) 8T4136 Bolt
(44) 8T6870 Bolt
1. Assemble valve group (A) .
Illustration 4 g03661259
Valve Group (B) .
(20) 3982285 Boss
(25) 1488378 Elbow As
(26) 1504027 Tee As
(27) 1645567 Quick Disconnect Coupler As
(29) 3636132 Connector As
(35) 6V0852 Dust Cap
(39) 8T4177 Bolt
(42) 8T4224 Hard Washer
2. Assemble valve group (B) .
Illustration 5 g03661262
(4) 4I9523 Marker Band (Blue)
(7) 4I9527 Marker Band (Green)
(14) 2827566 Hose As
(16) 2895283 Hose As
3. Install valves (A) and (B) as shown. Check the installation of the hoses.
4. Install hoses (14) and (16) onto the main pump.
Illustration 6 g03661266
(1) 4I1688 Hose As
(2) 4I9521 Marker Band (Red)
(3) 4I9522 Marker Band (Yellow)
(4) 4I9523 Marker Band (Blue)
(5) 4I9524 Marker Band (Brown)
(6) 4I9525 Marker Band (Orange)
(7) 4I9527 Marker Band (Green)
(8) 7Y4387 Hose As
(9) 0876583 Hose As
(10) 1048783 Hose As
(11) 1346918 Hose As
(13) 2751693 Support As
(14) 2827566 Hose As
(16) 2895283 Hose As
(17) 2895286 Hose As
(18) 2895289 Hose As
(19) 2967079 Support As
(21) 4341526 Hose As
(22) 4341527 Hose As
(30) 2751442 Clip
(32) 2751443 Clip
(33) 2751444 Grommet
(37) 8T4121 Hard Washer
(38) 8T4136 Bolt
(40) 8T4195 Bolt
(41) 8T4223 Hard Washer
(43) 8T4956 Bolt
5. Connect the hoses to valve groups (A) and (B) .
Illustration 7 g03661263
(2) 4I9521 Marker Band (Red)
(3) 4I9522 Marker Band (Yellow)
(4) 4I9523 Marker Band (Blue)
(7) 4I9527 Marker Band (Green)
(8) 7Y4387 Hose As
(9) 0876583 Hose As
(17) 2895286 Hose As
(18) 2895289 Hose As
(24) 1488336 Connector As
(25) 1488378 Elbow As
(36) 7K1181 Cable Strap
6. Install hoses (8), (9), (17), and (18) as shown.
Illustration 8 g03661264
(5) 4I9524 Marker Band (Brown)
(6) 4I9525 Marker Band (Orange)
(10) 1048783 Hose As
(11) 1346918 Hose As
(25) 1488378 Elbow As
(36) 7K1181 Cable Strap
7. Install hoses (10) and (11) as shown.
Pilot Hose Connections
Table 2
List of Pilot Hose Connections
Port Name Band Color Hose Number Port Name
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