TEST REPORT FOR ASYNCHRONOUS MOTORS

Work no Machine Type Serial no

8140005381.01 AML800M8ABAiM 8140005381.01

Plant
Rembang

Customer
ABB Indonesia

Customer ref

Rev Date Description Prepared by Approved by

A 23/10/2015 First Revision ITDASPI1 Guido Vajna

ABB S.p.A – Discrete Automation and Motion Division

Test Engineer Test Manager

Spinelli Daniele Guido Vajna

Test date Inspector

22/10/2015
Production unit
Motors and Generators, Vittuone, Italy
Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

MOTOR DATA PLATE

Power (kW): 7100 Stator Voltage (V): 6000 +/-10% Stator Current (A): 826
Stator Conn. (S/T) : STAR Frequency (Hz): 50 Rotation (Direction): Double
Stator Insulation Class: F Overtemperature (°C): 75 Service: S1
Rotor Voltage (V): 2222 Rotor Current (A): 1929 Rotor Conn. (S/T): STAR
Power Factor: 0,85 Rpm: 745 Ambient Temperature (°C): 45 / -20
IP Protection: 55 IC Ventilation: 616 IM Form: 1001
Weight: 33580 Dwg Outline: 3ITM523091-003 Rotor Number: T-5/212
PCQ ABB and/or PFC: 2Q10400

INDEX
1) INSULATION RESISTANCE
2) SPACE HEATER RESISTANCE
3) STATOR RESISTANCES
4) ROTOR RESISTANCES
5) TRANSF. RATIO
6) NO LOAD
7) NOISE
8) OVERSPEED
9) VIBRATIONS
10) SHORT CIRCUIT
11) INSULATION RESISTANCE
12) HIGH VOLTAGE TEST
13) MEASURING INSTRUMENTS
14) REMARKS

2/11
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© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

1) INSULATION RESISTANCE
Operator: ITDASPI1 Test file: WCS1N.ABB

Temperature (°C): 20,8

MOhm Megger at Vdc

STATOR 1 1000,0 5000,0
ROTOR 1000,0 1000,0

2) SPACE HEATER RESISTANCE

Operator: ITDASPI1 Test file: WCS1N.ABB

Resistance (Ohm): 133,0

Voltage (V): 230,0
Power (W): 398

Space Heater Res. 2

Resistance (Ohm): 302,0

Voltage (V): 230,0
Power (W): 175

3/11
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© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

3) STATOR RESISTANCES
Operator: ITLUQUA Test file: ACS1N.ABB

RESISTANCES

WINDING

Ohm
Mean UV 0,025797
Mean UW 0,025864
Mean VW 0,025881
Mean Phase Star at 20,8 °C. 0,012924
CARRIED RESISTANCE: Mean at 25 °C 0,013137

TEMPERATURE MEASUREMENT

STATOR:
thermoelements PT 100 Ohm at 0°C type.

1 2 3 4 5 6
Ohm 108,0 108,0 108,0 108,0 108,0 108,0
°C 20,8 20,8 20,8 20,8 20,8 20,8

Mean Stator Temperature: Star at 20,8 °C.

BEARINGS:
DE1 thermoelements PT 100 Ohm at 0°C type.

DE 1-1
Ohm 107,8
°C 20,3

NDE1 thermoelements PT 100 Ohm at 0°C type.

NDE 1-1
Ohm 107,9
°C 20,5

4/11
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

4) ROTOR RESISTANCES
Operator: ITDASPI1 Test file: BCS1N.ABB

CARRIED RESISTANCES

Ohm
Mean KL 0,005993
Mean KM 0,005947
Mean LM 0,005978
Mean Phase 0,002986
Mean Phase Star at 25°C 0,003035
Mean Phase Star at 95°C 0,003853
Mean Phase Star at 125°C 0,004086

TEMPERATURE MEASUREMENT

Rotor mean temperature: 20,8 °C.

5) TRANSFORMATION RATIO
Operator: ITDASPI1 Test file: FCS1N.ABB

Frequency (Hz): 50,0

Supply: STATOR

Stator

Phase UV: 6012,0 Phase UW: 6009,0

Phase VW: 6007,0 Mean: 6009,3

Rotor

Phase KL: 2219,8 Phase KM: 2225,2

Phase LM: 2228,1 Mean: 2224,4

5/11
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© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

6) NO LOAD
Operator: ITDASPI1 Test file: DCS1N.ABB

ACQUIRED DATA

Voltage (V) Current (A) Power 1 (W) Power 2 (W) Total Power Cos fi V^2 E-4
(W)
6603,8 339,46 1165062,9 -1075009,0 90053,8 0,023 4361,0
6038,3 281,15 883603,1 -812795,2 70807,9 0,024 3646,1
5748,2 258,22 773454,4 -709750,6 63703,8 0,025 3304,2
5454,0 237,24 675507,3 -617353,3 58153,9 0,026 2974,6
3641,5 145,97 281371,3 -249612,4 31758,9 0,034 1326,1
3043,1 120,84 196920,8 -170324,8 26596,1 0,042 926,0
2441,9 96,71 129134,1 -106543,7 22590,5 0,055 596,3
1841,2 72,98 76408,5 -57455,8 18952,7 0,081 339,0

Current 1 (A) Current 2 (A) Current 3 (A) Diff %

339,04 339,62 339,71 0,20
280,81 281,32 281,32 0,18
257,90 258,41 258,36 0,20
236,93 237,43 237,35 0,21
145,75 146,16 145,99 0,28
120,66 120,98 120,89 0,27
96,53 96,93 96,66 0,41
72,83 73,17 72,94 0,46

TEMPERATURE MEASUREMENT
STATOR:
thermoelements PT 100 Ohm at 0°C type.

1 2 3 4 5 6
Ohm 118,0 118,0 118,4 118,4 118,0 118,0
°C 46,7 46,7 47,8 47,8 46,7 46,7

Mean Stator Temperature: 47,1 °C

BEARINGS:
DE1 thermoelements PT 100 Ohm at 0°C type.

DE 1-1
Ohm 115,6
°C 40,5

NDE1 thermoelements PT 100 Ohm at 0°C type.

NDE 1-1
Ohm 114,0
°C 36,4

6/11
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© Copyright 2013 ABB.
Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

RESULTS

Nominal Voltage (V) Frequency (Hz) Resistance 25°C (Ohm)

6000 50,0 0,013137

LOSSES SEPARATION

No Load Current Copper Losses Fric. Wind. Iron Losses (W) Total Losses (W) Cos fi
(A) (W) Losses (W)
278,31 3312,1 18045,7 49227,5 70585,3 0,024

7/11
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© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

7) NOISE
Operator: ITDASPI1 Test file: KCS1N.ABB

Measurement Setup

10LogS: 19,38 S (m^2): 86,65

Measure Distance (m): 1,00 Test Voltage (V): 6000,0
Test Frequency (Hz): 50,0 Lp (dBA): 90,00
Lw (dBA): 0,00 Toler. (dBA): 3,00

Motor:
Horizontal
With Cooler (Horizontal)
No Load

DATA

16 Hz 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB(A)

1 74,64 76,33 78,41 78,63 88,81 85,09 89,00 77,85 81,34 79,12 91,37
2 76,29 78,88 78,72 80,10 85,68 81,66 84,84 73,29 79,46 77,67 87,88
3 77,77 80,22 79,05 79,88 83,85 79,52 79,02 71,60 79,02 75,56 84,86
4 77,46 76,71 79,31 79,55 83,10 78,70 81,47 69,90 76,39 72,52 84,59
5 75,04 77,41 76,42 80,75 83,25 75,83 75,54 68,63 73,20 69,79 81,13
6 74,35 77,58 80,83 78,51 79,46 77,19 81,07 70,46 78,17 74,30 84,55
7 74,67 76,72 80,61 78,55 81,99 78,34 80,75 70,93 79,24 76,45 85,21
8 75,40 75,34 78,71 78,04 83,06 80,63 80,05 71,97 79,11 76,79 85,40
9 87,50 82,59 78,18 82,48 89,89 83,00 80,06 76,61 76,55 73,42 85,59
10 75,83 74,27 76,86 80,89 84,36 81,98 80,22 72,28 77,65 72,32 85,19
11 75,68 75,19 76,14 77,97 85,60 80,51 78,84 71,20 77,05 72,25 84,42
12 76,85 77,52 76,29 79,40 79,83 77,99 77,56 69,79 74,61 69,38 82,00
13 75,52 78,07 77,48 81,71 86,37 77,19 83,30 72,65 74,32 71,70 85,71
14 73,26 72,85 75,69 80,05 79,88 76,07 81,99 68,51 72,39 67,35 83,60
15 73,46 75,99 78,55 78,03 81,86 78,56 84,86 71,19 75,75 72,06 86,44
16 74,85 77,43 75,65 79,84 86,54 82,47 81,89 71,86 76,15 72,18 85,90
Lp (dB) 78,40 77,70 78,22 79,85 84,29 80,47 82,55 72,62 77,53 74,39 85,90
Lb 72,84 73,14 68,98 67,39 68,17 63,27 63,98 58,35 52,54 44,41 67,58
K1 1,30 1,30 0,55 0,25 0,00 0,00 0,00 0,17 0,00 0,00 0,06
K2 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
Lpf 77,10 76,40 77,67 79,60 84,29 80,47 82,55 72,45 77,53 74,39 84,75
Lw(dB) 96,47 95,78 97,05 98,98 103,67 99,84 101,92 91,83 96,91 93,77 105,27

8/11
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

9/11
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

8) OVERSPEED
Operator: ITDASPI1 Test file: WCS1N.ABB

RPM = 900,0 for 120 seconds.

9) VIBRATIONS
Operator: ITDASPI1 Test file: GCS1N.ABB

Frequency (Hz): 50,0

Voltage (V): 6000

Motor type: HORIZONTAL

Motor Conditions:
No load condition

Measure with velocimeter/accelerometer.

Measurement Unit: mm/s
Unit Expression: rms

Horizontal DE: 0,49 Horizontal NDE: 0,53

Vertical DE: 0,52 Vertical NDE: 0,20
Axial DE: 0,80 Axial NDE: 0,75

10) SHORT CIRCUIT

Operator: ITDASPI1 Test file: ECS1N.ABB
Frequency: 50,0 Hz.

ACQUIRED DATA

Voltage (V) Current (A) Power 1 (W) Power 2 (W) Total Power (W) Cos Fi
1591,1 1001,77 944910,7 -638391,6 306519,0 0,111
1473,0 923,84 806530,5 -545278,4 261252,1 0,111
1332,0 831,50 656257,0 -444006,4 212250,6 0,111

Current 1 (A) Current 2 (A) Current 3 (A) Diff %

1000,90 1002,17 1002,25 0,13
923,03 924,24 924,26 0,13
830,76 831,87 831,87 0,13

10/11
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© Copyright 2013 ABB.
 Machine type AML800M8ABAiM Serial no 8140005381.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 23/10/2015

11) INSULATION RESISTANCE

Operator: ITDASPI1 Test file: WCS1N.ABB

Insulation resistance before and after high voltage test

Temperature (°C): 51,0

MOhm Megger at Vdc

STATOR 1 1000,0 5000,0
ROTOR 1000,0 1000,0
STATOR RTD'S 1000,0 500,0
BEARINGS RTD'S 1000,0 500,0
SPACE HEATER 1 1000,0 1000,0
SPACE HEATER 2 1000,0 1000,0

12) HIGH VOLTAGE TEST

Operator: ITDASPI1 Test file: WCS1N.ABB
High voltage test on stator winding: star point opened – one phase at a time, two phases earthed
Voltage (V) Duration (sec)
STATOR 1 13600,0 60,0
ROTOR 5444,0 60,0
STATOR RTD'S 1500,0 60,0
SPACE HEATER 1 1500,0 60,0
SPACE HEATER 2 1500,0 60,0

13) MEASURING INSTRUMENTS

INVENTORY # SERIAL # MODEL DESCRIPTION CALIBRATION EXPIRY
42617 9803011198 0398 MJ15 INSULATION TESTER 31/07/2016
41123 MY41004517 34401A MULTIMETER 31/03/2016
41122 MY41004498 34401A MULTIMETER 31/03/2016
40754 24 SHUNT 30/11/2015
41125 US36141316 34401A MULTIMETER 29/02/2016
41066 3146A45108 34401A MULTIMETER 31/10/2015
40035 V115037BA NORMA 4000 WATTMETER 30/09/2015
42000 343090303 VKM 24/2/H VOLTAGE TRANSF. 31/12/2018
42001 343090304 VKM 24/2/H VOLTAGE TRANSF. 31/12/2018
42104 7743601 CURRENT TRANSF. 31/07/2016
42105 7743602 CURRENT TRANSF. 31/07/2016
40441 2649115 2250-L PHONOMETER 31/07/2016
418 3006004 4231 PISTONPHONE 31/03/2016
42550 34185 N500 VIBROMETER 30/05/2016
40544 32528-32529 STIFFNESS TEST 30/11/2015

14) REMARKS
11/11
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