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PROGRAMA

Formación de servicio
Curso Hydraulical principles Fecha ___________
Profesor _____________________ Otros _____________

Hora Lunes Martes Miércoles Jueves Viernes


Limpieza, Componentes Sistema de reflujos Hidráulica LS
08.00 medioambiente. circulantes (sensible a la carga),
Aceites, líquidos servocontrolado, estructura del
continuación. sistema

Estructura del Estructura del Localización básica


sistema de palanca sistema de tres de averías
simple palancas
Control del caudal de
11.30 circulación

ALMUERZO
Introducción, Componentes, Sistema Evaluación, clausura
12.30 información sobre el símbolos de esquema servocontrolado,
curso, información conceptos básicos
corporativa Volvo CE
Conceptos básicos de Sistema de reflujos Nociones básicas de
hidráulica, repaso circulantes Hidráulica LS, bomba
servocontrolado, de pistones de caudal
estructura variable

16.30

Volvo Construction Equipment


1

Volvo Construction Equipment 1019354


Customer Support
2

Volvo Construction Equipment 1019355


Customer Support
1

Volvo Construction Equipment 1019367


Customer Support
2

Volvo Construction Equipment 1019502


Customer Support
3

Volvo Construction Equipment 1019503


Customer Support
Volvo Construction Equipment 1019356
Customer Support
-

Volvo Construction Equipment 1019974


Customer Support
-

Volvo Construction Equipment 1019357


Customer Support
Volvo Construction Equipment 1019379
Customer Support AB
Volvo Construction Equipment 1020408
Customer Support AB
Volvo Construction Equipment 1019955
Customer Support AB
1000
kg

Volvo Construction Equipment 1019956


Customer Support
30 bar 40 bar 50 bar

Volvo Construction Equipment 1019957


Customer Support
30 bar 40 bar

30 bar 50 bar

Volvo Construction Equipment 1019958


Customer Support
30 bar

40 bar

250 bar
50 bar

Volvo Construction Equipment 1019959


Customer Support
20 bar
20 bar
20 bar
10 bar

30 bar 30 bar

20 bar
10 bar

10 bar

30 bar 10 bar 20 bar

20 bar

Volvo Construction Equipment 1019964


Customer Support
Volvo Construction Equipment 1019361
Customer Support
6

5 3
1 2

Volvo Construction Equipment 1020414


Customer Support AB
5
1 9

2
6

10
3 7

4 8 11
Volvo Construction Equipment 1019849
Customer Support
PRESSURE RELIEF VALVE

Volvo Construction Equipment L67677A


Customer Support AB
Shockfunction

Volvo Construction Equipment L68084A


Customer Support AB
Volvo Construction Equipment 1019492
Customer Support AB
Volvo Construction Equipment 1019493
Customer Support AB
Basic system
A B

P
K1
B
GR

A T P
B
P
A
W BL

G1 G2
3:RD
K2
T B
A

B
K7

K3
A
Tilt

A Y

B R
R/Y

K4 K6
Lift

K5

Volvo Construction Equipment 1019550


Customer Support
System with 3 functions
A B 8
P
K1
B
GR
3 V

A T P
B
P A
A *
B
W BL
10
G1 G2
3:RD
K2
T B
A

B 4 K7

K3
12 A
Tilt

A Y
1 2
B R 9
R/Y

Lift K4 K6
6

K5

*
7 11

Volvo Construction Equipment 1019551


Customer Support
System with 4 functions and attachment lock
A B

P *
K1
B
GR
V

A T P
P A

B
W BL

G1 G2 *
3:RD
K2
T
A

B
K7

K3

Tilt

A Y

B R
R/Y

K4 K6
Lift

K5

Volvo Construction Equipment 1019552


Customer Support
Basic Machine
A B

P
K1
9
GR

N A T P
B
P A
5 W BL

BRAKE K2
T 3:RD B
A

B
K7

2 K3
A
Tilt

A Y
8
4 B R
R/Y

K4 K6
1 Lift

6
3
K5

1.
2.
3.
4.
5.
7
6.
7.
8.
9.
Volvo Construction Equipment 1019553
Customer Support
Volvo Wheel Loaders AB
Service Support L55129B
CONTROL VALVE

* *

Volvo Construction Equipment L67665A


Customer Support AB
Backup valve

1 2 5

7
6

Volvo Construction Equipment L68089A


Customer Support AB
Tilt section

Volvo Construction Equipment L68083A


Customer Support AB
Tilt in

Volvo Construction Equipment L68082A


Customer Support AB
SHOCK/ANTI-CAVITATION FUNCTION

Volvo Construction Equipment L67670B


Customer Support AB
Shockfunction

1 2 3

6 4

Volvo Construction Equipment L68084A


Customer Support AB
Anti cavitation function

1 4

3 2

Volvo Construction Equipment L68085A


Customer Support AB
Servo valve

Volvo Construction Equipment L69215A


Customer Support AB
Volvo Construction Equipment L63698A
Customer Support AB
SERVO PRESSURE RELIEF VALVE

MA 913

24v

Volvo Construction Equipment L67667A


Customer Support AB
SERVO PRESSURE RELIEF VALVE

MA 913

24v

Volvo Construction Equipment L67668A


Customer Support AB
T P
A

Volvo Construction Equipment 1019358


Customer Support
T P
A

Volvo Construction Equipment 1019359


Customer Support
T P
A

Volvo Construction Equipment 1019360


Customer Support
T P
A

Volvo Construction Equipment 1020000


Customer Support
L90D/L120D 3:rd FUNCTION A K B

P
K1
B
GR
MA 913 G V
H
N A T P J
B
P A
P A
B *
W BL

G1 G2
BRAKE K2
T
3:RD B
A
E B
K7

K3
A
Tilt

A Y

B R
R/Y

D
K4 K6
Lift
B

Z
K5

D B Z H K P
R
*
MA 407 MA 903 MA 905
P

E J F R

Volvo Construction Equipment L67051A


Customer Support AB
p

Volvo Construction Equipment 1015910


Customer Support
13

Hydraulic diagram A35D and A40D


Braås: s/n xxxxx -
US: s/n xxxxx -
a T P b
Brazil: s/n xxxxx - 14

C3 C2
SE9102
B Pa 12
10
M1 M2 BVLS5 LD
BVLS1 M4 M5 M6
A L 21 D1 BVLS2
11 a b P6
P4

P3

P2 BV1 OC 4 BVLS4
CHV1 CHV2 T B1-
7 3 1 P1 BV2 3
MA9102
P A1+
M VV2
T2 A-Y 2 BVLS3
5 6 2
BV3 BV4 1 BV5
MTRV1
B-X

VV1 CHV3
22

A L
9 BRAKE R35
B SYSTEM MTRV2

T3 D3 P5 A Y X B T4
Pa M3 M7 M8
16
SE9103
19
SE9104
SE9105 C°
15

17 20 8

Volvo Construction Equipment 1008898


Customer Support AB
Cooling fan and brake system
L60E D MA 502 MA 202 PB PR PW LSW

MPR
L70E PFF

L90E
SE502 SE504
N SE 503
MA 501 P
S
PFF

M SP1 S1 S2 SP2 T

P B PS
PPB PA
PB M
T LSF PF LSP LSS

G
L T SP 1 T SP 2

B BR 1 BR 2
M1 M2
Pa
SE 301
SE 501

P3

Rear Front

O
P2 O A D L
A
C
SE 906

G C B M N

Volvo Construction Equipment 1004169


Customer Support AB
A
33

Full Hydraulic Circuit E C240B


(58-3)Pi
1 Main pump 51 Adj. boom selector valve
P T (51-T) 32
2 Main control valve 52 Adj. boom R C V
(31-T6)
(12-A2) 3 S wing motor & gear box 53 Adj. boom valve
S H(58-2) (51-P)
4 Travel motor & gear box 54 2nd boom cylinder
3 PG
5 Boom cylinder 55 R otator valve
B C(2-P R 1)
40 (17-G) (9-S 2) 6 Arm cylinder 56 R otator solenoid valve
Pi(43-A) (11-A2) Dr
(53-P)
Dr(21-Td1) (21-Td8) (27-in) 7 Bucket cylinder 57 C heck valve for rotator
pw 5 (2-Ps)
PR2 (2-Pi)
(2-Px1) A Pb dr5 PL Py 8 S ervo hydraulic filter 58 Block
48
50
(21-Td7) PR Po Ps (2-Py) 9 Accumulator block 59 S huttle valve block(A) for X1
P3 P3 (9-PS 1)
2 (2-dr2) Mu(2-R s1) 10 Accumulator 60 S huttle valve block(B) for X1

B(back)
P2 P2 270k

A(for)
Pg2

Left
dr4 dr3

4
62 64
61 11 S olenoid valve 61 Arm conflux valve

(2-BL4)
Pi Pi 3Pi (36-P3)Y (21-Td6)

C
17
(2-AL4) (2-AR 3)
(2-ar1) 12 solenoid valve 62 Logic valve
355 k

E G
72

(3-Dr)
13 R emote control valve - left 63 Boom holding valve

(11-A3)
P1 T T P1 (16-S L1)
14 R emote control valve - right

B F
BR 1 63 65 al1 64 Main relief valve
(2-ar1)

(2-BR 3)
38 bl1(16-S R 1) 15 R emote control valve - travel 65 Orifice
or (63-P)

A(back)
(21-Td4) BL1 A B 16 S huttle valve block 66 S traight travel valve

B(for)

R ight
4
(3-Mu)R s1 AL1 17 Turning joint
(16-BD1) or (63-B) 39 P R 1(40-C) 67 C enter bypass valve
(2-3Pi) ar1 al2(59-2) 18 Hydraulic oil cooler 68 Flow sensing valve
(48-Pi) bl2(59-1) 19 C heck valve(3k)
(16-BU1)br1 69 Port relief valve
AR 1 69 20 C heck valve(4.5k) 70 Arm regenerating valve
BL2
AL2 21 Hydraulic oil tank 71 Arm spool
22 R eturn filter element 72 Boom holding valve
(16-BI1)ar2 70 Pd(33'-A)
23 Bypass valve
(16-BO1)br2 pa(28-3) 73 Arm holding valve
(16-AI1) Pi 49 24 Bypass strainer
BR 2 al3 (58-4)
74 S top valve
66 bl3(16-AO1) 25 S trainer
AR 2
4Pi 6 75 Tilting line
26 Air breather 76 Pattern changer
71 BL3
79 P1 P2 27 Drain filter 77 Boom floating v/v
(15-3)ar3
(15-4)br3 AL3 dr2(2-dr4) 28 Valve block 78 Boom floating sol.
7 al4(15-1) 365k
13 Left 29 Filter connector 79 3-way v/v(grapple)
(17-D)BR 3 bl4(15-2) T1 T2
30 Filter connector 80 3-way v/v(grapple)
(17-F)AR 3
S T7 S T9
Grapple

67 BL4(17-C) (21-Td3) (21-Td3) 31 Valve block


AL4(17-E )
80 67 (2-4Pi) 32 S wing ring gear
(12-A3)a b(12-A2)
or 58 4 1 3 2 4 33 Pilot selector valve
(43-A)X1 2P 68 (33-Pi) 29
68 3 1 AI2 (31-T5)T P(31-P5)
34 Pressure switch
2 AI
(3-S H) (2-al3)AI1 36 Quickfit valve
dr1 AM AO
t5(62-t) R Fr(1-Pi2) Px2 Pi Pg1 29 Px1 Fl(1-Pi1)
2 (2-Pa)
(2-bl3)AO1
SR 37 R otator pump
(21-Td5) 28 (2-bl1)S R 1
(2-Po) 38 C ap(orifice)
P1 P2 (53-pi) 1 3
(2-al1)S L1 SW SL
BI 14 R ight 39 C ap(check valve)
(2-Ps) P1 T1(21-Td2) 31 (2-ar2)BI1
20 19 30 Psv (43'-P) (43'-T)
Oil leak
4.5k 3k
1
a4 (16-Bu2) (41-P) (41-T) (2-br2)BO1
BO S T7 S T9 40 Option conflux selector valve
P2 T2 (42-T) (3-PG) BD
(14-P)P3 (63-P), (2-ar1)BD1 41 S olenoid valve
a1 a2 T3 (14-T) BU
(1-Dr) 18
(52-P) (52-T) P
51 (2-br1)BU1 42 R emote control pedal for X1
(15-P) P4 T4 (15-T) (53-C) 1 3 2 4
16 43 S olenoid valve
(13-P)P5 T5(13-T) Pi BU2
t1(36-T) (31-T3)T 29
(3-Dr) 43' S ol. Thumb bucket
t2(55-T) (2-Fl) P6 T6 (33-T) P(31-P3)
In 26 T(33-T) A
27 t3(47-out) Pi1
(12-P1)(12-T)
(33-P) (2-a)
(2-Px1) 44 Hammer pressure switch
Pi2 34 45 Flow control valve
Out
(53-R )t4 (2-b) X1 2P(43-A)
21 (45-A) (2-Fr) A2(2-Py) A3(17-B) (59-6)A1 A2 A3
A1 46 3 way selector valve for X1
(2-Pg2)
T ADD X1 10
(40-T) 22 11 12 15
(11-T) Td1 a3 (45-T) 47 R eturn filter
23
(31-T1)Td2
E ngine 9 G AC (21-Td1) T (31-T6) 2 1 4 3 48 Boom line rupture valve
(49-T1) Td3 24 P1 P2 P3 P2 T (2-bl4) T (2-al4) (2-br3) (2-ar3)
(49-T2)
Td6 Td7 Td8 P1 49 Arm line rupture valve
(48-T)Td4 A3 PS PS 1 P1 29 P2 P3 (31-T4) 29 P
Td5 25 S 3 (45-P) 29 29
29 29 (31-P4) 50 Overload pressure switch
(2-dr5) 37 Out P4 40k 8 S 1 S 2(3-PG) (33'-P)
(43-T) (62-Dr) (55-P) B3 Dr(27-in) (31-P6)
(2-dr1) (2-dr4) (36-PS )
(2-dr3) (46-dr) (33'-T)