Enbridge Pipelines Inc.

Application for an Order Pursuant to Section 47 of the

National Energy Board Act for Leave to Open Facilities Approved Pursuant
to NEB Order XO-E101-010-2012

Line 9 Reversal Phase I

Partial Leave to Open Application No. 9

(North Westover Terminal Bypass Loop)

ENB LL 42513963
ENB LL 42513963
 National Energy Board Guide T Check List –
Leave to Open Application
Filing In Application? Not in Application?
#7 Filing Requirement References Explanation
Piping Section:
• Board certificate or order under which • 1.0
work was carried out
• List of standards, specifications and • 2.0
procedures
• Description of the pressure tested • 3.0
facilities
• Summary of continuous pressure and • N/A For test time, please see test details
temperature readings for each item.
• Statement that all control and safety • 6.0
devices were or will be tested for
functionality
• Confirmation that: • 6.0
− required tests were taken and met
requirements
− all permits were acquired when
necessary
• Test equipment calibration certificates • Attachments 6, Successful
13 and 20
• All logs, test charts, etc. are signed • Attachments 4, 5,
and dated by company representative 8, 11, 12, 15, 16,
18 and 19
• Details regarding unsuccessful • N/A Pressure tests were successful
pressure tests, including the cause of
failure

Page i
 Summary Sheet
Testing Information
Isometric Test Certificate/ Test
Equipment Serial No. Test Attachment
Drawing Report Results
Type No.
Valve Attachment Hydrostatic Attachment Attachment
1000002793667 Passed
M1862.56-9-V-1 No. 3 Test No.4 No. 5
Attachment Hydrostatic Attachment Attachment
Valve 9-BV-1 1000002793669 Passed
No. 17 Test No. 18 No. 19
Attachment Radiographic Attachment Attachment
Stopple 20W12 Passed
No. 7 Test No.8 No. 8
Attachment Hydrostatic Attachment Attachment
Bends N/A Passed
No. 9 Test No.11 No. 12
Attachment Hydrostatic Attachment Attachment
Piping N/A Passed
No. 10 Test No.11 No. 12

Page ii
List of Attachments
Attachment No. 1- Project layout plan

Attachment No. 2 - Aerial map North Westover

Attachment No. 3 - Valve isometric drawing

Attachment No. 4 - Valve pressure test chart

Attachment No. 5 - Valve test report

Attachment No. 6 - Calibration report

Attachment No. 7 - Stopple isometric drawing

Attachment No. 8 - Stopple radiographic testing report

Attachment No. 9 - Bends isometric drawing

Attachment No. 10 - Piping and Spool isometric drawing

Attachment No. 11 - Piping and bends pressure chart

Attachment No. 12 - Piping and bends pressure test report

Attachment No. 13 - Calibration certificate

Attachment No. 14 - Spool Radiographic Examination Report

Attachment No. 15 - Spool Pressure Test Chart

Attachment No. 16 - Spool Pressure Test Report

Attachment No. 17 - Valve Isometric Drawing

Attachment No. 18 - Valve Pressure Test Chart

Attachment No. 19 - Valve Pressure Test Report

Attachment No. 20 - Calibration Report

Page iii
Index
Page
1.0 PROJECT OVERIVEW .................................................................................................................... 1
1.1 Scope of Work of North Westover Bypass Loop ................................................................ 1
2.0 STANDARDS, SPECIFICATIONS AND PROCEDURES ................................................................ 2
3.0 DESCRIPTION OF PRESSURE TESTED FACILITIES .................................................................. 3
3.1 Maximum Operating Pressure ............................................................................................ 3
3.2 Location ............................................................................................................................... 3
4.0 BYPASS LOOP ................................................................................................................................ 4
4.1 Valve M1862.56-9-V-1 ........................................................................................................ 4
4.1.1 Specifications ......................................................................................................... 4
4.1.2 Test Summary ........................................................................................................ 4
4.1.3 Elevation ................................................................................................................ 4
4.1.4 Test Charts and Reports ........................................................................................ 4
4.1.5 Calibration Reports ................................................................................................ 4
4.2 Stopple ................................................................................................................................ 5
4.2.1 Specifications ......................................................................................................... 5
4.2.2 Test Summary ........................................................................................................ 5
4.2.3 Elevation ................................................................................................................ 5
4.2.4 Radiographic Test .................................................................................................. 6
4.3 Piping and Components ...................................................................................................... 6
4.3.1 Specifications ......................................................................................................... 6
4.3.2 Test Summary ........................................................................................................ 7
4.3.3 Elevation ................................................................................................................ 7
4.3.4 Other Test Summary .............................................................................................. 8
4.3.5 Test Chart and Report ........................................................................................... 8
4.3.6 Calibration Certificates ........................................................................................... 8
4.4 Spool ................................................................................................................................... 8
4.4.1 Specifications ......................................................................................................... 8
4.4.2 Test Summary ........................................................................................................ 9
4.4.3 Other Test Summary .............................................................................................. 9
4.4.4 Elevation ................................................................................................................ 9
4.4.5 Test Chart and Report ........................................................................................... 9
4.4.6 Calibration Certificate ............................................................................................. 9
4.5 Valve 9-BV-1 ..................................................................................................................... 10
4.5.1 Specifications ....................................................................................................... 10
4.5.2 Test Summary ...................................................................................................... 10
4.5.3 Elevation .............................................................................................................. 10
4.5.4 Test Charts and Reports ...................................................................................... 10
4.5.5 Calibration Reports .............................................................................................. 10
5.0 PRESSURE TEST WATER PERMITS .......................................................................................... 11
6.0 STATEMENT OF PROJECT MANAGER ...................................................................................... 12

Page iv
 LIST OF TABLES
Table 4-1 Valve Specifications ............................................................................................................ 4
Table 4-2 Test Summary ..................................................................................................................... 4
Table 4-3 Stopple Specifications ......................................................................................................... 5
Table 4-4 Test Summary ..................................................................................................................... 5
Table 4-5 Bend Specifications............................................................................................................. 6
Table 4-6 Piping Specifications ........................................................................................................... 6
Table 4-7 Flange 1 Specifications ....................................................................................................... 6
Table 4-8 Flange 2 Specifications ....................................................................................................... 6
Table 4-9 Flange 3 Specifications ....................................................................................................... 7
Table 4-10 Reducer Specifications ....................................................................................................... 7
Table 4-11 Tee Specifications ............................................................................................................... 7
Table 4-12 Hydrotest Summary ............................................................................................................ 7
Table 4-13 Pipe Specifications .............................................................................................................. 8
Table 4-14 Flanges Specifications ........................................................................................................ 8
Table 4-15 Elbows Specifications ......................................................................................................... 9
Table 4-16 Hydrotest Summary ............................................................................................................ 9
Table 4-17 Valve Specifications .......................................................................................................... 10
Table 4-18 Test Summary ................................................................................................................... 10

Page v
1.0 PROJECT OVERIVEW
On 8 August 2011, Enbridge applied to the National Energy Board (“NEB” or “Board”) for
authorization to construct and operate its Line 9 Reversal Phase I Project (the “Project”)
between Sarnia and Westover in southwestern Ontario.

The Project includes the infrastructure additions and modifications required to allow the reversal
of crude oil flow within the approximately 194 km long segment of Line 9 between Sarnia
Terminal (“SA”) and North Westover Pump Station (“NW”). All construction activities would
occur within the confines of four existing fenced and graveled sites: SA, NW, Westover Terminal
(“WT”) and at a densitometer site 4.12 km west of NW, at mile post 1860. Work is related to
pumps, piping, valves, a pig trap and densitometers. A new electrical building would be built at
SA and WT.

As per approval received from the Board, the NEB Order XO-E101-010-2012 required the
project to apply for Leave to Open for the facilities. The required documentation, in accordance
with the Guide T NEB Filing Manual, is supplied in this application for North Westover bypass
loop.

1.1 Scope of Work of North Westover Bypass Loop

The North Westover bypass loop is made of:
a) Valve M1862.56-9-V-1
b) Valve 9-BV-1
c) Stopple
d) Bends
e) Piping
f) spool

Magnetic particle examination, radiographic examination and hydrostatic tests were completed
on the assembled loop at the shop.

The bypass loop will be disassembled into two sections and cut between the 30 Degree bend
and the 45 Degree bend prior to delivering to site.

During the planned outage starting June 5, 2013, the bypass loop will be reassembled and
welded using one field weld and three closure welds as shown on page 2 of Attachment No. 1.

All welds will be visually and nondestructively inspected in accordance with CSA Z662.

Please refer to Attachment No. 1 for the Project layout plan.

Page 1
2.0 STANDARDS, SPECIFICATIONS AND PROCEDURES
The following is a general summary of the regulations, standards, codes, specifications, and
procedures that were referenced in the design and material selection. They will also be
followed during construction, inspection, testing and commissioning of the Project.

1) National Energy Board Onshore Pipeline Regulations

2) Canadian Standard Association, Oil and Gas Pipeline Systems (“CSA Z662 -11”)
3) Enbridge Engineering Standards
4) Enbridge’s Specification for Facility Construction Manual
5) Canadian Standard Association, Steel Fittings (“CSA Z245.11”)
6) Canadian Standard Association, Steel Flanges (“CSA Z245.12”)
7) Canadian Standard Association, Steel Pipe (“CSA Z245.1”)
8) Americal Society of Mechanical Engineers (“ASME”) Section IX – Welding
Qualification
9) Americal Society of Mechanical Engineers (“ASME”) Section VIII – Construction of
Pressure Components
10) Americal Society of Mechanical Engineers (“ASME”) Section V – Nondestructive
Examination
11) Americal Society of Mechanical Engineers (“ASME”) B16.49 – Wrought Steel,
Buttwelding Induction Bends for Transportation and Distribution Systems
12) API 6D 23rd Edition – April 2008 – Specification for Pipeline Valves

The valve and bends will be installed using appropriate gaskets and the flange
tightening procedure as outlined in the Company Operating and Maintenance Procedures
Book 3: 06-03-17.

The stopple will be installed using appropriate gaskets as per Enbridge’s Operation
and Maintenance Procedure Book 3: 06-03-25, the flange tightening procedure as required by
Book 3: 06-03-17, and hot tapping as required by Book 3: 06-03-28.

Enbridge’s internal testing requirements for the valve meet API-6D 23rd Edition-April 2008 and
CSA Z662 Section 8 for all other components. The test period for each component is provided
in section 4.0 under Test Summary.

Enbridge will have an inspector on site during the installation of the assembly to ensure
regulations, standards, codes, specifications, and procedures are followed. The inspector will
also conduct a detailed quality check and sign off on the installation prior to being put into
service.

Page 2
3.0 DESCRIPTION OF PRESSURE TESTED FACILITIES
3.1 Maximum Operating Pressure
The approved maximum operating pressure at North Westover is 1900 kPa (275 psi).

3.2 Location
The bypass loop is located in Enbridge’s North Westover Terminal. Please refer to Attachment
No. 2 for an aerial view of North Westover.

Page 3
4.0 BYPASS LOOP
4.1 Valve M1862.56-9-V-1
4.1.1 Specifications
Valve M1862.56-9-V-1 is manufactured by SPX Flow Technology, which has a diameter of 762
mm (30 inch). It has a maximum operating pressure of 5,286 kPa (766 psi). Specifications are
listed in Table 4-1.

Table 4-1 Valve Specifications

Serial Number 1000002793667

Style 762 mm (30 inch) CL 300 Gate Valve, Weld X Weld
Class 300 ANSI
Body CSA Z245.1 CAT I Gr.359

4.1.2 Test Summary

The pressure and temperature summary is summarized in Table 4-2.

Table 4-2 Test Summary

Serial Number 1000002793667

Date of Test February 5, 2013
Test Medium Municipal water
Test Location Vendor’s shop (controlled environment)
Class of Valve 300 ANSI
Target Test Pressure 7,928 kPa (1150 psi)
Actual Pressure Test Start 8,273 kPa (1200 psi)
Actual Pressure Test Stop 8,273 kPa (1200 psi)
Test Duration One hour and 15 Minutes
Actual Temperature Test Start and Stop Ambient
Result Passed

4.1.3 Elevation
The elevation profile for valve M1862.56-9-V-1 can be found in the isometric drawing in
Attachment No. 3.

4.1.4 Test Charts and Reports

The hydrostatic pressure test chart and report can be found in Attachment No. 4 and No. 5
respectively.

4.1.5 Calibration Reports

The equipment calibration reports are included in Attachment No. 6.

Page 4
4.2 Stopple
4.2.1 Specifications
The stopple is manufactured by T.D. Williamson Canada ULC (“TDW”), which has a diameter of
508 mm (20 inch) and is approximately 614.4 mm (36 inch) in length. It has a maximum
operating pressure of 9,928 kPa (1,440 psi). Specifications are listed in Table 4-3.

Table 4-3 Stopple Specifications

Serial Number 20W12

Style 20” 600# Stopple Fitting with Flange
Sleeve ASTM A537 CL1
Operating Pressure 9,928 kPa (1440 psi)
Flange ASTM A105
Seal Gasket 316 SS Flex Gasket with Flexitallic
Seal Ring Low Temp Viton O-Rings

4.2.2 Test Summary

The stopple was not hydro-tested because of the nature of the stopple design. Stopple fittings
come in two halves and are welded together after being clamped to the pipe. A fillet weld welds
the ends of the stopple to the carrier pipe. For this reason it is not feasible hydro-test the stopple
in the shop.

The radiographic test summary is summarized in Table 4-4.

Table 4-4 Test Summary

Serial Number 20W12

Date of Test March 15, 2013
Test Medium N/A
Test Location Vendor’s shop (controlled environment)
Item Description 20 “-600# RF Stopple
RT Examiner Level II TGR-HURLEY
Exposure Single Wall
Film Viewing Single Wall
Source Type IR 192
Film Size 3.5” x 17”
RT Quality API-1104/B31.1/B31.3/B31.4/B31.8
Result Passed

4.2.3 Elevation
The elevation profile for stopple can be found in the isometrics drawing in Attachment No. 7.

Page 5
4.2.4 Radiographic Test
No hydrostatic pressure test was performed on the stopple, only radiographic testing was
performed; the radiographic testing report can be found in Attachment No. 8.

4.3 Piping and Components

4.3.1 Specifications
The bends are manufactured by Bendtec Inc., which have a diameter of 508 mm (20 inch) for
the two 45 degrees and 508 mm (20 inch) diameter for the two 30 degrees bends. The
maximum operating pressure is 4,960 kPa (720 psi). The specifications are listed in Table 4-5.

Table 4-5 Bend Specifications

Identification Number L120724

30 DEG Bend Size 20” x .500” API 5L Gr.B 30 DEG
45 DEG Bend Size 20” x .500” API 5L Gr.B 45 DEG
Material STD CSA Z245 11 Gr.241 CAT I

The piping is fabricated by Lockerbie and Hole Eastern Inc., which has a diameter of
508 mm (20 inch) and approximate length of 17,750 mm (699 inch). The maximum operating
pressure is 4,960 kPa (720 psi). Specifications for pipes including flanges, reducer and tee are
listed in Tables 4-6 to 4-11.

Table 4-6 Piping Specifications

Isometric Drawing
Reference Item No. 6
(Attachment No. 10)
Style Seamless Pipe, Beveled End x Beveled
End
Material STD CSA Z245 11 Gr.290 CAT I

Table 4-7 Flange 1 Specifications

Isometric Drawing
Reference Item No. 13
(Attachment No. 10)
Style 20” 600# RF Thread-O-Ring Flange
Material A350-LF2 CL.1

Table 4-8 Flange 2 Specifications

Isometric Drawing
Reference Item No. 14
(Attachment No. 10)
Style 20” 300# RF Weld Neck Flange
Material STD CSA Z245 11 Gr.248 CAT I

Page 6
 Table 4-9 Flange 3 Specifications

Isometric Drawing
Reference Item No. 15
(Attachment No. 10)
Style 16” 300# RF Weld Neck Flange
Material STD CSA Z245 11 Gr.248 CAT I

Table 4-10 Reducer Specifications

Isometric Drawing
Reference Item No. 9
(Attachment No. 10)
Style 20” x 16” ECC Reducer
Material STD CSA Z245 11 Gr.241 CAT I

Table 4-11 Tee Specifications

Isometric Drawing
Reference Item No. 8
(Attachment No. 10)
Style 20” Tee with Scraper Bars
Material STD CSA Z245 11 Gr.241 CAT I

4.3.2 Test Summary

The pressure and temperature summary for the piping, bends, flanges, reducer and tee are
summarized in Table 4-12.

Table 4-12 Hydrotest Summary

Date of Test May 12, 2013
Test Medium Municipal water
Test Location Vendor’s shop (controlled environment)
Target Test Pressure 7598 kPa (1102 psi)
Actual Pressure Test Start 7672 kPa (1112.8 psi)
Actual Pressure Test Stop 7713 kPa (1118.8 psi)
Test Duration One hour and 22 minutes
Actual Temperature Test Start and Stop Ambient
Result Passed

4.3.3 Elevation
The elevation profiles for all four bends as shown in the isometric drawing in Attachment No. 9
are as follows:
• Elevation of Bend 1: 263.460 M

Page 7
 • Elevation of Bend 2: 260.884 M
• Elevation of Bend 3: 260.884 M
• Elevation of Bend 4: 260.884 M

The elevation profile for the piping can be found in the isometric drawing in Attachment No. 10.

4.3.4 Other Test Summary

The pipe, elbows and flanges, underwent magnetic particle examination and radiographic
examination. The examinations tested welds and castings of pipes and elbows. Based on both
the magnetic particles and radiographic examination, all components were found to be
acceptable.

4.3.5 Test Chart and Report

The hydrostatic pressure test chart and pressure test report can be found in Attachment No. 11
and No. 12 respectively.

4.3.6 Calibration Certificates

The calibration certificates are included in Attachment No. 13.

4.4 Spool
4.4.1 Specifications
The spool is fabricated by Lockerbie and Hole Eastern Inc., which has a diameter of
408 mm (16 inch) and approximate length of 4,393 mm (172.9 inch) in length with. The
maximum operating pressure is 4,960 kPa (720 psi). Specifications of the spool components
are listed in Tables 4-13 to 4-15.

Table 4-13 Pipe Specifications

Isometric Drawing Item No. 7

Reference
(Attachment No. 10)
Style Seamless Pipe, Beveled End x Beveled
End
material STD CSA Z245 11 Gr.290 CAT I

Table 4-14 Flanges Specifications

Isometric Drawing
Reference Item No. 16 and17
(Attachment No. 10)
Style 16” 300# RF Weld Neck Flange
material Gr. 248 CAT I

Page 8
 Table 4-15 Elbows Specifications

Isometric Drawing Item No. 10 and 11

Reference
(Attachment No. 10)
Style 16” 90 LR Elbow Beveled End x Beveled
End
material STD CSA Z245 11 Gr.241 CAT I

4.4.2 Test Summary

The pressure and temperature summary for the spool is summarized in Table 4-16.

Table 4-16 Hydrotest Summary

Date of Test May 17, 2013

Test Medium Municipal water
Test Location Vendor’s shop (controlled environment)
Target Test Pressure 7,598 kPa (1,102 psi)
Actual Pressure Test Start 7,589 kPa (1,100.7 psi)
Actual Pressure Test Stop 7,643 kPa (1,108.5 psi)
Test Duration One hour and 5 minutes
Actual Temperature Test Start and Ambient
Stop
Result Passed

4.4.3 Other Test Summary

The pipe, elbows and flanges, underwent magnetic particle examination and radiographic
examination. The examinations tested welds and castings of pipes and elbows. Based on both
the magnetic particles and radiographic examination, all equipment was found to be acceptable.
The radiographic examination report can be found in Attachment 14.

4.4.4 Elevation
The elevation profile for piping can be found in the isometric drawing in Attachment No. 10.

4.4.5 Test Chart and Report

The hydrostatic pressure test chart and pressure test report can be found in Attachment No. 15
and No. 16 respectively.

4.4.6 Calibration Certificate

Test equipment calibration certificate is included in Attachment No. 13.

Page 9
4.5 Valve 9-BV-1
4.5.1 Specifications
Valve 9-BV-1 is manufactured by SPX Flow Technology, which has a diameter of 508 mm
(20 inch). It has a maximum operating pressure 4964 kPa (720 psi). Specifications are listed in
Table 4-17.

Table 4-17 Valve Specifications

Serial Number 1000002793669

Style 20” CL 300 Slab Gate Valve, with Full Opening,
Flanged x Flanged
Class 300 ANSI
Body ASME SA516-11A Gr. 70

4.5.2 Test Summary

The pressure and temperature summary is summarized in Table 4-18.

Table 4-18 Test Summary

Serial Number 1000002793669

Date of Test 20 February 2013
Test Medium Municipal water
Test Location Vendor’s shop (controlled environment)
Class of Valve 300 ANSI
Target Test Pressure 7929 kPa (1150 psi)
Actual Pressure Test Start (1200 psi)
Actual Pressure Test Stop (1192 psi)
Test Duration One Hour
Actual Temperature Test Start and Stop Ambient
Result Passed

4.5.3 Elevation
The elevation profile for valve 9-BV-1 can be found in the isometric drawing in the Attachment
No. 17.

4.5.4 Test Charts and Reports

The hydrostatic pressure test chart and report can be found in Attachment No.18 and No.19
respectively.

4.5.5 Calibration Reports

The equipment calibration reports are included in Attachment No. 20.

Page 10
5.0 PRESSURE TEST WATER PERMITS
No water permits were required for the hydrostatic test. The equipment was tested at the vendor
or contractor’s shop and municipal water was used.

Page 11
6.0 STATEMENT OF PROJECT MANAGER
I, Alex Jaber do state that:

I am the Project Manager, Employed by Enbridge Pipelines Inc. and I am responsible for the
matters concerning the construction of Line 9 Reversal Phase I that was approved pursuant to
NEB Order XO-E101-010-2012 issued July 27, 2012. The application has been assessed and
reviewed by me on technical aspects. As such, I have direct knowledge of the facts and matters
stated herein and confirm the following statements are accurate.

a) Radiographic test of North Westover 508 mm (20 inch) stopple was successfully
conducted under the direct supervision of a company representative.
b) Magnetic particle examination, radiographic examination and hydrostatic test of
the North Westover bypass loop components were successfully conducted under
the direct supervision of a company representative.
c) All logs, test charts, etc. are signed and dated by company representative.
d) No water permits were required for the test. The bypass loop was tested at the
shop and municipal water was used.
e) All the control and safety devices associated with the valve will be inspected and
tested for functionality prior to being placed into service.
f) The test pressure did not fall below 97.5 percent of the minimum strength test
pressure on any pressure tests.

May 24, 2013

_____________________________ _________________
Alex Jaber, PMP Date
Project Manager

Page 12