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LIFT LUG CALCULATION

DATA:
Vessel erection weight (lb) W = 38,025
Lift lug hole to tail lug hole (in) L1 = 759.00
COG to tail lug hole (in) L2 = 382.00
Lift lug hole to COG (in) L3 = 377.00
Tail lug hole to vessel Axis L4 = 32
Impact factor (eg. 1.25, 1.50, 1.75, 2.0 etc.) for Lug Eye IF1 = 1.80

Tensile strength of lug material (psi) TSL = 70,000


Yield strength of lug material (psi) YSL = 38,000
Yield strength of shell material (psi) YSS = 38,000
Consumable Tensil Strength (psi) CST 70,000
Lug hole diameter (in) Dh = 1.750
Tearout radius (in) r = 4.000
Distance, center of lug hole to top of weld (in) L8 = 13.100
Distance, top of weld to bottom of lug (in) L9 = 6.750
Length of inner welds (in) L10 = 0.000
Width of lift lug (in) B = 9.000
Width of inner weld (in) B2 = 0.000
Thickness of lift lug (in) TL = 1.250
Thickness of lug reinforcement washers (in) Tw = 0.000 OK
Fillet weld leg size, lug-to-shell (in) Lw = 0.375
Fillet weld leg size req'd, reinf. washer-lug =2Tw/3 (in) Lr = 0.000
Actual fillet weld leg size, washer-lug (in) Lp = 0.000 OK
Washer OD = 2(r - LP -.125) (in) Dw = 7.750

CALCULATE DESIGN LOAD @ EACH LUG (VERTICAL):


Design load @ lug = W/2 x IF1 (lb) Fv = 34,223
Shackle rating (tons) Crosby G2130 = 17 OK
Shackle pin diameter (in) Dp = 1.630

CALCULATE DESIGN LOAD @ EACH LUG (HORIZONTAL):


Force @ lug in horiz position = W/2*L2/L1 (lb) fh = 9,569
Design load @ shell = fh x IF1 (lb) Fh = 17,224

Page 1 Lift Lug Rev 3.xls


CALCULATE BENDING AND AXIAL STRESS IN LUG BODY:

Ft = ( W * L3 * COS(φ) ) / ( L1 * COS(φ) + L4 * SIN(φ) )

Fl = (W - Ft)/2 - Load per Lug with out impact Factor

Axial Stress Sa = FL / (TL * B) where FL = Fl * IF1 * SIN(φ)

Bending Stress Sb = (6 * FR * L8) / (TL * B2) where FR = Fl * IF1 * COS(φ)

Lift Angle Fl FL FR Sb Sa Sc
(deg) (Lbs) (Lbs) (Lbs) (psi) (psi) (psi)
0 9,569 0 17,224 13,371 0 13,371
5 9,604 1,507 17,221 13,368 134 13,502
10 9,639 3,013 17,086 13,264 268 13,531
15 9,674 4,507 16,820 13,058 401 13,458
20 9,712 5,979 16,427 12,752 531 13,283
25 9,751 7,418 15,907 12,349 659 13,008
30 9,793 8,814 15,266 11,851 783 12,635
35 9,840 10,159 14,508 11,263 903 12,166
40 9,892 11,445 13,639 10,588 1,017 11,605
45 9,951 12,665 12,665 9,832 1,126 10,958
50 10,021 13,817 11,594 9,000 1,228 10,229
55 10,105 14,900 10,433 8,099 1,324 9,424
60 10,212 15,918 9,190 7,134 1,415 8,549
65 10,352 16,888 7,875 6,113 1,501 7,614
70 10,549 17,843 6,494 5,042 1,586 6,628
75 10,853 18,869 5,056 3,925 1,677 5,602
80 11,391 20,193 3,561 2,764 1,795 4,559
85 12,640 22,665 1,983 1,539 2,015 3,554
90 19,013 34,223 0 0 3,042 3,042

Maximum Bending Stress = 13,371 psi


Maximum Axial Stress = 3,042 psi
Maximum Combined Stress = 13,531 psi
Allowable stress = 0.6*YSL = Sa = 22,800 Okay

CALCULATE SHEAR STRESS IN LUG BODY (HORIZONTAL):


Shear stress = Fh/(2TL*r) (psi) Ss = 1,722
Allowable shear stress = 0.5Sa (psi) Ssa = 11,400 OK

Page 2 Lift Lug Rev 3.xls


CALCULATE STRESSES IN LUG-TO-SHELL WELDS:

Weld throat = 0.7071 x Lw (in) tw = 0.27


Locate N.A. of weld group:
(L92 + L102 + B2*L10)/(B + 2L9 + 2L10) (in) = X = 2.03
Distance to extreme weld point C:
SQRT((L9 - X)2 +(B/2)2)) (in) = Y = 6.53
Eccentricity of weld group = L9+L8-X (in) E = 17.83
Polar moment of intertia (PMI) of weld group:
r12 = (.5L9 - X)2 + (.5B)2 (in2) r12 = 22.1
PMI of L9 welds = 2L9*tw*(L92/12 + r12) (in4) J1 = 93
r22 = (.5L10 - X)2 + (.5B2)2 (in2) r22 = 4.1
PMI of L10 welds = 2L10*tw*(L102/12 + r22) (in4) J2 = 0.0
B1 = .5(B - B2) (in) B1 = 5
r32 = (.5B1 + .5B2)2 + X2 (in2) r32 = 9.2
PMI of B1 welds = 2B1*tw*(B12/12 + r32) (in4) J3 = 26
r42 = |(L10 - X)2| (in2) r42 = 4.1
PMI of B2 weld = B2*tw*(B22 + r42) (in4) J4 = 0.0
Polar moment of inertia = J1+J2+J3+J4 (in4) J = 118
Torsional shear stress = Fh1 x E x Y/J (psi) St = 16,906

Angle of rotation for St = arctan (.5B/(L9-X) (rad) ø = 0.761


Horizontal component of St1 = St*sinø (psi) St1 = 11,659
Vertical component of St2 = St*cosø (psi) St2 = 12,242

Direct shear stress due to Fh1 = Fh1/(tw(B + 2L9 + 2L10)) (psi) Ssh = 2,887
Allow. shear stress = 0.3CST per AISC 9th Edition = 21,000 OK

Max. shear stress (torsional + direct) - horizontal @ point C:


((Ssh + St2)2 + St12)0.5 (psi) Sm = 19,100
Allow. shear stress = 0.3*CST per AISC 9th Edition = 21,000 OK

Direct shear stress (vert) = Fv/(tw(B + 2L9 + 2L10)) (psi) Ssv = 5,736
Allow. shear stress = 0.3*CST - per AISC 9th Edition = 21,000 OK

Check weld size based on leg welded to shell or Lift Lug

Torsional shear stress Sts = St*tw/lw (psi) Sts = 11,954

Angle of rotation for Sts = arctan (.5B/(L9-X) (rad) ø = 0.761


Horizontal component of Sts1 = Sts*sinø (psi) Sts1 = 8,244
Vertical component of Sts2 = Sts*cosø (psi) Sts2 = 2,041

Weld Area based on weld Leg = Lw*(2*L9 + 2*L10 + B) in^2 = Warea = 8.4

Direct Shear stress (vert) = Fv/Warea = Ssv1 = 4,056


Allowable = .3*YSL or 0.3*YSS (smaller) = 11,400
Safety Factor = YSS*IF1/Ssv1 per ANSI B30.20 Safety Factor = 17

Page 3 Lift Lug Rev 3.xls


Direct shear stress due to Fh1 = Fh1/(Lw(B + 2L9 + 2L10)) (psi) Ssh1 = 2,041
Allow shear stress = 0.3*YSL or 0.3*YSS = 11,400
Safety Factor = (YSS * IF1)/Ssh1 per ANSI B30.20 Safety Factor = 34

Max. shear stress (torsional + direct) - horizontal @ point C:


((Ssh1 + Sts2))2 + (Sts1)^2)0.5 (psi) = 13,506
Allow Shear Stress = 0.4*YSL or 0.4*YSS = 15,200
Safety Factor = (YSS * IF1)/(Max shear stress compared to yield) = 5.1
per ANSI B30.20

CALCULATE STRESSES IN LUG (Curved beam analysis):


Minimum radius of lug = 1.5 x hole dia. (in) rmin = 2.625
Actual radius (in) r = 4.000 OK
H1 = r - Dh/2 (in) H1 = 3.125
H2 = 0.5(Dw - Dh) (in) H2 = 3.000
C = H1/2 (in) C = 1.563
R = (H1 + Dh)/2 (in) R = 2.438
z = -1 + (R/H1) x LN ((R + C)/(R-C)) z = 0.18546409

Moment = 0.5Fv x R(2/((π x (1+z)) -1) (in.lb.) MA = -19,310

Calculate stress A @ Y = -H1/2 (in) Y = -1.563


SA*A = Fv/2 + MA/R(1+Y/(z(R+Y))) ((lbf) SA*A = 85,466
Min section area = SA*A/Sa (in2) Amin = 3.75
Required washer thickness = 0.5(Amin-(TL x H1))/H2 (in) Twr = -0.026
Actual washer thickness (in) Tw = 0.000 OK
Stress A = SA*A/(TL x H1 + 2Tw x H2) (psi) SA = 21,879
Allowable stress (psi) Sa = 22,800 OK
Safety Factor compared to yield per ANSI B30.20 = YSL*IF1/SA Safety Factor = 3.13

Calculate stress B @ Y = -H/2 (in) Y = -1.563


Stress B = | (MA+.5Fv*R)/((TL*H1+2Tw*H2)*R) * (1+(Y/(z(R+Y)))) | (psi) SB = 20,297
Allowable stress (psi) Sa = 22,800 OK
Safety Factor compared to yield per ANSI B30.20 = YSL*IF1/SB 3.4

Combined section thickness = TL + 2Tw (in) Tc = 1.25

Tearout stress = Fv/(2H2 x Tc) (psi) ST = 4,563


Allowable Tearout stress (psi) = Sa/2 Sta = 11,400 OK

Bearing stress = Fv/(Tc*Dp) (psi) Sbr = 16,796


Allowable bearing stress = 0.85YSL (psi) Sba = 32,300 OK

CALCULATE STRESSES IN REINFORCEMENT WASHER FILLET WELDS:


Load on washer = Tw/Tc x Fv (lb) Fw = 0
Shear stress = Fw/(Dw x ¶ x Lp) (psi) Ssw = #DIV/0!
Allowable shear stress = Sa/2 (psi) = 11,400 #DIV/0!

Page 4 Lift Lug Rev 3.xls


SUMMARY OF STRESSES
LOCATION DESCRIPTION CALC'D ALLOWABLE

Lug body Bending stress (psi) (horiz.) 13,371 22,800 OK

Axial Stress (psi) (vert.) 3,042 22,800 OK

Combined Bending and Axial Stress (psi) 13,531 22,800 OK

Shear stress (psi) (horiz) 1,722 11,400 OK

Lug-shell welds Direct shear (horiz) (psi) 2,887 21,000 OK

Maximum shear (horiz) (psi) 19,100 21,000 OK

Direct shear (vert) (psi) 5,736 21,000 OK

Lug Circ stress SA (psi) 21,879 22,800 OK

Circ stress SB (psi) 20,297 22,800 OK

Tearout stress (psi) 4,563 11,400 OK

Bearing stress (psi) 16,796 32,300 OK


Washer fillet
welds Shear stress (psi) #DIV/0! 11,400 #DIV/0!

Page 5 Lift Lug Rev 3.xls

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