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inspection check points

eqpt no description

Charging Grid # 1

Charging Grid # 2

Cross Transport

Billet Elevator

Billet Transfer and Positioning Device


elactric geared rollers

Disappearing stops

Fixed stops

Reject billet ejector


nspection check points

check points

observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the system
b) Rope chain tension
c) lubrication availability leakages
d) coupling functioning, oil leakages
e) Dogs alignment
f) Guide plank wear condition
g) smooth opeartion

observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the system
b) Rope chain tension
c) lubrication availability leakages
d) coupling functioning, oil leakages
e) Dogs alignment
f) Guide plank wear condition
g) smooth opeartion

observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the system
b) Rope chain tension
c) lubrication availability leakages
d) coupling functioning, oil leakages
e) Dogs alignment
f) Guide plank wear condition
g) smooth opeartion

observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the system
b) Rope chain tension
c) lubrication availability leakages
d) coupling functioning, oil leakages
e) Dogs alignment
f) Guide plank wear condition
g) smooth opeartion
h) functioning of limit switches

Observe and check for


a) Any vibration and temperature abnormalities and any loose parts in the system
b) smooth functioning of hydraulic drive mechanisms
c) Roller track cleanline shifting car
d) Any leakage from hydraulic cylinder, hoses, fitting, coupling and at valve stand
e) buffer spring assembly

Observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the sytem
b) smooth operation of roller
c) Any leakages from the gear boxes

Observe and check for


a) free moovement of the stops
b) any loose parts
c) spring stiffness
d) oil level in FRL circuit
e) Air pressure reading ( 5 bars min ), min gauge reading must be 4.5 bars

a) check for stopper stiffness and any oil leakages

Observe and check for


a) smooth operation and loose parts
b) pedestal bearings , lubrication availability leakages
c) oil level in FRL circuit
d) Air pressure reading ( 5 bars min ), min gauge reading must be 4.5 bars
remarks

y loose parts

y loose parts

y loose parts

y loose parts

parts in the system


and at valve stand

y loose parts

be 4.5 bars

be 4.5 bars
inspection check points

Eqpt no Description

Billet Discharging machine


and entry roller

Billet withdrawing machine


and exit roller

Billet switch

Rotary shears stand

Mill stands # 1 to # 13
Rotary shears stand

centralised oil lubricatin system

centralied grease sytem

nitroogen coomppressor

cellars general
inspection check points

check points

observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the system
b) proper fuctioning of all hydraulic drives including coupling of planetary
gear box
c) coondition of flexible house
d) any leakages from equipment and valve stand
e)cooling water flow and spray/ leakages
f) cleanliness oof lide way and return water pit
g) lubrication availability leakages

observe and check for


a) Any sound, vibration and temperature abnormalities and any loose parts
in the system
b) coondition of flexible house
c)cooling water flow and spray/ leakages
d) lubrication availability leakages

observe and check for


a) proper functioning and any loose part in the ytem
b) cleanliness of roller track
c) condition of flexible hoses

observe and check for


a) proper funtioning
b) plate blade bolts checking
c) Any sound, vibration and temperature abnormalities from gear boxes
d) any leakages from gear boxes, couplings, hydraulic and lubrication

hoses and fittings


any loose parts in the system
observe and check for
a) Any sound, vibration and temperature abnormalities from primary,
secoondary gear boxe and tand housings
b) pressure gauge readings at Morgoil bearing lubrication point
and gear units lubricatioon pooints
c) any lubricatioon oil leakage from telescoopic spindle
d) roll balancing system, any hydraulic leakages
e) free water flow from nozzles without chockages
g) check for any leakages from
i) primary , secondary and screw down gear booxes
ii) hydraulic cylinders, hoses and fittings, lubrication hoses and fittings
iii) gear couplings
iv) ooil lubricatioon points for mill guides
v) cooling water flow to mill guides

observe and check for


a) proper funtioning
b) oil pressure near gear box
c) Any sound, vibration and temperature abnormalities from gear boxes
and any loose parts in the system
d) any leakages from gear boxes, couplings, hydraulic and lubrication hoses
and fittings
e) condition of flexible hoses
f) air pressure during valve operation

oberve and check for


a) tank oil level
b) oil temperature in the tank
b) system pressure
c) line oil temperatures
d) differential pressure across the filters
43245364757889809-hgjgh

oberve and check for


a) greasse level in the tank
b) grease pressure in the line
c) Any sound, vibration and temperature abnormalities in the system
d) functioning of change over valve and end-of-line pressure switche
e) any leakages

check lubrication oil level

a) cleanliness
b) sump water level
c) Any sound, vibration and temperature abnormalities of
assembly of ventillation fans
d) functioning/ tension of V-belts
remarks

d any loose parts

ng of planetary

d any loose parts

m gear boxes
lubrication

m primary,

and fittings
m gear boxes

lubrication hoses

he system
re switche