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BEHAVIORANDAPPLICATIONS
OFLYOCELL
R. Kampl, H. Leitner, Lenzing AG
Experience with Lyocell has shown that this new fiber Erfahrungen mit Lyocell zeigen, daß diese neue Fasertype
type offers various interesting ways for textile proces- vielfältige interessante Wege der textilen Verarbeitung
sing from spinning to finishing and on to the final pmduct. vom Spinnen zum Veredeln und bis zum Endprodukt bie-
The Lyocell fiber has a potential which is almost ideal for tet. Die Lyocell-Faser besitzt ein Potential, welches prak-
high Performance processing throughout the textile indu- tisch ideal für Hochleistungs-Verarbeitungen in der
stry. gesamten Textilindustrie ist.
Since 1982 Lenzing AG has been working on various alterna- Apart from the fact that this new technology is very consistent
tive methods for producing cellulosic fibers. After promising test with the environment, we would like to discuss in detail the
results in the technical laboratories, a Pilot plant with a capa- excellent fiber properties, which gain more and more impottance
city of 500 kg/day was established in 1989. Operation began for the textile industry especially when applying high perfor-
in August 1990. mance techniaues.
In the meantime, the initial capacity has been increased to The fiber tenacity is salient, exceeding the tenacity of high qua-
1200 kglday. lity cotton fibers both in dry and wet conditions. Especially, the
wet tenacity lying between 80% to 90% of the dry tenacity
At the end of October of last year, the Supen/isory Board appro- Stands out from other cellulosic regenerated fibers available on
ved investment costs for a fully equipped Lyocell plant. In 1997, the market.
the Lyocell fiber, presently managed as individual business unit, The good dimensional stability and the excellent dyestuff
will be available on the market with an initial capacity of 10,000 absorption of textiles made of the new Lyocell fiber are further
tons/year. advantages.
The capacity will gradually be increased to 20,000 tons/year.
Both, the absorption rate and the dye bath utilization are hig-
her than with cotton or other conventional cellulosic reqenera-
ted fibers.
60--
50--
The aim of the trial was to show the different yarn qualities
obtained under similar conditions on high Performance machi-
40--
nes, which - as known - decisively influence productivity and
30--
quality when further processed.
20-- The three different fiber types were processed under exactly the
IO-- same conditions in prespinning and in ring spinning. In rotor and
I I I I I I,,, ,,,,,,,,,,,I,,,
air jet spinning, the spinning alpha and the spinning agent had
15 30 45 60 15 30 45 60 DYEING TIWMIN. to be modified for rotor an air jet spinning due to the different
SALT ALKALI
fiber properties.
4 4
Cl--
After special finishing with Cross linking agents the fabric SW&
ling is reduced to such an extent that fibrillation will no longer
be caused when washed. c1g
Spinning Preparation
Comparing Fiber Data In prespinning, all fiber types were processed into one sliver
Lenzing Lyocell/Modal/Tencel count Nm 0.20 (metric count) or 5.0 g/m with a carding perfor-
mance of 30 kg per hour. “Good and comparable” processing
behavior was obsetved in each case.
Then, drafter slivers with the same count, i.e. Nm 0.20, were pre-
pared for ring spinning on high Performance sections SB 851
and RSB 85.
Nm 0.33 sliver count was selected for the rotor and air jet yarns.
Excellent processing behavior could be observed in each case.
-
.-
Flg.7
The results shown here were prepared together with the lnstitut
fur Textil- und Verfahrenstechnik in Denkendorf (Institute for
Textiles and ProcessingTechniques), as all three spinning tech-
nologies were available at the institute for the trials.
Comparing Lenzing V-Lyocell/Modal/Cotton The yarn strengths are conclusive not only for ring yarns but also
Ring Yarn Nm 5011 for rotor yarns. The yarn elongations are also slightly higher than
% Yarn Elongation with the K-type Lyocell.
r:
Air-Jet-Spinning
Apart from rotor spinning, the new air jet spinning technology has
already been successful on the market. Especially in the United
These yarns were not spun during the trials at the Institut für The processing behavior of Viscose and Modal was very good.
Textil und Verfahrenstechnik in Denkendorf but are from our Lyocell showed excessive break factors based on coarse fibers.
technical laboratories in Lenzing. The ring yarns were produced
on a Zinser 330 and the rotor yarns were spun on the Besides the processing propetiies these results clearly show the
Schlafhorst Autocoro 240 SE9. high Performance potential of Lyocell.
The results obtained at comparable spinnings by using the ring and
I would also like to mention that all yarns tests - also those of rotor technologies hold also true with spinnings on the air jet.
the actual trials discussed in this Paper - were examined on the Comparing Lenzing ViscoselModal/LyocelI 1.3 dtex (1.1 den.)
Uster Tester Ill and Uster Tensorapid in the laboratory. That Air-Jet-Yarn Nm 6011
means that all yarn values shown are absolutely comparable.
cw
f
0 VISCOSE
Comparing Lenzing V-LyocelllModalKotton
0 MODAL
N/TEX Rotor Yarn Nm 4011
u MODAL
0 COTTON
‘Y 3
0 COTTON
50
40
30.
20.
IO-
-
- :
Fig. 18 Ffg 2(
102 Lenzinger Berichte 75196
The yarn purity of yarns spun on an air jet is higher than in roter c’ High dry and wet tenacity
yarns. Again, the nep values are shown as a representative C High dimensional stability in the textile area
example for all imperfections. 0 High material utilization in the yarn
G High loop tenacity
Comparing Lenzing ViscoselModallLyocelI 1.3 dtex (1 .l den.) 0 High wet module
Air Jet Yarn Nm 60/1
0 Fibrillation
Yarn Elongation
These are some of the Parameters which drew the attention of
the market to this new fiber type.
RAW FABRIC
Like in the ring and rotor spinnings, Lyocell Shows the highest
material utilization compared to Viscose and Modal.
BLEACHING/DYEING
OPEN WIDTH TREATMENT
During our work we came across great interest on the part Iof
our coustomers in developments of Lyocell fibers and yarns. HIGHLY FASHIONABLEULTRA-SOFT DURABLE, WASHABLE PEACH SKIN
PEACH SKIN EFFECTS EFFECTS (WASHABLE TOUCH)
Partly, this interest derives from the novelty of Lyocell.
(SILK TOUCH)
We are, however, also convinced that the specific properties of
these fibers, which recently have been documented in various Fig 23
gublications, Cause that interest.
Above figure presents a good Survey on how to manufacture Summary
fabrics with a totally different hand or optics by modifying the
finishing processes. 3 So far, our experience with Lyocell has shown that this new
fiber type offers various interesting ways for textile proces-
By combining different finishing processes and methods, it is sing from spinning to finishing and on to the final product.
possible to manufacture fabrics of Lyocell with a totally different ‘3 The Lyocell fiber has a potential which is almost ideal for high
hand and totally different optics. Performance processing throughout the textile industry. We
may speak of the fiber which guarantees synthetic pro-
The combination of open width and rope treatments with pri- penies in processing, while showing a wear comfort better
mary fibrillation and subsequent defibrillation with final finishing than cotton.
,p Lenzing Lyocell offers the level of dimensional stability which
give textiles the clear fabric structure and the characteristic u
hand and flow of the Lyocell fabrics. so far has only been obtained in blends of cellulosic fibers
with Synthetics.
The secondary fibrillation in rope treatment with mechanical
influence of the fabric surface on special machines e.g. Airo 3 Lenzing Lyocell is the fiber best suited for creating emery
1000 or in the Rotor Tumbler from Thies, however, results in tex- effects, sand wash optics or the used look.
tiles with specific surface effects such as silk tauch etc.
3 Apart from the mere technological properties of Lyocell,
An outstanding advantage of Lyocell textiles is the excellent also the ecological aspect of the fiber production should be
dimensional stability even in critical applications. positively emphasized. The recovery of the solvents used
presents an advantage which makes this fiber type clearly
Future washable fabrics are often treated with Cross linking superior to conventional cellulosic regenerated fibers.
agents in Order to eliminate the undesired surface changes
during the use and care. c) When the technological properties of this fiber are consi-
dered and are properly applied to the relevant end uses,
Based on the specific properties of Lyocell fabrics we see, Lyocell presents an enrichment for the textile industry.
among others, the following market potential:
:j We are convinced that the current development level of the
Lyocell fibers and products is only the beginning and that
with increased availability of the Lyocell fiber the coming
Classical Apparel - Ladies Wear, years will see many new textiles and product varieties on the
Men’s Wear. Children’s Wear market.