Westfalia Separator

Mechanical Separation
Mineraloil Systems GmbH
Division

Parameter and Trouble Shooting

No.: 8555-9201-000

Edition: 030

Designation: Parameter and Trouble Shooting

Model: D10
 Westfalia Separator
2 Mineraloil Systems GmbH

Subject to modification!

The authors are always grateful for comments and suggestions for improving
the documentation. They can be sent to
GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde

© GEA Westfalia Separator

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Mineraloil Systems GmbH 3

Subject to modification!

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Parameter and Trouble Shooting 2

1 Timer overview 9

1.1 Timerlist OSD 6 ..................................................................................... 10

1.2 Timerlist OSD 18 ................................................................................... 11
1.3 Timerlist OSD 35 ................................................................................... 12
1.4 Timerlist OSD 60 ................................................................................... 13
1.5 Timer 47 - Calculation sheet.................................................................. 14
1.6 Timer description - Timetable 1 ............................................................. 15
1.7 Timer description - Timetable 2 ............................................................. 16

2 Counter overview 19

2.1 Counterlist OSD 6.................................................................................. 20

2.2 Counterlist OSD 18................................................................................ 21
2.3 Counterlist OSD 35................................................................................ 22
2.4 Counterlist OSD 60................................................................................ 23
2.5 Counter description................................................................................ 24

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3 Process Logic - HFO - 25

4 Trouble Shooting - Operating faults summary 46

4.1 Motor Protection Alarm #01 ................................................................... 47

4.2 PAL 1 Clean Oil Discharge Alarm #02 .................................................. 48
4.3 PAH 1 Clean Oil Discharge Alarm #03.................................................. 49
4.4 Water Discharge Alarm #04................................................................... 50
4.5 TAL Product Feed Alarm #05 ................................................................ 51
4.6 TAH Product Feed Alarm #06................................................................ 52
4.7 Ejection Monitoring Alarm #07............................................................... 53
4.8 LAHH Sludge Tank Alarm #08 .............................................................. 54
4.9 Feed Pump Fault Alarm #09.................................................................. 55
4.10 Sludge Pump Fault Alarm #10............................................................... 56
4.11 Vibration Stage 1 Alarm #11.................................................................. 57
4.12 Vibration Stage 2 Alarm #12.................................................................. 58
4.13 Fault Series Operation Alarm #13 ......................................................... 59
4.14 Min. Separating Time Alarm #14 ........................................................... 60
4.15 WMS system Fault Alarm #15 ............................................................... 61
4.16 No Water Seal Alarm #16 ...................................................................... 62
4.17 PSL 1 Function Alarm #17..................................................................... 63
4.18 Bowl Monitoring Alarm #18.................................................................... 64
4.19 Separator Motor Off Alarm #19 ............................................................. 65
4.20 SMS Sensor Fault Alarm #20 ................................................................ 66
4.21 WMS Sensor Fault Alarm #21 ............................................................... 67
4.22 Excessive Running Time Of Sludge Pump Alarm #22 .......................... 68
4.23 WMS Activated Too Often Alarm #23.................................................... 69
4.24 SMS Sensor Active Alarm #24 .............................................................. 70
4.25 Valve monitoring V2 malfunction Alarm #25.......................................... 71
4.26 Valve monitoring V3 malfunction Alarm #26.......................................... 72
4.27 Maintenance Alarm #27......................................................................... 73
4.28 Warning Water content >0.5% Warning #28 ......................................... 74
4.29 SMS Check Alarm #29 .......................................................................... 75

5 Alarm simulation and test 78

5.1 Alarms #01 - #13 ................................................................................... 79

5.2 Alarms #14 - #27 ................................................................................... 80
5.3 Alarms #28 - #29 ................................................................................... 81

6 Ejection / Bowl monitoring 82

6.1.1 General description................................................................................ 83

6.1.2 Graphic description................................................................................ 84

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1 Timer overview

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1.1 Timerlist OSD 6

Description Separator Type

Display Text D10/D20 OSD 6 OSD 6
Full Text Remarks:
Control Unit HFO 0136 LO 0196

Factory Factory
Timer *1.)
setting setting

T0 Partial ejection Partial ejection 1,5 1,5

T1 Displacement water Displacement no password 8 8
T2 Filling water Filling no password - 9
T3 Waiting Waiting 10 10
T4 Total ejection Total ejection 2 2
T5 Speed recovery after Total ejection Speed rec.Total 25 25
T6 Closing water impulse Closingwater imp 0,05 0,05
T7 Alarm delay Alarm delay 20 20
T8 Waiting after displacement Wait aft.displac 10 10
T9 Waiting after filling Wait aft.filling 10 10
T10 Separator starting Separator Start no password 240 240
T11 Alarm Bridging Alarm-bridging no password 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10
T13 Speed recovery after partial ejection Speed rec.part. 10 10
T14 Closing water interval Closing Interval 600 600
T15 Circulation valve close Circ.valve clos 60 -
T16 Circulation valve open Circ.valve open 15 -
T17 Free Free - -
T18 Sludge tank alarm delay LSHH-Sludgetank option 10 10
T19 Water impulse by start Wat.Imp.by start 3 3
T20 Separation Separation no password 7200 3600
T21 Min separation time with SMS Min-Sep.-Time 600 -
T22 High water content High water cont. 10 10
T23 Feed pump delay Feedpump delay 300 300
T24 Sludge pump delay off Sludgep.delay option 60 60
T25 Vibration 1 delay Vibro 1 option 180 180
T26 Vibration 2 delay Vibro 2 option 2 2
T27 SMS low pressure delay SMS PSL delay 10 -
T28 Ejection monitoring Ejection monitor 3 3
T29 Brake for separator Brake for Sep. option 300 300
T30 Cooling Interval Cooling interval option 0 0
T31 Cooling water Cooling water option 0 0
T32 WMS-Mode WMS-Mode - 3600
T33 SMS-Mode SMS-Mode - 0
T34 Circulation valve delay Circ.valve delay - 10
T35 Water seal broken delay Water.Seal brok. - 1
T36 SMS pressure check SMS Press.Check - 1
T37 SMS Waiting SMS Waiting - 3
T38 WMS Sensor flushing WMS Sensor flush - 120
T39 Separator off after idle run Separator off option 1800 1800
T40 CU Sludge pump on CU-Sludge Pu.On option 60 60
T41 CU Sludge pump break CU-Sludgepu.Break option 600 600
T42 Free Free - -
T43 WMS delay WMS delay 0 -
T44 SMS-Sensor-Check SMS-Sensor-Check 35 35
T45 WMS-Sensor-Check WMS-Sensor-Check 0 0
T46 Free Free - -
T47 Min.SMS Time Min.SMS Time *2.) - 10,5
T60 Start Impulse Start Impulse internal timer 10 10
T61 Sensor interval Sensor interval internal timer 2 2
T62 Sensor impulse Sensor impulse internal timer 1 1
*1.) all estimated values regarding to process condition data sheet! *2.) see T47 calc. Sheet!

Fig. 1

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1.2 Timerlist OSD 18

Description Separator Type

Display Text D10/D20 OSD 18 OSD 18
Full Text Remarks:
Control Unit HFO 0136 LO 0196

Factory Factory
Timer *1.)
setting setting

T0 Partial ejection Partial ejection 2 2

T1 Displacement water Displacement no password 13 13
T2 Filling water Filling no password - 13
T3 Waiting Waiting 10 10
T4 Total ejection Total ejection 2,5 2,5
T5 Speed recovery after Total ejection Speed rec.Total 25 25
T6 Closing water impulse Closingwater imp 0,1 0,1
T7 Alarm delay Alarm delay 20 20
T8 Waiting after displacement Wait aft.displac 10 10
T9 Waiting after filling Wait aft.filling 10 10
T10 Separator starting Separator Start no password 240 240
T11 Alarm Bridging Alarm-bridging no password 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10
T13 Speed recovery after partial ejection Speed rec.part. 10 10
T14 Closing water interval Closing Interval 600 600
T15 Circulation valve close Circ.valve clos 60 -
T16 Circulation valve open Circ.valve open 15 -
T17 Free Free - -
T18 Sludge tank alarm delay LSHH-Sludgetank option 10 10
T19 Water impulse by start Wat.Imp.by start 3 3
T20 Separation Separation no password 7200 3600
T21 Min separation time with SMS Min-Sep.-Time 600 -
T22 High water content High water cont. 15 15
T23 Feed pump delay Feedpump delay 300 300
T24 Sludge pump delay off Sludgep.delay option 60 60
T25 Vibration 1 delay Vibro 1 option 180 180
T26 Vibration 2 delay Vibro 2 option 2 2
T27 SMS low pressure delay SMS PSL delay 10 -
T28 Ejection monitoring Ejection monitor 3 3
T29 Brake for separator Brake for Sep. option 600 600
T30 Cooling Interval Cooling interval option 0 -
T31 Cooling water Cooling water option 0 -
T32 WMS-Mode WMS-Mode - 3600
T33 SMS-Mode SMS-Mode - 0
T34 Circulation valve delay Circ.valve delay - 10
T35 Water seal broken delay Water.Seal brok. - 1
T36 SMS pressure check SMS Press.Check - 1
T37 SMS Waiting SMS Waiting - 3
T38 WMS Sensor flushing WMS Sensor flush - 120
T39 Separator off after idle run Separator off option 1800 1800
T40 CU Sludge pump on CU-Sludge Pu.On option 60 60
T41 CU Sludge pump break CU-Sludgepu.Break option 600 600
T42 Free Free - -
T43 WMS delay WMS delay 0 -
T44 SMS-Sensor-Check SMS-Sensor-Check 60 60
T45 WMS-Sensor-Check WMS-Sensor-Check 0 0
T46 Free Free - -
T47 Min.SMS Time Min.SMS Time *2.) - 3,5
T60 Start Impulse Start Impulse internal timer 20 20
T61 Sensor interval Sensor interval internal timer 2 2
T62 Sensor impulse Sensor impulse internal timer 1 1
*1.) all estimated values regarding to process condition data sheet! *2.) see T47 calc. Sheet!

Fig. 2

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1.3 Timerlist OSD 35

Description Separator Type

Display Text D10/D20 OSD 35 OSD 35
Full Text Remarks:
Control Unit HFO 0136 LO 0196

Factory Factory
Timer *1.)
setting setting

T0 Partial ejection Partial ejection 3 3

T1 Displacement water Displacement no password 50 35
T2 Filling water Filling no password - 35
T3 Waiting Waiting 10 10
T4 Total ejection Total ejection 3,5 3,5
T5 Speed recovery after Total ejection Speed rec.Total 25 25
T6 Closing water impulse Closingwater imp 0,1 0,1
T7 Alarm delay Alarm delay 20 20
T8 Waiting after displacement Wait aft.displac 10 10
T9 Waiting after filling Wait aft.filling 10 10
T10 Separator starting Separator Start no password 480 480
T11 Alarm Bridging Alarm-bridging no password 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10
T13 Speed recovery after partial ejection Speed rec.part. 10 10
T14 Closing water interval Closing Interval 600 600
T15 Circulation valve close Circ.valve clos 60 -
T16 Circulation valve open Circ.valve open 15 -
T17 Free Free - -
T18 Sludge tank alarm delay LSHH-Sludgetank option 10 10
T19 Water impulse by start Wat.Imp.by start 3 3
T20 Separation Separation no password 7200 3600
T21 Min separation time with SMS Min-Sep.-Time 600 -
T22 High water content High water cont. 20 20
T23 Feed pump delay Feedpump delay 300 300
T24 Sludge pump delay off Sludgep.delay option 80 80
T25 Vibration 1 delay Vibro 1 option 180 180
T26 Vibration 2 delay Vibro 2 option 2 2
T27 SMS low pressure delay SMS PSL delay 10 -
T28 Ejection monitoring Ejection monitor 3 3
T29 Brake for separator Brake for Sep. option 900 900
T30 Cooling Interval Cooling interval option 0 -
T31 Cooling water Cooling water option 0 -
T32 WMS-Mode WMS-Mode - 3600
T33 SMS-Mode SMS-Mode - 0
T34 Circulation valve delay Circ.valve delay - 10
T35 Water seal broken delay Water.Seal brok. - 1
T36 SMS pressure check SMS Press.Check - 1
T37 SMS Waiting SMS Waiting - 3
T38 WMS Sensor flushing WMS Sensor flush - 120
T39 Separator off after idle run Separator off option 1800 1800
T40 CU Sludge pump on CU-Sludge Pu.On option 80 80
T41 CU Sludge pump break CU-Sludgepu.Break option 600 600
T42 Free Free - -
T43 WMS delay WMS delay 0 -
T44 SMS-Sensor-Check SMS-Sensor-Check 120 120
T45 WMS-Sensor-Check WMS-Sensor-Check 0 0
T46 Free Free - -
T47 Min.SMS Time Min.SMS Time *2.) - 1,75
T60 Start Impulse Start Impulse internal timer 60 60
T61 Sensor interval Sensor interval internal timer 2 2
T62 Sensor impulse Sensor impulse internal timer 1 1
*1.) all estimated values regarding to process condition data sheet! *2.) see T47 calc. Sheet!

Fig. 3

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1.4 Timerlist OSD 60

Description Separator Type

Display Text D10/D20 OSD 60 OSD 60
Full Text Remarks:
Control Unit HFO 0136 LO 0196

Factory Factory
Timer *1.)
setting setting

T0 Partial ejection Partial ejection 3 3

T1 Displacement water Displacement no password 100 100
T2 Filling water Filling no password - 100
T3 Waiting Waiting 10 10
T4 Total ejection Total ejection 3,5 3,5
T5 Speed recovery after Total ejection Speed rec.Total 25 25
T6 Closing water impulse Closingwater imp 0,1 0,1
T7 Alarm delay Alarm delay 20 20
T8 Waiting after displacement Wait aft.displac 10 10
T9 Waiting after filling Wait aft.filling 10 10
T10 Separator starting Separator Start no password 600 600
T11 Alarm Bridging Alarm-bridging no password 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10
T13 Speed recovery after partial ejection Speed rec.part. 10 10
T14 Closing water interval Closing Interval 600 600
T15 Circulation valve close Circ.valve clos 60 -
T16 Circulation valve open Circ.valve open 15 -
T17 Free Free - -
T18 Sludge tank alarm delay LSHH-Sludgetank option 10 10
T19 Water impulse by start Wat.Imp.by start 3 3
T20 Separation Separation no password 7200 3600
T21 Min separation time with SMS Min-Sep.-Time 600 -
T22 High water content High water cont. 30 30
T23 Feed pump delay Feedpump delay 300 300
T24 Sludge pump delay off Sludgep.delay option 100 100
T25 Vibration 1 delay Vibro 1 option 180 180
T26 Vibration 2 delay Vibro 2 option 2 2
T27 SMS low pressure delay SMS PSL delay 10 -
T28 Ejection monitoring Ejection monitor 3 3
T29 Brake for separator Brake for Sep. option 1200 1200
T30 Cooling Interval Cooling interval option 0 -
T31 Cooling water Cooling water option 0 -
T32 WMS-Mode WMS-Mode - 3600
T33 SMS-Mode SMS-Mode - 0
T34 Circulation valve delay Circ.valve delay - 10
T35 Water seal broken delay Water.Seal brok. - 1
T36 SMS pressure check SMS Press.Check - 1
T37 SMS Waiting SMS Waiting - 5
T38 WMS Sensor flushing WMS Sensor flush - 120
T39 Separator off after idle run Separator off option 1800 1800
T40 CU Sludge pump on CU-Sludge Pu.On option 100 100
T41 CU Sludge pump break CU-Sludgepu.Break option 600 600
T42 Free Free - -
T43 WMS delay WMS delay 0 -
T44 SMS-Sensor-Check SMS-Sensor-Check 260 260
T45 WMS-Sensor-Check WMS-Sensor-Check 0 0
T46 Free Free - -
T47 Min.SMS Time Min.SMS Time *2.) 1
T60 Start Impulse Start Impulse internal timer 140 140
T61 Sensor interval Sensor interval internal timer 2 2
T62 Sensor impulse Sensor impulse internal timer 1 1
*1.) all estimated values regarding to process condition data sheet! *2.) see T47 calc. Sheet!

Fig. 4

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1.5 Timer 47 - Calculation sheet

Timer 47 Capacity table referring to LO-HD detergent oil!

Water discharge
Separator Capacity capacity through
T 47 sec. Water discharge Example calculation:
Type: L/h:
valve in 3 sec.

1450 7,5 0,5vol% Water of 1450 L/h Oilconsumption

corresponds to 7,25 L/h Water or 2,014
1050 10,5 ml/sec.! Referring to 15 ml Waterdis-
OSD 6 700 15,5 15 ml charge capacity within 3 sec. means that
550 19,5 5ml/s divided through 2,014ml/s multiplied
300 36,0 by 3s results in 7,45s for T 47!
3500 3,0 Alarm is given if water content
2900 3,5 exceeds 0.5%!
OSD 18 2100 5,0 15 ml
1750 6,0
1400 7,75
7800 1,5
6200 1,75
OSD 35 5500 2,0 15 ml
4600 2,5
3500 3,0
13200 2,0
10800 2,75
OSD 60 8800 3,5 40 ml
7800 3,75
5000 6,0

All values in the chart subject to modification!

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1.6 Timer description - Timetable 1

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1.7 Timer description - Timetable 2

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Timer which activates time record TR1 "WMS

After delay T43, time record TR1 "WMS time
T43 WMS delay time in 24 h" only when the WMS signal is X X --- ---
in 24 h" is activated.
continuously activated after T 43.
Capacity and machine type-dependent timer
which determines the 0.5vol% content of water
When SMS Sensor PSL2 is activated while T
in the lube oil during WMS mode. The pressure
41 is running, the water discharge valve V 6
T47 Min. SMS time increase is evaluated as a function of T 41 over --- X --- G
is opened for 3 seconds and Counter 7
several successive cycles which are defined via
counts the PSL2 signal.
counter 7 "SMS time interval 0,5vol% water
content"
Circulation valve V 5 closes.
Water discharge valve V 6 closes.
SMS sensor PSL2 is activated. Timer in which the function of the SMS sensor
T44 SMS Sensor check X X C C
If T53 is elapsed without SMS Sensor PSL2 PSL2 is tested.
Signal, Alarm "SMS sensor failure during
WMS-SMS check" is triggered.
Circulation valve V 5 closes.
Water discharge valve V 6 opens.
WMS Sensor CS is activated. Timer in which the function of the WMS sensor
T45 WMS Sensor check X X C C
If T54 is elapsed without WMS Sensor CS CS is tested.
Signal, alarm "WMS sensor failure during
WMS-SMS check" is triggered.
T46 Free --- --- --- ---
Timer to fill filling water into the bowl. This
timer runs before timer T61 and T62. Timer is
T60 Start impulse Filling water valve V 2 opens. X X C C
required for the automatic calculation of timers
01 and 02. Timer is protected.
Timer to set the interval between two sensor
T61 Sensor interval Filling water valve V 2 closes. X X C C
impulses, T62. Timer is protected.
Timer to fill filling water into the separator
bowl. This timer operates pulse-wise together
T62 Sensor impulse Filling water valve V 2 opens. with timer T61 after timer T60. Timer is required X X C C
for the automatic calculation of the timers 01
and 02. Timer is protected.

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2 Counter overview

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2.1 Counterlist OSD 6

Description
Display Text D10/D20 OSD 6 OSD 6
Full Text Remarks:
Control Unit HFO 0136 LO 0196
Factory Factory
setting setting

Counter [ amount ]

C1 Flushing Count
C1 Flushing Counter Flushing Counter P: 5 0 0
A: 0

C2 Free
C3: SMS Filling
C3 SMS Filling SMS Filling Counter P: 3 - 3
A: 0

C4 Free
C5 Free
C6: Sensor check
C6 Sensor check Sensor Check Counter P: 5 5 5
A: 0
C7: SMS time interval
C7 SMS time interval SMS Time interval counter for 0,5vol% water cont
- 5
0,5vol% water cont 0,5vol% water content warning P: 5
A: 0

Time Records [ min ]

WMS Time
Timerecords for WMS Time
Max in 24h 60min
TR1 WMS Time during operation in last TR3
Act. In 24h 0min
60 60
(24h) hours.
Last 24h 0min
Sludgep. Time
Timerecords for Sludgepump
Max in 24h 20min
TR2 Sludgep. Time time operation in last TR3 (24h)
Act. In 24h 0min
20 30
hours.
Last 24h 0min
Time Record reset
Reset of all Time Records after
TR3 Time Records reset TR3 (24h).
P: 24 24h 24h
A: 0
Other Alarms see
Only Alarms that have Trouble Shooting
Alarms adjustable values! List!
[ °C ]

See page 53 ff.

Warning TSH-OIL-FEED
Warning for an increase of the Temp. > max
TSH-OIL-FEED oil temperature. warning
108 100
Temp. > max please press help
Warning TSL-OIL-FEED
Warning for a decrease of the Temp. < min
TSL-OIL-FEED oil temperature. warning
88 85
Temp. < min please press help
TSH-OIL-FEED:
TSH-OIL-FEED: Alarm for an increase of the oil Temp. > max
110 105
Temp. > max temperature. Separation-stop
please press help
TSL-OIL-FEED:
TSL-OIL-FEED: Alarm for a decrease of the oil Temp. < min
85 75
Temp. < min temperature. Separation-stop
please press help
[A]
Value depending
EJECTION-MONITORING: on the conditions
Alarm for monitoring the
Current < Offset of the power
Ejection monitoring diff. ejection after separation or
supply system and
0,5 0,5
after SMS ejection.
Program-stop
please press help the clutch shoes!
See page 87 ff.

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2.2 Counterlist OSD 18

Description
Display Text D10/D20 OSD 18 OSD 18
Full Text Remarks:
Control Unit HFO 0136 LO 0196
Factory Factory
setting setting

Counter [ amount ]

C1 Flushing Count
C1 Flushing Counter Flushing Counter P: 5 0 0
A: 0

C2 Free
C3: SMS Filling
C3 SMS Filling SMS Filling Counter P: 3 - 3
A: 0

C4 Free
C5 Free
C6: Sensor check
C6 Sensor check Sensor Check Counter P: 5 5 5
A: 0
C7: SMS time interval
C7 SMS time interval SMS Time interval counter for 0,5vol% water cont
- 5
0,5vol% water cont 0,5vol% water content warning P: 5
A: 0

Time Records [ min ]

WMS Time
Timerecords for WMS Time
Max in 24h 150min
TR1 WMS Time during operation in last TR3
Act. In 24h 0min
150 150
(24h) hours.
Last 24h 0min
Sludgep. Time
Timerecords for Sludgepump
Max in 24h 20min
TR2 Sludgep. Time time operation in last TR3 (24h)
Act. In 24h 0min
20 30
hours.
Last 24h 0min
Time Record reset
Reset of all Time Records after
TR3 Time Records reset TR3 (24h).
P: 24 24h 24h
A: 0
Other Alarms see
Only Alarms that have Trouble Shooting
Alarms adjustable values! List!
[ °C ]

See page 53 ff.

Warning TSH-OIL-FEED
Warning for an increase of the Temp. > max
TSH-OIL-FEED oil temperature. warning
108 100
Temp. > max please press help
Warning TSL-OIL-FEED
Warning for a decrease of the Temp. < min
TSL-OIL-FEED oil temperature. warning
88 85
Temp. < min please press help
TSH-OIL-FEED:
TSH-OIL-FEED: Alarm for an increase of the oil Temp. > max
110 105
Temp. > max temperature. Separation-stop
please press help
TSL-OIL-FEED:
TSL-OIL-FEED: Alarm for a decrease of the oil Temp. < min
85 75
Temp. < min temperature. Separation-stop
please press help
[A]
Value depending
EJECTION-MONITORING: on the conditions
Alarm for monitoring the
Current < Offset of the power
Ejection monitoring diff. ejection after separation or
supply system and
0,5 0,5
after SMS ejection.
Program-stop
please press help the clutch shoes!
See page 87 ff.

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2.3 Counterlist OSD 35

Description
Display Text D10/D20 OSD 35 OSD 35
Full Text Remarks:
Control Unit HFO 0136 LO 0196
Factory Factory
setting setting

Counter [ amount ]

C1 Flushing Count
C1 Flushing Counter Flushing Counter P: 5 0 0
A: 0

C2 Free
C3: SMS Filling
C3 SMS Filling SMS Filling Counter P: 3 - 3
A: 0

C4 Free
C5 Free
C6: Sensor check
C6 Sensor check Sensor Check Counter P: 5 5 5
A: 0
C7: SMS time interval
C7 SMS time interval SMS Time interval counter for 0,5vol% water cont
- 5
0,5vol% water cont 0,5vol% water content warning P: 5
A: 0

Time Records [ min ]

WMS Time
Timerecords for WMS Time
Max in 24h 150min
TR1 WMS Time during operation in last TR3
Act. In 24h 0min
150 150
(24h) hours.
Last 24h 0min
Sludgep. Time
Timerecords for Sludgepump
Max in 24h 30min
TR2 Sludgep. Time time operation in last TR3 (24h)
Act. In 24h 0min
30 40
hours.
Last 24h 0min
Time Record reset
Reset of all Time Records after
TR3 Time Records reset TR3 (24h).
P: 24 24h 24h
A: 0
Other Alarms see
Only Alarms that have Trouble Shooting
Alarms adjustable values! List!
[ °C ]

See page 53 ff.

Warning TSH-OIL-FEED
Warning for an increase of the Temp. > max
TSH-OIL-FEED oil temperature. warning
108 100
Temp. > max please press help
Warning TSL-OIL-FEED
Warning for a decrease of the Temp. < min
TSL-OIL-FEED oil temperature. warning
88 85
Temp. < min please press help
TSH-OIL-FEED:
TSH-OIL-FEED: Alarm for an increase of the oil Temp. > max
110 105
Temp. > max temperature. Separation-stop
please press help
TSL-OIL-FEED:
TSL-OIL-FEED: Alarm for a decrease of the oil Temp. < min
85 75
Temp. < min temperature. Separation-stop
please press help
[A]
Value depending
EJECTION-MONITORING: on the conditions
Alarm for monitoring the
Current < Offset of the power
Ejection monitoring diff. ejection after separation or
supply system and
3 3
after SMS ejection.
Program-stop
please press help the clutch shoes!
See page 87 ff.

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2.4 Counterlist OSD 60

Description
Display Text D10/D20 OSD 60 OSD 60
Full Text Remarks:
Control Unit HFO 0136 LO 0196
Factory Factory
setting setting

Counter [ amount ]

C1 Flushing Count
C1 Flushing Counter Flushing Counter P: 5 0 0
A: 0

C2 Free
C3: SMS Filling
C3 SMS Filling SMS Filling Counter P: 3 - 3
A: 0

C4 Free
C5 Free
C6: Sensor check
C6 Sensor check Sensor Check Counter P: 5 5 5
A: 0
C7: SMS time interval
C7 SMS time interval SMS Time interval counter for 0,5vol% water cont
- 5
0,5vol% water cont 0,5vol% water content warning P: 5
A: 0

Time Records [ min ]

WMS Time
Timerecords for WMS Time
Max in 24h 240min
TR1 WMS Time during operation in last TR3
Act. In 24h 0min
240 240
(24h) hours.
Last 24h 0min
Sludgep. Time
Timerecords for Sludgepump
Max in 24h 40min
TR2 Sludgep. Time time operation in last TR3 (24h)
Act. In 24h 0min
40 50
hours.
Last 24h 0min
Time Record reset
Reset of all Time Records after
TR3 Time Records reset TR3 (24h).
P: 24 24h 24h
A: 0
Other Alarms see
Only Alarms that have Trouble Shooting
Alarms adjustable values! List!
[ °C ]

See page 53 ff.

Warning TSH-OIL-FEED
Warning for an increase of the Temp. > max
TSH-OIL-FEED oil temperature. warning
108 100
Temp. > max please press help
Warning TSL-OIL-FEED
Warning for a decrease of the Temp. < min
TSL-OIL-FEED oil temperature. warning
88 85
Temp. < min please press help
TSH-OIL-FEED:
TSH-OIL-FEED: Alarm for an increase of the oil Temp. > max
110 105
Temp. > max temperature. Separation-stop
please press help
TSL-OIL-FEED:
TSL-OIL-FEED: Alarm for a decrease of the oil Temp. < min
85 75
Temp. < min temperature. Separation-stop
please press help
[A]
Value depending
EJECTION-MONITORING: on the conditions
Alarm for monitoring the
Current < Offset of the power
Ejection monitoring diff. ejection after separation or
supply system and
5 5
after SMS ejection.
Program-stop
please press help the clutch shoes!
See page 87 ff.

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2.5 Counter description

Counter
Designitation: Status: Description: Aktive in:
No.:

- 0136 - - 0196 -
Counter after how many
ejections a doubled ejection for
C1 Flushing Counter Counter for ejection X X
flushing the bowl will be
initiated.
C2 Free --- ---
Counter for Fillingwater Counter for amount of
C3 SMS Filling Counter impulse after SMS Mode fillingwater impulses after SMS --- X
T33. Mode T33.
Counter after how many
Sensor Check
C4 Counter for Sensor check ejections the SMS and WMS X X
Counter
Sensor Check will be initiated.
Counter for counting how
SMS Time interval many consecutive times SMS
Counter for SMS Sensor
counter for 0,5vol% Sensor PSL2 was activated
C5 signal during WMS --- X
water content shorter than T47. Gives alarm,
Mode.
warning when water content is over
0.5%.
Time
Records
No.:
During operation, the Time where
the WMS-Sensor CS is activated
TR1 WMS Time due to water indication, will be X X
recorded. Timerecords will be
deleted when TR3 is expired.

Timerecords for recording the

time where the sludge pump is in
TR2 Sludgepumpe Time X X
operation. Timerecords will be
deleted when TR3 is expired.
When the presetted time is
TR3 Time Records reset expired all Timerecords will be X X
deleted.

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3 Process Logic - HFO -

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Program Logic - Diagram - 0136 - HFO -

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Program Logic - Diagram - 0136 - HFO - Legend Components

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Program Logic - Diagram - 0136 - HFO - Legend Pipes/Tank

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Program Logic - Diagram - 0136 - Chapter “A”

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Program Logic - Diagram - 0136 - Chapter “B”

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Program Logic - Diagram - 0136 - Chapter “C”

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Program Logic - Diagram - 0136 - Chapter “D”

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Program Logic - Diagram - 0136 - Chapter “E”

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Program Logic - Diagram - 0136 - Chapter “F”

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Program Logic - Diagram - 0196 - LO -

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Program Logic - Diagram - 0196 - LO - Legend Components

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Program Logic - Diagram - 0196 - LO - Legend Pipes/Tank

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Program Logic - Diagram - 0196 - Chapter “A”

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Program Logic - Diagram - 0196 - Chapter “B”

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Program Logic - Diagram - 0196 - Chapter “C”

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Program Logic - Diagram - 0196 - Chapter “D”

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Program Logic - Diagram - 0196 - Chapter “E”

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Program Logic - Diagram - 0196 - Chapter “F”

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4 Trouble Shooting - Operating faults summary

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4.1 Motor Protection Alarm #01

MOTOR PROTECTION
Temp. > max temp.
Motor switched off
Alarm#01 press ENTER
Display shows Possible causes
• No motor protection switch signal
• Brake not released
• Thermistor relay has triggered
• Operating water valve V2 open
• Drive blocked
• Wrong number of clutch shoes
• Feed capacity too high
• Motor ventilation not adequate
Remedy
Check functionality of motor protection
switch
Release brake
Check thermistor relay and cabling
Check operating water valve V2
Check drive
Check number of clutch shoes
Check capacity
Improve motor ventilation

max temp. = see motor plate

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

MOTOR PROTECTION:
Please check:
F1 Page 1 Motor protection
Function ->
Brake
Thermistor relay
Page 2 Operat. water valve V2
no. of clutch shoes ->
Drive blocked
Feed capacity
Page 3
Motor ventilation
Return with ENTER

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4.2 PAL 1 Clean Oil Discharge Alarm #02

PAL 1 CLEAN OIL
DISCHARGE
Pressure < setting
Alarm#02 press ENTER
Display shows Possible causes
• Clean oil discharge valve V7
opened too wide
• Feed capacity reduced
• Setting on pressure sensor PSL1
too high
• Water pressure for hydraulics too
high during T06, bowl has opened
• Safety pulse T06 too long, bowl has
opened
• Feed pump failure
• FU speed too low
• Feed valve V1 in circulation position
• Breakover to water side
• Direction of rotation of pump incor-
rect
• Bowl gaskets not sealed
• T07 alarm delay too short
• T11 alarm bridging too short
FU = Frequency transformer
Remedy
Check valve setting V7
Check feed capacity
Check setting pressure sensor PSL1
see also PAH1 alarm
Check water pressure with opened
valve V3
Check TIMER 06
Check feed pump
Check pump speed
Check compressed air and signal out-
put for solenoid valve on V1
Check quantity of filling water
Check direction of rotation
Check and where necessary replace
gaskets
Check whether T07 expires before
pressure builds up
Check TIMER 11 alarm bridging

Help text – Information on control

ENTER Step 1
Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

PRESS. DROP CLEAN OIL

Sep.-stop pls check
F1 Page 1
Valve setting V7
Feed capacity ->
Setting PSL1
Water pressure for
Page 2
opened valve V3
TIMER 06 ->
Quantity of water
Bowl not sealed
Page 3 T07 alarm delay
Return with ENTER

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4.3 PAH 1 Clean Oil Discharge Alarm #03

PAH 1 CLEAN OIL
DISCHARGE
Pressure > 3.0 bar
Alarm#03 press ENTER
Display shows Possible causes Remedy
• Clean oil discharge valve V7 closed Check valve setting V7
too far
• Feed capacity too high Check feed capacity
• Setting on pressure sensor PSH1 Check setting pressure sensor PSH1
too low
• T07 alarm delay too short Check T07
• T11 alarm bridging too short Check T11 alarm bridging
• Product temperature too low Check temperature in product feed

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

PRESSURE INCREASE
CLEAN OIL
F1 Page 1 Sep.-stop pls check
Valve setting V7 ->
Feed capacity
Setting PSH1
Page 2 T07 alarm delay
T11 alarm bridging ->
Temperature product
feed
Page 3
Return with ENTER

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4.4 Water Discharge Alarm #04

WATER DISCHARGE:
Overflow
Separation - Stop
Alarm#04 press ENTER
Display shows Possible causes
• Water content in feed too high
• Clean oil discharge pressure too
high
• Quantity of filling water too low
Water seal broken
• Product temperature too low
• Regulating ring too large
• Water pressure for hydraulic too
high or T 06 too long.
• Polyamide sealing ring defective
• Sealing rings in the bowl defective
• Pressure sensor PSH2 defective
• Float switch FSH defective
Remedy
Check product feed
Check clean oil discharge valve V7
Check function V2 and quantity of fill-
ing water
Check product temperature
Install next smaller regulating ring
Check water pressure with open sole-
noid valve V3, check T 06
Check polyamide sealing ring
Check sealing rings
Check pressure sensor PSH2
Check float switch FSH

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

WATER DISCHARGE
Overflow
F1 Page 1 Please check:
Clean oil valve V7 ->
Water cont. in Oil
Filling water quantity
Page 2 Product temperature
Regulating ring ->
Polyamide sealing ring
Pressure sensor PSH2
Page 3
Float switch FSH
Return with ENTER

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4.5 TAL Product Feed Alarm #05

TAL PRODUCT FEED
Temp. < min
Separation - Stop
Alarm#05 press ENTER
Display shows Possible causes Remedy
• Product too cold before pre-heater Check settling tank temperature
(Settling tank applies to HFO only)
• Feed capacity too high Check feed capacity
• Setting TAL has been set too high Check setting TAL
• Temperature of heating medium is Check temperature of heating medium
too low
• Temperature regulator defective Check temperature regulator
• E-pre-heater basic load or regulating Check switching stages electrically
stage switched
• Pre-heater dirty Check pre-heater
• PT100 sensor defective Check sensor

Help text – Information on control

ENTER Step 1
Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

PRODUCT TEMP. MIN.

Please check:
F1 Page 1
Settling tank temp.
Feed capacity ->
Setting TAL
Temp. of heating
Page 2 medium
Temp. regulator ->
Switching stages elect.
pre-heater
Page 3
PT 100 sensor
Return with ENTER

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4.6 TAH Product Feed Alarm #06

TAH PRODUCT FEED
Temp. > max
Separation - Stop
Alarm#06 press ENTER
Display shows Possible causes Remedy
• Product too hot Check regulating valve
• Feed capacity too low Check feed capacity
• Setting TAH too low Check setting TAH
• E-pre-heater basic load or regulating Check switching stages electrically
stages switched
• Temperature regulator defective Check temperature regulator
• PT 100 sensor defective Check PT 100 sensor

Help text – Information on control

ENTER Step 1
Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

PRODUCT TEMP. MAX.

F1
Please check:
Page 1
Regulating valve
Feed capacity ->
Setting TAH
Switching stages electr.
Page 2
Temperature regulator
PT 100 sensor ->

Page 3
Return with ENTER

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4.7 Ejection Monitoring Alarm #07

EJECTION MONITORING
Ejection current < Offset
Separation – Stop
Alarm#07 press ENTER
Display shows Possible causes Remedy
• Operating water valve V3 does not Check function bowl hydraulics with
open valve V3
• Connector on valve V3 loose Check connector on V3
• Offset setting for discharge current Check offset setting
too high
• Water quantity at V3 too low Check water quantity
• Setting of monitoring time for timer Check timer 28
28 is too short
• Current evaluation defective Check current converter electrically
• Pre-strainer at V3 dirty Check pre-strainer
• Clutch shoes worn or oily Check clutch shoes

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

DISCHARGE MONITORING
Please check:
F1 Page 1 Function of bowl
Hydraulics with V3 ->
Connector valve V3
Current offset
Page 2 setting
Water quantity ->
TIMER 28
Current converter electr.
Page 3 Pre-strainer
Return with ENTER

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4.8 LAHH Sludge Tank Alarm #08

LAHH SLUDGE TANK
Sludge tank - full
Separation - Stop
Alarm#08 press ENTER
Display shows Possible causes
• Sludge pump not functioning
• Bowl is open
• Product overflow due to excessive
clean oil discharge pressure
• Closing water pulse T06 too long
• Polyamide sealing ring defective
• Sealing rings in the bowl defective
• Level switch LSHH dirty or defective
Remedy
Check sludge pump
Check bowl hydraulics
Check valves in the clean oil line and
setting V7
Check closing water pulse T06
Check polyamide sealing ring
Check sealing rings
Check level switch LSHH

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

LSHH SLUDGE TANK

Please check:
F1 Page 1
Sludge pump
Bowl hydraulics ->
Valves in the
clean oil line
Page 2
Setting V7
Closing water pulse ->
Polyamide
sealing ring
Page 3
Switch LSHH
Return with ENTER

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4.9 Feed Pump Fault Alarm #09

FEED PUMP FAULT
Motor protection
Separation - Stop
Alarm#09 press ENTER
Display shows Possible causes Remedy
• Pump overloaded Check protection switch, current of mo-
tor circuit breaker
• Pump mechanically blocked Check pump
• Valves in the feed line closed Check valves
• Feed temperature Check feed temperature
• Filter in feed line dirty Check filter
• Electrical connections wrong Check electrical connections and ca-
bling

Help text – Information on control

Alarm acknowledgement
ENTER Step 1

Press > F1 < button

For Help Function
HELP Step 2
button > HOME < back

FEED PUMP FAULT

Please check
F1 Page 1 Protection switch
Current consumption ->
Pump
Valves
Page 2 Feed temperature
Filter ->
Electr. connections
Cabling
Page 3
Return with ENTER

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4.10 Sludge Pump Fault Alarm #10

SLUDGE PUMP FAULT
Program - stop

Alarm#10 press ENTER

Display shows Possible causes Remedy
• Pump overloaded Check protection switch and current of
circuit breaker
• Pump mechanically blocked Check pump
• Valves in the discharge line closed Check valves
• Pipe work dirty Check pipe work
• Electrical connections wrong Check electrical connections and ca-
bling

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

SLUDGE PUMP FAULT

Please check
F1 Page 1
Protection switch
Current consumption ->
Pump
Valves
Page 2
Pipe work
Electrical connection ->
Cabling
Page 3
Return with ENTER

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4.11 Vibration Stage 1 Alarm #11

VIBRATION STAGE 1:
Motor off after T25

Alarm#11 press ENTER

Display shows Possible causes Remedy
• Limit value 1 longer than T25 Check T25
• Uneven solid deposits in the bowl Check solids holding space and poly-
amide sealing ring
• Vibrosensor has become detached Check sensor fixing
• Limit value 1 set to low Check setting
• Bowl not properly assembled or Open and clean bowl, assemble in ac-
damaged or wrong parts of other cordance with operating instructions;
bowl use only parts with the same series
number
• External vibrations Check foundation fixing

Help text – Information on control

ENTER Step 1
Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

VIBRATION STAGE 1
Please check:
F1 Page 1
TIMER 25
Solids holding space ->
Polyamide sealing
ring
Page 2 Sensor fixing
Limit value 1 ->
Correct bowl parts
Foundation fixing
Page 3
Return with ENTER

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4.12 Vibration Stage 2 Alarm #12

VIBRATION STAGE 2:
Separator - off

Alarm#12 press ENTER

Display shows Possible causes
• Setting of limit value 2 is too low
• Irregular solid deposits in the bowl
• Vibrosensor has become detached
• Bowl not properly assembled or
damaged or wrong parts of other
bowl
• External vibrations
Remedy
Check setting
Check solids holding space and poly-
amide sealing ring
Check sensor fixing
Open and clean bowl, assemble in ac-
cordance with operating instructions;
use only parts with the same series
number
Check foundation fixing

Help text – Information on control

ENTER Step 1
Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

VIBRATION STAGE 2
Please check:
F1 Page 1
Limit value 2
Solids holding space ->
Polyamide sealing
ring
Page 2 Sensor fixing
Correct bowl parts ->
Foundation fixing
Page 3
Return with ENTER

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4.13 Fault Series Operation Alarm #13

FAULT SERIES
OPERATION Line or
preselection not OK
Alarm#13 press ENTER
Display shows Possible causes Remedy
• Series key not pressed for both con- Press series key for both controls
trols
• Both separators not ready to operate Check that both separators are ready
to operate
• Line (MPI) for series operation de- Check line (MPI)
fective or not present
• Micro switch in rwrong position Check according manual

MPI = Multi Point Interface

Help text – Information on control

ENTER Step 1
Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

FAULT SERIES OPERATION

Please check:
F1 Page 1
Series key pressed
on both machines ->
Are both separators
ready to operate
Page 2
Line MPI
->

Page 3
Return with ENTER

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4.14 Min. Separating Time Alarm #14

MIN. SEPARATING TIME
< 10 min.
Separation - Stop
Alarm#14 press ENTER
Display shows Possible causes
• Pressure sensor PSL2 not con-
nected, dirty or defective
• Alarm bridging time T11 too short
• Setting on pressure sensor PSL2
too high
• Water or solids content in the bowl
too high
• To much filling water
• With HFO and parallel operation,
screws in the separating disk in-
stalled
• Filling water valve V2 not tight
• orifice in centripetal pump chamber
cover plugged
Remedy
Check switching function of pressure
sensor PSL2
Check T11
Check setting on pressure sensor
PSL2
Pre-dewater product and/or check sol-
ids content
Check filling water quantity
Remove screws from separating disk
Check filling water valve V2
Check orifice

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

MIN. SEPARATING TIME

< 10 min
F1 Page 1 Please check:
Pressure sensor PSL2 ->
TIMER 11
Setting PSL2
Page 2
Water content
Valve V2 ->
Screws in separating
disk with HFO
Page 3
operation
Return with ENTER

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4.15 WMS system Fault Alarm #15

WMS SYSTEM FAULT
Too much water
Separation - Stop
Alarm#15 press ENTER
Display shows Possible causes Remedy
• Water content in feed too high Check product feed
• Too much filling water setting of T02 Check T02
too long
• Filling water valve V2 leaking Check filling water valve V2
• Wrong setting on evaluation relay Check setting on evaluation relay
• Setting of timer T22 too short Check setting
In an emergency, extend T22 during
this phase

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

WMS SYSTEM FAULT

Please check:
F1 Page 1
Water content in feed
->
Filling water quantity
Setting T02
Page 2 Valve V2
Setting on ->
measuring relay
Setting T22
Page 3
Return with ENTER

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4.16 No Water Seal Alarm #16

NO WATER SEAL
during TIMER 35
Separation - Stop
Alarm#16 press ENTER
Display shows Possible causes Remedy
• Clean oil discharge pressure too Check clean oil discharge pressure
high, valve V7 closed too far
• Filling water valve V2 does not open Check function V2
• Filling water quantity too low, e.g. Check filling water quantity
other consumers at same time
• Filling water valve V2 or filters dirty Check valve V2 and filters
• Water pressure for hydraulics too Check water pressure with open valve
high or T06 too long and T06
• Shift of separating zone – product Check temperature and setting of TAL
temperature too low
• Wrong sensing centripetal pump in- Check parts in accordance with operat-
stalled ing instruction
• Pressure sensor PSL2 bridged or Check setting PSL2
set to 0

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

NO WATER SEAL
Please check:
F1 Page 1 Clean oil discharge
pressure ->
Function V2
Filling water quantity
Page 2 Valve V2 and filter
Water pressure ->
TIMER T06
Setting TAL
Page 3
Setting PSL2
Return with ENTER

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4.17 PSL 1 Function Alarm #17

PSL 1 FUNCTION
clean oil discharge
Separation - Stop
Alarm#17 press ENTER
Display shows Possible causes Remedy
• No pressure drop on PSL1 during Check switching function
discharge
• PSL 1 is dirty, sticks or is defective Clean and check PSL1
• Setting of PSL 1 is too low Check switching point of PSL1
• No ejection and ejection monitoring Check bowl hydraulics and ejection
has not responded monitoring
• Back pressure in system too high Check discharge pressure
In an emergency, deselect automatic
check

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

PSL1 FUNCTION
Please check:
F1 Page 1 Switching function
PSL1 ->
PSL1 dirty
Switching point PSL1
Page 2 Bowl hydraulics
Discharge monitoring ->
Discharge pressure
Page 3
Return with ENTER

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4.18 Bowl Monitoring Alarm #18

BOWL MONITORING
Current too high
during TIMER 06
Alarm#18 press ENTER
Display shows Possible causes Remedy
• T06 closing water pulse too long, Check T06
bowl has opened
• Water pressure for hydraulics during Check water pressure with open valve
T06 too high, bowl has opened V3
• Valve V3 is dirty, sticks, stays open Check valve V3
for too long
• New clutch shoes installed Check current value
• New belt installed Check current value
In emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

BOWL MONITORING
Please check:
F1 Page 1 TIMER T06
Current value ->
Water pressure
for hydraulic
Page 2
Function V3
->

Page 3
Return with ENTER

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4.19 Separator Motor Off Alarm #19

SEPARATOR MOTOR OFF
Sep. in circulation
T 39 expired M. off
Alarm#19 press ENTER
Display shows Possible causes Remedy
• Separator running in circulation T39 Press program start before expiry of
has expired T39
• Setting of T39 too short Check T39
In an emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

SEPARATOR MOTOR OFF

Please check:
F1 Page 1
TIMER 39
Expired ->

Page 2
->

Page 3
Return with ENTER

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4.20 SMS Sensor Fault Alarm #20

SMS SENSOR FAULT
during SMS CHECK
during TIMER 44
Alarm#20 press ENTER
Display shows Possible causes Remedy
• PSL2 no pressure signal Check setting PSL2
• Filling water valve V2 no function Check function V2
• T44 too short Check T44
• Sludge holding space blocking pres- Clean bowl, check drill hole in centripe-
sure sensor line to PSL2 tal pump chamber cover
• Bowl not closed Check bowl hydraulics
• Insufficient water quantity during T44 Check water quantity
(Timer T60 – T62)
• Pressure sensor defective Check pressure sensor
• Wrong switching point on PSL2 Check switching point
In emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

SMS SENSOR FAULT

Please check:
F1 Page 1
Setting PSL2
Function V2 ->
Timer 44
Solids holding space
Page 2
Orifice in centripetal
pump chamber cover ->
Bowl hydraulics
Function PSL2
Page 3
Return with ENTER

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4.21 WMS Sensor Fault Alarm #21

WMS SENSOR FAULT
during WMS CHECK
during TIMER 45
Alarm#21 press ENTER
Display shows Possible causes Remedy
• Water sensor CS dirty Check water sensor CS
• Water sensor CS malfunction Check water sensor CS
• Water discharge valve V6 does not Check function V6
open
• Wrong setting at evaluation relay Check function evaluation relay
• Insufficient water during T45 Check water quantity
• T 45 too short Check T45
In emergency, deselect function

CS = Conductivity Sensor

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

WMS SENSOR FAULT

Please check:
F1 Page 1 whether sensor
is dirty ->
Function WMS sensor
Function V6
Page 2 Function evaluation
Relay ->

Water quantity
Page 3
Timer 45
Return with ENTER

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4.22 Excessive Running Time Of Sludge Pump Alarm #22

EXCESSIVE RUNNING
TIME OF SLUDGE PUMP
In TR3 hours
Alarm#22 press ENTER
Display shows Possible causes Remedy
• Setting of TR2 time recording too Check TR2 time recording
short
• Bowl leakage Check bowl function/hydraulics
• Excessive water content in feed Dewater product upstream of the sepa-
rator
• Light product overflow because clean Check setting of pure oil discharge pres-
discharge pressure too high sure

• Capacity of sludge pumps too low Check pump function

In emergency, deselect function

TR1 = Time record of WMS water sensor during HFO operation, TR1 will
be deleted when TR3 has expired.

TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.

TR3 = Time counter factory setting 24 h

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

EXCESSIVE RUNNING TIME

OF SLUDGE PUMP
F1 Page 1
Please check:
TR2 time recording ->
Bowl function
Bowl leakage
Page 2
Water content in
Product ->
Pump function
Page 3
Return with ENTER

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4.23 WMS Activated Too Often Alarm #23

WMS ACTIVATED
TOO OFTEN

Alarm#23 press ENTER

Display shows Possible causes Remedy
• Setting of TR1 time recording too Check TR1 time recording
short
• Water content in product too high Dewater product upstream of the sepa-
rator
• Valve V2 not tight Check V2
In emergency, deselect function

TR1 = Time record of WMS water sensor during HFO operation, TR1 will
be deleted when TR3 has expired.

TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.

TR3 = Time counter factory setting 24 h

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

WMS ACTIVATED
TO OFTEN
F1 Page 1 Please check:
TR1 time recording ->
Water content in
product
Page 2 whether water valve
V2 is not tight ->

Page 3
Return with ENTER

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4.24 SMS Sensor Active Alarm #24

SMS SENSOR ACTIVE
in Idle mode

Alarm#24 press ENTER

Display shows Possible causes Remedy
• Pressure sensor PSL2 activated un- Check pressure sensor PSL2
der idle run conditions ?
• Filling water valve V2 leaking Check V2
• Product valve V1 does not close Check valve V1
properly
• Non-return valve at V7 open, prod- Close pure oil discharge valve V7 un-
uct flows back into the bowl der no load

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

SMS SENSOR ACTIVE

UNDER NO LOAD
F1 Page 1 Please check:
Pressure sensor PSL2 ->
whether V2 is not tight
whether product valve
Page 2
V1 closes not properly
->
whether product
flows back into the
Page 3
bowl
Return with ENTER

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4.25 Valve monitoring V2 malfunction Alarm #25

Valve monitoring V2
malfunction

Alarm#25 press ENTER

Display shows Possible causes Remedy
• Valve V2 does not close Check valve V2
• Pressure > set point PSL2 during Check switching point PSL2
- circulation
- wait after first discharge
- second discharge
- speed recovery
- addition of filling water
- wait after filling
• V2 does not check any malfunction Check valve V1
• Pressure > set point PSL2 during
- circulation
- wait after first discharge
- second discharge
- speed recovery
- addition of filling water
- wait after filling
• Product valve V1 does not close
properly
• Feed pressure too high in V1 valve Check feed capacity
does not close properly (rating too
high, return spring too weak) In emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

SMS SENSOR ACTIVE

UNDER NO LOAD
F1 Page 1 Please check:
Pressure sensor PSL2 ->
whether V2 is leaking
whether product valve
Page 2
V1 closes not properly
whether product ->
flows back into
the bowl
Page 3
Return with ENTER

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4.26 Valve monitoring V3 malfunction Alarm #26

Valve monitoring V3
malfunction current
high after speed rec.
Alarm#26 press ENTER
Display shows Possible causes Remedy
• Current too high after speed recov- Check timeT04
ery
• Time T05 setting too short Check T05
• Operating water valve V3 remain in Check operating water valve V3
open position
In emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

VAVLVE MONITORING V3
Malfunction current
F1 Page 1
Please check
If current is too ->
High after speed
Recovery
Page 2
If T05 setting is
too short ->
If operating water
Valve remains in
Page 3
Open position
Return with ENTER Return w

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4.27 Maintenance Alarm #27

Maintenance
required see manual

Alarm#27 press ENTER

Display shows Possible causes Remedy
• Operating hours have reached Carry out maintenance according
manual
• 4000 ; 8000 Use set of spare parts
• 12000 ; 16000 Order spare parts from Westfalia Min-
eraloil Systems
• or multiple hours Order service from Westfalia Mineraloil
Systems

Help text – Information on control

ENTER Step 1 acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

MAINTENANCE
required
F1 Page 1
operating hours
have reached ->
4000; 8000
12000; 16000 hours
Page 2
or multiple
carry out ->
Maintenance according
manual
Page 3
Return with ENTER

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4.28 Warning Water content >0.5% Warning #28

WARNING
WATER CONTENT >0. 5%

Alarm#28 press ENTER

Display shows Possible causes Remedy
• Water content in product greater Dewater product and check reason
than 0.5% (by volume)
• T47 too long not consistent with Check setting
throughput capacity
• Filling water valve V2 not tight Check valve V2
In emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

WARNING
Water content >0.5%
F1 Page 1
Please check:
Water content in ->
Product
Setting TIMER 47
Page 2 and feed capacity
whether valve V2 is ->
not tight
Page 3
Return with ENTER

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4.29 SMS Check Alarm #29

SMS - CHECK
during displacement
and wait after displ.
Alarm#29 press ENTER
Display shows Possible causes Remedy
• No pressure drop at PSL2 during check pressure gauge during dis-
wait after displacement placement and wait after displacement
• Setting of pressure sensor PSL2 is check setting of pressure sensor PSL2
too low
• ejection monitoring out of function check bowl hydraulic
(connectors are bridged)
• bowl is not ejecting
• Bowl is blocked with solids, holes in clean bowl parts
centripetal pump chamber cover are
plugged
• pressure sensor PSL2 is dirty, stuck check function of PSL2 if necessary
or defect clean or change the pressure sensor
In emergency, deselect function

Help text – Information on control

ENTER Step 1 Alarm acknowledgement

Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back

SMS - CHECK
During displacement
F1 Page 1
Please check:
If pressure drops ->
during wait after
Displacement
Page 2 Set point PSL2
If bowl is blocked ->
with solids
if holes in chamber
Page 3
cover pluged
Return with ENTER

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5 Alarm simulation and test

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5.1 Alarms #01 - #13

Fig. 5
for a simulation, the function must be activated and must be valid for the product
After the simulation, all changes must be reset to the initial conditions!!!!

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5.2 Alarms #14 - #27

Fig. 6
for a simulation, the function must be activated and must be valid for the product
After the simulation, all changes must be reset to the initial conditions!!!!

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5.3 Alarms #28 - #29

Fig. 7
for a simulation, the function must be activated and must be valid for the product
After the simulation, all changes must be reset to the initial conditions!!!!

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6 Ejection / Bowl monitoring

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6.1.1 General description

Function Terminal Value

Sep. motor current: AI 0.0
Due to the differing motor power ratings, the current trans-
former ratio can be adapted if external motor starters are
used so the control unit display will show the correct motor
current of the separator.
The desired ratio can be selected from the options 10/1A,
25/1A, 50/1A and 100/1A.
Measuring principle
The transformer signal of 1 A max. on the transformer sec-
ondary side is connected with a measuring transducer in
the control unit cabinet by a two-wire circuit and trans-
formed there into a 4-20 mA signal which is connected to
the D20 control unit as an analogue input and then shown
on the process display.
The signal continuously shows the current separator cur-
rent value and is used as a parameter for ejection monitor-
ing.
Measuring principle of ejection monitoring:
Just before ejection, the operating current is read in and
the offset value is added. After ejection within the time
range of timer 28, the current must rise by this value. The
offset value is pre-adjusted on this side.
Example:
The current operating current is 10 A before opening the
control water valve. Ejection is by the control water valve,
with the current usually rising to e.g. 13 A. This offset value
of 3 A minus a tolerance value of e.g. 1 A is entered as a
monitoring value. (13A ejection current minus 1A tolerance
minus operating current prior to opening of control water
valve results in a setting value of 2A to be entered in line 1
of the display.)
Setpoint ejection monitoring: AI 0.0
When in separation operation, start a total ejection with the
start key and observe the ejection current in the corre-
sponding display. The ejection current normally is higher
than the nominal current in the separating program. Enter
the difference between the ejection current and the sepa-
rating current (e.g. 2.0 A) as offset value.
Ejection monitoring is not operative when 0.0 A was en-
tered as offset value. However, this should be done in ex-
ceptional cases only.
Transformer setting: 1:10
If the separator motor starter has been provided by the cus- 1:25
tomer, the ratio of the necessary current transformer can
be adapted in this setting mode. 1:50
1:100

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6.1.2 Graphic description

Function Terminal Value

Bowl/operating current monitoring: AI 0.0
In the open field, select the desired format ON or
OFF and confirm with ENTER. During bowl monitor-
ing, the cyclic closing water pulse for the bowl hy-
draulics is monitored, i.e. if the closing water quantity
is too high, the bowl is opened which in turn causes
the current to rise and is controlled as follows: the
current separator operating current is measured and
saved 3 seconds before feeding the closing water
and 3 seconds after feeding the closing water, this
measurement is repeated and compared with the
previous current value. If the deviation is > 1 A, an
alarm is generated, but separation is not interrupted.

1: separator motor start

2: feed valve V1 open: sepa-

ration

3: feed valve V1 closed for

ejection

4: operating water valve V3

open for T04: ejection

5: feed valve V1 open: sepa-

ration

1: separator motor start

2: feed valve V1 open: sepa-

ration

3: operating water valve V3

open for T06: safety water
impuls

4: operating water valve V3

closed: separation

5: feed valve V1 closed: e-

jection

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Westfalia Separator Mineraloil Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany)
Tel.: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ●

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