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SERVICE MANUAL
L60F/L70F/L90F
CONTENT
1 Service and Maintenance
WARNING!
Always read the booklet Safety before proceeding.
VOE21A1002950
1
Content
16 LUBRICANT; FUEL; OTHER FLUID
160 General
Recommended lubricants, oils .................................................................. 10
17 SERVICE
170 General, common info about 171 - 179
Working on the electrical system of the machine ..................................... 11
Repairing hydraulic system ....................................................................... 11
Electric welding ......................................................................................... 11
Cleanliness, brake and hydraulic systems ................................................ 12
Charging batteries .................................................................................... 12
Explosion hazard ................................................................................... 12
Corrosive sulphuric acid ........................................................................ 12
172 Warranty service
Warranty inspection 100 hours ................................................................. 14
Test-run and check ................................................................................. 15
Steering pressure, check ........................................................................ 15
Tires as well as inflation pressure in tires, check .................................... 15
Wheel nuts and tightening torques, check .............................................. 15
Axles, attaching bolts, tightening torques, check .................................... 16
Propeller shafts and support bearing, tightening torques, check ............ 16
Leakage .................................................................................................. 18
Pipes and hoses ..................................................................................... 18
Coolant system, check the level ............................................................. 18
Cab, ventilation unit ................................................................................ 19
Water trap, check .................................................................................... 20
Drive belt, air conditioning, checking belt tension ................................... 20
Drive belt, alternator, checking and adjusting ......................................... 21
Oil-bath pre-cleaner (optional equipment) .............................................. 21
Hydraulic oil, check the level .................................................................. 22
Battery, electrolyte level, cables and connections, check ...................... 22
Transmission, oil filter, change ............................................................... 23
Transmission oil level, check .................................................................. 23
Framework, grease ................................................................................. 24
Warranty inspection 1000 hours ............................................................... 25
Test-run and check ................................................................................. 26
Matris read-off ......................................................................................... 26
Steering pressure, check ........................................................................ 26
Hydraulic pressure, check ...................................................................... 26
Transmission incl. torque converter, pressure check ............................ 27
Brakes, checking .................................................................................... 27
Wheel nuts and tightening torques, check .............................................. 27
Propeller shafts and support bearing, tightening torques, check ........... 27
Axles, attaching bolts, tightening torques, check .................................... 28
Transmission, oil, draining ...................................................................... 30
Transmission, oil, filling ........................................................................... 31
Front axle, oil change ............................................................................. 32
Engine and engine oil filter, change ........................................................ 33
Rear axle, oil change .............................................................................. 34
Fuel filter, primary and secondary filter, change .................................... 34
Steering cylinders, locks for pivot pins, left and right side, check .......... 35
Hydraulic oil, draining sediment and level check .................................... 36
Air cleaner ............................................................................................... 36
Oil-bath pre-cleaner (optional equipment) .............................................. 37
Drive belts, air conditioning, checking and adjusting .............................. 38
Engine oil. filling ...................................................................................... 38
Battery, electrolyte level, cables and connections, check ...................... 39
3
Rear axle, oil, filling ................................................................................. 39
Drive belt, alternator, checking and adjusting ......................................... 40
Cab ventilation unit ................................................................................. 40
Front axle, oil, filling ................................................................................ 41
Framework, grease ................................................................................. 41
Tires as well as inflation pressure in tires, check .................................... 42
Cooling system, checking level and freezing point ................................. 42
Leakage .................................................................................................. 43
Pipes and hoses ..................................................................................... 43
Transmission, oil level, check ................................................................. 43
Engine, oil level, check ........................................................................... 44
173 Maintenance
Maintenance service, daily ....................................................................... 46
Test-run and check ................................................................................. 47
Oil-bath pre-cleaner (optional equipment) .............................................. 47
Framework, grease ................................................................................. 47
Maintenance service, every 50 hours ....................................................... 48
Test-run and check ................................................................................. 49
Oil-bath pre-cleaner (optional equipment) .............................................. 49
Framework, grease ................................................................................. 50
Tires as well as inflation pressure in tires, check .................................... 50
Engine oil, checking level ....................................................................... 51
Coolant system, checking level .............................................................. 51
Maintenance service, every 250 hours ..................................................... 52
Test-run and check ................................................................................. 53
Battery, electrolyte level, cables and connections, check ...................... 53
Hydraulic system, checking hydraulic oil level ........................................ 54
Oil-bath pre-cleaner (optional equipment) .............................................. 54
Cab, ventilation unit ................................................................................ 55
Framework, grease ................................................................................. 55
Tires as well as inflation pressure in tires, check .................................... 56
Coolant system, checking level .............................................................. 56
Water trap, check .................................................................................... 57
Engine oil, checking level ....................................................................... 57
Leakage .................................................................................................. 58
Pipes and hoses ..................................................................................... 58
Radiator, engine, check .......................................................................... 58
Maintenance service, every 500 hours ..................................................... 59
Test-run and check ................................................................................. 60
Brakes, checking .................................................................................... 60
Engine oil, changing ............................................................................... 60
Engine oil filter, replacing ........................................................................ 61
Fuel filter, primary and secondary filter, change ..................................... 61
Drive belt, air conditioning, checking and adjusting ................................ 62
Engine, oil, filling ..................................................................................... 62
Battery, electrolyte level, cables and connections, check ...................... 63
Transmission, checking oil level ............................................................. 63
Hydraulic system, checking hydraulic oil level ........................................ 64
Oil-bath pre-cleaner (optional equipment) .............................................. 64
Drive belt, alternator, checking and adjusting ......................................... 65
Cab, ventilation unit ................................................................................ 65
Framework, grease ................................................................................. 66
Tires as well as inflation pressure in tires, check .................................... 66
Wheel nuts and tightening torques, check .............................................. 66
Coolant system, checking level .............................................................. 67
Leakage .................................................................................................. 67
Pipes and hoses ..................................................................................... 67
Condenser, check ................................................................................... 67
Radiator, engine, check .......................................................................... 68
Maintenance service, every 1000 hours ................................................... 69
Test-run and check ................................................................................. 70
4
Matris read-off ......................................................................................... 70
Steering pressure, check ........................................................................ 70
Brakes, checking .................................................................................... 70
Front axle, oil change ............................................................................. 71
Engine oil, changing ............................................................................... 71
Engine oil filter, replacing ........................................................................ 72
Rear axle, oil change .............................................................................. 72
Hydraulic oil, draining sediment and level check .................................... 73
Fuel filter, primary and secondary filter, change ..................................... 74
Air cleaner ............................................................................................... 74
Drive belt, air conditioning, checking and adjusting ................................ 75
Engine oil, filling ...................................................................................... 75
Battery, electrolyte level, cables and connections, check ...................... 76
Rear axle, oil, filling ................................................................................. 76
Oil-bath pre-cleaner (optional equipment) .............................................. 77
Drive belt, alternator, checking and adjusting ......................................... 77
Cab, ventilation unit ................................................................................ 78
Front axle, oil, filling ................................................................................ 79
Framework, grease ................................................................................. 79
Tires as well as inflation pressure in tires, check .................................... 80
Wheel nuts and tightening torques, check .............................................. 80
Coolant system, checking level .............................................................. 80
Leakage .................................................................................................. 80
Pipes and hoses ..................................................................................... 80
Transmission, oil level, check ................................................................. 81
Engine, oil level, check ........................................................................... 81
Condenser, check ................................................................................... 82
Radiator, engine, check .......................................................................... 82
Maintenance service, every 2000 hours ................................................... 83
Test-run and check ................................................................................. 84
Matris read-off ......................................................................................... 84
Steering pressure, check ........................................................................ 84
Brakes, checking .................................................................................... 84
Hydraulic oil, draining (applies when using bio-oil or engine oil) ............ 85
Front axle, oil change ............................................................................. 85
Transmission, oil, change ....................................................................... 86
Transmission oil filter, changing ............................................................. 87
Transmission, oil, filling ........................................................................... 87
Engine oil, changing ............................................................................... 88
Engine oil filter, replacing ........................................................................ 88
Rear axle, oil change .............................................................................. 89
Hydraulic system, draining sediment and checking hydraulic oil
level (applies when using hydraulic oil, when change should take
place at 4000 hours) ............................................................................... 89
Fuel filter, primary and secondary filter, change ..................................... 90
Breather filter, fuel tank ........................................................................... 91
Air cleaner ............................................................................................... 91
Drive belt, air conditioning, checking and adjusting ................................ 92
Engine oil, filling ...................................................................................... 93
Battery, electrolyte level, cables and connections, check ...................... 93
Rear axle, oil, filling ................................................................................. 94
Hydraulic system's return oil filter, change ............................................. 94
Hydraulic oil, filling .................................................................................. 95
Breather filters, hydraulic system, and transmission .............................. 95
Oil-bath pre-cleaner (optional equipment) .............................................. 96
Drive belt, alternator, checking and adjusting ......................................... 96
Breather filter, rear axle, change ............................................................ 97
Cab, ventilation unit ................................................................................ 97
Front axle, oil, filling ................................................................................ 98
Framework, grease ................................................................................. 98
Breather filters, changes, Front axle ....................................................... 99
5
Tires as well as inflation pressure in tires, check .................................. 100
Wheel nuts and tightening torques, check ............................................ 100
Valve clearance, checking and adjusting .............................................. 100
Cooling system, checking level and freezing point .............................. 100
Leakage ................................................................................................ 101
Pipes and hoses ................................................................................... 101
Transmission, oil level, check ............................................................... 101
Engine, oil level, check ......................................................................... 101
Condenser, check ................................................................................. 102
Radiator, engine, check ........................................................................ 102
Maintenance service, every 4000 hours ................................................. 103
Test-run and check ............................................................................... 104
Matris read-off ....................................................................................... 104
Steering pressure, check ...................................................................... 104
Brakes, checking .................................................................................. 104
Hydraulic oil, draining ........................................................................... 105
Front axle, oil change ........................................................................... 105
Transmission, oil, draining .................................................................... 106
Transmission oil filter, changing ........................................................... 107
Transmission, oil, filling ......................................................................... 107
Engine oil, changing ............................................................................. 108
Engine oil filter, replacing ...................................................................... 108
Rear axle, oil change ............................................................................ 109
Fuel filter, primary and secondary filter, change ................................... 109
Breather filter, fuel tank ......................................................................... 110
Air cleaner ............................................................................................. 110
Drive belt, air conditioning, checking and adjusting .............................. 111
Engine oil, filling .................................................................................... 112
Battery, electrolyte level, cables and connections, check .................... 112
Rear axle oil, filling ................................................................................ 113
Hydraulic system's return oil filter, change ........................................... 113
Hydraulic oil, filling ................................................................................ 114
Breather filters, hydraulic system, and transmission ............................ 114
Oil-bath pre-cleaner (optional equipment) ............................................ 115
Drive belt, alternator, checking and adjusting ....................................... 115
Breather filter, rear axle, change .......................................................... 116
Cab, ventilation unit .............................................................................. 116
Front axle, oil, filling .............................................................................. 117
Framework, grease ............................................................................... 117
Breather filters, changes, Front axle ..................................................... 118
Tires as well as inflation pressure in tires, check .................................. 119
Wheel nuts and tightening torques, check ............................................ 119
Valve clearance, checking and adjusting .............................................. 119
Cooling system, checking level and freezing point .............................. 119
Leakage ................................................................................................ 120
Pipes and hoses ................................................................................... 120
Transmission, oil level, checking .......................................................... 120
Engine, oil level, checking .................................................................... 120
Condenser, check ................................................................................. 121
Radiator, engine, check ........................................................................ 121
Maintenance service, every 6000 hours ................................................. 122
Coolant, changing ................................................................................. 122
176 Emergency measures
Mechanical release of parking brake ...................................................... 125
Towing .................................................................................................... 126
19 GENERAL
191 Safety equipment, without own function group
Service position 1 ................................................................................... 129
Service position ................................................................................... 129
Service position 2 ................................................................................... 130
6
Service position ................................................................................... 130
7
STANDARD PARTS, SERVICE
160 General
9
Recommended lubricants, oils
Regarding: L60F, L70F, L90F
10
17 SERVICE
Electric welding
Regarding: L60F, L70F, L90F
11
Cleanliness, brake and hydraulic systems
Regarding: L60F, L70F, L90F
Charging batteries
Regarding: L60F, L70F, L90F
Explosion hazard
Charging produces hydrogen in the battery, which mixes with
oxygen to produce an explosive mixture. A short circuit, naked
flame or spark near a battery can cause a powerful explosion.
Always switch off the charging current before removing the
charger clamps. Ensure appropriate ventilation, especially if the
battery is charged in a confined area.
12
13
172 Warranty service
Warranty inspection 100 hours
Regarding: L60F, L70F, L90F
Valid for serial numbers
Version serial number start serial number stop
L60F Arvika 4001 Arvika 9999
Op. no.172-002
Tools:
11666051 Pressure gauge
14290266 Hose
9993831 Support
14
Test-run and check
1 How to perform methods, see Operator's manual
V1026334
15
Axles, attaching bolts, tightening torques, check
16
8 Front axle
Tightening torques, see: 030, Front axle, tightening torque
5
4
2
V1047509
V1047532
17
10 Rear axle L90F
Tightening torques, see: 030, Rear axle, tightening torque
11 Restore the machine from service position 2
V1047536
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
14 Level check.
Fill coolant in the expansion tank.
18
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
19
Water trap, check
16 Drain as needed
Fig.9
1 Hand pump
2 Draining nipple
Drive belt, air conditioning, checking belt tension
17 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the alternator's attaching bolts.
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolts.
20
Drive belt, alternator, checking and adjusting
18 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the alternator's attaching bolts.
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolts.
21
Hydraulic oil, check the level
20 The boom shall be lowered and the bucket flat on the ground
when checking.
The hydraulic oil level shall be between max. and min.
V1046786
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
22
Transmission, oil filter, change
WARNING!
Risk of burn injuries! Use protective work gloves.
V1032601
Fig.15
1 Transmission oil filter
Transmission oil level, check
23 The machine shall be parked on level ground when check‐
ing. The gear selector shall be in neutral position and the
parking brake shall be applied.
When checking the oil with the engine running and machine
at operating temperature, the level shall be between the
markings High and Low on the lower part of the glass.
V1047551
Fig.16
1 Filling point
2 Sight-glass
23
Framework, grease
24 Lifting frame
24
Warranty inspection 1000 hours
Regarding: L60F, L70F, L90F
Valid for serial numbers
Version serial number start serial number stop
L60F Arvika 4001 Arvika 9999
Op. no.172-004
Tools:
11666051 Pressure gauge
14290266 Hose
9993892 Electronic unit
88890020 Interface
9993832 Adapter
9993886 Adapter
11666167 Disassembly tool
930032 Measuring nipple
9993831 Support
Required materials
Engine oil 21 litres (5.55 US gal)
Engine oil filter 1 pc.
Transmission oil 18 litres (4.76 US gal)
Transmission oil filter 1 pc.
O-ring for the transmission's suc‐
tion strainer
Axle oil L60F 48 litres (12.7 US gal)
Axle oil L70F and L90F 55 litres (14.53 US gal)
Air cleaner, primary filter 1 pc.
Coolant filter 1 pc.
Fuel filter: Primary filter 1 pc.
Fuel filter: Secondary filter 1 pc.
Cab: pre-filter 1 pc.
Cab: Main filter 1 pc.
25
Test-run and check
1 How to perform methods, see Operator's manual
Matris read-off
2 Matris read-off is performed to follow up the machine's his‐
tory
The read-off shall be exported to Volvo CE-server
26
Transmission incl. torque converter, pressure check
5 See: 421, Hydraulic transmission, checking oil pressure
Brakes, checking
6 Brakes, pressure and function check
See: 520, Brake system, check and adjusting pressure in
circuit
7 Brake discs, checking wear
See: 510, Brake discs, checking wear
27
Axles, attaching bolts, tightening torques, check
12 Front axle
Start the engine and raise the boom. Use support 9993831
to secure the boom.
Tightening torques, see: 030, Front axle, tightening torque
5
4
2
V1047509
V1047532
28
14 L90F
Tightening torques, see: 030, Rear axle, tightening torque
V1047536
29
Transmission, oil, draining
WARNING!
Risk of burn injuries! Use protective work gloves.
1 V1044356
Fig.24 Transmission
1 Drain plug
2 Suction strainer
3 Gasket
30
16 Transmission oil filter, changing
WARNING!
Risk of burn injuries! Use protective work gloves.
V1032601
Fig.25
1 Transmission oil filter
Transmission, oil, filling
17 Oil volume, see: 030, Hydraulic transmission, capacity
1 Fill up with oil
2 Check that there are no leaks
V1047551
31
18 Level check
The boom shall be lowered and the bucket flat on the ground
when checking.
The hydraulic oil level shall be between max. and min.
V1046786
WARNING!
Risk of burn injuries! Use protective work gloves.
19 Oil, draining
Oil volume, see: 030, Front axle, capacities
32
Engine and engine oil filter, change
WARNING!
Risk of burn injuries! Use protective work gloves.
V1047561
WARNING!
Risk of burn injuries! Use protective work gloves.
Fig.30
1 Engine oil filter
33
Rear axle, oil change
22 Oil, draining
WARNING!
Risk of burn injuries! Use protective work gloves.
Fig.32
1 Primary fuel filter
2 Secondary fuel filters
34
Steering cylinders, locks for pivot pins, left and right side,
check
24 1 Remove the rear mudguards and the side panels.
2 Check the tightening torque.
3 Reinstall the right side panel and mudguard.
Tightening torques, see: 030, Steering cylinders, tightening
torques
35
Hydraulic oil, draining sediment and level check
25 Draining sediment
1 Drain sediment and condensation water from the
hydraulic oil tank through the drain.
Use the drain hose that is located in the battery box
2 Reinstall the left side panel and rear mudguard.
V1047613
Fig.34 Hydraulic oil, drain point for sludge
1 Drain plug
Air cleaner
26 Main filter, changing
When the alarm text "Clogged air filter" is shown, or every
1000 hours, the filter shall be changed or cleaned.
Operating time between filter changes can vary depending
on the machine's operating environment. Certain environ‐
ments may require frequent filter changes.
The filter can be cleaned after instruction from an authorized
brand name workshop. After five cleanings, or if the filter is
damaged, it shall be changed.
In connection with filter change, also clean the cover for the
air cleaner since it acts as a reservoir for particles that are
not trapped in the filter.
Check that all hose and pipe connections from the air
V1047614
cleaner to the engine inlet manifold are tight.
Fig.35 Check-tighten hose clamps.
1 Air cleaner, primary filter If the alarm text remains after the filter change, change the
secondary filter as well.
36
1
V1047653
Fig.36
1 Air cleaner, safety filter
Oil-bath pre-cleaner (optional equipment)
27 Change oil.
For more information, see Operator's manual.
Volume: 5.5 litres (1.5 US gal).
Fig.37
1 Oil-bath air cleaner
37
Drive belts, air conditioning, checking and adjusting
28 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the alternator's attaching bolt
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolt.
Fig.39
1 Filling point, engine oil
2 Oil dipstick
38
Battery, electrolyte level, cables and connections, check
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
39
Drive belt, alternator, checking and adjusting
32 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the alternator's attaching bolt
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolt.
Fig.43 Pre-filter
1 Clasps for pre-filter
2 Pre-filter
3 Side cover
40
34 Main filter, changing
41
37 Frame and cab
5 4 3
1 3 2 6 1 V1047623
V1026334
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
40 Level check
Fill coolant in the expansion tank.
42
41 Coolant, freezing point, check
Check the freezing point with a glycol tester at the expansion
tank. The glycol tester's value should show approx. -35 °C
(-31 °F)
The machine is delivered with a coolant mixture of 50% gly‐
col and 50% water for optimal cooling and corrosion char‐
acteristics. That is why the same coolant mixture shall be
filled, regardless of ambient temperature conditions.
V1047551
Fig.51
1 Filling, transmission oil
2 Sight-glass
43
Engine, oil level, check
45 Turn off the engine and check the engine oil level. Top up
as needed.
Fig.52
1 Filling point, engine oil
2 Oil dipstick
44
45
173 Maintenance
Maintenance service, daily
Regarding: L60F, L70F, L90F
Op. no.173-002
Grease gun
46
Test-run and check
1
Instruments, lighting, direction indicators, reflectors,
flashing hazard lights, wipers, washers, horn, and back-
up alarm (if installed).
47
Maintenance service, every 50 hours
Regarding: L60F, L70F, L90F
Op. no.173-004
48
Test-run and check
1 How to perform methods, see Operator's manual
49
Framework, grease
3 Lifting frame
1 2 1 V1047625
V1026334
50
Engine oil, checking level
6 The machine shall be parked on a level ground surface.
Fig.59
1 Filling point, engine oil
2 Oil dipstick
Coolant system, checking level
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
7 Level check.
Fill coolant in the expansion tank.
51
Maintenance service, every 250 hours
Regarding: L60F, L70F, L90F
Op. no.173-007
52
Test-run and check
1 How to perform methods, see Operator's manual
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
53
Hydraulic system, checking hydraulic oil level
3 The boom shall be lowered and the bucket flat on the ground
when checking.
The hydraulic oil level shall be between max. and min.
V1046786
54
Cab, ventilation unit
5 Primary filter, check. Clean as needed.
55
7 Frame and cab
3
1 2 1 V1047625
V1026334
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
9 Level check.
Fill coolant in the expansion tank.
56
Water trap, check
10 Drain as needed.
Fig.70
1 Filling point, engine oil
2 Oil dipstick
57
Leakage
12 Start and warm up the machine and check that all seals at
the oil plugs seal tight, and check that all visible gaskets are
intact and do not leak. Also check the oil filters' seals. If there
is leakage, remove the filter and check the sealing face.
Usually it does not help to tighten more.
WARNING!
Beware of rotating parts. Keep a safe distance.
14 Clean as needed
Fig.71 Radiator
1 Radiator grill
58
Maintenance service, every 500 hours
Regarding: L60F, L70F, L90F
Op. no.173-010
Tools:
11666051 Pressure gauge
14290266 Hose
11666167 Disassembly tool
Required materials
Engine oil 20 litres (5.3 US gal)
Engine oil filter 1 pc.
Fuel filter: Primary filter 1 pc.
Fuel filter: Secondary filter 1 pc.
59
Test-run and check
1 How to perform methods, see Operator's manual
Brakes, checking
2 Brake accumulators, checking precharge pressure
See: 520, Brake system, checking hydraulic function
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
V1047561
60
Engine oil filter, replacing
WARNING!
Risk of burn injuries! Use protective work gloves.
Fig.73
1 Engine oil filter
Fuel filter, primary and secondary filter, change
5 When installing, only tighten the filters by hand.
For removing and installing bowl, use tool 11666167.
Bleed the system. See: 230, Fuel system, bleeding
Fig.74
1 Primary fuel filter
2 Secondary fuel filters
61
Drive belt, air conditioning, checking and adjusting
6 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the AC compressor's attaching bolt
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolt.
Fig.76
1 Filling point, engine oil
2 Oil dipstick
62
Battery, electrolyte level, cables and connections, check
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
V1047551
63
Hydraulic system, checking hydraulic oil level
10 The boom shall be lowered and the bucket flat on the ground
when checking.
The hydraulic oil level shall be between max. and min.
V1046786
64
Drive belt, alternator, checking and adjusting
12 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the alternator's attaching bolt
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolt.
65
Framework, grease
14 Lifting frame
1 2 1 V1047645
V1026334
66
Coolant system, checking level
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
18 Level check.
Fill coolant in the expansion tank.
Leakage
19 Start and warm up the machine and check that all seals at
the oil plugs seal tight, and check that all visible gaskets are
intact and do not leak. Also check the oil filters' seals. If there
is leakage, remove the filter and check the sealing face.
Usually it does not help to tighten more.
Condenser, check
21 Clean as needed
Cleaning
1 Open the radiator casing
2 Blow clean with compressed air
Fig.87
1 Condenser
67
Radiator, engine, check
WARNING!
Beware of rotating parts. Keep a safe distance.
22 Clean as needed
Fig.88 Radiator
1 Radiator grill
68
Maintenance service, every 1000 hours
Regarding: L60F, L70F, L90F
Op. no.173-012
Tools:
11666051 Pressure gauge
14290266 Hose
9993892 Electronic unit
88890020 Interface
9993832 Adapter
9993886 Adapter
11666167 Disassembly tool
9993831 Support
Required materials
Engine oil 20 litres (5.3 US gal)
Axle oil L60F 48 litres (12.7 US gal)
Axle oil L70F and L90F 55 litres (14.53 US gal)
Air cleaner, primary filter 1 pc.
Engine oil filter 1 pc.
Coolant filter 1 pc.
Fuel filter: Primary filter 1 pc.
Fuel filter: Secondary filter 1 pc.
Cab: Pre-filter 1 pc.
69
Test-run and check
1 How to perform methods, see Operator's manual
Matris read-off
2 Matris read-off is performed to follow up the machine's his‐
tory
The read-off shall be exported to Volvo CE-server
3 Place the machine in service position 1 acc. to: Service
position 1 page 129
Brakes, checking
5 Brakes, pressure and function check
See: 520, Brake system, check and adjusting pressure in
circuit
6 Brake accumulators, checking precharge pressure
See: 520, Brake system, checking hydraulic function
70
7 Brake discs, checking wear
See: 510, Brake discs, checking wear
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
8 Oil, draining
Oil volume, see: 030, Front axle, capacities
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
V1047561
71
Engine oil filter, replacing
WARNING!
Risk of burn injuries! Use protective work gloves.
Fig.92
1 Engine oil filter
Rear axle, oil change
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
11 Oil, draining
Oil volume, see: 030, Rear axle, capacities
72
Hydraulic oil, draining sediment and level check
12 Draining sediment
Connect the drain hose and drain the sediment.
Use the drain hose that is located in the battery box
V1046786
73
Fuel filter, primary and secondary filter, change
14 When installing, only tighten the filters by hand.
For removing and installing bowl, use tool 11666167.
Bleed the system. See: 230, Fuel system, bleeding
Fig.96
1 Primary fuel filter
2 Secondary fuel filters
Air cleaner
15 Main filter, changing
When the alarm text "Clogged air filter" is shown, or every
1000 hours, the filter shall be changed or cleaned.
Operating time between filter changes can vary depending
on the machine's operating environment. Certain environ‐
ments may require frequent filter changes.
The filter can be cleaned after instruction from an authorized
brand name workshop. After five cleanings, or if the filter is
damaged, it shall be changed.
Fig.97 In connection with filter change, also clean the cover for the
1 Air cleaner, primary filter
air cleaner since it acts as a reservoir for particles that are
not trapped in the filter.
Check that all hose and pipe connections from the air
cleaner to the engine inlet manifold are tight.
Check-tighten hose clamps.
If the alarm text remains after the filter change, change the
secondary filter as well.
V1047653
Fig.98
1 Air cleaner, safety filter
74
Drive belt, air conditioning, checking and adjusting
16 At correct belt tension, it should be possible to press down
the belt approx. 10 mm (0.39 in) between the belt pulleys.
Adjustment
1 Loosen the AC compressor's attaching bolt
2 Adjust to the correct belt tension. Check the belt ten‐
sion and tighten the attaching bolt.
Fig.100
1 Filling point, engine oil
2 Oil dipstick
75
Battery, electrolyte level, cables and connections, check
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
76
Oil-bath pre-cleaner (optional equipment)
20 Check the level.
Change oil as needed.
For more information, see Operator's manual
Volume: 5.5 litres (1.5 US gal)
77
Cab, ventilation unit
22 Cab (ventilation filter), change
Fig.105 Pre-filter
1 Clasps for pre-filter
2 Pre-filter
3 Side cover
23 Primary filter, check. Clean as needed.
78
Front axle, oil, filling
24 Oil volume, see: 030, Front axle, capacities
1 3 2 6 1 V1047623
79
Tires as well as inflation pressure in tires, check
27 See: 191, Some simple rules regarding tyre handling
For inflation pressure in tires, see operator's manual.
V1026334
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
29 Level check.
Fill coolant in the expansion tank.
Leakage
30 Start and warm up the machine and check that all seals at
the oil plugs seal tight, and check that all visible gaskets are
intact and do not leak. Also check the oil filters' seals. If there
is leakage, remove the filter and check the sealing face.
Usually it does not help to tighten more.
80
Transmission, oil level, check
32 When checking, the machine shall be parked on a level
ground surface.
The gear selector shall be in neutral position and the parking
brake shall be applied.
The machine should be at operating temperature and the
machine should be on, and the level should be between the
markings High and Low on the lower part of the glass.
V1047551
Fig.113
1 Filling point, engine oil
2 Oil dipstick
81
Condenser, check
34 Clean as needed
Cleaning
1 Open the radiator casing
2 Blow clean with compressed air
Fig.114
1 Condenser
Radiator, engine, check
WARNING!
Beware of rotating parts. Keep a safe distance.
35 Clean as needed
Fig.115 Radiator
1 Radiator grill
82
Maintenance service, every 2000 hours
Regarding: L60F, L70F, L90F
Op. no.173-014
Tools:
11666051 Pressure gauge
14290266 Hose
9993892 Electronic unit
88890020 Interface
9993832 Adapter
9993886 Adapter
11666167 Disassembly tool
9993831 Support
Required materials
Engine oil 20 litres (5.3 US gal)
Axle oil L60F 48 litres (12.7 US gal)
Axle oil L70F and L90F 55 litres (14.53 US gal)
Transmission oil 18 litres (4.76 US gal)
Air cleaner, primary filter 1 pc.
Engine oil filter 1 pc.
Air cleaner, primary filter 1 pc.
Transmission oil filter 1 pc.
Hydraulic system's return oil filter 1 pc.
Coolant filter 1 pc.
Fuel filter: Primary filter 1 pc.
Fuel filter: Secondary filter 1 pc.
Cab: Pre-filter 1 pc.
Cab: Main filter 1 pc.
Hydraulic system and transmis‐ 1 pc.
sion: Breather filters
Other breather filters 3 pcs.
83
Test-run and check
1 How to perform methods, see Operator's manual
Matris read-off
2 Matris read-off is performed to follow up the machine's his‐
tory
The read-off shall be exported to Volvo CE-server
Brakes, checking
4 Brakes, pressure and function check
See: 520, Brake system, check and adjusting pressure in
circuit
5 Brake accumulators, checking precharge pressure
See: 520, Brake system, checking hydraulic function
84
6 Brake discs, checking wear
See: 510, Brake discs, checking wear
7 Parking brake, check
See: 550, Parking brake, adjusting
8 Place the machine in service position 1 acc. to: Service
position 1 page 129
9 Boom Suspension System, accumulator, check
See: 916, Accumulator, check and adjusting
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
10 If the hydraulic tank is filled with engine oil or bio-oil, the oil
shall be changed at 2000 hours. Machines filled with
hydraulic oil, change at 4000 hours
NOTE! When changing hydraulic oil, use the drain hose that
is used for draining engine oil. The hose is located in the
battery box. Temporarily replace the rubber hose with a 3/4"
hose. Length = 3.5 metres.
V1047613
Fig.117 Hydraulic oil, draining
1 Plug
Front axle, oil change
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
85
Transmission, oil, change
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
12 Draining
Oil volume, see: 030, Hydraulic transmission, capacity
The oil is drained at the drain plug when the machine is at
operating temperature.
Cleaning:
1 Remove the drain plug and drain the oil.
2 Remove the cover and clean the suction strainer.
3 Install a new gasket between the cover and transmis‐
sion.
4 Reinstall the suction strainer with associated parts and
the cover.
1 V1044356
Fig.119 Transmission
1 Drain plug
2 Suction strainer
3 Gasket
86
Transmission oil filter, changing
WARNING!
Risk of burn injuries! Use protective work gloves.
V1032601
Fig.120
1 Transmission oil filter
Transmission, oil, filling
14 Oil volume, see: 030, Hydraulic transmission, capacity
1 Fill up with oil.
2 Check that there are no leaks.
V1047551
87
Engine oil, changing
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
15 Draining
Drain the oil when the engine is warm.
Connect drain hose and drain the oil in a collection container.
Oil volume, see: 030, Engine, capacities
V1047561
WARNING!
Risk of burn injuries! Use protective work gloves.
Fig.123
1 Engine oil filter
88
Rear axle, oil change
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
17 Oil, draining
Oil volume, see: 030, Rear axle, capacities
V1047613
Fig.125 Hydraulic oil, drain point
1 Cover
89
19 Level check
The boom shall be lowered and the bucket flat on the ground
when checking.
The hydraulic oil level shall be between max. and min.
V1046786
Fig.127
1 Primary fuel filter
2 Secondary fuel filters
90
Breather filter, fuel tank
21 The filter cannot be cleaned, it must be replaced.
V1047653
Fig.129
1 Air cleaner, safety filter
91
23 Main filter, changing
When the alarm text "Clogged air filter" is shown, or every
1000 hours, the filter shall be changed or cleaned.
Operating time between filter changes can vary depending
on the machine's operating environment. Certain environ‐
ments may require frequent filter changes.
The filter can be cleaned after instruction from an authorized
brand name workshop. After five cleanings, or if the filter is
damaged, it shall be changed.
In connection with filter change, also clean the cover for the
air cleaner since it acts as a reservoir for particles that are
not trapped in the filter.
Check that all hose and pipe connections from the air
V1047614
cleaner to the engine inlet manifold are tight.
Fig.130 Check-tighten hose clamps.
1 Air cleaner, primary filter If the alarm text remains after the filter change, change the
secondary filter as well.
92
Engine oil, filling
25 Oil volume, see: 030, Engine, capacities
Fill the indicated oil volume.
Fig.132
1 Filling point, engine oil
2 Oil dipstick
Battery, electrolyte level, cables and connections, check
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
93
Rear axle, oil, filling
27 Oil volume, see: 030, Rear axle, capacities
V1047654
94
Hydraulic oil, filling
29 Oil change applies to the machines with bio-oil or engine oil,
when change should take place every 2000 hours
Hydraulic oil volume, see: 030, Hydraulic system, volume
The hydraulic oil level shall be between max. and min.
V1046786
V1047655
95
Oil-bath pre-cleaner (optional equipment)
31 Change oil.
For more information, see Operator's manual.
Volume: 5.5 litres (1.5 US gal)
96
Breather filter, rear axle, change
33 Rear axle
The filter cannot be cleaned, it must be replaced.
Fig.141 Pre-filter
1 Clasps for pre-filter
2 Pre-filter
3 Side cover
97
35 Main filter, changing
98
38 Frame and cab
5 4 3
39 Place the machine in service position 2 acc. to: Service
position 1 page 129
1 3 2 6 1 V1047623
99
Tires as well as inflation pressure in tires, check
41 See: 191, Some simple rules regarding tyre handling
For inflation pressure in tires, see operator's manual.
V1026334
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
45 Level check.
Fill coolant in the expansion tank.
100
Leakage
47 Start and warm up the machine and check that all seals at
the oil plugs seal tight, and check that all visible gaskets are
intact and do not leak.
Also check the oil filters' seals. If there is leakage, remove
the filter and check the sealing face. Usually it does not help
to tighten more.
V1047551
Fig.150
1 Filling, transmission oil
2 Sight-glass
Engine, oil level, check
50 Turn off the engine and check the engine oil level. Top up
as needed.
Fig.151
1 Filling point, engine oil
2 Oil dipstick
101
Condenser, check
51 Clean as needed
Cleaning
1 Open the radiator casing
2 Blow clean with compressed air
Fig.152
1 Condenser
Radiator, engine, check
WARNING!
Beware of rotating parts. Keep a safe distance.
52 Clean as needed
Fig.153 Radiator
1 Radiator grill
102
Maintenance service, every 4000 hours
Regarding: L60F, L70F, L90F
Op. no.173-018
Tools:
11666051 Pressure gauge
14290266 Hose
9993892 Electronic unit
88890020 Interface
9993832 Adapter
9993886 Adapter
11666167 Disassembly tool
9993831 Support
Required materials
Engine oil 20 litres (5.3 US gal)
Axle oil L60F 48 litres (12.7 US gal)
Axle oil L70F and L90F 55 litres (14.53 US gal)
Transmission oil L60E and L70E 18 litres (4.76 US gal)
Hydraulic oil, change volume 102 litres (26.9 US gal)
Air cleaner, primary filter 1 pc.
Engine oil filter 1 pc.
Transmission oil filter 1 pc.
Hydraulic system's return oil filter 1 pc.
Coolant filter 1 pc.
Fuel filter: Primary filter 1 pc.
Fuel filter: Secondary filter 1 pc.
Cab: Pre-filter 1 pc.
Cab: Main filter 1 pc.
Hydraulic system and transmis‐ 1 pc.
sion: Breather filters
Other breather filters 3 pcs.
103
Test-run and check
1 How to perform methods, see Operator's manual
Matris read-off
2 Matris read-off is performed to follow up the machine's his‐
tory
The read-off shall be exported to Volvo CE-server
Brakes, checking
4 Brakes, pressure and function check
See: 520, Brake system, check and adjusting pressure in
circuit
5 Brake accumulators, checking precharge pressure
See: 520, Brake system, checking hydraulic function
104
6 Brake discs, checking wear
See: 510, Brake discs, checking wear
7 Parking brake, check.
See: 550, Parking brake, adjusting
8 Place the machine in service position 1 acc. to: Service
position 1 page 129
9 Boom Suspension System, accumulator, check. See: 916,
Accumulator, check and adjusting
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
10 If the hydraulic tank is filled with engine oil or bio-oil, the oil
shall be changed at 2000 hours. Machines filled with
hydraulic oil, change at 4000 hours
V1047613
Fig.155 Hydraulic oil, draining
1 Plug
Front axle, oil change
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
11 Oil, draining
Oil volume, see: 030, Front axle, capacities
105
Transmission, oil, draining
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
1 V1044356
Fig.157 Transmission
1 Drain plug
2 Suction strainer
3 Gasket
106
Transmission oil filter, changing
WARNING!
Risk of burn injuries! Use protective work gloves.
V1032601
Fig.158
1 Transmission oil filter
Transmission, oil, filling
14 Oil volume, see: 030, Hydraulic transmission, capacity
1 Fill up with oil.
2 Check that there are no leaks.
V1047551
107
Engine oil, changing
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
15 Draining
Drain the oil when the engine is warm.
Connect drain hose and drain the oil in a collection container.
The hose is located in the battery box.
Oil volume, see: 030, Engine, capacities
V1047561
WARNING!
Risk of burn injuries! Use protective work gloves.
Fig.161
1 Engine oil filter
108
Rear axle, oil change
WARNING!
Work carefully when changing oil as hot oil can cause severe burn
injuries to unprotected skin.
17 Oil, draining
Oil volume, see: 030, Rear axle, capacities
Fig.163
1 Primary fuel filter
2 Secondary fuel filters
109
Breather filter, fuel tank
19 The filter cannot be cleaned, it must be replaced.
V1047653
Fig.165
1 Air cleaner, safety filter
110
21 Main filter, changing
When the alarm text "Clogged air filter" is shown, or every
1000 hours, the filter shall be changed or cleaned.
Operating time between filter changes can vary depending
on the machine's operating environment. Certain environ‐
ments may require frequent filter changes.
The filter can be cleaned after instruction from an authorized
brand name workshop. After five cleanings, or if the filter is
damaged, it shall be changed.
In connection with filter change, also clean the cover for the
air cleaner since it acts as a reservoir for particles that are
not trapped in the filter.
Check that all hose and pipe connections from the air
V1047614
cleaner to the engine inlet manifold are tight.
Fig.166 Check-tighten hose clamps.
1 Air cleaner, primary filter If the alarm text remains after the filter change, change the
secondary filter as well.
111
Engine oil, filling
23 Oil volume, see: 030, Engine, capacities
Fill the indicated oil volume.
Fig.168
1 Filling point, engine oil
2 Oil dipstick
Battery, electrolyte level, cables and connections, check
WARNING!
The battery electrolyte contains corrosive sulphuric acid. Elec‐
trolyte spilled on bare skin should be removed immediately. Wash
the affected area with soap and plenty of water. If electrolyte gets
into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
112
Rear axle oil, filling
25 Oil volume, see: 030, Rear axle, capacities
V1047654
113
Hydraulic oil, filling
27 Hydraulic oil volume, see: 030, Hydraulic system, volume
The boom shall be lowered and the bucket flat on the ground
when filling!
The hydraulic oil level shall be between max. and min.
V1046786
V1047655
114
Oil-bath pre-cleaner (optional equipment)
29 Change oil.
For more information, see Operator's manual.
Volume: 5.5 litres (1.5 US gal)
115
Breather filter, rear axle, change
31 Rear axle
The filter cannot be cleaned, it must be replaced.
Fig.177 Pre-filter
1 Clasps for pre-filter
2 Pre-filter
3 Side cover
116
33 Main filter, changing
117
36 Frame and cab
5 4 3
37 Place the machine in service position 2. See: Service posi‐
tion 1 page 129
1 3 2 6 1 V1047623
118
Tires as well as inflation pressure in tires, check
39 See: 191, Some simple rules regarding tyre handling
For inflation pressure in tires, see operator's manual.
V1026334
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
43 Level check.
Fill coolant in the expansion tank.
119
Leakage
45 Start and warm up the machine and check that all seals at
the oil plugs seal tight, and check that all visible gaskets are
intact and do not leak.
Also check the oil filters' seals. If there is leakage, remove
the filter and check the sealing face. Usually it does not help
to tighten more.
V1047551
Fig.186
1 Filling, transmission oil
2 Level glass
Engine, oil level, checking
48 Turn off the engine and check the engine oil level. Top up
as needed.
Fig.187
1 Filling point, engine oil
2 Oil dipstick
120
Condenser, check
49 Clean as needed
Cleaning
1 Open the radiator casing
2 Blow clean with compressed air
Fig.188
1 Condenser
Radiator, engine, check
WARNING!
Beware of rotating parts. Keep a safe distance.
50 Clean as needed
Fig.189 Radiator
1 Radiator grill
121
Maintenance service, every 6000 hours
Regarding: L60F, L70F, L90F
Op. no.173-022
Tools:
11666051 Pressure gauge
11666135 Gas filling kit
11666167 Disassembly tool
14290266 Hose
9993831 Support
9993831 Support
9996672 Oil filter wrench
9996864 Oil filter wrench
Coolant, changing
WARNING!
Open the expansion tank cap slowly and carefully. The cooling
system operates at high pressure and hot coolant may rush out
and cause severe burns.
2 Draining
Coolant volume, see: 030, Cooling system, capacity
1 Remove the cap from the expansion tank.
2 Loosen the cover inside the left rear wheel and swing
it to the side.
3 Get the drain hose from the battery box. Place the end
of the hose in a suitable container and connect the
1 hose to the drain nipple.
V1047648
122
3 Filling
Content of concentrated
Anti-freeze protection down to coolant
–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
–46 °C (–51 °F) 60%
Fig.191 Coolant level
1 Filling point The machine is delivered with a coolant mixture of 50% gly‐
col and 50% water for optimal cooling and corrosion char‐
acteristics. That is why the same coolant mixture shall be
filled, regardless of ambient temperature conditions.
1 Fill the system to max. level in the expansion tank. Fit
the cap for the expansion tank.
2 Run the engine warm and set the control to “warm”.
3 Stop the engine and let it cool down.
4 Run the engine warm and top up so that the cooling
system is completely filled and bled free from air.
123
124
176 Emergency measures
Mechanical release of parking brake
Regarding: L60F, L70F, L90F
Op. no.176-001
NOTE! This may only be done to permit towing. The parking brake
must be restored immediately after towing has been completed.
WARNING!
Park the machine on a level surface. Fit blocks in front of and
behind the wheels in order to prevent the machine from rolling.
Fig.192
125
Loosen the lock nut and screw it out 1/2 turn.
V1011011
Fig.193
Screw out the brake piston's adjusting screw (approx. two turns)
until the brake pads' contact releases from the brake disc.
Now the machine can be moved, but the parking brake does not
work.
V1011012
Fig.194
Towing
Regarding: L60F, L70F, L90F
The tow bar shall be connected to the tow hitch at the rear of the
machine and must not be connected to the lifting eyes.
126
When towing over longer distances, both the front and rear pro‐
peller shaft drive flanges must be disconnected at the axles in
order to disengage the transmission.
WARNING!
When the diesel engine cannot be started:
127
128
19 GENERAL
Op. no.191-021
Service position
4 2 3 7
P !
V1047373
1 5 6 8
Fig.195 Service position
1 Attachment resting on the ground.
2 Engine off and ignition key removed. (Does not apply for special checks, when the parking brake also should be applied).
3
WARNING!
If the pressure is not released before opening the system, oil under high pressure will jet out, resulting in serious personal
injuries.
Pressurized lines and tanks shall be depressurized so that the high pressure is released without risk. See 191, Safety
when working on hydraulic systems
129
4 Yellow-black warning flag should be attached to the steering wheel (USA - a red flag may be used instead)
5 Frame joint lock connected.
6 Wheels blocked with wedges or similar.
7 Switch off the battery connection switch.
8 Allow the machine to cool down.
WARNING!
If work must be done on the machine before it has cooled down; beware of hot fluids and hot components that can cause
severe burns.
Service position 2
Regarding: L60F, L70F, L90F
Op. no.191-022
Tools:
9993831 Support
1 Park the machine on a level and hard surface and prepare
it for service by placing it in the service position according to
figure:
Service position
130
3
WARNING!
If the pressure is not released before opening the system, oil under high pressure will jet out, resulting in serious personal
injuries.
Pressurized lines and tanks shall be depressurized so that the high pressure is released without risk. See 191, Safety
when working on hydraulic systems
4 Yellow-black warning flag should be attached to the steering wheel (USA - a red flag may be used instead)
5 Frame joint lock connected.
6 Wheels blocked with wedges or similar.
7 Switch off the battery connection switch.
8 Allow the machine to cool down.
WARNING!
If work must be done on the machine before it has cooled down; beware of hot fluids and hot components that can cause
severe burns.
131
USER FEEDBACK
To From
Volvo Construction Equipment AB ....................................................................................
Customer Support Division
Dept. CEE ....................................................................................
S-631 85 Eskilstuna
Sweden ....................................................................................
e-mail: servicemanuals@volvo.com
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Ref. No. VOE 21 A 1002950 English
Printed in Sweden 2007-01 CST
Volvo, Eskilstuna