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Technical catalogue Retrofitting kits

Low voltage breakers product
support ABB SACE

1SDC001008D0201

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Retrofitting kits

Index
General features .......................................................................................................................... 4
Air circuit-breakers kit .................................................................................................................. 8
Hybrid retrofitting kit .................................................................................................................. 12
Moulded-case retrofitting kit ...................................................................................................... 14
Ordering codes.......................................................................................................................... 18

ABB SACE 1

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adaptation and excels in designing and manufacturing of low voltage upgrading of your plants. is a company in ABB group which has internal structure – ABB SACE’s Technical Assistance. In view of the demand for continuous improvement and So far.p. Technical Assistance provides solutions which allow the Accordingly ABB SACE has created a highly qualified useful life of low voltage circuit-breakers to be extended.indd 2 28-06-2006 10:57:21 .A. been operating in the electrical apparatus sector since ABB SACE’s Technical Assistance whose target is to grant 1934. Who better than ABB knows about ABB products? ABB SACE S. ABB SACE’s Technical Assistance We know how 07 Retrofitting_INT. our aim has always been the Customer satisfaction optimization in managing assets and plants. protection circuit-breakers. ABB SACE’s supporting him from the product selection till the after sale. It has been part of the ABB group since 1988 and you an all-round service for maintenance.

ABB SACE’s Technical Assistance An all-round service Spare parts Consultancy & Global Assistance Maximum long-term guarantees: a stock of components which covers Technicians competent regarding both the products and relevant almost the entire range of apparatus products from the 70s to the present Standards. the warranty is reinstated for 24 Among these is the thermographic check aimed at showing up any months from re-delivery. always ready to listen to. safety and reduction of costs. following a advanced apparatus.indd 3 28-06-2006 10:57:25 . total overhaul of the circuit-breaker. Moreover. which includes any type of Training programmes which give the personnel in charge of managing/ emergency intervention. ensuring those who manage the plant considerable advantages in independence. divided up into intervention warehouses for the customers. understand and solve problems. which guarantees extremely reliable results. Maintenance operations Training Apart from maintenance of a faulty unit. overheating of the conductive and insulating parts of the installation. a Technical Assistance truly terms of reliability. several levels of completeness. are available to verify the situation of the installations and time. “at the service” of customers: a team of capable and skilled people. Furthermore. Repairs Fault Prevention and Thermography Functional recovery of each electrical and mechanical part of the Methods for forecasting and preventing faults based on the use of circuit-breaker with completely free estimates. there is a complete preventive maintenance maintaining the installation the know-how needed to achieve operating offer. Beside the customer at all times 07 Retrofitting_INT. the capacity of designing and building local rapid apparatus and to propose tailored maintenance plans. Apart from technologies.

1600 A • Manufactured from 1970 • K release each phase 4 ABB SACE 07 Retrofitting_INT...5000A • Manufactured from 1961 • K release each phase • Arching chambers may contain asbestos 1965 ISOL / FUSOL • Z63-Z100-Z250-Z630-Z800 • Z320–Z500 no longer available • Fz160/100_Fz250/200_Fz630/400-500 • Manufactured from 1965 • Available only in shockproof version • Arching chambers may contain asbestos 1970 NOVOMAX G30 • Breaking capacity till 42 • Iu: 800A -1250A ..indd 4 28-06-2006 10:57:28 . Retrofitting kits General Features Which circuit-breakers can be retrofitted? 1961 OTOMAX • Breaking capacity class P1-P2-P3 • Versions: A-B-C • Iu: 800A..

.3200A • Manufactured from 1975 1980 NOVOMAX G • Models : G2–G3–G4-G5-G6 • Ith from 1250A to 6300A • Manufactured from 1980 • “T” electromechanical relay • Electronic “S1-S2” relay • L-S-I-G functions available 1990 MEGAMAX F • Models : F1-F2–F3-F4-F5-F6 • Type: B-N-S-H-V-L • Iu: 1250A..indd 5 28-06-2006 10:57:29 ..6300A • Manufactured from 1990 • Electronic “AR1 / PR1” relais • Dialog control units available ABB SACE 5 07 Retrofitting_INT...... Retrofitting kits General Features Which circuit-breakers can be retrofitted? 1975 MODUL • SH630 last version available • Iu: 100A.

can. Isomax and Tmax circuit-breaker bring together exceptional 6 ABB SACE 07 Retrofitting_INT. ABB SACE has studied specific retrofitting kits in order to replace its old circuit-breakers with direct or indirect solutions. ABB SACE’s new Emax. or addition of new pieces of apparatus to the installation. which are needed to replace inadequate or obsolete apparatus. to enlarge the installation or to adapt it to the standard . they should be gradually replaced. Iso- max and Tmax.indd 6 28-06-2006 10:57:31 . Problems relating to functionality. retrofitting kits are the best solution for upgrading your low voltage switchboards. regulation and safety requirements. Routine maintenance operations do not always completely satisfy your requirements. The retrofitting kit solutions improve the safety and the reliability of your plant. Retrofitting kits General Features Renew your breaker. ABB SACE offers the simplest solutions in order to migrate to new technology. excluding the need for expensive spare parts and lowering maintenance expenses. Although these breakers still operate perfectly. update your plant Circuit-breakers that have been in service for many years no longer meet current reliability require- ments. in fact. In addition. avoiding extensive jobs on distribution panels that still meet construction. using the latest circuit-breakers Emax. coordination and safety –such as the need to improve electri- cal and mechanical performances. With minimal modification and limited costs. require retrofitting operations.

ABB SACE has studied 3 different type of retrofitting kits: Air circuit-breakers kit Hybrid retrofitting kit Moulded-case retrofitting kit ABB SACE 7 07 Retrofitting_INT. • Light or no hardware modifications. ABB SACE responds to your problems with a complete service. easy and safety replacement. • Prompt. the flexibility of the latest series of solid-state releases and the most modern monitoring and communication features.indd 7 28-06-2006 10:57:35 . • More control on the plant with new protection relays. • Save investments made on existing structures. • Maintenance and repairing costs saving. The ABB SACE retrofitting kits cover the whole range of requirements you may have. the Technical Assistance works alongside the customer in a consultancy capacity and provides operative service. • Full matching with existing busbars systems. We are at your disposal to identify the obsolete apparatus for giving you the right solution. In fact. which increase the guarantee of service continuity. • Reduced assembly operation times and the possibility of spreading installation stoppages out over time. The use of ABB SACE retrofitting kits ensures you considerable advantages: • Reduced investments compared with those needed to install completely new switchboards. Retrofitting kits General Features mechanical reliability. • Adaptation plugs for auxiliary applications. from the single component to the large and complex installation.

The expertise required for the installation job is minimal and can be made out directly by the cus- tomer. installation tools. Novomax. safety shields and instructions manuals. Megamax. with the latest Emax series by using the most conventional type of retrofitting kit.indd 8 28-06-2006 10:57:36 .This includes: custom- engineered migration connections. Retrofitting kit: what’s inside ABB SACE retrofitting kits are supplied complete with all the ac- cessories and instructions for an easy and quick replacement of the installed circuit-breakers: • Silvered fitting bars • Insulators and crossbars support • IP20 metal sheets • Drilling templates for compartment door • Mounting instructions • Technical drawings • New Emax electrical schemes • Migration wiring diagrams Sample of retrofitting kit between OTOMAX P2C and EMAX E1 Special version of Retrofitting Kit Otomax P2C 3200 external neutral pole with Emax E4 four poles Full matching with existing busbars systems 8 ABB SACE 07 Retrofitting_INT. Retrofitting kits Air circuit-breakers kit Retrofitting kit for air circuit-breakers It is possible to replace the older types of air circuit-breakers as Otomax.

Megamax F2-retrofitting kit Emax E2 All the retrofitting kits are supplied with instructions and wiring diagram ABB SACE 9 07 Retrofitting_INT. The kit grants the insertion of a complete Emax circuit-breaker in the Megamax or Novomax fixed part with very light modi- fication of the switchgear. auxiliary connections and instructions manuals. In the picture : Emax E2N fixed part modified for insertion in Megamax F1S 2000 A fixed part Novomax G2-3-4 and Megamax F2-3-4 Emax It’s possible to replace the Novomax G2-3-4 and Mega- max F2-3-4 with the latest Emax series by using the most conventional type of retrofitting kit. This includes: custom-engi- neered migration connections. Retrofitting kits Air circuit-breakers kit Megamax F1 or Novomax G2 Emax ABB SACE ha studied a special retrofitting kit for Megamax F1 and Novomax G2.indd 9 28-06-2006 10:57:39 . installations tools.

P2C 3200A 1SDA050754R1 P2A/P2B/P2C 4000A 1SDA050756R1 P3A/P3B/P3C 4000A 1SDA050756R1 P3A 1600A 1SDA050752R1 1SDA050765R1 P3B/P3C 2000A 1SDA050752R1 1SDA050765R1 P3A/P3B 3000A .P2C 1250A 1SDA050749R1 1SDA050762R1 P2A/P2B 3000A .P2B/P2C 1000A .indd 10 28-06-2006 10:57:41 .P1B 800A 1SDA050748R1 1SDA050761R1 P1B 1000A . Retrofitting kits Air circuit-breakers kit Solutions for installation of the new apparatus Old circuit-breakers Air CBs retrofitting kit code EMAX E1 EMAX E2 3 poles 4 poles B N B N OTOMAX circuit-breakers circuit-breakers 800A 1250A 1600A 1250A 1600 1600A 2000A 1250A 1600A 2000A P1A 800A .P3C 3200A 1SDA050755R1 NOVOMAX G30 800A 1SDA050758R1 1SDA050760R1 G30 1250A 1SDA050758R1 1SDA050760R1 G30 1600A 1SDA050757R1 1SDA050759R1 G2 1250A 1SDA063819R1 1SDA063821R1 G2 1600A 1SDA063819R1 1SDA063821R1 G2 2000A 1SDA063820R1 1SDA063822R1 G2 2500A 1SDA063826R1 1SDA063833R1 G3 2000A 1SDA063836R1 1SDA063838R1 G3 2500A 1SDA063836R1 1SDA063838R1 G3 3000A 1SDA063837R1 1SDA063839R1 G4 3200A 1SDA063840R1 1SDA063841R1 MEGAMAX F1B 1250A 1SDA63802R1 1SDA63812R1 F1N 1250A 1SDA63802R1 1SDA63812R1 F1B 1600A 1SDA63802R1 1SDA63812R1 F1N 1600A 1SDA63802R1 1SDA63812R1 F1S 1250A 1SDA63807R1 1SDA63814R1 F1S 1600A 1SDA63807R1 1SDA63814R1 F1S 2000A 1SDA63809R1 1SDA63816R1 F1B 2000A 1SDA63809R1 1SDA63816R1 F1N 2000A 1SDA63809R1 1SDA63816R1 F1H 1250A 1SDA63810R1 1SDA63817R1 F1H 1600A 1SDA63810R1 1SDA63817R1 F1L/V 1250A 1SDA63811R1 1SDA63818R1 F1L/V 1600A 1SDA63811R1 1SDA63818R1 F2H 2000A 1SDA63823R1 1SDA63827R1 F2H 2500A 1SDA63824R1 1SDA63829R1 F2L/V 2000A 1SDA63825R1 1SDA63832R1 F2L/V 2500A 1SDA63825R1 1SDA63832R1 F2S 2500A 1SDA63826R1 1SDA63833R1 F2S 3000A 1SDA63826R1 1SDA63833R1 F3S 2000A 1SDA63836R1 1SDA63838R1 F3S 2500A 1SDA63836R1 1SDA63838R1 F3S 3000A 1SDA63837R1 1SDA63839R1 F4S 3200A 1SDA63840R1 1SDA63841R1 10 ABB SACE 07 Retrofitting_INT.P1C 1250A 1SDA050748R1 1SDA050761R1 P1A/P2A 1250A 1SDA050750R1 1SDA050763R1 P1B/P1C 1600A 1SDA050750R1 1SDA050763R1 P2B/P2C 1600A 1SDA050750R1 1SDA050763R1 P1A 1600A 1SDA050751R1 1SDA050764R1 P2A 1600A 1SDA050751R1 1SDA050764R1 P1B 2000A 1SDA050751R1 1SDA050764R1 P2B/P2C 2000A 1SDA050751R1 1SDA050764R1 P1A/P2A/P3A 2000A 1SDA050753R1 1SDA050764R1 P1B/P2B/P2C 2500A 1SDA050753R1 1SDA050766R1 P3B/P3C 2500A 1SDA050753R1 1SDA050766R1 P2A 800A .

Retrofitting kits Air circuit-breakers kit New circuit-breakers version EMAX E3 EMAX E4 S L N S H L S H 1250A 1600A 2000A 1250A 1600A 2500A 3000A 3200A 1600A 2000A 2500A 3200 2500A 2000 2500 4000A 3200A 4000A ABB SACE 11 07 Retrofitting_INT.indd 11 28-06-2006 10:57:46 .

The solution for your out of service problems Novomax G30 800-1250-1600 A Isomax S7S A special MCCB Isomax S7 in the Novomax G30 fixed part 12 ABB SACE 07 Retrofitting_INT. Retrofitting kits Hybrid retrofitting kit Hybrid retrofitting kit for air circuit-breakers with moulded-case circuit- breakers For those plants which require a minimum downtime for upgrades. This type of solution allows putting the new apparatus directly in the fixed part of Otomax or Novomax G30 circuit-breakers.indd 12 28-06-2006 10:57:47 . The easy installation can be made out directly by the customer with a very fast replacement. with up-to-date moulded-case circuit-breaker type Isomax S7. ABB SACE has studied special retrofitting kits for the replacement of the older types of air circuit-breakers 800-1250-1600 A as Otomax and Novomax G30.

indd 13 28-06-2006 10:57:48 .G30 1250A 1SDA063773R1 1SDA063774R1 G30 1600A 1SDA063775R1 1SDA063776R1 ABB SACE 13 07 Retrofitting_INT. Retrofitting kits Hybrid retrofitting kit Otomax P2 1250-1600 A Isomax S7H A special version with external pole All the retrofitting kits are supplied with instructions and wiring diagram Solutions for installation of the new apparatus Old circuit-breakers Hybrid retrofitting kit code New circuit-breakers version Isomax S7 3 poles 3 poles + neutral S H OTOMAX circuit-breakers circuit-breakers 1250A 1600A 1250A 1600A P1C/P2C 1250A 1SDA063769R1 1SDA063771R1 P1C/P2C 1600A 1SDA063770R1 1SDA063772R1 3 poles 4 poles NOVOMAX circuit-breakers circuit-breakers G30 800A .

retrofitting kits for moulded-case circuit-breakers may be fitted with adaptation plugs for auxiliary applications so that only minimal mechanical work has to be done on the panel door. retrofitting kits for moulded- case circuit-breakers are fitted for prompt insertion into the old breaker’s fixed part. ISOL/FUSOL/MODUL S1250-1600 Isomax S4-S6-S7 Kits available: Isol Z320/500 Isomax S4-5 Isol Z630/800 Isomax S6 Fusol FZ 630 Isomax S6 Modul S1250 Isomax S7 Modul S1600 Isomax S7 Old CB Isol/Fusol Old CB Isol/Fusol Retrofitting kit for new New Isomax fixed part moving part fixed part Isomax CB plugged onto the old Isol/Fusol one’s MODUL S100-400 Tmax T1-T2-T3-T4-T5 Kits available: Modul SN 100-125 Tmax T2N 160 Modul SN 160-250 Tmax T4N 250 Modul SN 400 Tmax T5N 400 Modul SH 100-125 Tmax T4H 250 Modul SH 160-250 Tmax T4H 250 Modul SH 400 Tmax T5H 400 14 ABB SACE 07 Retrofitting_INT. Generally made by adaptation plates for the corresponding terminals.indd 14 28-06-2006 10:57:52 . Under request and against technical verification. Retrofitting kits Moulded-case retrofitting kit Retrofitting kits designed for old series moulded-case breakers save on the investment necessary for electrical equipment and require a minimum downtime for their installation.

indd 15 28-06-2006 10:57:54 . Retrofitting kits Moulded-case retrofitting kit Kit Modul S100/125 .Tmax T2 Kit Modul S160-250-Tmax T4 Kit Modul S400-Tmax T5 Tmax circuit-breakers installed on moulded fixed parts Just rack out the old circuit-breaker and rack in the new one All the retrofitting kits are supplied with instructions and wiring diagram ABB SACE 15 07 Retrofitting_INT.

indd 16 28-06-2006 10:58:03 . Retrofitting kits Moulded-case retrofitting kit Solutions for installation of the new apparatus Old circuit-breakers Moulded case retrofitting kit code Isomax S4 Isomax S5 3 poles 4 poles N N ISOL circuit-breakers circuit-breakers 250A 400A 400A 630A Z320 250A UXAB129599101 Z320 320A UXAB129599101 Z500 500A UXAB129599101 UXAB129599102 Z320 400/500/630A UXAB129599101 Z800 800A UXAB129599101 FUSOL FZ630 400/500/630A UXAB129599101 MODUL SN100/125 PMP 100/125A 1SDA063777R1 1SDA063783R1 SN160/250 PMP 160/250A 1SDA063778R1 1SDA063784R1 SN400 PMP 400A 1SDA063779R1 1SDA063785R1 SN1250 WMP R1000/R1250 1250A UXAB129599101 UXAB129599102 SN1600 WMP R1600 1600A UXAB129599103 UXAB129599104 SH100/125 PMP 100/125A 1SDA063780R1 1SDA063786R1 SH160/250 PMP 160/250A 1SDA063781R1 1SDA063787R1 SH400 PMP 400A 1SDA063782R1 1SDA063788R1 SH1250 WMP R1000/R1250 1250A UXAB129599101 UXAB129599102 SH1600 WMP R1600 1600A UXAB129599103 UXAB129599104 16 ABB SACE 07 Retrofitting_INT.

indd 17 28-06-2006 10:58:05 . Retrofitting kits Moulded-case retrofitting kit New circuit-breakers version Isomax S6 Isomax S7 Tmax T2 Tmax T4 Tmax T5 S L S L N N H N H 630A 800A 630A 1250A 1600A 1250A 1600A 160A 250A 250A 400A 400A ABB SACE 17 07 Retrofitting_INT.

Retrofitting kits Ordering codes Air circuit-breakers kit Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Otomax EMAX 3 poles 3 poles Version P1 800 A 800 32 E1B 800 FP HR + MP 1SD050748R1 P1 1250 A 1250 32 E2N 1250 FP HR + MP 1SD050750R1 P1 1600 A 1600 32 E2B 1600 FP HR + MP 1SD050751R1 P1 2000 A 2000 32 E3S 2000 FP HR + MP 1SD050753R1 P1B 1000 A 1000 32 E1B 1250 FP HR + MP 1SD050748R1 P1B 1600 A 1600 32 E2B 1600 FP HR + MP 1SD050750R1 P1B 2000 A 2000 35 E2B 2000 FP HR + MP 1SD050751R1 P1B 2500 A 2500 35 E3N 2500 FP HR + MP 1SD050753R1 P1C 1000 A 1000 36 E1B 1250 FP HR + MP 1SD050748R1 P1C 1250 A 1250 36 E1B 1250 FP HR + MP 1SD050748R1 P1C 1600 A 1600 36 E2B 1600 FP HR + MP 1SD050750R1 P1C 2000 A 2000 36 E2B 2000 FP HR + MP 1SD050751R1 P1C 2500 A 2500 36 E3N 2500 FP HR + MP 1SD050753R1 P2 800 A 800 52 E2N 1250 FP HR + MP 1SD050749R1 P2 1250 A 1250 52 E2N 1250 FP HR + MP 1SD050750R1 P2 1600 A 1600 55 E2N 1600 FP HR + MP 1SD050751R1 P2 2000 A 2000 55 E3S 2000 FP HR + MP 1SD050753R1 P2 3000 A 3000 57 E3N 3200 FP HR + MP 1SD050754R1 P2 4000 A 4000 57 E4S 4000 FP HR + MP 1SD050756R1 P2B 1000 A 1000 52 E2N 1250 FP HR + MP 1SD050749R1 P2B 1600 A 1600 52 E2N 1600 FP HR + MP 1SD050750R1 P2B 2000 A 2000 55 E2N 2000 FP HR + MP 1SD050751R1 P2B 2500 A 2500 55 E3N 2500 FP HR + MP 1SD050753R1 P2B 3000 A 3000 57 E3N 3200 FP HR + MP 1SD050754R1 P2B 4000 A 4000 57 E4S 4000 FP HR + MP 1SD050756R1 P2C 1000 A 1000 55 E2N 1250 FP HR + MP 1SD050749R1 P2C 1250 A 1250 55 E2N 1250 FP HR + MP 1SD050749R1 P2C 1600 A 1600 55 E2N 1600 FP HR + MP 1SD050750R1 P2C 2000 A 2000 55 E2N 2000 FP HR + MP 1SD050751R1 P2C 2500 A 2500 55 E3N 2500 FP HR + MP 1SD050753R1 P2C 3200 A 3200 57 E3N 3200 FP HR + MP 1SD050754R1 P2C 4000 A 4000 57 E4S 4000 FP HR + MP 1SD050756R1 P3 1600 A 1600 75 E3S 1600 FP HR + MP 1SD050752R1 P3 2000 A 2000 75 E3S 2000 FP HR + MP 1SD050753R1 P3 3000 A 3000 100 E4H 3200 FP HR + MP 1SD050755R1 P3 4000 A 4000 100 E4H 4000 FP HR + MP 1SD050756R1 P3B 2000 A 2000 75 E3S 2000 FP HR + MP 1SD050752R1 P3B 2500 A 2500 75 E3S 2500 FP HR + MP 1SD050753R1 P3B 3000 A 3000 100 E4H 3200 FP HR + MP 1SD050755R1 P3B 4000 A 4000 100 E4H 4000 FP HR + MP 1SD050756R1 NOTE P3C 2000 A 2000 75 E3S 2000 FP HR + MP 1SD050752R1 Kit available only complete with the new circuit-breaker.BREAKERS INSTALLED AS PER INDICATED IN THE INSTRUCTION MANUALS. Air circuit-breaker retrofitting kit has been studied P3C 2500 A 2500 75 E3S 2500 FP HR + MP 1SD050753R1 for Otomax and Novomax G30 circuit-breaker in draw out version with rear horizontal terminals. P3C 3200 A 3200 100 E4H 3200 FP HR + MP 1SD050755R1 Contact us if the installed circuit-breakers are in different version. 18 ABB SACE 07 Retrofitting_INT.indd 18 28-06-2006 10:58:05 . P3C 4000 A 4000 100 E4H 4000 FP HR + MP 1SD050756R1 MAIN ACTIVITIES REQUIRED : • Put out of service the panel or the entire switchboard • Carry out the moving part of the Otomax / Novomax circuit-breaker • Remove the fixed part of the Otomax / Novomax circuit-breaker • On a workbench fit the branch connections to the fixed part of the Emax circuit-breaker • Assembly the Emax fixed part with retrofitting kit in the switchboard compartment ALL THE RETROFITTING KITS HAVE BEEN STUDIED FOR REPLACEMENT OF OLD • Drillng templates of the compartment door CIRCUIT.

ABB SACE 19 07 Retrofitting_INT. Contact us if the installed circuit. Air circuit-breaker retrofitting kit has been studied for Otomax and Novomax G30 circuit-breaker in draw out version with rear horizontal terminals.breakers are in different version. MAIN ACTIVITIES REQUIRED : • Put out of service the panel or the entire switchboard • Carry out the moving part of the Otomax / Novomax circuit-breaker • Remove the fixed part of the Otomax / Novomax circuit-breaker • On a workbench fit the branch connections to the fixed part of the Emax circuit-breaker • Assembly the Emax fixed part with retrofitting kit in the switchboard compartment ALL THE RETROFITTING KITS HAVE BEEN STUDIED FOR REPLACEMENT OF OLD • Drillng templates of the compartment door CIRCUIT.BREAKERS INSTALLED AS PER INDICATED IN THE INSTRUCTION MANUALS.indd 19 28-06-2006 10:58:07 . Retrofitting kits Ordering codes Air circuit-breakers kit Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Otomax EMAX 4 poles 4 poles Version P1 800 A 800 32 E1B 800A FP HR + MP 1SDA050761R1 P1 1250 A 1250 32 E1B 1250A FP HR + MP 1SDA050763R1 P1 1600 A 1600 32 E2B 1600A FP HR + MP 1SDA050764R1 P1 2000 A 2000 32 E2B 2000A FP HR + MP 1SDA050766R1 P1B 1000 A 1000 32 E1B 1250A FP HR + MP 1SDA050761R1 P1B 1600 A 1600 32 E2B 1600A FP HR + MP 1SDA050763R1 P1B 2000 A 2000 35 E2B 2000A FP HR + MP 1SDA050764R1 P1B 2500 A 2500 35 E3N 2500A FP HR + MP 1SDA050766R1 P1C 1000 A 1000 36 E1B 1250A FP HR + MP 1SDA050761R1 P1C 1250 A 1250 36 E1B 1250A FP HR + MP 1SDA050761R1 P1C 1600 A 1600 36 E2B 1600A FP HR + MP 1SDA050763R1 P1C 2000 A 2000 36 E2B 2000A FP HR + MP 1SDA050764R1 P1C 2500 A 2500 36 E3N 2500A FP HR + MP 1SDA050766R1 P2 800 A 800 52 E2N 1250A FP HR + MP 1SDA050762R1 P2 1250 A 1250 52 E2N 1250A FP HR + MP 1SDA050763R1 P2 1600 A 1600 55 E2N 1600A FP HR + MP 1SDA050764R1 P2 2000 A 2000 55 E2N 2000A FP HR + MP 1SDA050766R1 P2B 1000 A 1000 52 E2N 1250A FP HR + MP 1SDA050762R1 P2B 1600 A 1600 52 E2N 1600A FP HR + MP 1SDA050763R1 P2B 2000 A 2000 55 E2N 2000A FP HR + MP 1SDA050764R1 P2B 2500 A 2500 55 E3N 2500A FP HR + MP 1SDA050766R1 P2C 1000 A 1000 55 E2N 1250A FP HR + MP 1SDA050762R1 P2C 1250 A 1250 55 E2N 1250A FP HR + MP 1SDA050762R1 P2C 1600 A 1600 55 E2N 1600A FP HR + MP 1SDA050763R1 P2C 2000 A 2000 55 E2N 2000A FP HR + MP 1SDA050764R1 P2C 2500 A 2500 55 E3N 2500A FP HR + MP 1SDA050766R1 P3 1600 A 1600 75 E3S 1600A FP HR + MP 1SDA050765R1 P3 2000 A 2000 75 E3S 2000A FP HR + MP 1SDA050766R1 P3B 2000 A 2000 75 E3S 2000A FP HR + MP 1SDA050765R1 P3B 2500 A 2500 75 E3S 2500A FP HR + MP 1SDA050766R1 P3C 2000 A 2000 75 E3S 2000A FP HR + MP 1SDA050765R1 P3C 2500 A 2500 75 E3S 2500A FP HR + MP 1SDA050766R1 NOTE Kit available only complete with the new circuit-breaker.

Retrofitting kits Ordering codes Air circuit-breakers kit Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Novomax EMAX Version 3 poles 3 poles G30 1250A 1250 35 E1B 1250A FP HR + MP 1SDA05 0758R1 G30 1600A 1600 35 E2B 1600A FP HR + MP 1SDA050757R1 G30 800A 800 35 E1B 800A FP HR + MP 1SDA050758R1 G2 1250A 1250 50 E1N 1250A FP HR + MP 1SDA063819R1 G2 1600A 1600 50 E1N 1600A FP HR + MP 1SDA063819R1 G2 2000A 2000 50 E2N 2000A FP HR + MP 1SDA063820R1 G2 2500A 2500 45 E3N 2500A FP HR + MP 1SDA063826R1 G3 2000A 2000 75 E3S 2000A FP HR + MP 1SDA063836R1 G3 2500A 2500 75 E3S 2500A FP HR + MP 1SDA063836R1 G3 3000A 3000 75 E3S 3200A FP HR + MP 1SDA063837R1 G4 3200A 3200 75 E3S 3200A FP HR + MP 1SDA063840R1 Megamax EMAX Version 3 poles 3 poles F1B 1250A 1250 40 E1B 1250A FP HR + MP 1SDA063802R1 F1B 1600A 1600 40 E1B 1600A FP HR + MP 1SDA063802R1 F1B 2000A 2000 40 E2B 2000A FP HR + MP 1SDA063809R1 F1N 1250A 1250 50 E1N 1250A FP HR + MP 1SDA063802R1 F1N 1600A 1600 50 E1N 1600A FP HR + MP 1SDA063802R1 F1N 2000A 1600 50 E2N 2000A FP HR + MP 1SDA063809R1 F1S 1250A 1250 55 E2N 1250A FP HR + MP 1SDA063807R1 F1S 1600A 1600 55 E2N 1600A FP HR + MP 1SDA063807R1 F1S 2000A 2000 55 E2N 2000A FP HR + MP 1SDA063809R1 F1H 1250A 1250 85 E2S 1250A FP HR + MP 1SDA063810R1 F1H 1600A 1600 85 E2S 1600A FP HR + MP 1SDA063810R1 F1L/V 1250A 1250 130 E2L 1250A FP HR + MP 1SDA063811R1 F1L/V 1600A 1600 130 E2L 1600A FP HR + MP 1SDA063811R1 F2H 2000A 2000 85 E2S 2000A FP HR + MP 1SDA063823R1 F2H 2500A 2500 85 E3H 2500A FP HR + MP 1SDA063824R1 F2S 2500A 2500 65 E3N 2500A FP HR + MP 1SDA063826R1 F2S 3000A 3000 65 E3N 3000A FP HR + MP 1SDA063826R1 F2L/V 2000A 2000 130 E3L 2000A FP HR + MP 1SDA063825R1 F2L/V 2500A 2500 130 E3L 2500A FP HR + MP 1SDA063825R1 F3S 2000A 2000 75 E3S 2000A FP HR + MP 1SDA063836R1 F3S 2500A 2500 75 E3S 2500A FP HR + MP 1SDA063836R1 F3S 3000A 3000 75 E3S 3200A FP HR + MP 1SDA063837R1 F4S 3200A 3200 80 E3S 3200A FP HR + MP 1SDA063840R1 NOTE Kit available only complete with the new circuit-breaker.BREAKERS INSTALLED AS PER INDICATED IN THE INSTRUCTION MANUALS. MAIN ACTIVITIES REQUIRED : • Put out of service the panel or the entire switchboard • Carry out the moving part of the Novomax / Megamax circuit-breaker • Remove the fixed part of the Novomax/Megamax circuit-breaker • On a workbench fit the branch connections to the fixed part of the Emax circuit-breaker • Assembly the Emax fixed part with retrofitting kit in the switchboard compartment • Drill the cut of the front door panel MAIN ACTIVITIES REQUIRED FOR NOVOMAX G2 AND MEGAMAX F1 • Put out of service the panel or the entire switchboard • Carry out the moving part of the Novomax G2 / Megamax F1 circuit-breaker • Install the new Emax circuit-breaker complete with the retrofitting kit ALL THE RETROFITTING KITS HAVE BEEN STUDIED FOR REPLACEMENT OF OLD • Drillng templates of the compartment door CIRCUIT. Kit available only assembled on the new circuit-breaker. Air circuit-breaker retrofitting kit has been studied for Novomax G and Megamax circuit-breaker in draw out version with rear horizontal terminals. 20 ABB SACE 07 Retrofitting_INT. Contact us if the installed circuit-breakers are in different version. For Novomax G2 and Megamax F1 the retrofitting kit are fitted into the old breakers’ fixed part for prompt insertion.indd 20 28-06-2006 10:58:08 .

For Novomax G2 and Megamax F1 the retrofitting kit are fitted into the old breakers’ fixed part for prompt insertion. Contact us if the installed circuit-breakers are in different version. Retrofitting kits Ordering codes Air circuit-breakers kit Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Novomax EMAX Version 4 poles 4 poles G30 800A 800 35 E1B 800A FP HR + MP 1SDA050760R1 G30 1250A 1250 35 E1B 1250A FP HR + MP 1SDA050760R1 G30 1600A 1600 35 E2B 1600A FP HR + MP 1SDA050759R1 G2 1250A 1250 50 E1N 1250A FP HR + MP 1SDA063821R1 G2 1600A 1600 50 E1N 1600A FP HR + MP 1SDA063821R1 G2 2000A 2000 50 E2N 2000A FP HR + MP 1SDA063822R1 G2 2500A 2500 45 E3N 2500A FP HR + MP 1SDA063833R1 G3 2000A 2000 75 E3S 2000A FP HR + MP 1SDA063838R1 G3 2500A 2500 75 E3S 2500A FP HR + MP 1SDA063838R1 G3 3000A 3000 75 E3S 3200A FP HR + MP 1SDA063839R1 G4 3200A 3200 75 E3S 3200A FP HR + MP 1SDA063841R1 Megamax EMAX Version 4 poles 4 poles F1B 1250A 1250 40 E1B 1250A FP HR + MP 1SDA063812R1 F1B 1600A 1600 40 E1B 1600A FP HR + MP 1SDA063812R1 F1B 2000A 2000 40 E2B 2000A FP HR + MP 1SDA063816R1 F1N 1250A 1250 50 E1N 1250A FP HR + MP 1SDA063812R1 F1N 1600A 1600 50 E1N 1600A FP HR + MP 1SDA063812R1 F1N 2000A 1600 50 E2N 2000A FP HR + MP 1SDA063816R1 F1S 1250A 1250 55 E2N 1250A FP HR + MP 1SDA063814R1 F1S 1600A 1600 55 E2N 1600A FP HR + MP 1SDA063814R1 F1S 2000A 2000 55 E2N 2000A FP HR + MP 1SDA063816R1 F1H 1250A 1250 85 E2S 1250A FP HR + MP 1SDA063817R1 F1H 1600A 1600 85 E2S 1600A FP HR + MP 1SDA063817R1 F1L/V 1250A 1250 130 E2L 1250A FP HR + MP 1SDA063818R1 F1L/V 1600A 1600 130 E2L 1600A FP HR + MP 1SDA063818R1 F2H 2000A 2000 85 E2S 2000A FP HR + MP 1SDA063827R1 F2H 2500A 2500 85 E3H 2500A FP HR + MP 1SDA063829R1 F2S 2500A 2500 65 E3N 2500A FP HR + MP 1SDA063833R1 F2S 3000A 3000 65 E3N 3000A FP HR + MP 1SDA063833R1 F2L/V 2000A 2000 130 E3L 2000A FP HR + MP 1SDA063832R1 F2L/V 2500A 2500 130 E3L 2500A FP HR + MP 1SDA063832R1 F3S 2000A 2000 75 E3S 2000A FP HR + MP 1SDA063838R1 F3S 2500A 2500 75 E3S 2500A FP HR + MP 1SDA063838R1 F3S 3000A 3000 75 E3S 3200A FP HR + MP 1SDA063839R1 F4S 3200A 3200 80 E3S 3200A FP HR + MP 1SDA063841R1 NOTE Kit available only complete with the new circuit-breaker. ABB SACE 21 07 Retrofitting_INT. Air circuit-breaker retrofitting kit has been studied for Novomax G and Megamax circuit-breaker in draw out version with rear horizontal terminals.BREAKERS INSTALLED AS PER INDICATED IN THE INSTRUCTION MANUALS. Kit available only assembled on the new circuit-breaker. MAIN ACTIVITIES REQUIRED : • Put out of service the panel or the entire switchboard • Carry out the moving part of the Novomax / Megamax circuit-breaker • Remove the fixed part of the Novomax/Megamax circuit-breaker • On a workbench fit the branch connections to the fixed part of the Emax circuit-breaker • Assembly the Emax fixed part with retrofitting kit in the switchboard compartment • Drill the cut of the front door panel MAIN ACTIVITIES REQUIRED FOR NOVOMAX G2 AND MEGAMAX F1 • Put out of service the panel or the entire switchboard • Carry out the moving part of the Novomax G2 / Megamax F1 circuit-breaker • Install the new Emax circuit-breaker complete with the retrofitting kit ALL THE RETROFITTING KITS HAVE BEEN STUDIED FOR REPLACEMENT OF OLD • Drillng templates of the compartment door CIRCUIT.indd 21 28-06-2006 10:58:09 .

MAIN ACTIVITIES REQUIRED : • Put out of service the panel or the entire switchboard • Carry out the moving part of the Otomax / Novomax circuit-breaker • Install the new moulded case circuit-breaker type Isomax S7 complete with the retrofitting kit • Check the auxiliary and install external relays if necessary ALL THE RETROFITTING KITS HAVE BEEN STUDIED FOR REPLACEMENT OF OLD • Drillng templates of the compartment door CIRCUIT. Air circuit-breaker retrofitting kit has been studied for Otomax and Novomax G30 circuit-breaker in draw out version with rear horizontal terminals. Contact us if the installed circuit-breakers are in different version. Retrofitting kits Ordering codes Hybrid retrofitting kit Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Novomax G30 Isomax 3 poles 3 poles Version G30 800A 800 35 S7S 1250 FP VR + MP 1SDA063773R1 G30 1250A 1250 35 S7S 1250 FP VR + MP 1SDA063773R1 G30 1600A 1600 35 S7S 1600 FP VR + MP 1SDA063775R1 Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Novomax G30 Isomax 4 poles 4 poles Version G30 800A 800 35 S7S 1250 FP VR + MP 1SDA063774R1 G30 1250A 1250 35 S7S 1250 FP VR + MP 1SDA063774R1 G30 1600A 1600 35 S7S 1600 FP VR + MP 1SDA063776R1 Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Otomax Isomax 3 poles 3 poles Version P1C-P2C 1250 1250 35 S7H 1250 FP VR + MP 1SDA063769R1 P1C-P2C 1600 1600 35 S7H 1600 FP VR + MP 1SDA063770R1 Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Otomax Isomax 3 poles + neutral 3 poles Version P1C-P2C 1250 1250 35 S7H 1250 FP VR + MP 1SDA063771R1 P1C-P2C 1600 1600 35 S7H 1600 FP VR + MP 1SDA063772R1 NOTE Kit available only complete with the new circuit-breaker.BREAKERS INSTALLED AS PER INDICATED IN THE INSTRUCTION MANUALS.indd 22 28-06-2006 10:58:10 . 22 ABB SACE 07 Retrofitting_INT.

ABB SACE 23 07 Retrofitting_INT. SH160 PMP 160 60 T4H250 FP F + MP 1SDA063787R1 Contact us if the installed circuit-breakers are in different version. Kit available only assembled on the new circuit-breaker.BREAKERS INSTALLED AS PER INDICATED IN THE INSTRUCTION MANUALS. Retrofitting kits Ordering codes Moulded-case retrofitting kit Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Isol Isomax 3 poles 3 poles Version Z320 250A 250 25 S4N 250A FP R + MP UXAB129599101 Z320 320A 320 25 S5N 400A FP VR + MP UXAB129599101 UXAB129699101 Z500 500A 500 25 S5N 630A FP VR + MP UXAB129699102 Z630 400A 400 25 S6S 630A FP VR + MP UXAB129799101 Z630 500A 500 25 S6S 630A FP VR + MP UXAB129799101 Z630 630A 630 25 S6S 630A FP VR + MP UXAB129799101 Z800 800A 800 25 S6S 800A FP R + MP UXAB129899101 Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Fusol Isomax 3 poles 3 poles Version Fusol FZ630 400A 400 100 S6L 630A FP VR + MP UXAB139599101 Fusol FZ630 500A 500 100 S6L 630A FP VR + MP UXAB139599101 Fusol FZ630 630A 630 100 S6L 630A FP VR + MP UXAB139599101 Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Tmax Modul Isomax 3 poles 3 poles Version SN100 PMP 100 30 T2N160 FP F + MP 1SDA063777R1 SN125 PMP 125 30 T2N160 FP F + MP 1SDA063777R1 SN160 PMP 160 35 T4N250 FP F + MP 1SDA063778R1 SN250 PMP 250 35 T4N250 FP F + MP 1SDA063778R1 SN400 PMP 400 35 T5N400 FP F + MP 1SDA063779R1 SN1250 WMP R 1000 1250 50 S7S 1250 FF R 1000 UXAB149199101 SN1250 WMP R 1250 1250 50 S7S 1250 FF R 1250 UXAB149199101 SN1600 WMP R 1600 1600 50 S7S 1600 FF R 1600 UXAB149199103 SH100 PMP 100 60 T4H250 FP F + MP 1SDA063780R1 SH125 PMP 125 60 T4H250 FP F + MP 1SDA063780R1 SH160 PMP 160 60 T4H250 FP F + MP 1SDA063781R1 SH250 PMP 250 60 T4H250 FP F + MP 1SDA063781R1 SH400 PMP 400 60 T5H400 FP F + MP 1SDA063782R1 SH1250 WMP R 1000 1250 70 S7L 1250 FF R 1000 UXAB149199101 SH1250 WMP R 1250 1250 70 S7L 1250 FF R 1250 UXAB149199101 SH1600 WMP R 1600 1600 70 S7L 1600 FF R 1600 UXAB149199103 Old Iu Icu circuit-breaker [A] [kA] New circuit-breaker Retrofitting kit code Modul Tmax Isomax 4 poles 4 poles Version SN100 PMP 100 30 T2N160 FP F + MP 1SDA063783R1 SN125 PMP 125 30 T2N160 FP F + MP 1SDA063783R1 SN160 PMP 160 35 T4N250 FP F + MP 1SDA063784R1 SN250 PMP 250 35 T4N250 FP F + MP 1SDA063784R1 SN400 PMP 400 35 T5N400 FP F + MP 1SDA063785R1 SN1250 WMP R 1000 1250 50 S7S 1250 FF R 1000 UXAB149199102 SN1250 WMP R 1250 1250 50 S7S 1250 FF R 1250 UXAB149199102 SN1600 WMP R 1600 1600 50 S7S 1600 FF R 1600 UXAB149199104 SH100 PMP 100 60 T4H250 FP F + MP 1SDA063786R1 NOTE SH125 PMP 125 60 T4H250 FP F + MP 1SDA063786R1 Moulded case retrofitting kit are fitted into the old breakers’ fixed part for prompt insertion. SH250 PMP 250 60 T4H250 FP F + MP 1SDA063787R1 SH400 PMP 400 60 T5H400 FP F + MP 1SDA063788R1 SH1250 WMP R 1000 1250 70 S7L 1250 FF R 1000 UXAB149199102 MAIN ACTIVITIES REQUIRED SH1250 WMP R 1250 1250 70 S7L 1250 FF R 1250 UXAB149199102 • Put out of service the panel or the entire switchboard SH1600 WMP R 1600 1600 70 S7L 1600 FF R 1600 UXAB149199104 • Carry out the moving part of the Modul / Isol / Fusol circuit-breaker • Install the new molded case circuit-breaker type Isomax or Tmax complete with the retrofitting kit ALL THE RETROFITTING KITS HAVE BEEN STUDIED FOR REPLACEMENT OF OLD • Drillng templates of the compartment door CIRCUIT.indd 23 28-06-2006 10:58:10 . The depth of the installation kit will be increased.

indd 24 28-06-2006 10:58:12 . REFERENCE • Retrofitting of circuit-brekers on-board shipping installations • Retrofitting of Otomax and Novomax for Power plant • Retrofitting Austrian Hydro power plant • Retrofitting of Cementeria Italcementi Italy • Retrofitting of Fiat Group Factory in Italy and Brazil • Retrofitting of petrolchemical factory. Italy • Retrofitting of circuit-breakers in oil platform in Norway 07 Retrofitting_INT. ABB SACE’s Technical Assistance is available to study migration proposal for non Standard Applications.

1SDC001008D0201 .395.A.06/2006 Printed in Italy 2. the characteristics and dimensions specified in the present catalogue may only be considered binding after confirmation by ABB SACE.000 .: +39 035.111 .indd 2 28-06-2006 10:41:12 .com 07 Retrofitting_COP.CAL Due to possible developments of standards as well as of materials.306-433 http://www.V. An ABB Group company L. Breakers Via Baioni.Telefax: +39 035. 35 24123 Bergamo . ABB SACE S.395.abb.p.Italy Tel.